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DG Bilge Pump
DG Bilge Pump
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Technical specification
Anhui Technology Import & Export Company Limited YZJ 2003-669C
Item 16
Service Dangerous goods bilge pump
Type: T8
Description Air driven diaphragm pump
Technical data Serial no. 62383
Medium
Temperature (°C) : 32
Viscosity (cst) :
Density (kg/cbm) : 1030
Capacity (cbm/h) : 25,00
Suction pressure (bar) :
Delivery pressure (bar) : 2,50
Difference pressure (bar) : 2,50
Power consumption : 0,00
Motor required :
Speed (rpm) : 0
NPSH (r) (m) :
Materials
Pump Casing : nodular CI
Impeller : NBR
Wear rings :
Shaft :
Bearings Type : Rolling contact
Lubrication : grease
Coupling Type :
Shaft seal Type : S
Material :
Connections DN PN
suction side : R 2"
pressure side R 2"
Prime mover
E-Motor Type :
Execution : , , ISO
Starting : DOL
Power supply (V / Hz) : 440 / 60 PTC :
Power : SPM : no
Rated current (A) : Space heater : no
Starting current (A) :
Weights
Pump / e-motor (kg) : 52,00 / Total (kg) : 52,00
Classification GL, certificate for pump
20.09.2005
TABLE OF CONTENTS
PAGE #
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WILDEN PUMP & ENGINEERING CO.
SECTION 1
WILDEN PUMP DESIGNATION SYSTEM
T or A8 / XXXX / XX / XX / XXX / (xxx)
MODEL O-RINGS
VALVE SEAT
VALVE BALLS
DIAPHRAGMS
AIR VALVE
CENTER BLOCK OR CENTER SECTION SPECIALTY
AIR CHAMBERS OR CENTER SECTION CODE
WETTED PARTS (IF APPLICABLE)
MODEL T8 OR A8 METAL
MATERIAL CODES
WETTED PARTS DIAPHRAGMS VALVE SEAT
A = ALUMINUM BN = BUNA-N (Red Dot)
® A = ALUMINUM
H = HASTELLOY FG = SANIFLEX™ BN = BUNA-N® * (Red)
S = STAINLESS STEEL ND = NORDEL® (Blue) H = HASTELLOY
W = CAST IRON NE = NEOPRENE (Green) M = MILD STEEL
AIR CHAMBERS PU = POLYURETHANE ND = NORDEL®* (Blue)
A = ALUMINUM TF = TEFLON® PTFE NE = NEOPRENE (Green)
C = TEFLON®-COATED VT = VITON® (Silver) PU = POLYURETHANE*
N = NICKEL-PLATED WF = WIL-FLEX™ (Orange) S = STAINLESS STEEL
S = STAINLESS STEEL VT = VITON®* (Silver)
DIAPHRAGMS (ULTRA-FLEX™) WF = WIL-FLEX™*
W = CAST IRON UN = NEOPRENE (Green)
CENTER BLOCK
UB = BUNA-N® (Red) VALVE SEAT O-RING
A = ALUMINUM UE = NORDEL® (Blue) FG = SANIFLEX™
N = NICKEL-PLATED UV = VITON® (Silver) FS = FLUORO-SEAL™
P = POLYPROPYLENE TF = TEFLON® PTFE
VALVE BALL WF = WIL-FLEX™
S = STAINLESS STEEL BN = BUNA-N® (Red Dot)
AIR VALVE FG = SANIFLEX™
A = ALUMINUM FV = FOOD GRADE VITON®
B = BRASS ND = NORDEL (Blue)
C = TEFLON®-COATED NE = NEOPRENE (Green)
D = BRASS W/OIL BOTTLE PU = POLYURETHANE
N = NICKEL-PLATED TF = TEFLON® PTFE (White)
S = STAINLESS STEEL VT = VITON® (Silver or White Dot)
WF = WIL-FLEX™ (Orange)
B A B ➤
A B A
➤
V
M
W
N
2" FNPT ALUMINUM BASE SCREEN MODEL
R S
SECTION 4B
DIMENSIONAL DRAWING
WILDEN MODEL A8 METAL ACCU-FLO™
G - ALUM.
F
2" FNPT DISCHARGE
DIMENSIONS – A8 ACCU-FLO™ (METAL)
ITEM STANDARD (inch) METRIC (mm)
A 15 29/32 404.0
3/4" FNPT
B 1 7/8 47.6
3/4" FNPT AIR C 13 7/32 335.8
AIR INLET EXHAUST D 24 3/4 628.7
E 26 11/32 669.2
F 2 1/4 57.2
0 1
D
E G 2 7/16 61.7
H 10 21/32 270.7
J 3 13/32 86.5
C
K 13 1/2 342.9
H L 9 1/32 229.4
M 10 254.0
B
N 10 1/16 255.6
J
P 12 11/32 313.5
A
K
R 9/16 14.3
2" FNPT INLET S 2 1/2 63.5
T 2 1/32 51.6
R 2" FNPT
U 11 3/32 281.8
V 4 101.6
W 11 1/32 280.2
F X 15 7/32 386.6
L M S Y Æ9/16 Æ14.3
FOOTED BASE FOR STAINLESS STEEL &
BSP threads available.
HASTELLOY MODELS
N
P
F
L
M
Interior/Exterior Food Processing finish is 50 GRIT.
Accu-Flo™ model available.
