QUALITY ASSURANCE PLAN FOR MV SWITCHGEAR ( TYPE - UNIGEAR/LEANGEAR CUBICLE WITH " VD4/Vind - BREAKER" )

SUPPLIER NAME & ADDRESS: Sale Order No. -4202745308 -01 & 02 Issued by ELDS PAIS-QA
ABB India Ltd.
Plot No. 79, Street No. 17,
MIDC Satpur, Nashik -
Customer -TRIVENI TURBINES
PO No. -PO NO : 2000028582 DATE : 18.05.2023
Item : For MV Switchgear panel upto 11 kV
Revision No. 00
Date : 25/05/2023
QAP No. 1VYN479999-262
ABB
422007
INSPECTION BY
SL. COMPONENT & TYPE OF QUANTUM OF REFERENCE FORMAT OF M N C
CHARACTERISTICS ACCEPTANCE NORM REMARKS
NO. OPERATONS CHECK CHECK DOCUMENT RECORDS ABB/ABB Sub- Customer/End
TPI
Supplier client

A ) RAW MATERIAL INSPECTION

Alu- Zinc / a) Dimensions Measurement a) 5 samples / type (EN 10346/ ASTM A 792) (EN 10346/ ASTM A 792)
Supplier Test
1 Galvanised sheet/ b) Finish Visual b) 100% /EN10346/ IS 277 /EN10346/ IS 277 P/R R R
Certificates
CRCA / Stainless steel c) Material composition Measurement c)1 pc min. /IS 513/IS 6911 /IS 513/IS 6911

a) Hardness Measurement a) 2 pcs min. IS : 5082 IS : 5082

b) Conductivity Measurement b) 2 pcs min. IS : 5082 IS : 5082 Supplier Test
2 Aluminium Busbar material P/R R R
c) Dimension Measurement c) I AQL 1.5 IS : 3965 IS : 3965 Certificates
d) Surface finish Visual d) 100 % IS : 5082 IS : 5082
a) Hardness Measurement a) 2 pcs min. IS : 1897/ IS 613 IS : 1897/ IS 613
b) Conductivity Measurement b) 2 pcs min. IS : 1897/ IS 613 IS : 1897/ IS 613 Supplier Test
3 Copper Busbar material P/R R R
c) Dimension Measurement c) I AQL 1.5 IS : 3052 IS : 3052 Certificates
d) Surface finish Visual d) 100% IS : 1897/ IS 613 IS : 1897/ IS 613

B ) COMMON COMPONENTS

a) Dimension Measurement a) II AQL 1.5 Drawing Drawing

Supplier Test
1 Support Insulators b) Power frequency ( Rout.) Electrical b) 100 % " " P/R R R
Certificates
c) Surface finish Visual c) 100 % - -
a) Visual Visual a) 100%
b) Dimension Measurement b) S3 AQL 1.5 Std.Drg. Std. Drg. Supplier Test
2 Wires ISI Marked P/R R R
c) Resistance Measurement c) Each batch IS:694 IS:694 Certificates
d) Power frequency Measurement d) Each batch IS:694 IS:694
Protection Relays & a) Physical condition Visual a) 100% Manufacturer's
3 IS :3231 IS :3231 P/R R R
Auxiliary Relays b) Functional test Testing b) 100% Test Certificate
a) Physical condition Visual a) 100 %
Current Transformer Manufacturer's
4 b) Routine test including partial IS : 2705 IS : 2705 P/R R R
(Cast Resin) Electrical b) 100% Test Certificates
discharge
Potential Transformer a) Physical condition Visual a) 100 % Manufacturer's
5 IS : 3156 IS : 3156 P/R R R
(Cast Resin) b) Routine test. Electrical b) 100 % Test Certificate
Indicating/Integrating a) Physical condition Visual a) 100 % Manufacturer's
6 Instruments (Ammeters, IS : 1248 IS : 1248 P/R R R
b) Routine test. Electrical b) 100% Test Certificates
Voltmeters, MFM's,etc.)

C ) VACUUM CIRCUIT BREAKER FINAL INSPECTION

1 Breaker Type - a) Measurement of resistance of IEC : 62271-100 & IEC : 62271-100 & Routine Test
Electrical '100 % P W W
VD4/Vind main circuit. Approved Drg. Approved Drg. Certificates
b) Routine functional test ( On no IEC : 62271-100 & IEC : 62271-100 & Routine Test Customer inspection
Electrical '100 % P W W
load) Approved Drg. Approved Drg. Certificates on sample breaker of
i) 5 closing & 5 opening operation at each type/rating
" '100 % " " " P W W
specified minimum voltage 10 %
ii) 5 closing & 5 opening operation at
" '100 % " " " P W W
specified maximum voltage
 QUALITY ASSURANCE PLAN FOR MV SWITCHGEAR ( TYPE - UNIGEAR/LEANGEAR CUBICLE WITH " VD4/Vind - BREAKER" )
SUPPLIER NAME & ADDRESS: Sale Order No. -4202745308 -01 & 02 Issued by ELDS PAIS-QA
ABB India Ltd.
Plot No. 79, Street No. 17,
MIDC Satpur, Nashik -
Customer -TRIVENI TURBINES
PO No. -PO NO : 2000028582 DATE : 18.05.2023
Item : For MV Switchgear panel upto 11 kV
Revision No. 00
Date : 25/05/2023
QAP No. 1VYN479999-262
ABB
422007
INSPECTION BY
SL. COMPONENT & TYPE OF QUANTUM OF REFERENCE FORMAT OF M N C
CHARACTERISTICS ACCEPTANCE NORM REMARKS
NO. OPERATONS CHECK CHECK DOCUMENT RECORDS ABB/ABB Sub- Customer/End
TPI
Supplier client

