Professional Documents
Culture Documents
District Energy UK
District Energy UK
District Energy
PROVEN TECHNOLOGY
Energy
Efficient
Pumps
and Pump
solutions
for District
Energy
District Energy: DE is the terminology used by the industry for
the integration of District Heating and District Cooling.
Heating and cooling systems in total account for 46% of global
energy use. Therefore, these two systems (DH & DC) represent
a huge potential for further reducing CO2 emissions.
In response, we at DESMI are proud to be heavily involved in
this business sector for which we design, manufacture, supply
and support energy efficient pumps and solutions.
2
About DESMI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
District Heating
District Heating & CHP’S IN BRIEF. . . . . . . . . . . . . . . . . . . . . 5
DISTRICT HEATING - INTRODUCTION. . . . . . . . . . . . . . . . . . . . . 6
District Heating “Made in Denmark”. . . . . . . . . . . . . . . . . 7
DESMI Competences - DISTRICT HEATING. . . . . . . . . . . . . . . 8
District Cooling
District Cooling – Introduction. . . . . . . . . . . . . . . . . . . . 14
DESMI Competences – District Cooling. . . . . . . . . . . . . . 15
COPENHAGEN – District Cooling - CASE STORY . . . . . . . 16
NUON ENERGY - DISTRICT COOLING - CASE STORY. . . . . . . 17
DUBAI METRO – District Cooling - Case STORY . . . . . . . 18
DESMI is a leading,
international manufacturer of
pumps and pump solutions.
DESMI has produced pumps
for District Heating for
almost 90 years and we
are specialists in providing
energy efficient pump
solutions with minimum
maintenance requirements as
well as a long life cycle.
3
About DESMI
About DESMI
DESMI is a leading, international manufacturer of commercially as well as financially. This requires
pumps and pump solutions. continuous investments into R&D and currently
(2014) we are implementing a larger product
We are one of the most experienced industrial development in order to increase our pumps’ energy
companies in Denmark, established back in 1834 – efficiencies even more.
as a foundry in Aalborg, in Northern Denmark.
We are also an active stakeholder in new, innovative
Today we are a modern international group with a research in what is called 4th Generation District
global presence. We take pride in being in full control Heating – by creating proven and more efficient
of our product quality – with our own factories, R&D technology for a more energy efficient solution.
department as well as service workshop facilities.
In 2014 DESMI received the “Net Member Award” from
DESMI has produced pumps since the 1870s. Today the Danish Export Association. The award is given
we are focusing on pump solutions for Marine & for quick implementation of an innovative business
Offshore, Industry, Oil Spill Response, Defence & concept, big commitment in networks both nationally
Fuel, District Energy and other utility applications. and internationally, and high growth in exports.
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4
District Heating & CHP’s in Brief
District Heating
District Heating is an energy distribution network that on heat recycled from mainly CHP Plants, which
transports heated water generated in a centralised includes a variety of fuels such as renewables, natural
utility through piping to residential homes and gas and oil. Alternatively it could be surplus energy
commercial buildings primarily in urban areas. from Waste-to-Energy plants, other power plants or
industries. The positive economic and environmental
District Heating is clean, efficient and cost-effective benefits are shown in the illustration below.
due to its flexibility, scale of production and optimal
heat generation conditions. DESMI provides pumping solutions both for
applications in CHP Plants (or other types of power/
The heat is often obtained from a CHP (Combined energy producing plants) as well as for the entire
Heat & Power) plant burning fossil fuels or pipe network, including substations.
increasingly also biomass a.o. District Heating plants
can provide higher efficiencies and better pollution
control than localised boilers. 60%
“Waste” heat rejected to environment
Between the CHP plant and the distribution network
there is a transmission pipeline through which
40%
heated water is pumped further onto the distribution Useful energy produced for electricity
network and into the individual buildings. The 100%
cooled water is then pumped back to the plant for Fuel Input
re-heating.
20%
“Waste” heat rejected to environment
The fundamental idea of District Heating is to use 40%
energy that is already available and that otherwise Useful energy produced for electricity
would be wasted and cause pollution. and/or cooling via district energy system
40%
100%
Useful energy produced for electricity
In order to reduce primary energy demand and CO2 Fuel Input
emissions, District Heat generation is often based Source: IDEA
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District Heating
District Heating
History of Danish District Heating
Denmark has unique experience with district When the power stations in the large cities changed
heating, which is the reason why many foreign from diesel to steam heating in the 1930´s, many of
delegations visit Denmark, in order to learn from our them were combined heat and power plants, since
competences as one of the most energy efficient the earlier development had obliged the stations to
countries world-wide. deliver heat as well.