N
SECTION 4D
DIMENSIONAL DRAWING
WILDEN MODEL T8 METAL STALLION
G 2" FNPT
E DISCHARGE
DIMENSIONS – T8 (STALLION)
ITEM STANDARD (inch) METRIC (mm)
3/4" NPT A 16 1/8 409.6
AIR INLET 3/4" NPT
EXHAUST B 1 3/4 44.5
C 24 5/8 625.5
D 26 3/16 665.2
C
D E 24 609.6
F 14 3/4 374.1
F
G 2 7/16 61.7
H
H 10 3/8 263.5
J 13 5/8 346.1
B
K 11 1/8 282.6
G
L 11 279.4
A
J M 9/16 DIA. 14.3
2" FNPT INLET 1. Available in BSP threads.
Discharge Pressure
Air Inlet ................................3⁄4" (19.1 mm) 6 200 (80) [136]
Inlet........................................2" (5.08 cm) 5 175 80
Outlet .....................................2" (5.08 cm) 150 (100) [170]
Suction Lift .......................21' Dry (6.4 m) 4 60
125
31' Wet (9.45 m)
Displacement per 3 100 40
Stroke ...................... 0.71 gal. (2.69 l)1 2 75
Max. Flow Rate......163 gpm (617.02 lpm) 50 20
Max. Size Solids...................1⁄4" (6.35 mm) 1 25
1
Displacement per stroke was calculated at 70 0 0
psig (4.8 Bar) air inlet pressure against a 30 GPM 20 40 60 80 100 120 140 160
psig (2 Bar) head pressure. [l/min] [76] [151] [227] [303] [378] [454] [530] [606]
Example: To pump 84 gpm (318 lpm) Water Discharge Flowrates
against a discharge pressure head of 30
psig (2.1 Bar) requires 60 psig (4.1 Bar) Flow rates indicated on chart were determined by pumping water.
and 50 scfm (85 Nm3/h) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
Caution: Do not exceed 125 psig (8.6 Bar) air parameters will fall in the center of the pump performance curve.
supply pressure.
SECTION 5B
PERFORMANCE CURVES
MODEL T8 METAL ULTRA-FLEX™-FITTED
Height............................2611⁄32" (669.2 cm)
Width.............................1529⁄32" (404.0 cm) BAR FEET PSIG
Depth .................................10" (254.0 cm) 300 (20) [34]
Ship Weight........Aluminum 72 lbs. (33.1 kg) 8 275 120
Cast Iron 114 lbs. (52.4 kg)
(40) [68] AIR CONSUMPTION
316 Stainless Steel 106 lbs. (48.8 kg)
250 (60) [102] (SCFM) [Nm3/h]
7 225 100
Hastelloy 116 lbs. (53.4 kg) (80) [136]
Discharge Pressure
Discharge Pressure
Air Inlet ................................3⁄4" (19.1 mm) 6 200 (80) [136]
Inlet........................................2" (5.08 cm) 5 175 80
Outlet .....................................2" (5.08 cm) 150
Suction Lift .......................20' Dry (6.1 m) 4 60 (100) [170]
125
31' Wet (9.45 m)
Displacement per 3 100 40
Stroke ........................ 0.74 gal. (2.8 l)1 2 75
Max. Flow Rate......162 gpm (613.24 lpm) 50 20
Max. Size Solids...................1⁄4" (6.35 mm) 1 25
1
Displacement per stroke was calculated at 70 0 0
psig (4.8 Bar) air inlet pressure against a 30 GPM 20 40 60 80 100 120 140 160
psig (2 Bar) head pressure. [l/min] [76] [151] [227] [303] [378] [454] [530] [606]
Example: To pump 90 gpm (341 lpm) Water Discharge Flowrates
against a discharge pressure head of 30
psig (2.1 Bar) requires 60 psig (4.1 Bar) Flow rates indicated on chart were determined by pumping water.
and 50 scfm (85 Nm3/h) air consumption.
(See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
Caution: Do not exceed 125 psig (8.6 Bar) air parameters will fall in the center of the pump performance curve.
supply pressure.
SECTION 5D
PERFORMANCE CURVES
MODEL T8 METAL TEFLON®-FITTED
Height............................2611⁄32" (669.2 cm)
Width.............................1529⁄32" (404.0 cm) BAR FEET PSIG
Depth .................................10" (254.0 cm) 300 (20) [34]
Ship Weight........Aluminum 72 lbs. (33.1 kg) 275 120
Cast Iron 114 lbs. (52.4 kg) 8 (40) [68] AIR CONSUMPTION
316 Stainless Steel 106 lbs. (48.8 kg) 250 (60) [102] (SCFM) [Nm3/h]
7 225 100
Hastelloy 116 lbs. (53.4 kg) (80) [136]
Discharge Pressure
Discharge Pressure
Air Inlet ................................1⁄2" (12.7 mm) 6 200 (60) [102]
175 80
Optimal Speed
Inlet........................................2" (5.08 cm) 5
Outlet .....................................2" (5.08 cm) (80) [136] 0.7 [86]
150
Suction Lift .......................20' Dry (6.1 m) 4 60
125
28' Wet (8.53 m) 0.6 [100]
Displacement per 3 100 40
Stroke ...................... 0.55 gal. (2.08 l)1 2 75
Max. Flow Rate......111 gpm (420.18 lpm) 50 20 0.5 [120]
Max. Size Solids...................1⁄4" (6.35 mm) 1 25
1
Displacement per stroke was calculated at 70 0 0 0.4 [150]
psig (4.8 Bar) air inlet pressure against a 30 GPM 20 40 60 80 100 120 140 160
psig (2 Bar) head pressure. [l/min] [76] [151] [227] [303] [378] [454] [530] [606]
Example: To pump 52 gpm (197 lpm) Water Discharge Flowrates
against a discharge pressure head of 40
psig (2.7 Bar) requires 80 psig (5.5 Bar), Flow curves are for “optimal speed” conditions only. The “optimal speed” is that speed which
40 scfm (68 Nm3/h) air consumption, and provides the maximum flow under a particular air and fluid pressure condition. The optimal
a pump speed of 108 strokes/minute. (See speed varies for different fluid and air pressures. Recommendations for optimal speed can be
dot on chart.) found on the right side of the flow curve.
