Staple Finisher-G1

Booklet Finisher-G1

PARTS
CATALOG

September 12, 2013

Rev. 1
COPYRIGHT  2013 CANON INC. CANON Staple Finisher-G1 / Booklet Finisher-G1 Rev. 1 PRINTED IN U.S.A.
 PREFACE

This Parts Catalog contains listings of parts used

Diagrams are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information pertaining to each
item. Be sure to include, in the Parts Request, the full item description, the item part number,
and the quantity.

COPYRIGHT (C) 1999 CANON INC.

Use of this manual should be

strictly supervised to avoid
disclosure of confidential
information.
 Contents

NUMERICAL INDEX

Staple Finisher-G1/Booklet Finisher-G1(Numerical Index)................ 1-1

Staple Finisher-G1/Booklet Finisher-G1(Parts Catalog)

A1 ASSEMBLY LOCATION DIAGRAM ......................................2-1

L01 ACCESSORIES .....................................................................2-3
L02 ATTACHMENT PARTS (STAPLE FINISHER-G1) ................2-4
L02A ATTACHMENT PARTS (BOOKLET FINISHER-G1) .............2-6
L10 EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER-G1) 2-
8
L10A EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER-G1)
2-11
L11 MACHINE INTERNAL COMPONENTS 1 ............................2-14
L12 MACHINE INTERNAL COMPONENTS 2 ............................2-16
L13 MACHINE INTERNAL COMPONENTS 3 ............................2-18
L14 MACHINE INTERNAL COMPONENTS 4 ............................2-21
L15 MACHINE INTERNAL COMPONENTS 5 ............................2-23
L16 STACK UPPER TRAY ASSEMBLY .....................................2-25
L17 STACK LOWER TRAY ASSEMBLY ....................................2-28
L20 OPERATION TRAY ASSEMBLY .........................................2-31
L25 PAPER FEEDER ASS'Y ......................................................2-34
L30 RETURN ROLLER ASSEMBLY ..........................................2-36
L31 PRESSURE ROLLER ASSEMBLY .....................................2-39
L32 SWING GUIDE ASSEMBLY ................................................2-41
L33 ENTRANCE UPPER GUIDE ASSEMBLY ...........................2-43
L40 STAPLER ASSEMBLY ........................................................2-45
L50 SADDLE UNIT (BOOKLET FINISHER-G1) .........................2-47
L53 SADDLE GUIDE ASSEMBLY (BOOKLET FINISHER-G1) ..2-55
L54 SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-G1) 2-57
L55 SADDLE PAPER FEEDER ASSEMBLY (BOOKLET FINISHER-G1)
2-59
L56 PASS LOWER GUIDE ASSEMBLY (BOOKLET FINISHER-G1) 2-
61
L57 INNER SIDE PLATE ASSEMBLY (BOOKLET FINISHER-G1) 2-63
L58 SADDLE PAPER DELIVERY ASSEMBLY (BOOKLET FINISHER-
G1) .......................................................................................2-65
L59 MOTOR MOUNT ASSEMBLY (BOOKLET FINISHER-G1) .2-67
L90 MAIN CONTROLLER PCB ASSEMBLY ..............................2-69
L91 SADDLE CONTROLLER PCB ASSEMBLY (BOOKLET FINISHER-
 Contents

G1) .......................................................................................2-70
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) .........2-71
ZZB MECHANICAL STANDARD PARTS (SCREWS) ................2-72
ZZC MECHANICAL STANDARD PARTS (BOLTS) ....................2-79
ZZD MECHANICAL STANDARD PARTS (NUTS) ......................2-80
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) 2-81
NUMERICAL INDEX
Staple Finisher-G1/Booklet Finisher-G1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
4A1-2349-000 L50 - 1 4A3-4716-000 L59 - 1 4A8-0168-000 L10A -
4A3-0732-000 L10A - 1 4A3-5409-000 L16 - 6 4F3-0328-000 L16 - 8
4A3-0916-010 L12 - 1 4A3-5409-000 L17 - 5 4F3-0329-000 L16 - 9
4A3-0918-000 L12 - 2 4A3-5412-000 L16 - 7 4F3-0329-000 L17 - 7
4A3-0920-000 L12 - 3 4A3-5412-000 L17 - 6 4F3-0484-000 L55 - 14
4A3-0921-000 L13 - 52 4A3-5414-000 L15 - 2 4F3-0927-000 L32 - 6
4A3-1660-000 L16 - 1 4A3-5416-000 L10A - 4 4F3-0929-000 L32 - 7
4A3-1660-000 L17 - 1 4A3-5417-000 L15 - 3 4F3-0936-000 L50 - 20
4A3-1673-000 L10 - 1 4A3-5418-000 L10 - 2 4F3-1075-000 L13 - 3
4A3-1673-000 L10A - 2 4A3-5418-000 L10A - 5 4F3-1415-010 L16 - 10
4A3-1718-000 L16 - 2 4A3-5419-000 L10 - 3 4F3-1415-010 L17 - 8
4A3-1762-000 L56 - 1 4A3-5419-000 L10A - 6 4F3-1417-000 L17 - 9
4A3-1763-000 L50 - 2 4A3-5423-000 L10A - 7 4F3-1419-000 L20 - 1
4A3-1764-000 L50 - 3 4A3-5428-000 L15 - 4 4F3-1420-010 L10 - 16
4A3-1766-000 L56 - 2 4A3-5429-000 L50 - 17 4F3-1421-000 L16 - 11
4A3-1779-000 L50 - 6 4A3-5431-000 L50 - 121 4F3-1422-000 L15 - 6
4A3-1781-000 L50 - 7 4A3-5433-000 L10A - 9 4F3-1483-000 L10A - 21
4A3-1782-000 L50 - 8 4A3-5434-000 L10A - 10 4F3-1484-010 L10A - 22
4A3-1783-000 L50 - 9 4A3-5435-000 L10A - 11 4F3-1486-010 L10A - 3
4A3-1784-000 L50 - 10 4A3-5436-000 L10A - 12 4F3-1486-010 L10A - 23
4A3-1785-000 L50 - 11 4A3-5437-000 L10A - 13 4F3-1489-000 L10 - 4
4A3-1786-000 L50 - 12 4A3-5438-000 L10A - 48 4F3-1489-000 L10A - 8
4A3-1787-000 L50 - 13 4A3-5439-000 L10A - 14 4F3-1568-020 L20 - 30
4A3-1794-000 L50 - 14 4A3-5440-000 L15 - 5 4F3-1569-020 L20 - 31
4A3-1875-000 L15 - 1 4A3-5454-010 L14 - 7 4F8-0083-000 L20 - 10
4A3-1924-000 L10 - 36 4A3-5663-000 L10 - 5 4G1-1498-000 L16 - 12
4A3-1924-000 L10A - 47 4A3-5664-000 L10 - 6 4G1-1498-000 L17 - 10
4A3-1925-000 L16 - 3 4A3-5665-000 L10 - 7 4G1-2285-000 L15 - 8
4A3-1925-000 L17 - 2 4A3-5665-000 L10A - 15 4G3-0635-020 L17 - 12
4A3-1950-000 L58 - 1 4A3-5907-000 L11 - 2 4G3-0655-000 L16 - 13
4A3-1955-020 L11 - 15 4A3-5911-000 L10 - 8 4G3-0671-000 L57 -
4A3-2086-000 L16 - 4 4A3-5911-000 L10A - 16 4G3-1656-000 L32 - 8
4A3-2086-000 L17 - 3 4A3-5912-000 L10 - 9 4G3-1772-000 L56 -
4A3-2088-000 L13 - 51 4A3-5912-000 L10A - 17 4G3-1940-000 L53 -
4A3-4152-000 L32 - 1 4A3-5913-000 L10 - 10 4G3-2694-010 L10A - 24
4A3-4153-000 L32 - 2 4A3-5914-000 L10 - 11 4G3-2700-010 L32 -
4A3-4155-000 L32 - 3 4A3-5915-000 L10 - 12 4G3-2706-010 L20 -
4A3-4157-000 L14 - 1 4A3-5916-000 L02 - 5 4G3-2708-000 L10 - 17
4A3-4158-000 L30 - 3 4A3-5916-000 L02A - 5 4G3-2714-000 L10A - 25
4A3-4160-000 L32 - 4 4A3-5918-000 L10 - 13 4G3-2716-000 L10A - 26
4A3-4162-000 L32 - 5 4A3-5918-000 L10A - 18 4G3-2721-000 L54 -
4A3-4163-000 L13 - 1 4A3-5919-000 L10 - 14 4G3-2765-000 L10 - 18
4A3-4164-000 L13 - 2 4A3-5919-000 L10A - 19 4G3-2770-000 L10 - 19
4A3-4202-000 L56 - 3 4A3-5923-000 L10 - 15 4H3-0369-000 L50 - 22
4A3-4204-000 L02 - 3 4A3-5923-000 L10A - 20 4H3-0370-000 L13 - 4
4A3-4204-000 L02A - 3 4A3-5924-000 L11 - 3 4H3-0370-000 L14 - 2
4A3-4206-000 L58 - 15 4A3-5926-000 L14 - 20 4K1-1103-000 L50 - 23
4A3-4207-000 L50 - 53 4A3-5930-010 L16 - 5 4K1-1103-000 L56 - 4
4A3-4631-000 L53 - 1 4A3-5930-010 L17 - 4 4K1-1104-000 L57 - 1
4A3-4632-000 L53 - 2 4A3-6116-000 L02 - 6 4K1-1106-000 L14 - 3
4A3-4633-000 L50 - 16 4A3-6116-000 L02A - 4 4S1-9002-000 L58 - 3
4A3-4715-000 L11 - 1 4A3-6322-000 L11 - 4 4S3-0164-000 L16 - 15

1-1
NUMERICAL INDEX
Staple Finisher-G1/Booklet Finisher-G1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
4S3-0164-000 L17 - 14 FB3-7904-020 L58 - 6 FB5-2699-000 L50 - 69
4S3-0165-000 L16 - 16 FB3-7906-000 L58 - 7 FB5-2700-030 L54 - 12
4S3-0165-000 L17 - 15 FB3-7907-000 L58 - 8 FB5-2701-030 L54 - 13
4S3-0166-000 L16 - 17 FB3-7909-020 L58 - 9 FB5-2702-030 L54 - 14
4S3-0166-000 L17 - 16 FB3-7910-000 L58 - 10 FB5-2706-000 L50 - 70
4S3-0167-000 L16 - 18 FB3-7911-020 L50 - 37 FB5-2715-010 L50 - 71
4S3-0167-000 L17 - 17 FB3-7912-000 L50 - 38 FB5-5932-000 L53 - 5
4S3-0176-000 L50 - 25 FB3-7915-020 L50 - 39 FB5-5933-000 L53 - 6
4S3-1050-000 L50 - 26 FB3-7918-000 L59 - 5 FB5-5937-020 L50 - 72
4S3-1061-000 L58 - 4 FB3-7925-030 L50 - 40 FB5-6790-000 L54 - 15
4S3-2116-000 L50 - 27 FB3-7927-000 L50 - 41 FB6-5031-000 L56 - 10
4S3-2117-000 L50 - 28 FB3-7928-020 L50 - 42 FC0-4736-000 L02 - 1
4S3-2118-000 L15 - 9 FB3-7929-020 L58 - 11 FC0-4738-000 L11 - 16
4S3-2306-000 L32 - 9 FB3-7931-020 L50 - 43 FC0-4739-000 L30 - 2
4S3-5109-000 L16 - 19 FB3-7932-000 L58 - 12 FC0-4740-000 L30 - 1
4S3-5109-000 L17 - 18 FB3-7934-000 L50 - 44 FC0-4741-000 L10 - 38
4S3-5258-000 L55 - 23 FB3-7935-020 L50 - 45 FC0-4741-000 L10A - 50
4S3-5259-000 L50 - 103 FB3-7943-030 L50 - 46 FC0-4742-000 L02A - 1
4S3-8161-000 L56 - 12 FB3-7944-030 L50 - 47 FC1-7432-000 L58 - 18
4S3-8162-000 L50 - 93 FB3-7945-000 L56 - 8 FC5-3358-010 L40 - 2
4S3-8163-000 L50 - 92 FB3-7946-020 L56 - 9 FC5-3359-000 L40 - 3
4S3-8309-000 L01 - 1 FB3-7948-020 L50 - 48 FC5-3442-000 L31 - 1
4S3-8310-000 L15 - 15 FB3-7949-020 L50 - 49 FC5-3444-000 L31 - 2
4S3-8312-000 L10A - 39 FB3-7954-000 L50 - 50 FC5-3451-000 L30 - 4
4S3-8321-000 L01 - 3 FB3-7958-040 L15 - 11 FC5-3453-000 L30 - 5
4S3-8322-000 L01 - 2 FB3-7966-000 L58 - 13 FC5-3454-000 L30 - 6
4S3-8323-000 L32 - 16 FB3-7967-000 L50 - 51 FC5-3455-000 L13 - 5
4S3-8324-000 L11 - 13 FB3-7971-000 L10A - 27 FC5-3455-000 L30 - 7
4S3-9206-000 L12 - 5 FB3-7972-000 L50 - 52 FC5-3455-000 L32 - 10
FA4-6702-020 L53 - 3 FB3-7977-000 L57 - 6 FC5-3458-000 L30 - 8
FB2-6416-000 L54 - 2 FB3-7978-000 L58 - 14 FC5-3481-000 L30 - 33
FB3-7846-030 L50 - 29 FB3-7979-000 L50 - 54 FC5-3498-010 L40 - 4
FB3-7847-020 L50 - 30 FB3-7980-000 L50 - 55 FC5-3513-000 L20 - 2
FB3-7848-000 L50 - 31 FB3-7981-000 L54 - 8 FC5-3514-000 L20 - 3
FB3-7854-000 L53 - 4 FB3-7984-000 L50 - 56 FC5-3515-000 L16 - 20
FB3-7855-000 L50 - 32 FB3-7985-000 L50 - 57 FC5-3515-000 L17 - 19
FB3-7865-000 L54 - 3 FB4-9011-020 L50 - 58 FC5-3516-000 L16 - 21
FB3-7866-000 L54 - 4 FB4-9018-020 L50 - 59 FC5-3516-000 L17 - 20
FB3-7867-000 L54 - 5 FB4-9019-020 L50 - 60 FC5-3531-000 L10 - 20
FB3-7870-030 L50 - 33 FB4-9020-030 L50 - 61 FC5-3531-000 L10A - 28
FB3-7871-000 L54 - 7 FB4-9158-000 L54 - 9 FC5-3544-000 L20 - 4
FB3-7876-000 L56 - 5 FB4-9159-000 L54 - 10 FC5-3545-000 L20 - 5
FB3-7877-000 L56 - 6 FB4-9161-000 L50 - 62 FC5-3546-000 L20 - 6
FB3-7881-000 L15 - 10 FB4-9166-000 L58 - 16 FC5-3548-000 L20 - 7
FB3-7883-030 L50 - 34 FB4-9167-000 L50 - 63 FC5-3551-000 L20 - 8
FB3-7884-030 L50 - 35 FB4-9168-010 L58 - 17 FC5-3553-000 L20 - 9
FB3-7885-020 L50 - 36 FB4-9169-020 L50 - 64 FC5-3556-000 L20 - 11
FB3-7894-000 L57 - 2 FB4-9171-020 L50 - 65 FC5-3558-000 L20 - 12
FB3-7895-000 L57 - 3 FB4-9172-020 L50 - 66 FC5-3563-000 L20 - 13
FB3-7896-000 L57 - 4 FB4-9173-020 L54 - 11 FC5-3564-000 L20 - 14
FB3-7897-000 L57 - 5 FB5-2697-000 L50 - 67 FC5-3566-000 L20 - 15
FB3-7901-030 L58 - 5 FB5-2698-000 L50 - 68 FC5-3567-000 L20 - 16