In 1903, the first waste incineration plant was Already in the beginning of the 1960s, Denmark
inaugurated in Copenhagen. The same year, the had more than 50 years of experience using district
district heating production was put into regular heating. This development was now strengthened
operation. The waste was loaded into silos and from by the fact that some Danish suppliers launched
there, in portions, loaded further into the ovens. In the idea of urban development with district heating
the shape of steam the heat was led through tunnels based on a low supply temperature (up to some
to the newly built municipal hospital to a children´s 90°C / 194°C). Hereby the district heating stations
home and to a poorhouse. and the distribution network would become cheaper.
Also on the operational side this led to savings since
the demands on personnel etc. did not have to live
up to the regulations for hot-water plants or power
Skagerrak
jævnstrømsforbindelse stations.
Frederikshavn havmøller
Konti-Skan
jævnstrømsforbindelse
Djursland - Anholt
Randersværket
Middelgrunden havmøller
all fossil fuels required to generate heat.
Samsø havmøller Amagerværket
H.C.Ørstedværket
Asnæsværket
Fynsværket
Skærbækværket
Enstedværket
Stigsnæsværket
Tyskland
vekselstrømsforbindelse
Kontek
jævnstrømsforbindelse
Nysted havmøllepark
(Rødsand 1)
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District Heating - “Made in Denmark”
A number of initiatives were launched, including: Another reason for using this concept is the
reduction of heat loss from the network due
• Systematic planning of heat supply for all areas to reduced temperatures outside peak hours.
Furthermore, wear and tear of the pump system is
• Biggest possible CHP generation on the basis of
such planning
DESMI has unique pump manufacturing experience • We provide energy efficient pumps, customised
– more than 125 years in fact. Production of pump to customer needs.
solutions for District Heating goes back approx. 90 • We supply flexible solutions also related to motor
years and we are still in the lead developing new specifications as well as other accessories, such
technologies and solutions as e.g. related to 4th as frequency converters etc.
Generation District Heating among others. • Robust construction assists providing solutions
for many different types of applications.
In brief, DESMI’s pump competences include pump
solutions for CHP Plants, Transmission & Distribution Examples of DESMI pump capabilities inside CHP
Networks, Substations etc. (and Waste-to-Energy) Plants etc.:
Shunt pumps – for water circulation to/from the
Pressure ratings up to 25 bar / 363 psi – temperatures boiler, condensation pumps etc.
up to max. 1500 C / 302°F.
DESMI pump capabilities in the District Heating
• We provide pump solutions, not just pumps. Network:
• We adapt our pump solutions to specific Pumps within the Transmission Pipeline System.
customer requirements. Pumps within the Distribution Network System.
• We supply competitive solutions, technically as Pumps for the Substations etc.
well as commercially.
• The pump designs are based on DESMI Proven
Technology from many years of experience
within District Heating.
DESMI NSL DESMI DSL DESMI ESL DESMI NSLV DESMI NSLH
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DESMI Competences - District Heating
DESMI’s extraordinary experience as manufacturer heating utility companies in Denmark, and a handful
and supplier of high quality pump solutions for of leading component/system manufacturers/
district heating is an important resource for the suppliers, including DESMI a.o.
innovative research programe “4th Generation District
Heating Technologies and Systems”, known as 4DH: The research is about supply of heat through
piping network as known from conventional District
4DH is an international research centre supported Heating - but utilising lower temperatures than ever
by The Danish Council for Strategic Research. Such seen before (< 50-600 C / 122-140°F).
development is fundamental to the implementation
of the Danish objective of being fossil fuel-free by Key parameters include: Low energy demands,
2050 as well as the European 2020 goals. Research reduced heat loss & optimum interaction energy
period currently funded 2012-2018. source, distribution and consumption.
/ 392°F
/ 212°F
/ 212°F
/ 122-140°F
Source: Danfoss/4DH
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Power Plants - DESMI Project References
The Helius CoRDe Ltd Plant, Scotland. Space saving installation with vertical NSL pumps.
Combined Heat & Power Plants / Waste to Energy Plants / Incineration Plants:
Country Details
Denmark Vestforbrænding, Waste-to-Energy Plant, Copenhagen.
Nordforbrænding, Waste-to-Energy Plant, Copenhagen.
AffaldVarme Aarhus. Waste-to-Energy Plant, Aarhus
Skanderborg-Hørning Biomass Boiler Plant.
Dronninglund Solar Heating Plant.
VEKS Combined Heat & Power Plant, Copenhagen.
Netherlands WKC Almere Power plant, Nuon Energy (Vattenfall).
China Zunhua Power and Heating plant (160 km / 99 miles east of Beijing).