Caution: Do not exceed 125 psig (8.6 Bar) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
SECTION 5F
70/30 OPERATING CONDITION
MODEL A8 METAL ACCU-FLO™
RUBBER/TPE-FITTED
This curve demonstrates the flow
created when the stroke rate is modi- A8 Metal Accu-Flo™ Ultraflex™/Teflon®-Fitted
fied under a static air and fluid pres- SPM @ 70 / 30 operating condition
sure condition. This curve can be 220
applied to different pressure condi- 200
tions to estimate the change in flow
due to stroke rate. 180
160
140
120
Speed
100
80
60
40
20
0
GPM 10 20 30 40 50 60 70
[l/min] [38] [76] [114] [151] [189] [227] [265]
Water Discharge Flowrate
Discharge Pressure
(60) [102]
Air Inlet ................................1⁄2" (12.7 mm) 6 200
80 0.7 [86]
Optimal Speed
Inlet........................................2" (5.08 cm) 5 175
(80) [136]
Outlet .....................................2" (5.08 cm) 150
Suction Lift .....................11' Dry (3.35 m) 4 60 0.6 [100]
125
28' Wet (8.53 m)
Displacement per 3 100 40 0.5 [120]
Stroke ...................... 0.46 gal. (1.74 l)1 2 75
Max. Flow Rate........102 gpm (386.1 lpm) 50 20 0.4 [150]
Max. Size Solids...................1⁄4" (6.35 mm) 1 25
1
Displacement per stroke was calculated at 70 0 0 0.3 [200]
psig (4.8 Bar) air inlet pressure against a 30 GPM 20 40 60 80 100 120 140 160
psig (2 Bar) head pressure. [l/min] [76] [151] [227] [303] [378] [454] [530] [606]
Example: To pump 50 gpm (189 lpm) Water Discharge Flowrates
against a discharge pressure head of 40
psig (2.7 Bar) requires 80 psig (5.5 Bar), Flow curves are for “optimal speed” conditions only. The “optimal speed” is that speed which
50 scfm (85 Nm3/h) air consumption, and provides the maximum flow under a particular air and fluid pressure condition. The optimal
a pump speed of 120 strokes/minute. (See speed varies for different fluid and air pressures. Recommendations for optimal speed can be
dot on chart.) found on the right side of the flow curve.
Caution: Do not exceed 125 psig (8.6 Bar) air Flow rates indicated on chart were determined by pumping water.
supply pressure.
For optimum life and performance, pumps should be specified so that daily operation
parameters will fall in the center of the pump performance curve.
SECTION 5H
70/30 OPERATING CONDITION
MODEL A8 METAL ACCU-FLO™
ULTRA-FLEX™-TEFLON®-FITTED
This curve demonstrates the flow
created when the stroke rate is modi- A8 Metal Accu-Flo™ Ultraflex™/Teflon®-Fitted
fied under a static air and fluid pres- SPM @ 70 / 30 operating condition
sure condition. This curve can be 220
applied to different pressure condi- 200
tions to estimate the change in flow
due to stroke rate. 180
160
140
120
Speed
100
80
60
40
20
0
GPM 10 20 30 40 50 60 70
[l/min] [38] [76] [114] [151] [189] [227] [265]
Water Discharge Flowrate
Discharge Pressure
6 (80) [136]
Air Inlet ................................3⁄4" (19.1 mm) 200
Inlet........................................2" (5.08 cm) 5 175 80
Outlet .....................................2" (5.08 cm) 150 (100) [170]
Suction Lift .....................11' Dry (3.35 m) 4 60
125
31' Wet (9.45 m)
Displacement per 3 100 40
Stroke ...................... 0.44 gal. (1.67 l)1 2 75
Max. Flow Rate......150 gpm (567.81 lpm) 50 20
Max. Size Solids....................3⁄4" (1.91 cm) 1 25
1
Displacement per stroke was calculated at 70 0 0
psig (4.8 Bar) air inlet pressure against a 30 GPM 20 40 60 80 100 120 140 160
psig (2 Bar) head pressure. [l/min] [76] [151] [227] [303] [378] [454] [530] [606]
Example: To pump 85 gpm (322 lpm) Water Discharge Flowrates
against a discharge pressure head of 30
psig (2.1 Bar) requires 60 psig (4.1 Bar) Flow rates indicated on chart were determined by pumping water.
and 65 scfm (110.5 Nm3/h) air consump-
tion. (See dot on chart.) For optimum life and performance, pumps should be specified so that daily operation
Caution: Do not exceed 125 psig (8.6 Bar) air parameters will fall in the center of the pump performance curve.
supply pressure.
SECTION 5J
PERFORMANCE CURVES
MODEL T8 METAL STALLION TPE-FITTED
Height............................2611⁄32" (669.2 cm)
Width.............................1529⁄32" (404.0 cm) BAR FEET PSIG
Depth .................................10" (254.0 cm) 300 (20) [34]
Ship Weight........Aluminum 72 lbs. (33.1 kg) 275 120 (40) [68]
Cast Iron 114 lbs. (52.4 kg) 8 AIR CONSUMPTION
(60) [102]
316 Stainless Steel 106 lbs. (48.8 kg) 7
250 (SCFM) [Nm3/h]
225 100 (80) [136]
Hastelloy 116 lbs. (53.4 kg)
Discharge Pressure
Diaphragms
4 14
12
3 10
8 Teflon®
2 Diaphragms
6
1 4 Stallion
2 Diaphragms
0 0
PSIG 0 10 20 30 40 50 60 70 80 90 100
[BAR] [0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9]
Inlet Air Pressure
Suction lift curves are calibrated for pumps operating at 1,000' viscosity of pumping fluid, elevation (atmospheric pressure) and
(305 m) above sea level. This chart is meant to be a guide only. pipe friction loss all affect the amount of suction lift your pump
There are many variables which can affect your pump’s operat- will attain.