1-2
NUMERICAL INDEX
Staple Finisher-G1/Booklet Finisher-G1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FC5-3572-000 L20 - 17 FC5-4256-000 L10 - 26 FC5-5020-000 L53 - 8
FC5-3574-000 L31 - 3 FC5-4256-000 L10A - 34 FC5-5021-000 L50 - 73
FC5-3575-000 L31 - 4 FC5-4257-000 L13 - 21 FC5-5023-000 L53 - 9
FC5-3602-000 L13 - 6 FC5-4260-000 L40 - 5 FC5-5024-010 L53 - 10
FC5-3607-000 L13 - 7 FC5-4424-000 L10 - 27 FC5-5029-000 L53 - 11
FC5-3608-000 L13 - 8 FC5-4424-000 L10A - 35 FC5-5029-000 L55 - 10
FC5-3625-000 L14 - 4 FC5-4424-000 L16 - 25 FC5-5031-000 L55 - 11
FC5-3631-000 L13 - 9 FC5-4424-000 L20 - 19 FC5-5033-000 L55 - 12
FC5-3632-000 L13 - 10 FC5-4424-000 L31 - 7 FC5-5043-000 L15 - 12
FC5-3650-000 L13 - 11 FC5-4424-000 L32 - 12 FC5-5045-000 L15 - 13
FC5-3652-020 L13 - 12 FC5-4424-000 L40 - 6 FC5-5046-000 L15 - 14
FC5-3652-020 L55 - 1 FC5-4546-000 L40 - 7 FC5-5053-000 L50 - 74
FC5-3657-000 L14 - 5 FC5-4663-000 L40 - 8 FC5-5056-000 L55 - 13
FC5-3658-000 L13 - 13 FC5-4665-000 L40 - 9 FC5-5436-000 L11 - 6
FC5-3659-000 L10 - 21 FC5-4666-000 L40 - 10 FC5-5443-020 L16 - 30
FC5-3659-000 L10A - 29 FC5-4667-000 L40 - 11 FC5-5446-000 L20 - 24
FC5-3663-000 L10 - 22 FC5-4681-000 L14 - 9 FC5-5537-000 L13 - 18
FC5-3663-000 L10A - 30 FC5-4685-000 L20 - 20 FC5-5538-000 L13 - 19
FC5-3667-030 L32 - 11 FC5-4689-000 L10 - 28 FC5-5540-000 L11 - 7
FC5-3670-000 L33 - 1 FC5-4689-000 L10A - 36 FC5-5542-000 L13 - 20
FC5-3671-000 L33 - 2 FC5-4692-000 L10 - 29 FC5-5546-000 L20 - 25
FC5-3674-000 L33 - 3 FC5-4692-000 L10A - 37 FC5-5549-000 L30 - 18
FC5-3678-000 L30 - 9 FC5-4697-000 L10 - 30 FC5-5554-000 L30 - 19
FC5-3688-010 L13 - 14 FC5-4697-000 L10A - 38 FC5-5565-000 L20 - 26
FC5-3689-000 L14 - 6 FC5-4697-000 L16 - 26 FC5-5566-020 L30 - 20
FC5-3704-000 L16 - 22 FC5-4697-000 L17 - 24 FC5-5569-000 L33 - 7
FC5-3704-000 L17 - 21 FC5-4697-000 L30 - 14 FC5-5571-030 L32 - 15
FC5-3707-000 L31 - 5 FC5-4699-000 L33 - 6 FC5-6859-000 L33 - 8
FC5-3708-000 L31 - 6 FC5-4704-000 L13 - 16 FC5-6869-000 L30 - 21
FC5-3711-000 L30 - 10 FC5-4715-000 L20 - 21 FC5-6875-000 L33 - 9
FC5-3712-000 L30 - 11 FC5-4723-000 L30 - 15 FC7-4707-000 L50 - 75
FC5-3729-000 L13 - 15 FC5-4728-000 L32 - 13 FC9-5599-000 L50 - 4
FC5-4018-000 L33 - 4 FC5-4729-000 L31 - 8 FC9-5601-000 L50 - 5
FC5-4019-000 L55 - 2 FC5-4729-000 L32 - 14 FC9-5604-000 L50 - 15
FC5-4023-040 L55 - 3 FC5-4735-000 L16 - 27 FC9-5605-000 L30 - 32
FC5-4024-000 L33 - 5 FC5-4735-000 L17 - 25 FF3-4073-000 L58 - 19
FC5-4026-000 L55 - 4 FC5-4736-000 L16 - 28 FF3-4084-010 L54 - 16
FC5-4027-020 L55 - 5 FC5-4736-000 L17 - 26 FF5-5805-040 L50 - 76
FC5-4028-000 L55 - 6 FC5-4739-000 L16 - 29 FF5-8647-050 L50 - 77
FC5-4029-000 L55 - 7 FC5-4739-000 L17 - 27 FF6-0415-010 L53 - 12
FC5-4030-000 L55 - 8 FC5-4744-000 L20 - 22 FG3-2890-000 L55 - 15
FC5-4033-000 L55 - 9 FC5-4745-000 L20 - 23 FG3-2892-000 L13 - 22
FC5-4165-020 L14 - 8 FC5-4748-000 L40 - 12 FG3-2893-000 L13 - 23
FC5-4199-000 L20 - 18 FC5-4756-000 L30 - 16 FG3-2894-000 L40 - 13
FC5-4221-000 L16 - 23 FC5-4757-000 L30 - 17 FG3-2896-000 L33 - 10
FC5-4221-000 L17 - 22 FC5-4758-000 L13 - 17 FG3-2900-000 L40 - 14
FC5-4245-000 L16 - 24 FC5-4973-000 L53 - 7 FG3-2902-000 L13 - 24
FC5-4245-000 L17 - 23 FC5-5004-000 L10 - 31 FG3-2903-000 L20 - 27
FC5-4251-000 L30 - 12 FC5-5004-000 L10A - 40 FG3-2904-000 L10 - 33
FC5-4252-000 L30 - 13 FC5-5005-000 L10 - 32 FG3-2904-000 L10A - 43
FC5-4255-000 L10 - 25 FC5-5005-000 L10A - 41 FG3-2908-000 L55 - 16
FC5-4255-000 L10A - 33 FC5-5019-000 L11 - 5 FG3-2910-000 L11 - 8

1-3
NUMERICAL INDEX
Staple Finisher-G1/Booklet Finisher-G1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FG3-3106-000 L50 - 125 FM0-1884-000 L50 - 19 FS5-6682-000 L50 - 97
FG3-3616-000 L50 - 78 FM0-1887-000 L33 - FS5-6907-000 L50 - 98
FG3-3618-000 L50 - 79 FM0-1889-000 L25 - FS5-9162-020 L10 - 37
FG3-3619-000 L56 - 11 FM0-1891-000 L30 - FS5-9162-020 L10A - 49
FG3-3620-000 L57 - 7 FM0-1892-020 L16 - FS5-9212-020 L50 - 99
FH4-6284-000 L90 - IC FM0-1895-010 L17 - FS5-9212-020 L57 - 10
FH5-1034-000 L25 - 1 FM0-1898-000 L40 - FS5-9337-020 L02 - 7
FH5-1036-000 L14 - 10 FM0-2428-000 L40 - 1 FS5-9337-020 L02A - 7
FH5-1037-000 L40 - 15 FM2-0665-010 L40 - 16 FS5-9562-020 L20 - 32
FH5-1039-000 L20 - 28 FM2-0730-000 L31 - FS6-0821-000 L57 - 12
FH5-1040-000 L20 - 29 FM2-0735-070 L55 - FS6-1140-000 L59 - 14
FH5-1043-000 L55 - 17 FM2-0763-000 L50 - 124 FS6-2569-000 L54 - 21
FH5-1068-000 L59 - 6 FM3-0259-000 L14 - 12 FS6-2570-000 L56 - 14
FH6-5090-000 L50 - 80 FM3-0260-000 L15 - 20 FS6-2571-000 L57 - 13
FH6-5099-000 L13 - 25 FM4-1858-000 L50 - 84 FS6-2572-000 L54 - 22
FH6-5100-000 L13 - 26 FM4-2403-000 L50 - 21 FS6-2573-000 L50 - 105
FH7-6377-000 L16 - 31 FM4-8284-000 L90 - FS6-2578-000 L59 - 15
FH7-6379-000 L13 - 27 FM4-8285-000 L91 - FS6-2579-000 L50 - 106
FH7-6379-000 L14 - 11 FM4-8286-000 L12 - 4 FS6-2582-000 L50 - 107
FK2-0149-000 L59 - 7 FM4-9227-000 L10 - 39 FS6-4199-000 L50 - 108
FK3-0201-000 L16 - 14 FM4-9230-000 L12 - 7 FS6-4200-000 L50 - 109
FK3-0201-000 L17 - 13 FS1-1206-000 L59 - 8 FS7-2082-000 L10A - 45
FL2-0771-040 L13 - 28 FS1-1528-000 L14 - 13 FS7-2163-000 L50 - 110
FL2-0798-000 L32 - 17 FS1-9053-020 L13 - 33 FS7-2164-000 L50 - 111
FL2-0807-010 L13 - 29 FS1-9054-000 L50 - 85 FS7-2472-000 L10A - 46
FL2-0808-000 L13 - 30 FS1-9073-020 L50 - 86 FU0-0022-000 L14 - 19
FL2-0809-000 L13 - 31 FS1-9076-020 L50 - 87 FU0-0022-000 L25 - 5
FL2-0818-000 L30 - 22 FS1-9076-020 L54 - 18 FU0-0023-000 L14 - 21
FL2-0819-000 L30 - 23 FS1-9102-020 L40 - 17 FU0-0024-000 L30 - 28
FL2-0822-000 L33 - 12 FS1-9166-020 L50 - 88 FU0-0028-000 L59 - 10
FL2-0824-000 L33 - 13 FS2-9407-020 L16 - 32 FU0-0029-000 L59 - 11
FL2-0831-000 L55 - 18 FS2-9407-020 L17 - 28 FU0-0030-000 L59 - 12
FL2-0832-000 L55 - 19 FS2-9407-020 L54 - 19 FU0-0032-000 L50 - 102
FL2-0833-000 L55 - 20 FS5-1753-000 L54 - 20 FU0-0033-000 L58 - 21
FL2-0834-000 L55 - 21 FS5-1754-000 L50 - 89 FU0-0034-000 L58 - 22
FL2-0835-000 L50 - 81 FS5-1805-000 L12 - 6 FU0-0035-000 L59 - 3
FL2-0846-000 L54 - 17 FS5-1805-000 L13 - 34 FU0-0036-000 L59 - 4
FL2-1622-030 L33 - 14 FS5-1805-000 L14 - 14 FU0-0037-000 L59 - 2
FL2-6098-000 L50 - 82 FS5-1805-000 L25 - 2 FU0-0038-000 L59 - 9
FL3-2824-000 L15 - 7 FS5-1805-000 L30 - 24 FU0-0039-000 L50 - 24
FL3-4231-000 L31 - 9 FS5-1805-000 L50 - 90 FU0-0041-000 L59 - 13
FL3-6070-000 L02 - 2 FS5-1805-000 L55 - 22 FU2-0947-000 L13 - 39
FL3-6075-000 L02A - 2 FS5-1805-000 L58 - 20 FU5-0423-000 L14 - 16
FL3-6076-000 L50 - 18 FS5-3574-000 L57 - 8 FU5-0426-000 L25 - 3
FM0-0151-000 L16 - 43 FS5-3576-000 L50 - 91 FU5-0427-000 L14 - 17
FM0-0152-000 L17 - 11 FS5-6488-000 L14 - 15 FU5-0428-000 L14 - 18
FM0-1683-000 L33 - FS5-6528-000 L40 - 18 FU5-0428-000 L25 - 4
FM0-1684-000 L33 - 11 FS5-6544-000 L33 - 15 FU5-0430-000 L20 - 33
FM0-1686-000 L59 - FS5-6545-000 L10A - 44 FU5-0431-000 L20 - 34
FM0-1879-000 L58 - FS5-6547-000 L50 - 94 FU5-0432-000 L20 - 35
FM0-1880-000 L50 - 83 FS5-6549-000 L50 - 95 FU5-0435-000 L16 - 33
FM0-1883-000 L13 - 32 FS5-6550-000 L50 - 96 FU5-0435-000 L17 - 29

