Y=f(x) :Part yield

random inspection
Procedures

INCOMING PARTS LOAD/ CLEANING STAGES Powder stage Cure Off load
Process INSPECTION inspection
Steps

perato for dirt/defect visual inspection condition of stages condition of powder rate of cure identifying defects and tracking
Controlled gloss condition of area concentration of cleaner powder pre inspection condition of oven defect location on parts
Factors film build gloves/smocks rinse aid part to gun distance dirt counts over perato
cure check rack condition time/line speed hand cutting rack conditions film build and gloss measurement
substrate defects chain condition impingement powder loading/sieving oven profile
part mapping of defects dirt in area length of hoses air flow in oven
boundary samples atomizing air/fan air enclosure
sanding (on line/off line) flow rates heat dissipation
booth profile
part profile for film
film consistency
dirt
racks/grounding

time of runs ? # of parts? oven set point for cure?

Uncontrolled
Factors # of parts loaded?

Environmental temperature temperature temperature out side temperature

Conditions humidity humidity

Small y's