ing characteristics. The number of intake and discharge elbows,
SECTION 6B
SUCTION LIFT CURVES & DATA
Meter FT H2O A8 Metal Accu-Flo™ Suction Lift Capability
26
24 Rubber/TPE
Diaphragms
7
22
6 20
18
5 16
Dry Vacuum
14 Ultra-Flex™/Teflon®
4 Diaphragms
12
3 10
8
2 6
1 4
2
0 0
PSIG 0 10 20 30 40 50 60 70 80 90 100
[BAR] [0.7] [1.4] [2.0] [2.7] [3.4] [4.1] [4.8] [5.5] [6.2] [6.9]
Inlet Air Pressure
The solenoid was running at 150 strokes / minute.
Actual suction lift may vary with different pump speeds.
Suction lift curves are calibrated for pumps operating at 1,000' viscosity of pumping fluid, elevation (atmospheric pressure) and
(305 m) above sea level. This chart is meant to be a guide only. pipe friction loss all affect the amount of suction lift your pump
There are many variables which can affect your pump’s operat- will attain.
ing characteristics. The number of intake and discharge elbows,
11 WILDEN PUMP & ENGINEERING CO.
SECTION 7A
INSTALLATION – T8 METAL
AIR-OPERATED PUMPS
The Model T8 Metal pump has a 2" (5.08 cm) inlet and 2" (5.08 ELEVATION: Selecting a site that is well within the pump’s
cm) outlet and is designed for flows to 163 gpm (617 lpm). Refer dynamic lift capability will assure that loss-of-prime troubles will
to Section 5 for performance characteristics. The T8 Metal be eliminated. In addition, pump efficiency can be adversely
pump is manufactured with wetted parts of aluminum, 316 affected if proper attention is not given to site location.
Stainless Steel, Cast Iron, and Hastelloy. The center block of
the T8 Metal pump is constructed of polypropylene, aluminum, PIPING: Final determination of the pump site should not be
nickel-plated aluminum, Teflon®-coated aluminum, or stainless made until the piping problems of each possible location have
steel. A variety of diaphragms, valve balls, valve seats and O- been evaluated. The impact of current and future installations
rings are available to satisfy temperature, chemical compatibil- should be considered ahead of time to make sure that inadver-
ity, abrasion and flex concerns. tent restrictions are not created for any remaining sites.
The suction pipe size should be at least 2" (5.08 cm) diameter The best choice possible will be a site involving the shortest and
or larger if highly viscous material is being pumped. The suction the straightest hook-up of suction and discharge piping. Unnec-
hose must be non-collapsible, reinforced type as the T8 is capa- essary elbows, bends, and fittings should be avoided. Pipe
ble of pulling a high vacuum. Discharge piping should be at sizes should be selected so as to keep friction losses within
least 2" (5.08 cm); larger diameter can be used to reduce fric- practical limits. All piping should be supported independently of
tion losses. It is critical that all fittings and connections are the pump. In addition, the piping should be aligned so as to
airtight or a reduction or loss of pump suction capability will avoid placing stresses on the pump fittings.
result. Flexible hose can be installed to aid in absorbing the forces
INSTALLATION: Months of careful planning, study, and selec- created by the natural reciprocating action of the pump. If the
tion efforts can result in unsatisfactory pump performance if pump is to be bolted down to a solid foundation, a mounting pad
installation details are left to chance. placed between the pump and foundation will assist in minimiz-
ing pump vibration. Flexible connections between the pump and
Premature failure and long term dissatisfaction can be avoided rigid piping will also assist in minimizing pump vibration. If quick-
if reasonable care is exercised throughout the installation closing valves are installed at any point in the discharge system,
process. or if pulsation within a system becomes a problem, a surge
suppressor should be installed to protect the pump, piping and
LOCATION: Noise, safety, and other logistical factors usually gauges from surges and water hammer.
dictate where equipment be situated on the production floor.
Multiple installations with conflicting requirements can result in If the pump is to be used in a self-priming application, be sure
congestion of utility areas, leaving few choices for siting of addi- that all connections are airtight and that the suction lift is within
tional pumps. the model’s ability. Note: Materials of construction and elas-
tomer material have an effect on suction lift parameters. Please
Within the framework of these and other existing conditions, refer to Section 6 for specifics.
every pump should be located in such a way that five key
factors are balanced against each other to maximum advan- When pumps are installed in applications involving flooded
tage. suction or suction head pressures, a gate valve should be
installed in the suction line to permit closing of the line for pump
ACCESS: First of all, the location should be accessible. If it’s service.
easy to reach the pump, maintenance personnel will have an
easier time carrying out routine inspections and adjustments. Pumps in service with a positive suction head are most efficient
Should major repairs become necessary, ease of access can when inlet pressure is limited to 7–10 psig (.48–.68 Bar).
play a key role in speeding the repair process and reducing total Premature diaphragm failure may occur if positive suction is 10
downtime. psig (.68 Bar) and higher.
AIR SUPPLY: Every pump location should have an air line large THE MODEL T8 WILL PASS 1⁄4" (6.35 mm) SOLIDS. THE T8
enough to supply the volume of air necessary to achieve the STALLION WILL PASS 3⁄4" (1.905 cm) SOLIDS. WHENEVER
desired pumping rate (see Section 5). Use air pressure up to a THE POSSIBILITY EXISTS THAT LARGER SOLID OBJECTS
maximum of 125 psi (8.6 Bar) depending upon pumping MAY BE SUCKED INTO THE PUMP, A STRAINER SHOULD
requirements. BE USED ON THE SUCTION LINE.