1-4
NUMERICAL INDEX
Staple Finisher-G1/Booklet Finisher-G1(Numerical Index)
FIGURE FIGURE FIGURE
PARTS NUMBER & PARTS NUMBER & PARTS NUMBER &
KEY NO. KEY NO. KEY NO
FU5-0441-000 L40 - 19 FU8-0682-000 L50 - 104 WG8-5776-000 L30 - 31
FU5-0447-000 L40 - 20 NPN L01 - WG8-5776-000 L40 - 24
FU5-0452-000 L13 - 35 NPN L02 - XA9-0732-010 L02 - 4
FU5-0457-000 L16 - 34 NPN L02A - XA9-0732-010 L02A - 6
FU5-0457-000 L17 - 30 NPN L10 - XA9-0732-010 L15 - 18
FU5-1099-000 L30 - 25 NPN L10A - XA9-0732-010 L50 - 123
FU5-1169-000 L16 - 35 NPN L11 - XA9-0732-010 L54 - 23
FU5-1169-000 L17 - 31 NPN L12 - XA9-0732-010 L56 - 19
FU5-1169-000 L50 - 112 NPN L13 - XA9-0912-000 L11 - 11
FU5-1173-000 L59 - 16 NPN L14 - XA9-1031-000 L13 - 45
FU5-1726-000 L50 - 113 NPN L15 - XA9-1031-000 L16 - 39
FU5-1726-000 L58 - 23 NPN L50 - XA9-1031-000 L17 - 35
FU5-2290-000 L25 - 6 RC2-1312-000 L11 - 14 XA9-1031-000 L55 - 25
FU5-2291-000 L30 - 26 RC2-1736-000 L54 - 6 XA9-1386-000 L10 - 24
FU5-2293-000 L20 - 36 RC2-1737-000 L54 - 1 XA9-1386-000 L10A - 32
FU5-2294-000 L13 - 36 RM1-4149-000 L25 - 13 XA9-1386-000 L11 - 12
FU5-2297-000 L13 - 37 RU5-2971-000 L11 - 10 XA9-1386-000 L12 - 8
FU5-2298-000 L13 - 38 VS1-7164-016 L13 - 47 XA9-1386-000 L13 - 46
FU5-2299-000 L10 - 34 VS1-7164-024 L20 - 45 XA9-1386-000 L14 - 25
FU5-2299-000 L10A - 42 VS1-7173-003 L13 - 48 XA9-1386-000 L15 - 19
FU5-2303-000 L10 - 35 VS1-7173-006 L13 - 49 XA9-1386-000 L16 - 40
FU5-2313-000 L16 - 36 VS1-7177-002 L13 - 42 XA9-1386-000 L17 - 36
FU5-2313-000 L17 - 32 VS1-7177-002 L15 - 21 XA9-1386-000 L20 - 42
FU5-2315-000 L16 - 37 VS1-7177-002 L33 - 16 XA9-1386-000 L33 - 17
FU5-2315-000 L17 - 33 VS1-7177-002 L50 - 117 XA9-1386-000 L40 - 25
FU5-2317-000 L30 - 27 VS1-7177-003 L14 - 23 XA9-1386-000 L53 - 14
FU5-2335-000 L50 - 114 VS1-7177-003 L15 - 22 XA9-1386-000 L59 - 17
FU5-2337-000 L53 - 13 VS1-7177-003 L25 - 8 XD3-2200-102 L13 - 501
FU5-2338-000 L15 - 16 VS1-7177-003 L56 - 15 XD3-2200-102 L25 - 501
FU5-2400-000 L13 - 40 VS1-7177-003 L57 - 14 XD3-2200-102 L30 - 501
FU5-2401-000 L40 - 21 VS1-7177-004 L50 - 118 XD3-2200-122 L53 - 501
FU5-3077-000 L13 - 41 VS1-7177-004 L56 - 16 XD3-2200-142 L12 - 501
FU5-3077-000 L25 - 7 VS1-7177-005 L50 - 119 XD3-2200-142 L13 - 502
FU5-3077-000 L30 - 29 VS1-7177-006 L56 - 17 XD3-2300-142 L16 - 501
FU5-3077-000 L31 - 10 VS1-7188-002 L13 - 50 XD3-2300-142 L17 - 501
FU5-3077-000 L32 - 18 VS1-7440-012 L50 - 120 XF2-1604-440 L31 - 12
FU5-3079-000 L30 - 30 WG8-5593-000 L10 - 23 XF2-1606-040 L25 - 10
FU5-3084-000 L20 - 37 WG8-5593-000 L10A - 31 XF2-1606-240 L20 - 43
FU5-3085-000 L20 - 38 WG8-5593-000 L13 - 43 XF2-1607-110 L16 - 41
FU5-3086-000 L14 - 22 WG8-5593-000 L15 - 17 XF2-1607-110 L17 - 37
FU5-3089-000 L31 - 11 WG8-5593-000 L32 - 19 XF2-1607-860 L14 - 27
FU5-3120-000 L50 - 115 WG8-5593-000 L50 - 122 XF2-1608-840 L14 - 26
FU5-3802-000 L57 - 9 WG8-5593-000 L55 - 24 XF2-1609-540 L40 - 23
FU5-6104-000 L20 - 39 WG8-5593-000 L56 - 18 XF2-1612-240 L25 - 11
FU5-6106-000 L40 - 22 WG8-5593-000 L57 - 15 XF2-1808-210 L16 - 42
FU5-6108-000 L20 - 40 WG8-5593-000 L58 - 2 XF2-1808-210 L17 - 38
FU5-9059-000 L11 - 9 WG8-5776-000 L13 - 44 XF9-0748-000 L14 - 28
FU5-9089-000 L50 - 116 WG8-5776-000 L14 - 24 XG9-0520-000 L14 - 29
FU8-0674-000 L56 - 13 WG8-5776-000 L16 - 38 XG9-0520-000 L25 - 12
FU8-0675-000 L57 - 11 WG8-5776-000 L17 - 34
FU8-0677-000 L50 - 100 WG8-5776-000 L20 - 41
FU8-0678-000 L50 - 101 WG8-5776-000 L25 - 9

1-5
Staple Finisher-G1/Booklet Finisher-
G1(Parts Catalog)

Staple Finisher-G1
F28-0383-000 HZA

Booklet Finisher-G1
F28-0393-000 HZB
 Contents

A1 ASSEMBLY LOCATION DIAGRAM ...................................................................2-1

L01 ACCESSORIES ..................................................................................................2-3
L02 ATTACHMENT PARTS (STAPLE FINISHER-G1)..............................................2-4
L02A ATTACHMENT PARTS (BOOKLET FINISHER-G1) ..........................................2-6
L10 EXTERNAL COVERS, PANELS, ETC. (STAPLE FINISHER-G1)......................2-8
L10A EXTERNAL COVERS, PANELS, ETC. (BOOKLET FINISHER-G1) ................2-11
L11 MACHINE INTERNAL COMPONENTS 1 .........................................................2-14
L12 MACHINE INTERNAL COMPONENTS 2 .........................................................2-16
L13 MACHINE INTERNAL COMPONENTS 3 .........................................................2-18
L14 MACHINE INTERNAL COMPONENTS 4 .........................................................2-21
L15 MACHINE INTERNAL COMPONENTS 5 .........................................................2-23
L16 STACK UPPER TRAY ASSEMBLY..................................................................2-25
L17 STACK LOWER TRAY ASSEMBLY .................................................................2-28
L20 OPERATION TRAY ASSEMBLY ......................................................................2-31
L25 PAPER FEEDER ASS'Y ...................................................................................2-34
L30 RETURN ROLLER ASSEMBLY .......................................................................2-36
L31 PRESSURE ROLLER ASSEMBLY ..................................................................2-39
L32 SWING GUIDE ASSEMBLY .............................................................................2-41
L33 ENTRANCE UPPER GUIDE ASSEMBLY ........................................................2-43
L40 STAPLER ASSEMBLY .....................................................................................2-45
L50 SADDLE UNIT (BOOKLET FINISHER-G1) ......................................................2-47
L53 SADDLE GUIDE ASSEMBLY (BOOKLET FINISHER-G1)...............................2-55
L54 SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-G1)..........................2-57
L55 SADDLE PAPER FEEDER ASSEMBLY (BOOKLET FINISHER-G1) ..............2-59
L56 PASS LOWER GUIDE ASSEMBLY (BOOKLET FINISHER-G1) .....................2-61
L57 INNER SIDE PLATE ASSEMBLY (BOOKLET FINISHER-G1).........................2-63
L58 SADDLE PAPER DELIVERY ASSEMBLY (BOOKLET FINISHER-G1) ...........2-65
L59 MOTOR MOUNT ASSEMBLY (BOOKLET FINISHER-G1) ..............................2-67
L90 MAIN CONTROLLER PCB ASSEMBLY...........................................................2-69
L91 SADDLE CONTROLLER PCB ASSEMBLY (BOOKLET FINISHER-G1) .........2-70
ZZA MECHANICAL STANDARD PARTS (HOW TO USE) ......................................2-71
ZZB MECHANICAL STANDARD PARTS (SCREWS)..............................................2-72
ZZC MECHANICAL STANDARD PARTS (BOLTS)..................................................2-79
ZZD MECHANICAL STANDARD PARTS (NUTS)....................................................2-80
ZZE MECHANICAL STANDARD PARTS (RETAINING RINGS) .............................2-81
FIGURE A1
ASSEMBLY LOCATION DIAGRAM

SWING GUIDE ASSEMBLY PRESSURE ROLLER ASSEMBLY

L32
L31

ENTRANCE UPPER GUIDE ASSEMBLY

L33

OPERATION TRAY ASSEMBLY

L20
STAPLE FINISHER-G1

STACK UPPER TRAY ASSEMBLY RETURN ROLLER ASSEMBLY

L16 L30

MAIN CONTROLLER PCB ASSEMBLY

L90

PAPER FEEDER MOTOR ASSEMBLY

L25

STAPLER ASSEMBLY

L40

STACK LOWER TRAY ASSEMBLY

L17

2-1
 BOOKLET FINISHER-G1
ENTRANCE UPPER GUIDE ASSEMBLY

L33

SADDLE PAPER FEEDER ASSEMBLY

L55

SADDLE ASSEMBLY

L50

SADDLE STAPLER ASSEMBLY

L54

SADDLE GUIDE ASSEMBLY

SADDLE PAPER DELIVERY ASSEMBLY
L53
L58

PASS LOWER GUIDE ASSEMBLY

L56

MOTOR MOUNT ASSEMBLY

L59

INNER SIDE PLATE ASSEMBLY

L57

SADDLE CONTROLLER PCB ASSEMBLY

L91

2-2
FIGURE L01
ACCESSORIES

BOOKLET FINISHER-G1

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L01 NPN RF ACCESSORIES

1 4S3-8309-000 1 LABEL BOOKLET FINISHER-G1

2 4S3-8322-000 1 LABEL

3 4S3-8321-000 1 LABEL, TRAY SETTING

2-3
FIGURE L02
ATTACHMENT PARTS (STAPLE FINISHER-G1)

B
4

4
3
7
6
2
5
4
A

7 1

2-4
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L02 NPN RF ATTACHMENT PARTS STAPLE FINISHER-G1

1 FC0-4736-000 1 PLATE, CONNECT

2 FL3-6070-000 1 PLATE, CONNECT

3 4A3-4204-000 1 PLATE, GROUNDING

4 XA9-0732-010 4 SCREW,RS,M4

5 4A3-5916-000 1 PLATE

6 4A3-6116-000 1 STAY

7 FS5-9337-020 2 SCREW,STEPPED,M4X6

2-5
FIGURE L02A
ATTACHMENT PARTS (BOOKLET FINISHER-G1)

B
4

4
3 7
6
A 2
5
4

7
1

2-6
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L02A NPN RF ATTACHMENT PARTS BOOKLET FINISHER-G1

1 FC0-4742-000 1 PLATE, CONNECT

2 FL3-6075-000 1 PLATE, CONNECT

3 4A3-4204-000 1 PLATE, GROUNDING

4 4A3-6116-000 1 STAY

5 4A3-5916-000 1 PLATE

6 XA9-0732-010 4 SCREW,RS,M4

7 FS5-9337-020 2 SCREW,STEPPED,M4X6

2-7
FIGURE L10
EXTERNAL COVERS, PANELS, ETC. (STAPLE
FINISHER-G1)

7
19
27

21
35 22 34 24
21
30
26
35 6
25 15 24

30 26 34 14

13 5

24

24
3
17
2 20
24
20

24 (PI114) 23
36 (J1043)
24 28 24
11

29 4
24 23 37
9 16 (PI115)
23 (J1042)
24 (PI120)
(J3001)
12 38
1
24
32
24
31

24 8
(J1043)
39
(J1041)

10 (J1042)

33
18

2-8
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L10 NPN RF EXTERNAL COVERS, PANELS, ETC. STAPLE FINISHER-G1

1 4A3-1673-000 1 LEVER, SENSOR

2 4A3-5418-000 2 RIB, STACK, FRONT

3 4A3-5419-000 2 RIB, STACK, REAR

4 4F3-1489-000 1 SHUTTER, GUIDE

5 4A3-5663-000 1 COVER, REAR

6 4A3-5664-000 1 COVER, PUNCH

7 4A3-5665-000 1 COVER, UPPER LEFT

8 4A3-5911-000 1 COVER, LEFT DELIVERY, LOWER

9 4A3-5912-000 1 COVER, FRONT FOOT, LEFT

10 4A3-5913-000 1 COVER, FRONT FOOT, RIGHT

11 4A3-5914-000 1 COVER, REAR FOOT

12 4A3-5915-000 1 COVER, INNER, LOWER

13 4A3-5918-000 1 PANEL, HEIGHT, UPPER

14 4A3-5919-000 1 GUIDE, SLIDE WALL

15 4A3-5923-000 1 COVER, TRAY CONNECTOR

16 4F3-1420-010 1 LOWER HEIGHT PANEL ASSEMBLY

17 4G3-2708-000 1 LOWER HEIGHT GUIDE ASSEMBLY

18 4G3-2765-000 1 COVER_ FRONT_ UNIT

19 4G3-2770-000 1 UPPER COVER ASSEMBLY

20 FC5-3531-000 2 PLATE, STATIC CHARGE

21 FC5-3659-000 2 LINK, INLET GUIDE

22 FC5-3663-000 1 LEVER, LOCK, FRONT

23 WG8-5593-000 3 PHOTO INTERRUPTER TLP1242 PI114,PI115,PI120

24 XA9-1386-000 AR SCREW,RS,M3X8

25 FC5-4255-000 1 SHAFT, LOCK

26 FC5-4256-000 2 LINK, SLIDE

27 FC5-4424-000 1 CLIP

28 FC5-4689-000 1 SPRING, GROUNDING

29 FC5-4692-000 1 SPRING, GROUNDING

30 FC5-4697-000 2 RING, RETAINING

31 FC5-5004-000 1 FLAG, PAPER SENSING SENSOR

2-9
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC5-5005-000 1 SPRING, TORSION

33 FG3-2904-000 1 CABLE, SHUTTER UNIT

34 FU5-2299-000 2 SPRING, TENSION

35 FU5-2303-000 2 SPRING, COMPRESSION

36 4A3-1924-000 1 SHEET, DAMPER

37 FS5-9162-020 4 SCREW, STEPPED, M4

38 FC0-4741-000 1 SPRING, TORSION(2)

39 FM4-9227-000 1 BLANKING COVER ASSEMBLY

2-10
FIGURE L10A
EXTERNAL COVERS, PANELS, ETC. (BOOKLET
FINISHER-G1)