Mongolia Thermal Power Plant No. 2 – Ulaanbataar.
UK The Helius CoRDe Ltd Plant – Biomass Fueled. Rothes, Speyside - Scotland
Poland Envirotech. District Heating CHP Plant: Przedsiębiorstwo Energetyki Cieplnej
Żyrardów (PEC Żyrardów).
Country Details
Denmark CTR, Copenhagen Transmission Pipeline Company: “The Tunnel Projects”
(transmission pipelines), i.e. 6 x NSL 300-415B m. 355 kW 4 pole motor &
3 x NSL 300-415 m. 160 kW 4 pol motor.
Aalborg District Heating, i.e. i.e. 2 x NSL 200-415, 55 kW motor & 2 x NSL 200-415,
110 kW motor.
VEKS (Western Copenhagen DH Company) – i.e. 2 x NSL 300-415, 315 kW motor.
China Harbin Daoli District Heating Project. NSL pumps.
Norway Lillestrøm District Heating Project, i.e. NSL300-525 pumps.
Mongolia Ulaanbaatar District Heating Company - Booster Pumping Stations No.1, 2, 6 & 8:
i.e. NSL 300-415/A12-J-L + 315 kW 4 pol ABB motor, PN25
The Netherlands Nuon Energy/Vattenfall. Several projects
Kazakhstan ”VostokEnergoRemont” LLP. NSL-300 10 pcs. District Heating pump station,
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Biomass Fueled Plants - Case Story
Skanderborg-Hørning District Heating Co. supplies Most of the NSL pumps supplied are the vertical in-
heat for a population of approx. 9.000. line pump design complete with electrical motor and
in most cases with VFD drives for higher efficiency.
The heat system consists of 300 km / 186 miles
distribution pipes, six heating plants and five The main purpose of these pumps is to circulate the
pumping stations. hot water in the DH pipe system.
The annual supply of energy is 275.000 MWh.
Also, two NSLH end suction pumps 125-330 B12
The wood chips production covers 140,000 MWh/ (stainless steel impeller) were supplied for the
year and replaces coal-fired heat from the Studstrup scrubber cleaning system. The purpose of this system
Power Plant. Wood chips heating is CO2-neutral is to cleanse the exhaust gas and use the excess heat
and reduces the annual CO2-emissions by approx. from the combustion. The NSLH pumps circulates
20,000 tonnes. the scrubber water through nozzles in order to spray
and cleanse the exhaust gas. The scrubber water
The project consists of two boilers of each 10 MW. picks up the heat from the gas. The pump pumps
50-60,000 tonnes of wood chips from local forests the scrubber water through a heat exchanger. This
are used on an annual basis. The boiler building has a increases efficiency and keeps the exhaust clean.
floor area of 600 m2. Wood chips storage hall 5,000
m3 and the hot water storage tank 4,000 m3. The ROTAN® pumps supplied are a positive
displacement gear pump design. The main purpose
DESMI has supplied approx. 70 different kind of of this pump is to pump liquids with higher viscosity
pumps for the boiler stations. Among others are the such as fuel oil to the boiler.
NSL centrifugal pump & the ROTAN® gear pumps.
The NSL has been sold in different sized from 100-
215 to 200-415.
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Waste-to-Energy Plants (Incineration)
1 ton waste
Energy recovery from waste is a very good idea:
1 ton of waste can be converted to 2 MWh heat
and 2/3 MWh electricity.
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Harbin Daoli - District Heating, China – Case Story
Daoli is one of the seven districts of Harbin, the • In total, more than 500 pumps supplied by
largest city in North East China with approx. 11 million DESMI.
inhabitants. It is known for its bitterly cold winters • Coal saving 300,000 tons per year.
and is often called the “Ice City” – so therefore the • CO2 emissions decreased 500,000-550,000
city welcomed this district heating project, where tons per year.
ABB provided the turnkey supply, which included • Heat supply 17.58 million m2 for 1 million residents
energy efficient pump solutions from DESMI. through 156 sets of automatic controlled heat
exchanging stations.