For best results, the pumps should use a 5 micron air filter, BLOW OUT AIR LINE FOR 10 TO 20 SECONDS BEFORE
needle valve and regulator. The use of an air filter before the ATTACHING TO PUMP TO MAKE SURE ALL PIPE LINE
pump will insure that the majority of any pipeline contaminants DEBRIS IS CLEAR. ALWAYS USE AN IN-LINE AIR
will be eliminated. FILTER.
When operation is controlled by a solenoid valve in the air line, CAUTION: DO NOT EXCEED 125 PSIG (8.6 BAR) AIR
three-way valves should be used. This valve allows trapped air SUPPLY PRESSURE. (50 PSIG [3.4 BAR] FOR UL MODELS.)
between the valve and the pump to bleed off which improves
pump performance. Pumping volume can be determined by CAUTION: DO NOT HANG T8 STALLION PUMPS BY THEIR
counting the number of strokes per minute and then multiplying HANDLES.
the figure by the displacement per stroke.
MUFFLER: Sound levels are reduced below OSHA specifica-
tions using the standard Wilden muffler element. Other mufflers
can be used to further reduce sound levels, but they usually
reduce pump performance.
COMBINATION FLEXIBLE
FILTER, CONNECTION
REGULATOR &
LUBRICATOR
FLEXIBLE
CONNECTION
DISCHARGE
EQUALIZER
AIR SURGE DAMPENER
SHUT (OPTIONAL)
OFF PIPE CONNECTION
VALVE (STYLE OPTIONAL)
NEEDLE
VALVE
MUFFLER
SUCTION
FOOT PAD
SECTION 7D
INSTALLATION – A8 METAL
ACCU-FLO™ PUMPS
Before installing your A8 Accu-Flo™ pump, review Section 7A Pumps in service with a positive suction head are most efficient
for general installation suggestions including Location, Access, when inlet pressure is limited to 7–10 psig (.5–.7 Bar). Prema-
Air Supply, Elevation, and Piping. ture diaphragm failure may occur if positive suction head is 11
psig (.8 Bar) and higher.
The Accu-Flo™ Model A8 has a 2" (5.08 cm) inlet and 2" (5.08
cm) outlet and is designed for flows to 163 gpm (617 lpm). This The solenoid valve is rated for continuous duty; however, stop-
maximum flow rate was calculated at 300 strokes per minute ping on an even number stroke count insures that the electrical
with 100 psig air inlet against 0 psig discharge head. The A8 power is off when pump is stopped. This practice is safer and
Metal pump is manufactured with wetted parts of aluminum, also eliminates unwanted strokes when the system is shut down
cast iron, 316 stainless steel, or Hastelloy. The center block of and electrical power is off.
the A8 Metal pump is of polypropylene, aluminum, nickel-plated THE MODEL A8 WILL PASS 1⁄8" (3.18 mm) SOLIDS. WHEN-
aluminum, Teflon®-coated aluminum or 316 stainless steel EVER THE POSSIBILITY EXISTS THAT LARGER SOLID
construction. A variety of diaphragms, valve balls, and O-rings OBJECTS MAY BE SUCKED INTO THE PUMP, A STRAINER
are available to satisfy temperature, chemical compatibility, SHOULD BE USED ON THE SUCTION LINE.
abrasion and flex concerns.
All wiring used to operate the pump should be placed and
WARNING: Before installation, consult chart in Section
connected according to the proper electrical codes. It is impor-
10B (page 32) to ensure proper electrical connection.
tant that the wiring is of adequate gauge to carry the current
required to operate the pump. In addition, it is necessary that
the electrical power supply is large enough to supply the
current required to operate the pump. Wiring should be above WARNING: The solenoid valve should not be used in an
ground level if possible (in case of fluid spill or leakage), and all area where explosion proof equipment is required unless
wiring and connections which could become wet or damp NEMA 7 valve is specified.
should be made watertight.
If the pump is to be used in a self-priming application, be sure There are three coil options available in both NEMA 4 and
that all connections are airtight and that the suction lift is within NEMA 7 ratings. One coil allows for 110V AC operation, one
the pump’s ability. Note: Materials of construction and elastomer allows for 24V DC operation, and the third allows for either 24V
material have an effect on suction lift parameters. Please refer AC or 12V DC operation. Additional solenoid information and
to pump performance data. part numbers can be found in Section 10C.
*SUPPLY
POWER
ACCU-FLO™ PLUMBING
CONNECTIONS FLUID OUTLET
COMBINATION FILTER AND REGULATOR
FLEXIBLE CONNECTION
AIR SUPPLY
AIR INLET
DISCHARGE LINE
DISCHARGE
FLEXIBLE SHUTOFF VALVE
CONNECTION
SUCTION LINE
INTAKE FLUID INLET
SHUTOFF VALVE
FLEXIBLE CONNECTION
SECTION 7E – ACCU-FLO™
SUGGESTED OPERATION AND
MAINTENANCE INSTRUCTIONS
OPERATION: The speed of the pump is controlled electrically. A red button on the side of the air valve is a manual override;
Since each stroke is controlled by an electrical signal, the pump when actuated it will shift the valve as if an electric current had
is ideal for batching and other electrically controlled dispensing actuated the solenoid.
applications.