15
25

32
35
30 42
13

29 12

29 1

34 38 14
1 20

34 33
42 19
38

18
32
6

5
32
28
32 48
28
22
32
10
24 47 8

36

37 31 (PI114)
11 (J1043)
39
45

(PI115)
(J1042)
31
31
32
3 32 (PI120)
23 (J3001)
21
50
2
49
7
44 41

46 27 40
26
32

7 32 4 (J1043)
9
32
43
(J1041)
17
32
(J1042)
16

2-11
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L10A NPN RF EXTERNAL COVERS, PANELS, ETC. BOOKLET FINISHER-G1

1 4A3-0732-000 2 SPRING, COMPRESSION

2 4A3-1673-000 1 LEVER, SENSOR

3 4F3-1486-010 1 COVER ASSEMBLY, FRONT

4 4A3-5416-000 1 COVER, LEFT LOWER

5 4A3-5418-000 2 RIB, STACK, FRONT

6 4A3-5419-000 2 RIB, STACK, REAR

7 4A3-5423-000 2 COVER, SADDLE DELIVERY INNER

8 4F3-1489-000 1 SHUTTER, GUIDE

9 4A3-5433-000 1 COVER, FRONT FOOT, RIGHT

10 4A3-5434-000 1 COVER, REAR FOOT

11 4A3-5435-000 1 HANDLE, DOOR

12 4A3-5436-000 1 COVER, PUNCH WINDON

13 4A3-5437-000 1 COVER, REAR

14 4A3-5439-000 1 COVER, UPPER, RIGHT

15 4A3-5665-000 1 COVER, UPPER LEFT

16 4A3-5911-000 1 COVER, LEFT DELIVERY, LOWER

17 4A3-5912-000 1 COVER, FRONT FOOT, LEFT

18 4A3-5918-000 1 PANEL, HEIGHT, UPPER

19 4A3-5919-000 1 GUIDE, SLIDE WALL

20 4A3-5923-000 1 COVER, TRAY CONNECTOR

21 4F3-1483-000 1 SLIDE HEIGHT WALL ASSEMBLY

22 4F3-1484-010 1 SLIDE HEIGHT WALL ASSEMBLY, MD

23 4F3-1486-010 1 COVER ASSEMBLY, FRONT

24 4G3-2694-010 1 DOOR UNIT, FRONT

25 4G3-2714-000 1 UPPER COVER ASSEMBLY

26 4G3-2716-000 1 DELIVERY RETAINING UNIT

27 FB3-7971-000 1 SPRING, TENSION

28 FC5-3531-000 2 PLATE, STATIC CHARGE

29 FC5-3659-000 2 LINK, INLET GUIDE

30 FC5-3663-000 1 LEVER, LOCK, FRONT

31 WG8-5593-000 3 PHOTO INTERRUPTER TLP1242 PI114,PI115,PI120

2-12
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 XA9-1386-000 AR SCREW,RS,M3X8

33 FC5-4255-000 1 SHAFT, LOCK

34 FC5-4256-000 2 LINK, SLIDE

35 FC5-4424-000 1 CLIP

36 FC5-4689-000 1 SPRING, GROUNDING

37 FC5-4692-000 1 SPRING, GROUNDING

38 FC5-4697-000 2 RING, RETAINING

39 4S3-8312-000 1 LABEL

40 FC5-5004-000 1 FLAG, PAPER SENSING SENSOR

41 FC5-5005-000 1 SPRING, TORSION

42 FU5-2299-000 2 SPRING, TENSION

43 FG3-2904-000 1 CABLE, SHUTTER UNIT

44 FS5-6545-000 1 ROLLER

45 FS7-2082-000 2 SPRING, TENSION

46 FS7-2472-000 1 SPRING, COMPRESSION

47 4A3-1924-000 1 SHEET, DAMPER

48 4A3-5438-000 1 COVER, CASTER, REAR

49 FS5-9162-020 3 SCREW, STEPPED, M4

50 FC0-4741-000 1 SPRING, TORSION(2)

4A8-0168-000 1 GUIDE, HALF LATCH PREVENTION

2-13
FIGURE L11
MACHINE INTERNAL COMPONENTS 1

SEE FIGURE L16

SEE FIGURE L17

BOOKLET FINISHER-G1
8

(J705)

(J706)
(J801)
9
12 A (J802)

6
9 12
12
9

12
6
12
7
9 SEE FIGURE L90
6

12

12
6 15
2 BOOKLET FINISHER-G1
12 12
12
1

12
A
2
12
2
12

4 STAPLE FINISHER-G1

11
10
3
12
14
10 13
4
11 5
14

12
4

4 12

11
11

2-14
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L11 NPN RF MACHINE INTERNAL COMPONENTS 1

1 4A3-4715-000 1 STOP, HINGE

2 4A3-5907-000 3 PLATE, COVER HINGE, FRONT

3 4A3-5924-000 1 COVER, INNER, UPPER

4 4A3-6322-000 4 CASTER, UNIVERSAL

5 FC5-5019-000 1 SPRING, LEAF

6 FC5-5436-000 4 RACK, RAIL

7 FC5-5540-000 1 PLATE, TRAY STOPPER

8 FG3-2910-000 1 CABLE, PUNCH CONNECT BOOKLET FINISHER-G1

9 FU5-9059-000 8 SCREW, RS STEPPED, M3

10 RU5-2971-000 2 SPRING, TENSION

11 XA9-0912-000 AR SCREW, W/WASHER, M5X12

12 XA9-1386-000 AR SCREW,RS,M3X8

13 4S3-8324-000 1 LABEL

14 RC2-1312-000 2 BRACKET, CASTER

15 4A3-1955-020 1 PLATE, NOISE BOOKLET FINISHER-G1

16 FC0-4738-000 2 SPRING, COMPRESSION

2-15
FIGURE L12
MACHINE INTERNAL COMPONENTS 2

501
1
6

6
2
SEE FIGURE L25
8
7
8

(J11)
(J12)

(J1017)

SEE FIGURE L33

2-16
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L12 NPN RF MACHINE INTERNAL COMPONENTS 2

1 4A3-0916-010 1 ARM, COVER LOCK, UPPER

2 4A3-0918-000 1 LEVER, LOCK, FRONT

3 4A3-0920-000 1 SPRING, TENSION

4 FM4-8286-000 1 CABLE, INTERFACE

5 4S3-9206-000 2 SCREW, STEPPED

6 FS5-1805-000 2 BUSHING

7 FM4-9230-000 1 CABLE, INTERFACE

8 XA9-1386-000 AR SCREW,RS,M3X8

501 XD3-2200-142 2 PIN, PARALLEL

2-17
FIGURE L13
MACHINE INTERNAL COMPONENTS 3
46

15
(J1) 22 23
33 (J1007)
42 45
(J1014)
31
42
(J1013)
(J1008)
46 46
42 42 20
(J1015) 19
(MSW104) 20
(J1019) 45 (PI103)
(SL103) (J1008)
(J1012) (J1013) 25
11 44
46 39 27
46 46
46
28 17
46
46
43 7
18 (PI105) 46 (SL102)
(J1001) 46 (J1014) 14
52 46
30 C
46 32 38
39 STAPLE FINISHER-G1
502
(MSW32)
(J1018) 34
B 41
5
3 46 34 502
34
27 C
40 8
46
2
36 51
34 1 SEE FIGURE L20
6
502 46 16
16
46

(J1012) A 29

(SL104)

26
46 34 46
501 46 12
13 9
37 21
34 44
(CL101) 34
(J1046) (PI113)
4 (J1044)
46 46

B 10 501
35

46
A
24
(J6)
(J1040) (J4)

47
49 (J1032) (J31)

(J1041) (J1040)
(J3000)

(J1044)
(J3000)
(J1046)
(J3001) 48
(J1045)
50

2-18
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L13 NPN RF MACHINE INTERNAL COMPONENTS 3

1 4A3-4163-000 2 GUIDE, ARM

2 4A3-4164-000 2 STOPPER, GUIDE

3 4F3-1075-000 1 SPRING, GROUNDING

4 4H3-0370-000 1 CLUTCH, ELECTROMAGNETIC CL101

5 FC5-3455-000 1 FLANGE

6 FC5-3602-000 1 ARM, BUFFER PRESSURE, FRONT

7 FC5-3607-000 1 RACK, SWING PRESSURE

8 FC5-3608-000 1 ARM, 1 PAPER DELIVERY PRESSURE

9 FC5-3631-000 1 GUIDE, SHUTTER DRIVE

10 FC5-3632-000 1 LEVER, SHUTTER DRIVE

11 FC5-3650-000 1 HOLDER, ENTRANCE SENSOR LEVER

12 FC5-3652-020 1 ROLLER, INLET

13 FC5-3658-000 1 ARM, BUFFER SOLENOID

14 FC5-3688-010 1 DAMPER, ENTRANCE SENSOR ARM

15 FC5-3729-000 1 GUIDE, INLET LOWER

16 FC5-4704-000 2 SHEET, BUFFER STOPPER

17 FC5-4758-000 1 COVER, U. CROSSMEMBER SOLENOID

18 FC5-5537-000 1 LEVER, SWITCH, FRONT

19 FC5-5538-000 1 LEVER, SWITCH, REAR

20 FC5-5542-000 2 SHEET, ENTRANCE GUIDE

21 FC5-4257-000 3 HOLDER, FLEXIBLE CABLE

22 FG3-2892-000 1 CABLE, SOLENOID

23 FG3-2893-000 1 CABLE, ENTRANCE SENSOR

24 FG3-2902-000 1 CABLE, JOINT

25 FH6-5099-000 1 SOLENOID SL103

26 FH6-5100-000 1 SOLENOID SL104

27 FH7-6379-000 2 MICROSWITCH MSW32,MSW104

28 FL2-0771-040 1 GUIDE, SWING PRESSURE

29 FL2-0807-010 1 ARM, BUFFER STOPPER

30 FL2-0808-000 1 LEVER, ENTRANCE SENSOR

31 FL2-0809-000 1 CROSSMEMBER, ENTRANCE GUIDE

2-19
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FM0-1883-000 1 SOLENOID UNIT SL102

33 FS1-9053-020 2 SCREW,STEPPED,M4

34 FS5-1805-000 7 BUSHING

35 FU5-0452-000 1 GEAR, 20T

36 FU5-2294-000 1 SPRING, COMPRESSION

37 FU5-2297-000 1 SPRING, TENSION

38 FU5-2298-000 1 SPRING, TORSION

39 FU2-0947-000 2 SPRING, TENSION

40 FU5-2400-000 1 SPRING, TENSION

41 FU5-3077-000 1 PULLEY, 20T

42 VS1-7177-002 4 CONNECTOR, SNAP TIGHT, BK

43 WG8-5593-000 1 PHOTO INTERRUPTER TLP1242 PI105

44 WG8-5776-000 2 PHOTO-INTERRUPTER, SG2481 PI103,PI113

45 XA9-1031-000 6 SCREW, MACH. TRUSS HEAD, M4X6

46 XA9-1386-000 AR SCREW,RS,M3X8

47 VS1-7164-016 1 CONNECTOR, SNAP TIGHT, 16P

48 VS1-7173-003 1 CONNECTOR, SNAP TIGHT, 3P, W

49 VS1-7173-006 1 CONNECTOR, SNAP TIGHT, 6P, W

50 VS1-7188-002 1 CONNECTOR, SNAP TIGHT

51 4A3-2088-000 1 GUIDE, SIDE PLATE CABLE, REAR

52 4A3-0921-000 1 SCREW

501 XD3-2200-102 2 PIN, PARALLEL

502 XD3-2200-142 3 PIN, PARALLEL

2-20
FIGURE L14
MACHINE INTERNAL COMPONENTS 4

25

25

25
25

16
16 (M106)
(J1009)

10 2 (CL102)
(J13)
25 15
6 29
5
20 30
14

21
3
4 14 (M102)
(J1011)
25
17 8 19
13
8 27
25
8 SEE FIGURE L40
7 25
8
1

SEE FIGURE L32

15 29 26

22
SEE FIGURE L31

14 A 25

A
(MSW101)
22 (J1031) SEE FIGURE L30
28 11 25
18 25

24
25 (PI102)
9 (J1003)
25

(J1002)
(J2)
12 (J1003)
23
(J2001)
(J1001)

2-21
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L14 NPN RF MACHINE INTERNAL COMPONENTS 4

1 4A3-4157-000 1 ROLLER, LOWER

2 4H3-0370-000 1 CLUTCH, ELECTROMAGNETIC CL102

3 4K1-1106-000 1 MOTOR, STEPPING M102

4 FC5-3625-000 1 SHAFT, SWING PRESS

5 FC5-3657-000 1 LIMITER, TORQUE

6 FC5-3689-000 1 PIN, SNAP

7 4A3-5454-010 1 FLAG, PAPER FACE SENSING, U.

8 FC5-4165-020 4 HOLDER, PAPER FACE SENSING, U.

9 FC5-4681-000 1 SPRING, LEAF

10 FH5-1036-000 1 MOTOR, STEPPING, DC24V M106

11 FH7-6379-000 1 MICROSWITCH MSW101

12 FM3-0259-000 1 CABLE, FEED SENSOR

13 FS1-1528-000 1 BUSHING, PL

14 FS5-1805-000 3 BUSHING

15 FS5-6488-000 2 WASHER

16 FU5-0423-000 2 GEAR, 40T

17 FU5-0427-000 1 GEAR, 20T

18 FU5-0428-000 1 GEAR, 30T

19 FU0-0022-000 1 PULLEY, 20T/GEAR, 30T

20 4A3-5926-000 1 GEAR, 40T

21 FU0-0023-000 1 GEAR, 29T

22 FU5-3086-000 2 PULLEY, 20T

23 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

24 WG8-5776-000 1 PHOTO-INTERRUPTER, SG2481 PI102

25 XA9-1386-000 AR SCREW,RS,M3X8

26 XF2-1608-840 1 BELT, TIMING

27 XF2-1607-860 1 BELT, TIMING, COGGED

28 XF9-0748-000 1 BELT, TIMING, COGGED

29 XG9-0520-000 2 BEARING, BALL, MF106ZZS

2-22
FIGURE L15
MACHINE INTERNAL COMPONENTS 5

BOOKLET FINISHER-G1

(J133) (J135)

20
22 21

(J704)
(J703)

(J139)
(J138)

19
16
7
18
13
14 (J135)

17 (J133)
(PI6)
(J100)
(J100)
3
8 9

18
(J502)

SEE FIGURE L55

2 19
12
4 19
1

18
19
19

19
10
SEE FIGURE L50

11
18

5
15

2-23
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L15 NPN RF MACHINE INTERNAL COMPONENTS 5