The hot water produced by Harbin Hua Neng District • In cold winter with -25o C / -13o F external
Heating Co. Ltd. was used as primary heating temperature, residences enjoy 18o C / 64o F
resource. Water from the pre-insulated underground spring room temperature;
pipes was transferred to 156 self-operating heating • High efficiency, low noise, frequency control and
exchanger units instead of the traditional boiler individual pump solution from DESMI
room and then directly fed into residential radiator
installation, covering an area of 17.58 million square Upon completion of the project Harbin’s Vice Mayor
meters. added the following comments about the project:
“Although northeast China’s Heilongjiang Province
When the installations were completed in 2007 experienced its strongest snowstorm in 56 years last
the project was the largest district heating project winter, citizens in Harbin, the nation’s northernmost
to date in China. provincial capital city, enjoyed a comfortable winter,
sitting in warm homes and viewing the snow through
Under the contract, ABB provided 96.1 km of pre- their windows.
insulated pipes, 378 frequency converters, more
than 500 secondary network circulation pumps, 252 Thanks to a district heating project by the Harbin
heat exchangers, 2000 instruments that are used to government, the Danish government and ABB, our
supervise and control the network and substations, people enjoyed a warm and comfortable winter,”
as well as a SCADA system with more than 10,000 said Wang Shihua, vice-mayor of Harbin. “As a key
signals. ABB also helped the customer rebuild 42 project in Harbin in the 11th Five-Year Plan, the district
turnkey substations and include them in the SCADA heating project not only improves the heating system
system. in a cold city, but also makes a huge contribution to
an environmentally friendly society.”
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District Cooling
District Cooling is an efficient and environmentally • No mould growth due to effective humidity
friendly utility service, which provides chilled water control
from a centralised cooling plant (or cold water from • Significantly reduced air pollution/decreased
the sea) through a network of pipes to multiple emissions of ozone-depleting refrigerants
residential, industrial and commercial buildings for • Minimum maintenance requirements, more
air conditioning purposes. privacy and security
• Better building aesthetics - no bulky outdoor
District Cooling is simple and clean. It creates a equipment. Therefore, more consideration given
cool, efficient indoor climate, without the need for to the built environment
bulky refrigeration equipment and noise in or near • Freeing up of rooftops/outdoor space
residences. The supply is assured year-round with • Average industrial equipment lifespan is 30 years
minimal maintenance needed, which is reflected versus 15 years for commercial equipment
in reduced operating costs and lower investment • District Cooling systems consume far less energy
requirements. Cooling water originates from either: than chillers
• Higher energy utilisation and reduced energy
• Free cooling and pre-cooling (seawater) consumption
• Absorption cooling (e.g. steam) • Enables owners to conserve energy, improve
• Compressor-based cooling operating efficiency and protect the environment
while simultaneously lowering government
The following are just a few of the numerous benefits spending by reducing electricity infrastructure
of using District Cooling: • Typical supply/return temperatures vary between
4-6/13-16 °C / 39-43 / 55-61o F
• Increased energy efficiency
• Better quality of cooling DESMI provides pumping solutions for both water
• Reliability in the excess of 99.9% intake (e.g. seawater), centralised cooling plants as
• Reduction of noise by eliminating the need for well as the piping network.
chillers in buildings (i.e. roof tops)
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DESMI Competences - District Cooling
Denmark is recognised for being a global leader • We supply flexible solutions also related to motor
within District Heating as well as District Cooling, specifications as well as other accessories, such
due to extensive use in Denmark (today more than as frequency converters etc.
60% of total energy used for heating originates from • Robust construction assists with providing
District Heating). solutions for many different types of application
(long life cycle).
This has assisted us at DESMI in becoming a premier • DESMI is a medium sized manufacturer with a
technology supplier in this field. Creation of pump high level of production flexibility and full focus
solutions for District Heating goes back approx. 90 on customer solutions.
years and remain market leaders, developing new • Our pump solutions range from the medium to
technologies and solutions e.g. 4th generation (low larger sized applications – where knowhow and
temperature) District Heating, among others. flexibility to individual project requirements are
essential.
Since District Cooing is built on similar philosophies • DESMI are a global company and are close to
as District Heating, it has been a natural progression their clients/partners, we provide maximum
for DESMI to develop pumping solutions for District understanding supported by effective after-sales
Cooling. service.
• DESMI’s extensive experience with marine pumps
• We provide energy efficient pumps and pump means we are a leading supplier for seawater
solutions. applications, which includes S.W. cooling (as we
• We adapt our pump solutions to specific have our own foundry for such requirements).
customer requirements.
• We supply competitive solutions, technically as In conclusion, DESMI’s pump competences include
well as commercially. solutions for District Cooling Plants, Transmission &
• The pump designs are based on DESMI Proven Distribution Networks etc.
Technology from many years of experience Pressure ratings up to 25 bar / 363 psi.
within District Energy.
DESMI ESL
HOFOR has the English name “Greater Copenhagen up. DESMI has extensive experience in seawater
Utility”. pumps due to supplying marine pumps for more
than 100 years.