RECORDS: When service is required, a record should be
Although the speed of the pump is controlled electrically, the air made of all necessary repairs and replacements. Over a
pressure is important. Air pressure displaces the fluid, and if the period of time, such records can become a valuable tool for
pressure is insufficient to complete the physical stroke before predicting and preventing future maintenance problems and
an electronic impulse signals the pump to shift, the stroke will unscheduled downtime. In addition, accurate records make it
not be completed, and the displacement per stroke will be possible to identify pumps that are poorly suited to their appli-
reduced. This does not harm the unit in any way, but it may cations.
cause inaccuracy when attempting to batch specific quantities
with high precision. MAINTENANCE AND INSPECTIONS: Since each application
is unique, maintenance schedules may be different for every
The solenoid operated pump is permanently lubricated during pump. Frequency of use, line pressure, viscosity and abra-
assembly, and requires no additional lubrication under normal siveness of process fluid all affect the parts life of a Wilden
operation. If the unit runs under extreme conditions (continuous pump. Periodic inspections have been found to offer the best
operation at high speeds), it may be necessary to relubricate means for preventing unscheduled pump downtime. Person-
the center block with a Buna-N® compatible NLGI Grade 2 nel familiar with the pump’s construction and service should
grease every 50 million cycles. Continuous lubrication with a be informed of any abnormalities that are detected during
compatible oil is not harmful, and will provide longer seal life, operation. Internal maintenance is not recommended for Accu-
but it may flush all grease out of the unit. Flo™ solenoid air valves. When worn or damaged, a new air
valve body, coil or terminal connector must be purchased.
Please consult section 9C for part numbers.
15 WILDEN PUMP & ENGINEERING CO.
SECTION 7F – AIR-CONTROLLED
TROUBLESHOOTING
Pump will not run or runs slowly. occur. Replace ball check valves and O-rings with the proper
1. Check air inlet screen and air filter for debris. elastomers.
2. Check for sticking air valve, flush air valve in solvent. 3. Check to make sure all suction connections are air tight,
3. Check for worn out air valve. If piston face in air valve is especially clamp bands around intake balls.
shiny instead of dull, air valve is probably worn beyond working Pump air valve freezes.
tolerances and must be replaced.
4. Check center block Glyd™ rings. If worn excessively, they Check for excessive moisture in compressed air. Either install
will not seal and air will simply flow through pump and out air dryer or hot air generator for compressed air.
exhaust. Use only Wilden Glyd™ rings as they are of special Air bubbles in pump discharge.
construction. 1. Check for ruptured diaphragm.
5. Check for rotating piston in air valve. 2. Check tightness of clamp bands, especially at intake mani-
6. Check type of lubricant being used. A higher viscosity oil fold.
than suggested may cause the piston to stick or run erratically.
Wilden suggests the use of an oil with arctic characteristics (ISO Product comes out air exhaust.
15-5 wt.). 1. Check for diaphragm rupture.
Pump runs but little or no product flows. 2. Check tightness of piston plates to shaft.
1. Check for pump cavitation; slow pump speed down to Pump rattles.
match thickness of material being pumped. 1. See RBG E9 Troubleshooting Guide.
2. Check for sticking ball check valves. If material being 2. Create false discharge head or suction lift.
pumped is not compatible with pump elastomers, swelling may
SECTION 7G – ACCU-FLO™
TROUBLESHOOTING
Pump will not run. water vapor entrapped in the compressed air can freeze and
1. Check for pressurized air at the inlet. (Min. 45 psig [3.1 Bar].) block the air passageways in the pump. If this occurs, it may
2. Check air inlet and filter for debris. be necessary to install a coalescing filter, an air dryer, or a hot
3. Connect a test lamp to the two wires which run to pump air generator for the compressed air.
and ensure that the lamp cycles on and off. Air bubbles in pump discharge.
4. Make sure that the air valve manual override (small red
knob on front of valve) is switched to the “0” position. 1. Check for ruptured diaphragm.
5. Check pilot pressure vent at the top of the operator/coil 2. Check tightness of clamp bands, and the integrity of the
assembly to ensure that it is not clogged. O-rings, especially at intake manifold.
6. Check for a worn out air valve. If air continually blows out Product comes out air exhaust.
the exhaust in very large quantities, the air valve seals may be 1. Check for diaphragm rupture.
worn beyond their ability to function. In this case, the valve must 2. Check tightness of piston plates to shaft.
be replaced.
NOTE: Before the valve is scrapped, it is possible that it may be Pump rattles.
saved by completely disassembling the valve, cleaning all 1. See RBG E9 Troubleshooting Guide.
components and relubricating the valve. 2. Create false discharge head or suction lift.
Pump runs but little or no fluid comes out. Solenoid buzzes or solenoid burnout.
1. Check that the discharge isolation valve is not closed. 1. Incorrect voltage, faulty or dirty solenoid.
2. Check that the electronic signal is slow enough that the
pump is able to complete each physical stroke before it is Solenoid valve fails to shift electrically but shifts with
signaled to change direction. The time required to complete the manual override.
stroke is determined by a variety of factors which include fluid 1. Incorrect voltage, defective coil or wiring.
viscosity and head pressure. The shaft can be viewed if the
muffler is removed to verify that the pump is stroking. Solenoid valve fails to shift electrically or with manual
3. Check for pump cavitation; slow pump speed down to override.
match the thickness of the material being pumped. 1. Inadequate air supply, contamination, inadequate or
4. Check for sticking ball check valves. If the material being improper lubrication, mechanical binding in the valve.
pumped is not compatible with the pump elastomers, swelling
may occur. Replace ball check valves and O-ring with the Valve shifts but fails to return.
proper elastomers. 1. Broken spring, mechanical binding.
5. Check to make sure that all suction connections are air
Excessive leaking from air valve vent.
tight, and that the clamp bands are properly tightened.
1. Worn seals in air valve.
Pump air passages blocked with ice.
Check for excessive moisture in compressed air line. As the
air expands out the exhaust during the operation of the pump,
TOOLS REQUIRED:
Adjustable Wrench
1
⁄2" Socket
9
⁄16" Box Wrench DISASSEMBLY: Figure 1
11
⁄16" Socket
1" Box Wrench or Adjustable Wrench Step 1.