1 4A3-1875-000 1 MOUNT, TRAY BOOKLET FINISHER-G1

2 4A3-5414-000 1 TRAY, SADDLE PAPER DELIVERY BOOKLET FINISHER-G1

3 4A3-5417-000 1 TRAY, SADDLE SLIDE BOOKLET FINISHER-G1

4 4A3-5428-000 1 COVER, TRAY SENSOR BOOKLET FINISHER-G1

5 4A3-5440-000 1 COVER, INNER, LOWER BOOKLET FINISHER-G1

6 4F3-1422-000 1 INNER COVER UNIT, LOWER BOOKLET FINISHER-G1

7 FL3-2824-000 1 TRAY, SADDLE MOVEMENT BOOKLET FINISHER-G1

8 4G1-2285-000 1 CABLE, SENSOR BOOKLET FINISHER-G1

9 4S3-2118-000 1 SPRING BOOKLET FINISHER-G1

10 FB3-7881-000 1 KNOB BOOKLET FINISHER-G1

11 FB3-7958-040 1 COVER, RIGHT BOOKLET FINISHER-G1

12 FC5-5043-000 1 COVER, F. REINFORCEMENT PLATE BOOKLET FINISHER-G1

13 FC5-5045-000 1 LEVER, TRAY SENSOR, 2 BOOKLET FINISHER-G1

14 FC5-5046-000 1 SPRING, TORSION BOOKLET FINISHER-G1

15 4S3-8310-000 1 LABEL, SADDLE BOOKLET FINISHER-G1

16 FU5-2338-000 1 SPRING, TENSION BOOKLET FINISHER-G1

BOOKLET FINISHER-G1
17 WG8-5593-000 1 PHOTO INTERRUPTER TLP1242
PI6

18 XA9-0732-010 AR SCREW,RS,M4 BOOKLET FINISHER-G1

19 XA9-1386-000 AR SCREW,RS,M3X8 BOOKLET FINISHER-G1

20 FM3-0260-000 1 CABLE, SADDLE CONTROLLER BOOKLET FINISHER-G1

21 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK BOOKLET FINISHER-G1

22 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK BOOKLET FINISHER-G1

2-24
FIGURE L16
STACK UPPER TRAY ASSEMBLY

13

40
8
(MSW103)
21 20 (J1020)
10
26
2
31

40

11

38
(PI111)
(J1021)

25

A
4 (J7)

30 18 (J14)
501
3
36 40 (J1020)
19 (J823)
(J981)
(J1021) 43
40
41 42
40 17
40
9
35
16
28 29
35 14 15
(M107)
34 (J823) 12
23 501 (J981)
29
40
33 37 29
23 34
5 32
40
35
24
27
40

1 33 39
A 23
22

23

40

40

2-25
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L16 FM0-1892-020 1 STACK UPPER TRAY ASSEMBLY

1 4A3-1660-000 1 PLATE, TORQUE LIMITER

2 4A3-1718-000 1 SPRING, LEAF

3 4A3-1925-000 1 RATCHET

4 4A3-2086-000 1 WASHER

5 4A3-5930-010 1 LIMITER, TORQUE

6 4A3-5409-000 1 COVER, TRAY MOTOR

7 4A3-5412-000 1 TRAY, SLIDE

8 4F3-0328-000 1 PLATE, PAPER DETECT SENSOR

9 4F3-0329-000 1 FRAME, TRAY, FRONT

10 4F3-1415-010 1 COVER, TRAY, UPPER

11 4F3-1421-000 1 COVER, TRAY, LOWER

12 4G1-1498-000 1 AREA SENSOR PCB ASSEMBLY

13 4G3-0655-000 1 PAPER DETECT SENSOR UNIT

14 FK3-0201-000 1 MOTOR, DC M107

15 4S3-0164-000 1 GEAR, 44T

16 4S3-0165-000 1 GEAR, 16T/PULLEY, 40T

17 4S3-0166-000 1 PULLEY, 18T/50T

18 4S3-0167-000 1 GEAR, 26T

19 4S3-5109-000 1 SHAFT,26T GEAR

20 FC5-3515-000 1 SPRING, TORSION

21 FC5-3516-000 1 ARM, PAPER SENSOR

22 FC5-3704-000 1 BLOCK, TRAY LIMITER

23 FC5-4221-000 4 ROLLER, TRAY GUIDE

24 FC5-4245-000 1 HOLDER, AREA SENSOR

25 FC5-4424-000 1 CLIP

26 FC5-4697-000 1 RING, RETAINING

27 FC5-4735-000 1 HOLDER, AREA SENSOR ROLLER, 1

28 FC5-4736-000 1 HOLDER, AREA SENSOR ROLLER, 2

29 FC5-4739-000 3 ROLLER, AREA SENSOR

30 FC5-5443-020 1 COVER, SAFETY

31 FH7-6377-000 1 MICROSWITCH MSW103

2-26
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FS2-9407-020 2 SCREW, STEPPED, M3X13.6

33 FU5-0435-000 2 GEAR, 44T

34 FU5-0457-000 2 GEAR, 17T

35 FU5-1169-000 3 BUSHING

36 FU5-2313-000 1 SPRING, COMPRESSION

37 FU5-2315-000 1 SPRING, COMPRESSION

38 WG8-5776-000 1 PHOTO-INTERRUPTER, SG2481 PI111

39 XA9-1031-000 1 SCREW, MACH. TRUSS HEAD, M4X6

40 XA9-1386-000 AR SCREW,RS,M3X8

41 XF2-1607-110 1 BELT, TIMING

42 XF2-1808-210 1 BELT, TIMING

43 FM0-0151-000 1 CABLE, UPPER TRAY

501 XD3-2300-142 4 PIN, DOWEL

2-27
FIGURE L17
STACK LOWER TRAY ASSEMBLY

12 36

8
20 19
24

34
(PI112)
(J825)
A
3
17 (J8)
501
2
32 36 (J1981)
18 (J825)
(J824) 11
36
37
38
36 16
36
7
31
15
26 27
31 13 14
(M108)
30 (J824) 10
22 501 (J1981)
27
36
29 33 27
22 30
4 28
36
31
23
25
36

1 29 35
A 22
21

22

36

36

2-28
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L17 FM0-1895-010 1 STACK LOWER TRAY ASSEMBLY

1 4A3-1660-000 1 PLATE, TORQUE LIMITER

2 4A3-1925-000 1 RATCHET

3 4A3-2086-000 1 WASHER

4 4A3-5930-010 1 LIMITER, TORQUE

5 4A3-5409-000 1 COVER, TRAY MOTOR

6 4A3-5412-000 1 TRAY, SLIDE

7 4F3-0329-000 1 FRAME, TRAY, FRONT

8 4F3-1415-010 1 COVER, TRAY, UPPER

9 4F3-1417-000 1 COVER, TRAY, LOWER

10 4G1-1498-000 1 AREA SENSOR PCB ASSEMBLY

11 FM0-0152-000 1 CABLE, LOWER TRAY

12 4G3-0635-020 1 PAPER DETECT SENSOR PLATE UNIT

13 FK3-0201-000 1 MOTOR, DC M108

14 4S3-0164-000 1 GEAR, 44T

15 4S3-0165-000 1 GEAR, 16T/PULLEY, 40T

16 4S3-0166-000 1 PULLEY, 18T/50T

17 4S3-0167-000 1 GEAR, 26T

18 4S3-5109-000 1 SHAFT,26T GEAR

19 FC5-3515-000 1 SPRING, TORSION

20 FC5-3516-000 1 ARM, PAPER SENSOR

21 FC5-3704-000 1 BLOCK, TRAY LIMITER

22 FC5-4221-000 4 ROLLER, TRAY GUIDE

23 FC5-4245-000 1 HOLDER, AREA SENSOR

24 FC5-4697-000 1 RING, RETAINING

25 FC5-4735-000 1 HOLDER, AREA SENSOR ROLLER, 1

26 FC5-4736-000 1 HOLDER, AREA SENSOR ROLLER, 2

27 FC5-4739-000 3 ROLLER, AREA SENSOR

28 FS2-9407-020 2 SCREW, STEPPED, M3X13.6

29 FU5-0435-000 2 GEAR, 44T

30 FU5-0457-000 2 GEAR, 17T

31 FU5-1169-000 3 BUSHING

2-29
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FU5-2313-000 1 SPRING, COMPRESSION

33 FU5-2315-000 1 SPRING, COMPRESSION

34 WG8-5776-000 1 PHOTO-INTERRUPTER, SG2481 PI112

35 XA9-1031-000 1 SCREW, MACH. TRUSS HEAD, M4X6

36 XA9-1386-000 AR SCREW,RS,M3X8

37 XF2-1607-110 1 BELT, TIMING

38 XF2-1808-210 1 BELT, TIMING

501 XD3-2300-142 4 PIN, DOWEL

2-30
FIGURE L20
OPERATION TRAY ASSEMBLY

19
37
9
39

22 38
23
16
40 C 39
17
15

1 31
5
20
21
14 20
36 C
36 10
30 3
13
12
4 2
42 11
36 A 42
26 34
41 33
24 (PI108)
6 8 (J1039)

19
7 B 18 (PI109)
34
(J1037)
(J1036) B (PI107)
41

27 A 41
42 42
29
(PI106) (J1034)
41 (M104)
(J1038)
(J1037) 45
(J1039)
(J1036) (J1032)

(J1038) (J1034)
28 42
25
(J1033) 34
(J1035)

(J1033) 42
42
33 (M109)

29
32 39
(J1035) 43
(M103) 35
42

42

2-31
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L20 4G3-2706-010 1 OPERATION TRAY ASSEMBLY

1 4F3-1419-000 1 TRAY, OPERATION

2 FC5-3513-000 1 PLATE, GROUNDING, FRONT

3 FC5-3514-000 1 PLATE, GROUNDING, REAR

4 FC5-3544-000 1 SHEET, OPERATION TRAY, FRONT

5 FC5-3545-000 1 SHEET, OPERATION TRAY, REAR

6 FC5-3546-000 1 SPRING, TORSION

7 FC5-3548-000 1 LEVER, ASSIST SENSOR

8 FC5-3551-000 1 LEVER, OPE. TRAY PAPER SENSOR

9 FC5-3553-000 1 BELT, TIMING, COGGED

10 4F8-0083-000 1 PLATE, BACK END ASSIST

11 FC5-3556-000 1 RACK, ADJUSTMENT, FRONT

12 FC5-3558-000 1 RACK, ADJUSTMENT, REAR

13 FC5-3563-000 1 GUIDE, TRAY ADJUSTER, FRONT 1

14 FC5-3564-000 1 GUIDE, TRAY ADJUSTER, FRONT 2

15 FC5-3566-000 1 GUIDE, OPERATION TRAY, FRONT

16 FC5-3567-000 1 GUIDE, OPERATION TRAY, REAR

17 FC5-3572-000 1 GUIDE, OPERATION TRAY ADJ., R.

18 FC5-4199-000 1 PLATE, TRAY SUPPORT, CENTER

19 FC5-4424-000 2 CLIP

20 FC5-4685-000 2 SHEET, OPERATION TRAY BIN

21 FC5-4715-000 1 BUTTON, BACK END ASSIST

22 FC5-4744-000 1 LINK, BACK END ASSIST SENSOR

23 FC5-4745-000 1 SPRING, TORSION

24 FC5-5446-000 1 WEIGHT, SENSOR FLAG

25 FC5-5546-000 1 COVER, OPERATION TRAY

26 FC5-5565-000 1 PLATE, GROUNDING

27 FG3-2903-000 1 CABLE, OPERATION TRAY

28 FH5-1039-000 1 MOTOR, STEPPING, DC M109

29 FH5-1040-000 2 MOTOR,STEPPING M103,M104

30 4F3-1568-020 1 BIN, OPERATION TRAY, FRONT

31 4F3-1569-020 1 BIN, OPERATION TRAY, REAR

2-32
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FS5-9562-020 2 SCREW,STEPPED,M3X1.4

33 FU5-0430-000 2 GEAR, 40T

34 FU5-0431-000 3 GEAR, 16T

35 FU5-0432-000 1 PULLEY, 18T/GEAR, 30T

36 FU5-2293-000 3 SPRING, COMPRESSION

37 FU5-3084-000 1 PULLEY, 18T

38 FU5-3085-000 1 PULLEY, 18T/GEAR, 18T

39 FU5-6104-000 3 FLANGE, BACK END ASSIST

40 FU5-6108-000 1 FLANGE, LINK

41 WG8-5776-000 4 PHOTO-INTERRUPTER, SG2481 PI106,PI107,PI108,PI109

42 XA9-1386-000 AR SCREW,RS,M3X8

43 XF2-1606-240 1 BELT, TIMING

45 VS1-7164-024 1 CONNECTOR, SNAP TIGHT, 24P, W

2-33
FIGURE L25
PAPER FEEDER ASS'Y

501
3

6
501
5

11 501
4 10
7

501 2
12

9
(PI101)
(J1006)

13

12
(J3)

(M101)
(J17) (J1006)
1 (J1005)

(J1004)

(J1007)
8

2-34
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L25 FM0-1889-000 1 PAPER FEEDER MOTOR ASSEMBLY

1 FH5-1034-000 1 MOTOR, STEPPING, DC24V M101

2 FS5-1805-000 2 BUSHING

3 FU5-0426-000 1 GEAR, 30T/37T

4 FU5-0428-000 1 GEAR, 30T

5 FU0-0022-000 1 PULLEY, 20T/GEAR, 30T

6 FU5-2290-000 1 SPRING, COMPRESSION

7 FU5-3077-000 1 PULLEY, 20T

8 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

9 WG8-5776-000 1 PHOTO-INTERRUPTER, SG2481 PI101

10 XF2-1606-040 1 BELT, TIMING

11 XF2-1612-240 1 BELT, TIMING

12 XG9-0520-000 2 BEARING, BALL, MF106ZZS

13 RM1-4149-000 1 CABLE, GEAR CHANGE

501 XD3-2200-102 5 PIN, PARALLEL

2-35
FIGURE L30
RETURN ROLLER ASSEMBLY

15

17
A
11
14
16 501
29

14
20
19
1

16
23
10
14
17

15 32 18
19
29
501
14
6 21
2 6 13
20 13 30
6 27
6 27 24
22
13 12
13
21 27
3 A 28

27 24
12
18
9

24

5
33
24

25
(PI104) 7
(J1002) 19
31 26 29
501

501
29
19
7

2-36
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L30 FM0-1891-000 1 RETURN ROLLER ASSEMBLY