A ) RAW MATERIAL INSPECTION iii ) 5 Close & open operation at rated

" '100 % " " " P W W
voltage
iv) 5 F-C-O Operations at rated
Routine '100 % " " " P W W
voltage
IEC : 62271-100 & IEC : 62271-100 & Routine Test
c) Breaker Close/Trip time Routine '100 % P W W
Approved Drg. Approved Drg. Certificates
d) HV/One minute power frequency IEC : 62271-100 & IEC : 62271-100 & Routine Test
Routine '100 % P W W
on main circuit Approved Drg. Approved Drg. Certificates
2 Vacum Contactor IEC : 62271-100 & IEC : 62271-100 & Routine Test
a) Functional & Operational Checks Electrical '100 % P W W
Type - VSC Approved Drg. Approved Drg. Certificates
(if applicable) Routine Test
b) 5 Close-Open Operations Mechanical '100 % " " P W W
Certificates
3 Disconnector Switch a) Motorised disconnector ON-OFF
Routine Test
Type - NALF operations - 5 operations with 2 min. Electrical '100 % IEC : 62271-102(2013) IEC : 62271-102(2013) P W W
Certificates
(if applicable) time delay
Routine Test
b) Contact Resistance Measurement Electrical '100 % IEC : 62271-102(2013) IEC : 62271-102(2013) P W W
Certificates

D) FINAL INSPECTION (Complete Switchboard)

Routine Tests a) Physical condition

(Identification/Location of IEC:62271-200/ IEC:62271-200/ Routine Test
Visual a) 100 % P W W
components, Compartmentalization, Approved Drg. Approved Drg. Report
Busbar marking )
b) HV/Power frequency test on main IEC:62271-200/ IEC:62271-200/ Routine Test
Electrical b) 100 % P W W
circuit Approved Drg. Approved Drg. Report
c) HV/Power frequency test on IEC:62271-200/ IEC:62271-200/ Routine Test
Electrical c) 100 % P W W
auxiliary circuit Approved Drg. Approved Drg. Report
IEC:62271-200/ IEC:62271-200/ Routine Test
d) Racking-In & Out operations Mecanical d) 100 % P W W
Approved Drg. Approved Drg. Report
Customer Witness test
IEC:62271-200/ IEC:62271-200/ Routine Test on sample panels of
e) Verification of wiring & interlocks Electrical e) 100 % P W W
Approved Drg. Approved Drg. Report each type/rating
f) Functional test of panel, auxiliary IEC:62271-200/ IEC:62271-200/ Routine Test
Electrical f) 100 % P W W 10%
equipments Approved Drg. Approved Drg. Report
g) Insulation Resistance before & after IEC:62271-200/ IEC:62271-200/ Routine Test
Electrical g) 100 % P W W
HV Approved Drg. Approved Drg. Report
IEC:62271-200/ IEC:62271-200/ Routine Test
h) Dimensional verification of panels Physical h) 100 % P W W
Approved Drg. Approved Drg. Report
IEC:62271-200/ IEC:62271-200/ Routine Test
i) Bill of Material & Label verification. Visual i) 100 % P W W
Approved Drg. Approved Drg. Report

j) Interchangeability of IEC:62271-200/ IEC:62271-200/

Mechanical j) 100 % - P W W
breaker(applicable for identical rating) Approved Drg. Approved Drg.
 QUALITY ASSURANCE PLAN FOR MV SWITCHGEAR ( TYPE - UNIGEAR/LEANGEAR CUBICLE WITH " VD4/Vind - BREAKER" )
SUPPLIER NAME & ADDRESS: Sale Order No. -4202745308 -01 & 02 Issued by ELDS PAIS-QA
ABB India Ltd.
Plot No. 79, Street No. 17,
MIDC Satpur, Nashik -
Customer -TRIVENI TURBINES
PO No. -PO NO : 2000028582 DATE : 18.05.2023
Item : For MV Switchgear panel upto 11 kV
Revision No. 00
Date : 25/05/2023
QAP No. 1VYN479999-262
ABB
422007
INSPECTION BY
SL. COMPONENT & TYPE OF QUANTUM OF REFERENCE FORMAT OF M N C
CHARACTERISTICS ACCEPTANCE NORM REMARKS
NO. OPERATONS CHECK CHECK DOCUMENT RECORDS ABB/ABB Sub- Customer/End
TPI
Supplier client

A ) RAW MATERIAL INSPECTION k) Paint shade verification and Dry film IEC:62271-200/ IEC:62271-200/ Routine Test
visual/ meas K) Sample panel P W W
thickness, adhesion test Approved Drg. Approved Drg. Report
l) Mechanical operation & interlocks IEC:62271-200/ IEC:62271-200/ Routine Test
Mechanical l) 10% of lot P W W
check Approved Drg. Approved Drg. Report
m) Measurement of resistance of IEC:62271-200/ IEC:62271-200/ Routine Test
Electrical m) Sample panel P W W
main circuit Approved Drg. Approved Drg. Report
n) Secondary Current Injection for IEC:62271-200/ IEC:62271-200/ Routine Test
Electrical n) 100 % P W W
CT's and relays Approved Drg. Approved Drg. Report

Legends* Prepared & Checked By Approved By Stamp

P - Perform M- Manufacturer(ABB/ABB sub-supplier)
R - Review N - Third Party Inspector
W - Witness C - Customer/End Client
Ajinkya Sonawane Vijay Borade