Vise equipped with soft jaws (such as plywood, plastic Before starting disassembly, mark a line from each liquid cham-
or other suitable material) ber to its corresponding air chamber. This line will assist in
proper alignment during reassembly. (Figure 1)
NOTE: The model used for these instructions incorporates
rubber diaphragms, balls, and seats. Models with Teflon®
diaphragms, balls and seats are the same except where noted.
The procedures for A8 Accu-Flo™ pumps are the same except
for the air distribution system.
Step 3. Figure 3
Remove the discharge manifold to expose the valve balls and
Step 2. Figure 2
seats. Inspect the ball cage area of the manifold for excessive
Utilizing the ⁄2" box wrench, remove the two small clamp bands
1
wear or damage. Remove the discharge valve balls, seats and
that fasten the discharge manifold to the liquid chambers. O-rings from the discharge manifold and inspect for nicks,
(Figure 2) gouges, chemical attack or abrasive wear. Replace worn parts
with genuine Wilden parts for reliable performance. Teflon®
O-rings should be replaced when reassembled. (Figure 3)
17 WILDEN PUMP & ENGINEERING CO.
Step 4. Figure 4 Step 5. Figure 5
Remove the two small clamp bands that fasten the intake mani- Lift the intake manifold away to expose the valve balls and
fold to the liquid chambers. (Figure 4) seats. Inspect intake valve ball cage for excessive wear or
damage. Remove the intake valve balls, seats and O-rings from
the discharge manifold and inspect for nicks, gouges, chemical
attack or abrasive wear. Replace worn parts with genuine
Wilden parts for reliable performance. Teflon® O-rings should be
replaced when reassembled. (Figure 5)
Grooves in
bushing which 3/16" DRILL
contain Glyd™ rings BLEED-OFF
PORT
Figure G
Center Block
(Front View)
P/N 08-3210-55-225 P/N 08-3800-09-65
Figure E
SECTION 8D
GASKET KIT INSTALLATION
Only Teflon®-fitted T8 cast iron pumps come standard with from diaphragm bead and all mating surfaces. If necessary,
expanded Teflon® Gasket Kits (P/N 08-9500-99). Carefully smooth or deburr all sealing surfaces. Mating surfaces must be
prepare sealing surfaces by removing all debris and foreign matter properly aligned in order to ensure positive sealing characteristics.
23
AIR-OPERATED
RUBBER/TPE- 38
FITTED
32
33 34
36
2
31
21
22
13
35
15
19
11
10
1 12 18
9
8
20
7
31 18
3 17 16 17
41
42
4 Ultra-Flex® Assembly
28
24
5
27 28
26 30
16 14 25
29
29
23
AIR-OPERATED
RUBBER/TPE-
FITTED 38
32
33 34
36
2
31
21
22
13
35
15
19
11
10
1 12 18
9
8
20
7
31 18
3 17 16 17
49
50
44 42 Ultra-Flex® Assembly
4 39
43
28
24
5
45 27 28
Stallion 26 30
16 14 25
29
29
U LT R A - F L E X ™ F I T T E D D I A P H R A G M
16 Shaft 1 08-3800-09-07 08-3800-09-07 08-3800-09-07 08-3800-09-07 08-3800-09-07 08-3800-09-07 08-3800-09-07 08-3800-09-65 N/A
Shaft, Ultra-Flex™ 1 08-3820-09-07 08-3820-09-07 08-3820-09-07 08-3820-09-07 08-3820-09-07 08-3820-09-07 08-3820-09-07 08-3820-09-07 08-3820-09-07
17 Piston, Outer 2 04-4550-03 04-4550-03 04-4550-03 04-4550-03 08-4550-02 08-4550-02 04-4550-03 08-4550-01 N/A
Piston, Outer, Ultra-Flex™ 2 04-4550-03 04-4550-03 04-4550-03 04-4550-03 08-4560-02 08-4560-02 04-4550-03 04-4552-01 04-4552-01
18 Piston, Inner 2 08-3700-01 08-3700-03 08-3700-01 08-3700-03 08-3700-01 08-3700-01 08-3700-03 08-3700-01 04-3700-08
Piston, Inner, Ultra-Flex™ 2 04-3700-08 04-3700-08 04-3700-08 04-3700-08 04-3700-08 04-3700-08 04-3700-08 04-3700-08 04-3700-08
19 Air Chamber, Counter Sunk 2 08-3650-01 08-3650-03 08-3650-02 08-3650-03 08-3650-01 08-3650-02 08-3650-03 08-3650-01 08-3650-01
20 Air Chamber Screw 3⁄8"-16 x 39⁄16" 3 08-6200-08 08-6200-03 08-6200-08 08-6200-03 08-6200-08 08-6200-08 08-6200-03 08-6200-08 08-6200-08
21 Air Chamber Cone Nut 3⁄8"-16 3 08-6550-08 08-6550-03 08-6550-08 08-6550-03 08-6550-08 08-6550-08 08-6550-03 08-6550-08 08-6550-08
22 Liquid Chamber 2 08-5000-03 08-5000-03 08-5000-03 08-5000-03 08-5000-02 08-5000-02 08-5000-03 08-5000-01 08-5000-01