1 FC0-4740-000 1 ROLLER, RETURN, REAR [DP]

2 FC0-4739-000 1 ROLLER, RETURN, FRONT [DP]

3 4A3-4158-000 1 ROLLER, GUIDE

4 FC5-3451-000 1 LEVER, PATH SENSOR

5 FC5-3453-000 1 HOLDER, PATH SENSOR

6 FC5-3454-000 4 ROLLER, GUIDE

7 FC5-3455-000 2 FLANGE

8 FC5-3458-000 1 ROLLER, 1 PAPER DELIVERY

9 FC5-3678-000 1 HOLDER, GUIDE ROLLER

10 FC5-3711-000 1 ARM, RETURN, FRONT

11 FC5-3712-000 1 ARM, RETURN, REAR

12 FC5-4251-000 2 HOLDER, GUIDE ROLLER BASE

13 FC5-4252-000 4 HOLDER, GUIDE ROLLER

14 FC5-4697-000 4 RING, RETAINING

15 FC5-4723-000 2 COLLAR, SWING

16 FC5-4756-000 2 BUSHING

17 FC5-4757-000 2 BUSHING

18 FC5-5549-000 2 SHEET, RETURN GUIDE, FRONT

19 FC5-5554-000 4 BELT, TIMING, COGGED

20 FC5-5566-020 2 WEIGHT, RETURN ROLLER

21 FC5-6869-000 2 SHEET, RETURN GUIDE, MIDDLE

22 FL2-0818-000 1 GUIDE, RETURN, FRONT

23 FL2-0819-000 1 GUIDE, RETURN, REAR

24 FS5-1805-000 4 BUSHING

25 FU5-1099-000 1 BUSHING

26 FU5-2291-000 1 SPRING, TORSION

27 FU5-2317-000 4 SPRING, COMPRESSION

28 FU0-0024-000 1 GEAR, 29T

29 FU5-3077-000 4 PULLEY, 20T

30 FU5-3079-000 1 PULLEY, 20T/20T

31 WG8-5776-000 1 PHOTO-INTERRUPTER, SG2481 PI104

2-37
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

32 FC9-5605-000 1 ROLLER, 1 PAPER DELIVERY,FRONT

33 FC5-3481-000 1 SHEET, PATH SENSOR RUBBER

501 XD3-2200-102 5 PIN, PARALLEL

2-38
FIGURE L31
PRESSURE ROLLER ASSEMBLY

10
9

11

12

11

12

3 1

4 6

11

1
7

2-39
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L31 FM2-0730-000 1 PRESSURE ROLLER ASSEMBLY

1 FC5-3442-000 2 ROLLER, BUFFER [DP]

2 FC5-3444-000 1 HOLDER, 1ST PRESSURE ROLLER

3 FC5-3574-000 1 LEVER, BACK END DOWN, REAR

4 FC5-3575-000 1 LEVER, BACK END DOWN, FRONT

5 FC5-3707-000 1 HOLDER, BUFFER ROLLER, FRONT

6 FC5-3708-000 1 HOLDER, BUFFER ROLLER, REAR

7 FC5-4424-000 2 CLIP

8 FC5-4729-000 1 BUSHING

9 FL3-4231-000 1 ROLLER, 1ST DELIVERY PRESSURE

10 FU5-3077-000 1 PULLEY, 20T

11 FU5-3089-000 3 PULLEY, 20T

12 XF2-1604-440 2 BELT, TIMING

2-40
FIGURE L32
SWING GUIDE ASSEMBLY

14
7

17

13

5 10
2 18
3 4
4
14 14
5

(J2001)
14 8 16
4 19
(PI123)
(J2002)
2 (J2002)
4
12 9

15

11

2-41
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L32 4G3-2700-010 1 SWING GUIDE ASSEMBLY

1 4A3-4152-000 1 FLAG, HEIGHT DETECT

2 4A3-4153-000 2 ROLLER, SWING

3 4A3-4155-000 1 PLATE, SWING PRESS

4 4A3-4160-000 4 RING, C,EXTERNAL

5 4A3-4162-000 2 ARM,SWING

6 4F3-0927-000 1 SHAFT, SWING COUPLING, FRONT

7 4F3-0929-000 1 ELIMINATOR, STATIC-CHARGE [DP]

8 4G3-1656-000 1 CABLE, SWING SENSOR

9 4S3-2306-000 1 SPRING, TENSION

10 FC5-3455-000 1 FLANGE

11 FC5-3667-030 1 ELIMINATOR, STATIC-CHARGE [DP]

12 FC5-4424-000 1 CLIP

13 FC5-4728-000 1 COUPLING

14 FC5-4729-000 4 BUSHING

15 FC5-5571-030 1 ELIMINATOR, STATIC-CHARGE [DP]

16 4S3-8323-000 1 LABEL, SWING JAM CLEARING

17 FL2-0798-000 1 SHAFT, SWING COUPLING, REAR

18 FU5-3077-000 1 PULLEY, 20T

19 WG8-5593-000 1 PHOTO INTERRUPTER TLP1242 PI123

2-42
FIGURE L33
ENTRANCE UPPER GUIDE ASSEMBLY

17
BOOKLET FINISHER-G1 17

A
4

4 15

15
5

17

13
17
13

3
A
(SL101)
(J1016)

7 11
1

2
12 6

10
1

16

(J1015)
(J1016)

14

2-43
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L33 FM0-1887-000 1 ENTRANCE UPPER GUIDE ASSEMBLY BOOKLET FINISHER-G1

Fig.L33 FM0-1683-000 1 ENTRANCE UPPER GUIDE ASSEMBLY STAPLE FINISHER-G1

1 FC5-3670-000 2 ROLLER, INLET

2 FC5-3671-000 1 LEVER, ENT. ROLLER ESTRANGE

3 FC5-3674-000 1 SPRING, COMPRESSION

4 FC5-4018-000 2 SPRING, LEAF BOOKLET FINISHER-G1

5 FC5-4024-000 1 GUIDE, SADDLE OPEN/CLOSE BOOKLET FINISHER-G1

6 FC5-4699-000 1 COVER, HARNESS

7 FC5-5569-000 1 ELIMINATOR, STATIC-CHARGE

8 FC5-6859-000 1 COVER, ENTRANCE ROLLER SPRING

9 FC5-6875-000 1 SHEET, ENTRANCE GUIDE

10 FG3-2896-000 1 CABLE, INLET SOLENOID

11 FM0-1684-000 1 SOLENOID UNIT SL101

12 FL2-0822-000 1 ELIMINATOR, STATIC CHARGE [DP]

13 FL2-0824-000 2 DAMPER, ENTRANCE ROLLER

14 FL2-1622-030 1 GUIDE, ENTRANCE, UPPER

15 FS5-6544-000 2 ROLLER, INLET BOOKLET FINISHER-G1

16 VS1-7177-002 1 CONNECTOR, SNAP TIGHT, BK

17 XA9-1386-000 9 SCREW,RS,M3X8

2-44
FIGURE L40
STAPLER ASSEMBLY

3
2

21 4 16
(M111)
25 21 (J1028)
24 (J1030)
(PI116) 6
(J1029) 7

17
18 25

22 (M105)
22
(J1027)

15
22
18 5
17
25
23
22 18
(J1029)
(J1030) 1
19 17
(J1027)
12 (J994) (J1028)

25
25 (J995)
25
9 13
25 10
14

24
(PI110)
(J1045)

17

18
8
20

18

17

11
25

2-45
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L40 FM0-1898-000 1 STAPLE ASSEMBLY

1 FM0-2428-000 1 CABLE, STAPLE CONNECTING ASS'Y

2 FC5-3358-010 1 GUIDE, CLINCH, UPPER

3 FC5-3359-000 1 GUIDE, CLINCH, LOWER

4 FC5-3498-010 1 FLAG, BIN SENSOR

5 FC5-4260-000 1 HOLDER, PCB

6 FC5-4424-000 1 CLIP

7 FC5-4546-000 1 CARTRIDGE, STAPLER

8 FC5-4663-000 1 ROLLER, RAIL

9 FC5-4665-000 1 RAIL, CAM, FRONT

10 FC5-4666-000 1 RAIL, CAM, REAR

11 FC5-4667-000 1 PLATE, RACK

12 FC5-4748-000 1 COVER, PCB

13 FG3-2894-000 1 CABLE, STAPLE SENSOR

14 FG3-2900-000 1 CABLE, STAPLE MOTOR

15 FH5-1037-000 1 MOTOR, STEPPING, DC24V M105

16 FM2-0665-010 1 STAPLE UNIT M111[DP]

17 FS1-9102-020 5 SCREW, STEPPED, M3

18 FS5-6528-000 5 ROLLER

19 FU5-0441-000 1 PULLEY, 44T

20 FU5-0447-000 1 GEAR, 17T

21 FU5-2401-000 2 SPRING, TENSION

22 FU5-6106-000 4 ROLLER, LINEAR GUIDE

23 XF2-1609-540 1 BELT, TIMING

24 WG8-5776-000 2 PHOTO-INTERRUPTER, SG2481 PI110,PI116

25 XA9-1386-000 AR SCREW,RS,M3X8

2-46
FIGURE L50
SADDLE UNIT (BOOKLET FINISHER-G1)

SEE FIGURE L58

121 96
28
90 A 123
13

26 87

39 27
123
73 35
116
(PI21)
11
(J130)
1 122
9
72
3 26
12 100
123 90
9
27 113 116
91
28 44
2
26
103

45
A
10
87 126
26
127
102 50 16
76
105

20 94
113 115
101 22

51

(J115)
123
(M1)
123
SEE FIGURE L59

NOTE : This assembly includes the assemblies shown in Figure L53, L54, L56, L57, L59 and L91.
: Figure L53, L54, L56, L57, L59, L91

2-47
 123
65
SEE FIGURE L53

(PI9) 122
(J124)
92
40
90

(PI12)
(J126)
122
(PI15)
(J129)
37
81 122
123 38
123

(PI14) 122
(J128)
123
(PI13)
(J127) 48
47 122
113
SEE FIGURE L56
77

123 46
123

111

61

59

123

77
111

SEE FIGURE L57

61

59 123

123

2-48
 114
123
19

98 70
(SL1) 43
(J118)
98
70
114 123
123 19

17
B 63 99
54 43
(SL2)
32 55 (J117)

123

71
122
25
42
(PI16)
(J131) (SL4)
(J116)
52
85
80 117
67
123

93
90
110
58
B 41

90 41 53
90
60
106
90

86
8

123
14

2-49
 124

88
83 29
31
(PI18)
82 62 125 (PI19)
18 (PI20)
30
75

74 (J304)
119
(J123)

79
68

SEE FIGURE L54 C 69

112
7
21
5 89
66
15 97 112

4
89
64
49
6
112

123 123

104 (M3)
C 33 107
118
(J119)

23
(J308)
123 107 (J132) 123
78
97 123 84
66 123
36
89 122
(PI7) 34 120
89 (J134) (J138)
123 34

112 112 95
108
24 117
(J117)
117
7
112 (J118)
(J115)
118

109
SEE FIGURE L91
56
57

2-50
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L50 NPN RF SADDLE ASSEMBLY
G1SEE NOTE