District cooling concepts with HOFOR:
• In the winter months, production of cooling is DESMI has supplied pumps for the two stations
by seawater, which is brought into the cooling HOFOR has established (The first of its kind in
system by a pipeline from the harbour. Production Denmark).
is totally free of CO2 emission and is called free
cooling. City Square Pumping Station:
• The seawater is not cold enough in the summer
months to cover the whole cooling demand. - 3 x DSL 300-320C/D-F + 200 kW 4 pole motor
Therefore, surplus heat is used to produce (inline pumps in bronze + duplex impeller) –
cooling as well. This method is called absorption Duty point 1250 m3/h / 5503 gpm, 35 m / 115 ft.
cooling.
• A compressor cools the seawater (as support - 1 x NSL 150-330/E02 + 75 kW 4 pole motor
when peak demand is very high and the capacity (inline pumps in bronze + duplex impeller) –
of surplus cooling is too low). The main part of Duty point 400 m3/h / 1761 gpm, 35 m / 114 ft.
HOFOR’s cooling production is based on “free
cooling” and these compressors are only used in - 1 x NSL 100-215/E02 + 4 kW 4 pole motor (inline
very high demand periods. pump in bronze + duplex impeller) – Duty point
50m3/h / 220 gpm, 14 m / 46 ft.
DESMI has supplied pumps for the “free cooling”
part of HOFOR district cooling system. This method
relies on a small amount of electricity to distribute Adelgade (Kgs. Nytorv) pumping station:
the cooling to the customer.
- 6 x NSLV 300-415/E02 + 160 kW 4 Pole motor
Furthermore, it secures a reliable delivery of cooling (end suction pump in bronze + duplex impeller)
to the customer versus a decentralised cooling set- with priming pump 114N – Duty point 625 m3/h
/ 2752 gpm, 36 m / 118 ft.
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NUON Energy - Case Story
Nuon, part of Vattenfall, is a leading energy company Nuon (Vattenfall) utilises the cold water from the
that generates electricity and produces gas, heating lake and brings it to buildings and datacentres
and cooling, which it supplies to approximately 2.2 (DESMI also supplied pump solutions to some of
million households, companies and organisations in these) in the Zuidas region. This method of cooling
the Netherlands. is a natural and inexhaustible source and therefore
very sustainable. It leads to a substantial reduction in
In 2009 DESMI supplied some of our energy efficient CO2 emissions, which DESMI is proud to be a part of.
pumps to Nuon for a district cooling project in the
south area of Amsterdam. Capital Cooling from The supply of very large pumps for a technically
Sweden did the engineering. demanding project has given DESMI valuable
experience and another very strong district cooling
The DESMI pumps supplied (NSL 300/525/A02-I reference. Not at least because Amsterdam, with a
complete with 630 kW 3 x 690 Volts 1800 rpm population of 750,000 inhabitants in the city and
e-motors) are used to distribute lake water to the 400,000 households is a very “green” community
heat exchangers in the production plant. with high standards.
In February 2010 the cooling plant was ready to start By 2020 a population of 100,000 will be connected
up the district cooling pumps and we were invited to to District Energy in Amsterdam. Total capacity of
be present at the commissioning – from where the District Cooling to reach MW 120.
photos shown were taken.
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Dubai Metro - District Cooling, UAE – Case Story
The Dubai Metro is the world’s first district- DESMI pumps were
cooled mass transit system, according to Stanley installed for air cooling
Consultants. purposes in some of Dubai’s
metro stations mentioned
A distribution network provides centralised cooling above. DESMI NSL125-330
via pre-insulated, buried steel piping to all Dubai
Metro stations. Five district cooling plants were DESMI model NSL 125-330 with a capacity of 162
built specifically for the Dubai Metro, with the m3/h / 713 gpm at 35 mLC / 115 ft LC were chosen
following installed capacities: for the installation.
The pumps are mounted with 30 kW motors.
• Al Rigga 10,000 TR
• Al Barsha 7,500 TR Stanley consultants, who designed the project,
• Jumeirah Island 7,000 TR emphasised that district cooling was particularly
• Jebel Ali Industrial 4,400 TR suited to the Dubai Metro. Not only did it reduce
• Al Rashidiya 7,500 TR the electromechanical areas inside the stations
but it also reduced the total power consumed by
A total of 52 km / 32 miles of piping was needed 30 – 50%. This, in turn, reduced the total carbon
for the district cooling network. footprint of the project. It also reduced the noise
and vibration, as opposed to the alternate stand-
alone solution of having roof-top air-cooled chillers
and pumps.
Dubai Metro
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DESMI Pump Solutions - District Energy
DESMI NSL DESMI DSL DESMI ESL DESMI NSLV DESMI NSLH
www.desmi.com
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