23 Discharge Manifold 1 08-5020-03 08-5020-03 08-5020-03 08-5020-03 08-5020-02 08-5020-02 08-5020-03-70 08-5020-01 08-5020-01
24 Inlet Housing for Screened Base 1 N/A N/A N/A N/A N/A N/A N/A 08-5080-01-30 08-5080-01-30
25 Screen Base for Item 24 1 N/A N/A N/A N/A N/A N/A N/A 08-5620-62 08-5620-62
26 Suction Hook Up Cover for Item 24 1 N/A N/A N/A N/A N/A N/A N/A 08-5660-01 08-5660-01
27 Cap Screw for Item 24 & 26 3⁄8"-16 x 7⁄8" 1 N/A N/A N/A N/A N/A N/A N/A 08-6140-03 08-6140-03
28 Cap Screw Nut 3⁄8"-16 3 N/A N/A N/A N/A N/A N/A N/A 02-6430-03 02-6430-03
29 Cap Screw 3⁄8"-16 x 3" 3 N/A N/A N/A N/A N/A N/A N/A 08-6120-03 08-6120-03
30 Inlet Housing for Footed Base 1 08-5080-03 08-5080-03 08-5080-03 08-5080-03 08-5080-02 08-5080-02 08-5080-03-70 N/A N/A
31 Diaphragm* 2 * * * * * * 08-1010-56 * **
32 Valve Ball* 4 * * * * * * 08-1080-56 * **
33 Valve Seat* 4 * * * * * * 08-1120-56 * **
34 Large Clamp Band 2 08-7300-03 08-7300-03 08-7300-03 08-7300-03 08-7300-08 08-7300-03 08-7300-03-70 08-7300-08 08-7300-08S
35 Large Carriage Bolt ⁄8"-16 x 3"
3
4 08-6120-03 08-6120-03 08-6120-03 08-6120-03 08-6120-08 08-6120-03 08-6120-03 08-6120-08 08-6120-08
36 Large Hex Nut 3⁄8"-16 4 08-6450-03 08-6450-03 08-6450-03 08-6450-03 08-6450-08 08-6450-03 08-6670-03-72 08-6450-08 08-6450-08
37 Small Clamp Band 4 08-7100-03 08-7100-03 08-7100-03 08-7100-03 08-7100-08 08-7100-03 08-7100-03-70 08-7100-08 08-7100-08S
38 Small Hex Head Cap Screw 5⁄16"-18 x 13⁄8" 2 8 08-6050-03 08-6050-03 08-6050-03 08-6050-03 08-6050-08 08-6050-08 08-6050-03 08-6050-08 08-6050-08
39 Small Hex Nut 5⁄16"-18 2 8 08-6400-03 08-6400-03 08-6400-03 08-6400-03 04-6420-08 04-6420-08 08-6400-03 04-6420-08 04-6420-08
40 Muffler (Optional — not shown) 1 08-3510-99 08-3510-99 08-3510-99 08-3510-99 08-3510-99 08-3510-99 08-3510-99 08-3510-99 N/A
41 Bumper Pad, Nylon (Not shown) 2 N/A N/A N/A N/A N/A N/A N/A 08-6900-23-50 08-6900-23-50
42 Screw, HHC, ⁄16-18 x 2
5
4 N/R N/R N/R N/R N/R N/R N/R 08-6050-08-50 08-6050-08-50
43 Nut, Hex, ⁄16-185
4 N/R N/R N/R N/R N/R N/R N/R 04-6420-08 04-6420-08
44 Handle, Collapsible 3 2 N/R N/R N/R N/R N/R N/R N/R 08-7250-08 08-7250-08
45 Bracket, Handle 4 N/R N/R N/R N/R N/R N/R N/R 08-7410-08 08-7410-08
46 Check Body (Not shown) 1 N/R N/R N/R N/R N/R N/R N/R 08-3550-01 08-3550-01
47 Check Ball (Not shown) 1 N/R N/R N/R N/R N/R N/R N/R 08-1450-51 08-1450-51
48 Pipe Nipple, Check Body (Not shown) 1 N/R N/R N/R N/R N/R N/R N/R 08-7420-08 08-7420-08
49 Spacer, Ultra-Flex™ 2 08-3860-08 08-3860-08 08-3860-08 08-3860-08 08-3860-08 08-3860-08 08-3860-08 08-3860-08 08-3860-08
50 Stud, Ultra-Flex™ 1 08-6150-08 08-6150-08 08-6150-08 08-6150-08 08-6150-08 08-6150-08 08-6150-08 N/A 08-6150-08
1
Air Valve Assembly includes parts through 08-2390-52. To order pump with oil bottle add letter D to model #.(Example: T8/AAPD.) -003 Specialty Code = Alloy-Fitted
2
T8 Stallion pumps utilize only four (4) of P/N’s 08-6100-03 and 08-6408-08 on the bottom manifold and water chambers. -030 Specialty Code = Screen Base
3
DO NOT hang Stallion pumps by their handles. -033 Specialty Code = Screen Base and Alloy-Fitted
**Refer to elastomer options in Section 10. -050 Specialty Code = Stallion
**Refer to Stallion elastomer options in Section 10. -070 Specialty Code = Saniflo FDA
NOTE: BSP threads available.
All boldface items are primary wear parts.
24
AIR-OPERATED 35
TEFLON®-
FITTED
28 34
29 36
30
32
2
26
27
23
22 13
31
15
20
7 11
3
1 12 19
10
9
21
8
4
5 18
17
25
16 14
Teflon® Assembly
NOTE: Teflon®® diaphragm models assembled with
Teflon gasket kit at factory (not shown).
17
ACCU-FLO™
27
21
22 23
25
19
15
33
16
7
24
3 9
13
1
5
10
4
12
6 2
14
11
19 12
11 31 10
32 33
Teflon® Assembly
Ultra-Flex™ Assembly 21
29 18
22
10 8
NEMA 7 / UL / CSA
Voltage ±10% Current (A)
AC AC
DC Power (W) DC Resistivity
Part Number 60 Hz 50 Hz ±10% Inrush Holding (½)
00-2110-99-153 12 24 22 7 .60 .55 .32 19