1 4A1-2349-000 1 SHAFT, DOOR

2 4A3-1763-000 1 ARM, ADJUSTMENT, FRONT

3 4A3-1764-000 1 ARM, ADJUSTMENT, REAR

4 FC9-5599-000 1 SPACER, HOLDER

5 FC9-5601-000 1 PLATE, HOLDER, 2

6 4A3-1779-000 1 PLATE

7 4A3-1781-000 2 PLATE

8 4A3-1782-000 1 LEVER, STOPPER

9 4A3-1783-000 2 ROLLER, FOLDING

10 4A3-1784-000 1 PLATE, PRESSURE, FRONT

11 4A3-1785-000 1 PLATE, PRESSURE, REAR

12 4A3-1786-000 1 MOUNT, SPRING, FRONT

13 4A3-1787-000 1 MOUNT, SPRING, REAR

14 4A3-1794-000 1 MOUNT, BUSHING

15 FC9-5604-000 1 PLATE

16 4A3-4633-000 1 SHEET, SADDLE GUIDE

17 4A3-5429-000 1 GUIDE, PAPER DELIVERY, UPPER

18 FL3-6076-000 1 GUIDE, SADDLE,UPPER

19 FM0-1884-000 2 SOLENOID UNIT SL1,SL2

20 4F3-0936-000 1 ROLLER GUIDE UNIT

21 FM4-2403-000 1 PRESSURE PLATE UNIT

22 4H3-0369-000 1 MOTOR, STEPPING, DC21.6V M1

23 4K1-1103-000 1 MOTOR, STEPPING M3

24 FU0-0039-000 1 GEAR

25 4S3-0176-000 1 PULLEY

26 4S3-1050-000 4 BEARING,BALL,6902ZZNR

27 4S3-2116-000 2 SPRING, PRESSURE, 1

28 4S3-2117-000 2 SPRING, PRESSURE, 2

29 FB3-7846-030 3 FLAG, SENSOR

30 FB3-7847-020 1 MOUNT, SENSOR

2-51
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

31 FB3-7848-000 3 SPRING, TORSION

32 FB3-7855-000 1 ELIMINATOR, STATIC CHARGE

33 FB3-7870-030 1 SHAFT

34 FB3-7883-030 2 PLATE, COVER

35 FB3-7884-030 1 MOUNT, SENSOR

36 FB3-7885-020 1 MOUNT, SENSOR

37 FB3-7911-020 1 SHAFT, ROLLER

38 FB3-7912-000 2 ROLLER, WOODRUFF

39 FB3-7915-020 1 ROLLER, INLET

40 FB3-7925-030 1 FLAG, ROLLER

41 FB3-7927-000 2 ROLLER, BACK-UP

42 FB3-7928-020 1 DEFLECTOR

43 FB3-7931-020 2 MOUNT, SOLENOID

44 FB3-7934-000 1 RACK, REAR

45 FB3-7935-020 1 SHAFT

46 FB3-7943-030 1 GUIDE, SIDE, FRONT

47 FB3-7944-030 1 GUIDE, SIDE, REAR

48 FB3-7948-020 1 MOUNT, SENSOR

49 FB3-7949-020 1 PLATE, SLIDE RAIL

50 FB3-7954-000 1 SHEET, ROLLER GUIDE

51 FB3-7967-000 1 RACK, FRONT

52 FB3-7972-000 1 LINK, ROLLER, 1

53 4A3-4207-000 1 LINK, ROLLER

54 FB3-7979-000 1 FLAG, SENSOR

55 FB3-7980-000 1 SPRING, TORSION

56 FB3-7984-000 1 FLAG, SENSOR

57 FB3-7985-000 1 SPRING, TORSION

58 FB4-9011-020 1 ROLLER, HOLDING

59 FB4-9018-020 2 PLATE, BACK-UP

60 FB4-9019-020 1 SHAFT, CAM

61 FB4-9020-030 2 SHAFT, BACK-UP

62 FB4-9161-000 1 SHEET, GUIDE

2-52
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

63 FB4-9167-000 1 SHEET

64 FB4-9169-020 1 PLATE, STAPLE ANTI RELEASE

65 FB4-9171-020 1 HOLDER, DOOR SWITCH

66 FB4-9172-020 2 PLATE, SUPPORT

67 FB5-2697-000 1 FLAPPER

68 FB5-2698-000 1 SHEET, UPPER GUIDE, 1

69 FB5-2699-000 1 SHEET, UPPER GUIDE, 2

70 FB5-2706-000 2 SPRING, LEAF

71 FB5-2715-010 1 SHEET

72 FB5-5937-020 1 FLAG, SENSOR

73 FC5-5021-000 1 CLAW, LATCH, RIGHT

74 FC5-5053-000 1 SHEET, SADDLE GUIDE, UPPER

75 FC7-4707-000 1 ELIMINATOR, STATIC CHARGE, UP

76 FF5-5805-040 1 PLATE, TENSION

77 FF5-8647-050 2 HOLDER, ROLLER

78 FG3-3616-000 1 CABLE, SENSOR

79 FG3-3618-000 1 CABLE, PAPER SENSOR PCB

80 FH6-5090-000 1 SOLENOID SL4

81 FL2-0835-000 1 SHAFT, OPEN/CLOSE

82 FL2-6098-000 1 STATIC CHARGE ELIMINATOR

83 FM0-1880-000 1 GUIDE, SADDLE, UPPER

84 FM4-1858-000 1 CABLE, SADDLE UNIT

85 FS1-9054-000 1 SCREW, STEPPED

86 FS1-9073-020 1 SCREW,STEPPED,M4

87 FS1-9076-020 2 SCREW, STEPPED, M4

88 FS1-9166-020 3 SCREW, STEPPED

89 FS5-1754-000 4 BUSHING

90 FS5-1805-000 9 BUSHING

91 FS5-3576-000 1 PULLEY, 30T

92 4S3-8163-000 1 PULLEY, 39T

93 4S3-8162-000 1 PULLEY, 24T

94 FS5-6547-000 1 FLANGE

2-53
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

95 FS5-6549-000 1 ROLLER

96 FS5-6550-000 1 FLANGE

97 FS5-6682-000 2 FLANGE

98 FS5-6907-000 2 ROLLER, PAPER DELIVERY

99 FS5-9212-020 1 SCREW,STEPPED,M3

100 FU8-0677-000 1 GEAR, 16T/33T

101 FU8-0678-000 1 GEAR, 16T

102 FU0-0032-000 1 GEAR, 16T/56T

103 4S3-5259-000 1 GEAR, 16T

104 FU8-0682-000 1 GEAR, 22T/48T

105 FS6-2573-000 1 SPRING, TENSION

106 FS6-2579-000 1 SPRING, TENSION

107 FS6-2582-000 2 SPRING, TENSION

108 FS6-4199-000 1 SHAFT, ROLLER

109 FS6-4200-000 1 SHAFT

110 FS7-2163-000 1 SPRING, TENSION

111 FS7-2164-000 2 SPRING, TENSION

112 FU5-1169-000 6 BUSHING

113 FU5-1726-000 3 BUSHING

114 FU5-2335-000 2 SPRING, TENSION

115 FU5-3120-000 1 PULLEY, 34T/19T

116 FU5-9089-000 3 SCREW,STEPPED,M3

117 VS1-7177-002 3 CONNECTOR, SNAP TIGHT, BK

118 VS1-7177-004 2 CONNECTOR, SNAP TIGHT, BK

119 VS1-7177-005 1 CONNECTOR, SNAP TIGHT, BK

120 VS1-7440-012 1 CONNECTOR, SNAP TIGHT

121 4A3-5431-000 1 COVER, HANDLE

PI7,PI9,PI12,PI13,PI14,PI
122 WG8-5593-000 8 PHOTO INTERRUPTER TLP1242
15,PI16,PI21

123 XA9-0732-010 AR SCREW,RS,M4

124 FM2-0763-000 1 REAR END SENSOR ASS'Y

125 FG3-3106-000 1 PAPER SENSOR PCB ASSEMBLY

2-54
FIGURE L53
SADDLE GUIDE ASSEMBLY (BOOKLET FINISHER-
G1)

3
1
8 7
11
2

501
10 11

13

14

6
14

12
5

NOTE : This assembly is included in the assembly shown in Figure L50.

: Figure L50

2-55
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L53 4G3-1940-000 1 SADDLE GUIDE ASSEMBLY
G1SEE NOTE

1 4A3-4631-000 2 ROLLER, SADDLE

2 4A3-4632-000 2 SPRING, COMPRESSION

3 FA4-6702-020 2 SCREW, HEXAGON

4 FB3-7854-000 1 ELIMINATOR, STATIC CHARGE

5 FB5-5932-000 1 SHEET, GUIDE

6 FB5-5933-000 1 SHEET, GUIDE

7 FC5-4973-000 2 HOLDER, ROLLER

8 FC5-5020-000 1 CLAW, LATCH

9 FC5-5023-000 1 LEVER, LATCH RELEASE

10 FC5-5024-010 1 KNOB, LATCH

11 FC5-5029-000 2 DAMPER, SADDLE GUIDE

12 FF6-0415-010 1 ELIMINATOR, STATIC CHARGE

13 FU5-2337-000 1 SPRING, TENSION

14 XA9-1386-000 4 SCREW,RS,M3X8

501 XD3-2200-122 1 PIN, DOWEL

2-56
FIGURE L54
SADDLE STAPLER ASSEMBLY (BOOKLET FINISHER-
G1)

23

16 19
23
22 (JD2 )

11 2 (J315)
4 2
(J316)
20
22

18 A 7 20
21 23

A
23 12 3
23 14
(M7) (M6) 23
(SW6) (SW4)
(SW7) (SW5)
(J315) (J316)
23
9
10
23

23 13
17

23

23 23

8
15 23

NOTE : This assembly is included in the assembly shown in Figure L 50.

: Figure L50

2-57
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L54 4G3-2721-000 1 SADDLE STAPLER ASSEMBLY
G1SEE NOTE

1 RC2-1737-000 1 GRIP

2 FB2-6416-000 2 WASHER, RESIN

3 FB3-7865-000 2 SLIDER, UPPER

4 FB3-7866-000 1 POSITIONING TOOL, STAPLER

5 FB3-7867-000 1 SLIDER, LOWER

6 RC2-1736-000 1 COVER, STAPLER

7 FB3-7871-000 1 COVER

8 FB3-7981-000 1 SPRING, LEAF

9 FB4-9158-000 1 SPRING, LEAF

10 FB4-9159-000 2 SHEET, STAPLER

11 FB4-9173-020 1 SPACER, STAPLER

12 FB5-2700-030 1 GUIDE, STAPLER, 1

13 FB5-2701-030 1 GUIDE, STAPLER, 2

14 FB5-2702-030 1 GUIDE, STAPLER, 3

15 FB5-6790-000 1 COVER, STAPLER

16 FF3-4084-010 1 CABLE, STAPLER JD2

M6,M7SW4,SW5,SW6,S
17 FL2-0846-000 2 STAPLER UNIT
W7[DP]

18 FS1-9076-020 2 SCREW, STEPPED, M4

19 FS2-9407-020 2 SCREW, STEPPED, M3X13.6

20 FS5-1753-000 2 BUSHING

21 FS6-2569-000 1 SPRING, COMPRESSION

22 FS6-2572-000 2 SPRING, COMPRESSION

23 XA9-0732-010 AR SCREW,RS,M4

2-58
FIGURE L55
SADDLE PAPER FEEDER ASSEMBLY (BOOKLET
FINISHER-G1)

14 25
24 5 13
(PI22)
(J137) 18

(J137) (J136) (SL5)

(J135)
4 25

25
20
16
2
25
19
23
11 26
21 25 22 25
10
17
15
25
10
25
8 (M113)
1 (J806)
25

12
25 25
7
6
25

20 9 25
25 25
25

19
25 25

3
22
25

2-59
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L55 FM2-0735-070 1 SADDLE PAPER FEEDER ASSEMBLY BOOKLET FINISHER-G1

1 FC5-3652-020 1 ROLLER, INLET

2 FC5-4019-000 1 FLAPPER, SADDLE CHANGE

3 FC5-4023-040 1 GUIDE, SADDLE INLET LOWER

4 FC5-4026-000 1 GUIDE, SADDLE PAPER FEEDER

5 FC5-4027-020 1 GUIDE, SADDLE LEFT UPPER

6 FC5-4028-000 1 GUIDE, SADDLE RIGHT UPPER

7 FC5-4029-000 1 SPRING, TORSION

8 FC5-4030-000 1 SPRING, TORSION

9 FC5-4033-000 1 HANDLE, OPEN/CLOSE GUIDE

10 FC5-5029-000 2 DAMPER, SADDLE GUIDE

11 FC5-5031-000 1 SPRING, TORSION

12 FC5-5033-000 1 SIDE PLATE, SADDLE FEED, R.

13 FC5-5056-000 1 MOUNT, SOLENOID

14 4F3-0484-000 1 PLATE, FEED SENSOR SUPPORT

15 FG3-2890-000 1 SADDLE DRIVER PCB ASSEMBLY

16 FG3-2908-000 1 CABLE, INLET

17 FH5-1043-000 1 MOTOR, STEPPING, DC24V M113

18 FL2-0831-000 1 SOLENOID SL5

19 FL2-0832-000 2 GUIDE, SADDLE RIGHT UPPER PIN

20 FL2-0833-000 2 GUIDE, SADDLE INLET UPPER PIN

21 FL2-0834-000 1 GUIDE, SADDLE INLET UPPER

22 FS5-1805-000 2 BUSHING

23 4S3-5258-000 1 PULLEY, 25T

24 WG8-5593-000 1 PHOTO INTERRUPTER TLP1242 PI22

25 XA9-1031-000 AR SCREW, MACH. TRUSS HEAD, M4X6

2-60
FIGURE L56
PASS LOWER GUIDE ASSEMBLY (BOOKLET
FINISHER-G1)

14

8
2

3
5
10 19

18
11 13
(PI5)
(J101)
19

15
17
(J309 )
16 (J302)
(J101)
12 (M5)
20 (J113)
7 4
(J225 )

19

(PI7)
(J134)
(J134) 18
15
(J402 )

(J325 )

16

NOTE : This assembly is included in the assembly shown in Figure L50.

: Figure L50

2-61
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L56 4G3-1772-000 1 PASS LOWER GUIDE ASSEMBLY
G1SEE NOTE

1 4A3-1762-000 1 GUIDE, ROLLER

2 4A3-1766-000 1 PLATE, RACK, REAR

3 4A3-4202-000 2 SHEET, GUIDE, PASS

4 4K1-1103-000 1 MOTOR, STEPPING M5

5 FB3-7876-000 1 PLATE, RACK, FRONT

6 FB3-7877-000 1 PLATE, RACK, REAR

8 FB3-7945-000 1 ROLLER

9 FB3-7946-020 1 MOUNT, SENSOR

10 FB6-5031-000 2 SHEET, SADDLE

11 FG3-3619-000 1 CABLE, CONNECTOR

12 4S3-8161-000 1 PULLEY, 32T/GEAR, 16T

13 FU8-0674-000 1 PULLEY, 16T/GEAR, 32T

14 FS6-2570-000 1 SPRING, TENSION

15 VS1-7177-003 2 CONNECTOR, SNAP TIGHT, BK

16 VS1-7177-004 2 CONNECTOR, SNAP TIGHT, BK

17 VS1-7177-006 1 CONNECTOR, SNAP TIGHT, BK

18 WG8-5593-000 2 PHOTO INTERRUPTER TLP1242 PI5,PI7

19 XA9-0732-010 5 SCREW,RS,M4

2-62
FIGURE L57
INNER SIDE PLATE ASSEMBLY (BOOKLET FINISHER-
G1)

14 12
13 16

(J301)
9
(J105)
16
12
10
3
4

15

(PI8)
(J105) 11
5

(M4)
(J114)
13
1
6
5

NOTE : This assembly is included in the assembly shown in Figure L50.

: Figure L50

2-63
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L57 4G3-0671-000 1 INNER SIDE PLATE ASSEMBLY
G1SEE NOTE

1 4K1-1104-000 1 MOTOR, STEPPING M4

2 FB3-7894-000 1 GUIDE, 1

3 FB3-7895-000 1 FLAG, SENSOR

4 FB3-7896-000 1 SPRING, TORSION

5 FB3-7897-000 2 HOLDER, BELT

6 FB3-7977-000 1 GUIDE, 2

7 FG3-3620-000 1 CABLE, HOME POSITION SENSOR

8 FS5-3574-000 2 PULLEY, 30T

9 FU5-3802-000 1 PULLEY, 30T

10 FS5-9212-020 1 SCREW,STEPPED,M3

11 FU8-0675-000 1 GEAR, 15T/30T

12 FS6-0821-000 2 GEAR, 30T

13 FS6-2571-000 2 SPRING, TENSION

14 VS1-7177-003 1 CONNECTOR, SNAP TIGHT, BK

15 WG8-5593-000 1 PHOTO INTERRUPTER TLP1242 PI8

2-64
FIGURE L58
SADDLE PAPER DELIVERY ASSEMBLY (BOOKLET
FINISHER-G1)

11

5
16

15
17 23

1
14
18

9
20

22

13
12 10

3 8
(PI11)
7 (J525)
(J525)

21

4 19
11 (J425)

2-65
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L58 FM0-1879-000 1 SADDLE PAPER DELIVERY ASSEMBLY BOOKLET FINISHER-G1

1 4A3-1950-000 2 SHEET, SADDLE, 2

2 WG8-5593-000 1 PHOTO INTERRUPTER TLP1242 PI11

3 4S1-9002-000 1 SCREW,M4X6

4 4S3-1061-000 2 BUSHING

5 FB3-7901-030 1 ROLLER, DELIVERY

6 FB3-7904-020 1 SHAFT

7 FB3-7906-000 1 ROLLER, IDLER

8 FB3-7907-000 1 SPRING, TORSION

9 FB3-7909-020 1 COVER, SENSOR

10 FB3-7910-000 1 FLAG, SENSOR

11 FB3-7929-020 2 CLAW

12 FB3-7932-000 1 PLATE, GROUNDING

13 FB3-7966-000 1 PLATE

14 FB3-7978-000 1 STATIC CHARGE ELIMINATOR

15 4A3-4206-000 1 MOUNT, PADDLE

16 FB4-9166-000 1 PADDLE

17 FB4-9168-010 1 SHEET

18 FC1-7432-000 1 SPRING, TORSION

19 FF3-4073-000 1 CABLE, SENSOR

20 FS5-1805-000 1 BUSHING

21 FU0-0033-000 1 GEAR, 71T

22 FU0-0034-000 1 GEAR, 17T

23 FU5-1726-000 1 BUSHING

2-66
FIGURE L59
MOTOR MOUNT ASSEMBLY (BOOKLET FINISHER-
G1)

13

15
16
5
8 9
12
14

11

10
18
(PI4)
(J102)

(M2)
(J112)
17

7
4 4

3
6
18

2
1

(M8)
(J108)
17

(PI1)
(J107)

7
6
17

NOTE : This assembly is included in the assembly shown in Figure L50.

: Figure L50

2-67
 R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L59 FM0-1686-000 1 MOTOR MOUNT ASSEMBLY
G1SEE NOTE

1 4A3-4716-000 1 KNOB

2 FU0-0037-000 1 GEAR, 42T

3 FU0-0035-000 1 PULLEY, 40T/GEAR, 25T

4 FU0-0036-000 2 GEAR, 42T/45T

5 FB3-7918-000 1 SHAFT, LATCH

6 FH5-1068-000 2 MOTOR, DC24V M2,M8

7 FK2-0149-000 2 PHOTO-INTERRUPTER, TLP1252(C6) PI1,PI4

8 FS1-1206-000 1 BUSHING

9 FU0-0038-000 1 GEAR, 16T

10 FU0-0028-000 1 PULLEY, 44T/GEAR, 24T

11 FU0-0029-000 1 GEAR, 16T/60T

12 FU0-0030-000 1 GEAR, 60T

13 FU0-0041-000 1 GEAR, 16T

14 FS6-1140-000 1 BUSHING

15 FS6-2578-000 1 SPRING, COMPRESSION

16 FU5-1173-000 1 BUSHING

17 XA9-1386-000 4 SCREW,RS,M3X8

2-68
FIGURE L90
MAIN CONTROLLER PCB ASSEMBLY

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

Fig.L90 FM4-8284-000 1 MAIN CONTROLLER PCB ASSEMBLY

IC FH4-6284-000 1 IC, UPD65882GC-015-8EU-A, ASIC IC103

2-69
FIGURE L91
SADDLE CONTROLLER PCB ASSEMBLY (BOOKLET
FINISHER-G1)

NOTE : This assembly is included in the assembly shown in Figure L50.

: Figure L50

R
FIGURE S
PARTS A SERIAL NUMBER/
& KEY Q'TY DESCRIPTION V
NUMBER N REMARKS
NO. C
K

BOOKLET FINISHER-
Fig.L91 FM4-8285-000 1 SADDLE CONTROLLER PCB ASSEMBLY
G1SEE NOTE

2-70
FIGURE ZZA
MECHANICAL STANDARD PARTS (HOW TO USE)

Mechanical standard parts

About a mechanical standard parts

A Mechanical standard parts is a mechanical part which not parts peculiar to a product.
They are parts which are common to a Canon product and are used, such as a screw and a washer.
The Fig No. and parts number of the mechanical standard parts are not listed in the product parts catalog.
Refer to the parts catalog of mechanical standard parts when checking the parts number for screw or
washer etc. and identify them by part shape or size.

Material and surface treatment of a mechanical standard parts

Material and surface treatment of mechanical standard parts are assigned commonly for each part.
Refer to the Table 1 for the parts which material and surface treatment are assigned as numbers.

Table 1 Material and Surface treatment

No. Material Surface treatment Color

Stainless steel black coloring (BC4) Black

1
Stainless steel
not to be given White
2
Regular nickel plating (NL) White
3
Brass
Black nickel plating (BN) Black
4
White zinc trivalent chromate treating (ZC3) White
5
Regular nickel chromium plating (NC) White
6
Steel Regular nickel plating (NL) White
7
Iron and steel phosphating (P1) Black
8
Black zinc trivalent chromate treating (BZ3) Black
9

2-71
FIGURE ZZB
MECHANICAL STANDARD PARTS (SCREWS)

1. Screws

How to read Parts Numbers

Screws

XB1-2400-609
Type No. XB1-2 expresses Binding head machine screw.

Normal designation d 40 expresses M4.0.

Length L 0-60 expresses a length of 6.0mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

1-1. Cross Recessed Head Screws for Precision Equipments

XA1-1, 6, 7 XA1-4
D

D
d

d
H L K H
L

XA1-3
D

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6

Pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
Countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
Oval countersunk head Class 1 2 2.4 2.5 3 3.8 4
0.68 0.8 0.88 1 1.25 1.3
Pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
Pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-72
1-2. Precision Tapping Screws
D

D
XA4-1, 2, 4 XA4-6, 7, 9

d
H L H L
D

D
XA4-3 XA4-8
d

d
H H
L L

XA4-5
D

H
L

Head size (mm)

M1.4 M1.6 M1.7 M2 M2.5 M2.6

With tatered end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With tatered end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With tatered end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With tatered end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end ultra thin head 2.5 2.8 3 - - -
0.2 0.2 0.2 - - -
With parallel end pan head Class 1 2 2.4 2.5 3 3.8 4
0.5 0.55 0.5 0.6 0.9 0.8
With parallel end pan head Class 3 2.5 2.8 3 3.5 4.3 4.5
0.8 0.85 0.9 1 1.3 1.2
With parallel end countersunk head 2 2.4 2.5 3 3.8 4
0.48 0.55 0.58 0.73 0.85 0.93
With parallel end pan head Class 2 2.5 2.8 3 3.5 4.3 4.5
0.5 0.55 0.5 0.6 0.9 0.8

2-73
 1-3. Cross Recessed Head Screws

XB1-1 XB1-3
dk

dk
k L k
L
dk

XB1-2 XB1-4

dk
f k L f k
L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 - 6 8 10
1.2 1.45 - 1.75 2.3 2.8
Oval countersunk head 4 5 - 6 8 10
1.6 2 - 2.45 3.2 4
Screw part length
b 8 12 12 12 16 20

2-74
1-4. Cross Recessed Head Screws with Captive Washer

L L L L

XB2-1 XB2-2 XB2-3 XB2-4

L L L L

XB2-5 XB2-6 XB2-7 XB2-8

Pan head + Plain washer (circular bright)

Pan head + Spring washer

Pan head + Toothed lock washer

Pan head + Spring washer and

plain washer (circular bright)

Binding head + Plain washer (circular bright)

Binding head + Spring washer

Binding head + Toothed lock washer

Binding head + Spring washer and

plain washer (circular bright)

2-75
 1-5. Hexagon Head Tapping Screws for Matallic Materials

D
B H L

Head size (mm)

M3 M4
For metallic materials 8 10
5.5 5.5
For metallic materials with clawed 3.1 3.1
3.2 3.2

1-6. Special Tapping Screws

dk

f
k L
Head size (mm)

M3 M4
6.3 8.3
Binding head 1.3 1.7
1.9 2.5

2-76
1-7. General Head Tapping Screws
dk

dk
XB4-6 XB4-8

d
k L k L

XB4-7
dk

f k L

Head size (mm)

M2 M2.5 M2.6 M3 M4 M5
Pan head 3.5 4.5 4.5 5.5 7 9
1.3 1.7 1.7 2 2.6 3.3
Binding head 4.3 5.3 5.5 6.3 8.3 10.3
1.2 1.5 1.6 1.9 2.5 3.1
Countersunk head 4 5 5.2 6 8 10
1.2 1.45 1.5 1.75 2.3 2.8

1-8. Tapping Screws for Metallic Materials

dk

dk
d

XB5-1 XB5-6
d

k L
k L
dk

XB5-2
d

f k L

Head size (mm)

M2.5 M2.6 M3 M4 M5
Pan head 4.5 4.5 5.5 7 9
1.7 1.7 2 2.6 3.3
Binding head 5.5 5.5 6.3 8.3 10.3
1.6 1.6 1.9 2.5 3.1
Flanged pan head 6.5 6.5 8 10 12
2.1 2.1 1.75 3.2 4

2-77
 1-9. Hexagon Socket Set Screws

dt

d1

dp
S t
L L L

XB6-1 XB6-2 XB6-3

Head size (mm)

M1.6 M2.5
M2 M3 M5 M5 M6
M1.7 M2.6
0.7 0.9 1.3 1.5 2 2.5 3
Cone point 1.5 1.7 2 2 2.5 3 3.5
0.4 0.5 0.65 0.75 1 1.25 1.5
Double point - 1.2 1.5 1.7 2.2 2.8 3.3
- 1 1.2 1.4 1.9 2.4 2.9
Flat point 0.8 1 1.5 2 2.5 3.5 4
0.55 0.75 1.25 1.75 2.25 3.2 3.7

1-10. Flanged Pan Head Machine Screws

dk

k L

Head size (mm)

M2.5
M2 M3 M5 M5
M2.6
Flanged pan head 5 6.5 8 10 12
1.7 2.1 2.5 3.2 4

2-78
FIGURE ZZC
MECHANICAL STANDARD PARTS (BOLTS)

2. Bolts (Socket head cap screw)

How to read Parts Numbers

Bolt (Socket head cap screw)

XB7-1080-409
Type No. XB7-1 expresses Hexagon socket head cap screws.

Normal designation d 080 expresses M8.0.

Length L 40 expresses a length of 40mm.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

2-1. Hexagon socket head cap screws

dk

b
S K L

Head size (mm)

M3 M4 M5 M6 M8 M10 M12
S 2.5 3 4 5 6 8 10
dk 5.5 7 8.5 10 13 16 18
Hexagon socket head cap screws K 3 4 5 6 8 10 12
Screw part length
bmax 18 20 22 24 28 32 36

2-79
FIGURE ZZD
MECHANICAL STANDARD PARTS (NUTS)

3. Nuts

How to read Parts Numbers

Nuts

XB7-2100-309
Type No. XB7-210 expresses Hexagon nut class 1.

Normal designation d 0-30 expresses M3.0.

Material and Surface treatment 9 expresses Steel (Black zinc trivalent chromate
treating) from Table 1.

3-1. Hexagon Nuts and Hexagon Thin Nuts

S m m Head size (mm)

M2 M2.5 M3 M4 M5 M6 M8
4 5 5.5 7 8 10 13
1.6 2 2.4 3.2 4 5 6.5
Hexagon nut Class 1 1.2 1.6 1.8 2.4 3.2 3.6 5
1.6 2 2.4 3.2 4.7 5.2 6.8
Hexagon nut Class 3 - - - - 5.1 5.7 7.5
- - - - 5.6 6.1 7.9
Hexagon nut Style 1 double chamfered 1.2 1.6 1.8 2.2 2.7 3.2 4
1.2 1.6 1.8 2.2 2.7 3.2 4
Hexagon nut Style 1 washer faced

Hexagon nut Style 2 double chamfered

Hexagon nut Style 2 washer faced

Hexagon nut

Hexagon thin nut double chamfered

Hexagon thin nut not chamfered

2-80
FIGURE ZZE
MECHANICAL STANDARD PARTS (RETAINING
RINGS)

5. Retaining Rings

How to read Parts Numbers

Retaining Rings

XD2-1100-202
Type No. XD2-110 expresses retaining ring-E type (Type1).

Nominal designation 0-20 expresses a 020 of nominal designation.

(See Table 5)

Material and Surface treatment 2 expresses Stainless steel (Surface treatment is

not to be given) from Table 1.

5-1. Retaining Rings - E type

Table 5
Nominal
Type
designation d (mm) D (mm) t (mm)

d 007 0.65 2 0.2

010 0.95 2.8 0.2
013 1.25 3.3 0.3
D t 017 1.65 4.2 0.4
020 1.95 4.6 0.5
024 2.35 6 0.6
028 2.74 6.5 0.6
Type 1 032 3.14 7.2 0.6
Retaining ring - E type (Type 1) 1 037 3.64 8 0.7
040 3.93 10 0.7
Retaining ring - E type (Type 2) 042 4.13 10 0.7
050 4.93 11 0.7
058 5.73 12 0.7
060 5.93 12.7 0.9
064 6.32 13.5 0.9
074 7.31 15 0.9
080 7.91 16.5 1
008 0.8 2 0.2
012 1.2 3 0.3
015 1.5 4 0.4
020 2 5 0.4
025 2.5 6 0.4
Type 2 030 3 7 0.6
2 040 4 9 0.6
050 5 11 0.6
060 6 12 0.8
070 7 14 0.8
080 8 16 0.8
090 9 18 0.8
100 10 20 1

2-81
 5-2. Grip Rings

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
020 1.9 0.5 1 1.8 0.8
025 2.35 0.5 1.2 1.9 0.9
030 2.85 0.6 1.4 1.9 0.9
a

035 3.3 0.6 1.6 2 0.9

d0

t 040 3.8 0.8 1.8 2.8 1.2

045 4.25 0.8 2 2.9 1.3
050 4.75 0.8 2.2 2.9 1.3
060 5.7 1 2.4 3.1 1.4
070 6.7 1 2.7 3.3 1.4
080 7.7 1 3 3.5 1.4
Grip ring 090 8.65 1.2 3.3 4.7 1.5
100 9.65 1.2 3.5 4.7 2

5-3. Toothed Retaining Rings

Table 5
Nominal No of
designation d2 (mm) D (mm) t (mm) teeth
d2

015 1.4 5.2 0.25 3

020 1.9 6 0.25 3
D t 024 2.3 6.4 0.25 3
030 2.8 8 0.25 4
040 3.8 9 0.25 4
050 4.8 10 0.25 5
060 5.8 11 0.25 5
Toothed retaining ring 080 7.8 13 0.25 5
100 9.8 15.4 0.25 6

2-82
5-4. Retaining Rings - C Type
Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)

b
d3 010 9.3 1 1.6 3 1.2
012 11.1 1 1.8 3.2 1.5
014 12.9 1 2 3.4 1.7
a
d0

t 015 13.8 1 2.1 3.5 1.7

016 14.7 1 2.2 3.6 1.7
017 15.7 1 2.2 3.7 1.7
018 16.5 1.2 2.6 3.8 1.7
020 18.5 1.2 2.7 3.9 2
Retaining ring - C type for shaft 022 20.5 1.2 2.7 4.1 2
025 23.2 1.2 3.1 4.3 2
028 25.9 1.5 3.1 4.6 2
030 27.9 1.5 3.5 4.8 2
032 29.6 1.5 3.5 5 2.5
035 32.2 1.5 4 5.4 2.5

Table 5
Nominal
designation d3 (mm) t (mm) b (mm) a (mm) d0 (mm)
b

d3
010 10.7 1 1.8 3.1 1.2
011 11.8 1 1.8 3.2 1.2
a

012 13 1 1.8 3.3 1.5

d0

t 014 15.1 1 2 3.6 1.7

016 17.3 1 2 3.7 1.7
018 19.5 1 2.5 4 1.7
019 20.5 1 2.5 4 2
020 21.5 1 2.5 4 2
Retaining ring - C type for hole 022 23.5 1 2.5 4.1 2
025 26.9 1.2 3 4.4 2
028 30.1 1.2 3 4.6 2
030 32.1 1.2 3 4.7 2
032 34.4 1.2 3.5 5.2 2.5
035 37.8 1.5 3.5 5.2 2.5
037 39.8 1.5 3.5 5.2 2.5
040 43.5 1.8 4 5.7 2.5
042 45.5 1.8 4 5.8 2.5
045 48.5 1.8 4.5 5.9 2.5
047 50.5 1.8 4.5 6.1 2.5
050 54.2 2 4.5 6.5 2.5
052 56.2 2 5.1 6.5 2.5
055 59.2 2 5.1 6.5 2.5
060 64.2 2 5.1 6.8 2.5
062 66.2 2 5.5 6.9 2.5
068 72.5 2.5 6 7.4 2.5
072 76.5 2.5 6.6 7.4 2.5
075 79.5 2.5 6.6 7.8 2.5
080 85.5 2.5 7 8 2.5
085 90.5 3 7 8 3
090 95.5 3 7.6 8.3 3
095 100.5 3 8 8.5 3

2-83
 Prepared by
OIP Business Support Group
CANON INC.