apts ey gil hina 8 ld va Eile All cial gh eal ileal! Y-t HAL ctlaatl (Sliaall) quulyl jaa dads 1 1-t “943 (Hot dip Galvanized Steel) ald! le Gilead aysall cya Guuly joe et gale Gay 8 Oe cepShlly Langs SS cay Lally ae £6 Ve ghia 9b spall Ge Gard Oe BLE Sat gies cil 981) Sle Ade oie ySiy Cplel Caney Gill pel Hae sh Gay eo spall SS lhe es lo getty aa) Gall Ulnaly Leads Jie ebbal Lids Sliced LMT aoee CS of gle Lull cue sal ejall od Uaaall Sypale dial auth eC hating Lapa (bial) Ty cat ileal Stainlees Steel ) iia GLGAY! Gye chun cya Qiaetd Sli Libel) gil Ulan 2935 collie Guyesad US con Lill Laall gS of gley ae Ys Ge cbanill bi Ui (3161. Uda «aly ast gga pay Sail Sy ia CD Sell ested hy of cney pe f+ abl Gayl 2 Sythe jt LS Aplus sacll le ttinadl 5S yy play sled pb ayaa iy Eales oa gpd Sisal Dla yd Ste La cepts Cipeallobus Ups Spe ash dle ill GJS Lead gp Lal slyly Shine! pis Laaiey pall SS Cuuly joe any Sliced «oi (Stainlees Steel 316L) fauay Y gill Gluall ye dukes JI2 Garb Ge tty Lal Vide slid Le gee ys of pe cplell Glasing Lidell Glee Lids pul) Lent oC Satay lage ALR Seal yee y-t (Ultrasonic level Transmitter) Xpand) agai ould sah \-¥-¢ a cl Ganay Anal Gd Gla any pete GLE hye lS Gall GS y+ AGE ill aye Gua Leal! Shay) a5 GS oly Missal EIA aga oo seal coh Sail) SS, (1P66) aecll ayaa aloe gH pail ace GLAV) Zylaall ilay 1S -(Multichannel Process Controller) sala) SUL pune Sigg ~ Atkins (Gd) GE Sy ad a CLS Whig (H.S3.05) ar sine 54 — (0 oy gb Haney ll) Sy yy el gana pal gpl hl aonpeed Dae il hiatal gt ald BSS Dee il tity at aid as at al lle Ye Gn @ 8 Le cll Glo La a She aS ola - Sal iat of Saath lao pf LAY! oe pASs Cus Sail Lely ull Gpaiall ch anes ine Jil eUae ly ipatall ASljey (L) cosines aie Lyilly (H) osiaae ate Ge Sa all Kats ay Sls pS alls, (HH) deli) I (LL) Gapecidl Gali) UL Js yp9 US ay Gall Ls Aah (Level Sensor) , lus} 26 Ol ge anal pel lee Ge Aaa yyy Saal Gaalie apt Gul ASS oy Ys pee ce Cpe le all alle - AIPOR olpall pat auca WAV, Healy ULL Gal Lele Gye Ylaall - af (Ae Vor) dau abe days = 12 (Ort os1-) thal hall dae roe saya Aaylasl) - Sensor Accessories eal! cliale Sib Last cabal ial a8 gay Sell aS cll ial Sip at Usb ag sudan Littl ghite Glles wcydt SSye «pd seal as alls Ay GS of gly she Ve ye AUphe diy ¥ HB US Cull jlge ase pli agi Ay Acct Cilgully jlgall Jneasl Moana Geass) SUEY! Lene Hl thal a LY Syne ils of Gans STAs aN ce gla Y Coa Jat ale Se GA BLY pa ees + Oy SLAY ya Gaull GIS LAA! ye ytaan glial CyySay cael... dasaall Jac scoglleall GU GB CUEG J COLI ol ge lage ola Ss cop? Sell shoes Eh Gals Any) ae Jl 98 SL] IS US GLA! Jae ny + Ala cDhaay ol) lal conidial) clas Gpyinan gle Lalas Gaye Gola) 9S Cus GuSiill yh - + TP G6 olyall pad ance LAV, Ayleally MAb udlall alge ye Ayleall - SEN poe Sips — Atkins (AD Aa) Gd FS Uny ga pel lak hi pte (1183.05) cn se 34 (F eb! Danay A BS) 2 we pal al Gap gh tnea al Al hiatal aad ve SSeS Ste 4 sRayeSl) CAs oe Lay LLY! yaa JS gsi of oy + cS Signy Gilad! all ge Uy ge Ble ay Laldll Glileall gle GLY! yaa cats = cele Uilinlyy Gla Sf of Guay LS ASyall Gye a5 gpd! Shae os! Ye Bag U Channel ) 2 52 gis) Letall asS) of ey LS (Channel Sections) Jal Ja 32 Gla id usS, (Section We Vio K pa pa fe oe BY a Sid Lapa abt oy (V) aay ays (4-20 mA) 4 Ut} Gale Ge Gans gab ones (HE) stp gUiy) Ala 5 Alana nal syle holed ayaa Aipny AS gue SU} elles Ayal GS dal gd Quill cy Cus (LL) tbh ualisy yf lg its a) Se SUES! Clik pat) Gayb Ge (Manual/ Automatic) Clylll! Jats 4 Sail) iy ella LIPLC 4a DLS Ge alld py Soles) JAI J Ae pid PLC da) aol Bla gil Ahad Gigs!) dal le (Local/Remote/) elite ll Lusatl) si spill Gaal Remote patil Ute gi Ld heal Syuh 0 Sail dagll gle Go Lt gy Local iat oe egSHLagN) Spit iy PLC Rag] She Wa ooh hill gle Sail day} DE ye aly (Multichannel Process Controller) gyi c+ asSis Sal costed GAL Slee DLS Bye Sata DE ye Shella LE lsh att Sy Cane lina gh Jah aall Allan oginaall uhh Sead abt chat Item Requirement Sensor Measuring Range O-10m Error =imm Current output £20 mAVHART/ EX ia ‘Supply voltage 1236V "Temperature “1010 80°C ‘Type of protection P68 ‘Cable length 20m Material = Sensor ‘Aluminum coated ECTEF = Body PP, PVDF, Indicator Input 420mA, Output analogues ouput 4-20 mA +5 Relays output for CALLS pone OSigaS~ Atkins (Ast al) pth iS Haney panel Gall Clase sigh Ete (HS3.05) oe same 4 (Fg Manag al SS) 2 yd gl gael Gal egy ell aeGeral ey all naa it AB stS pay 54S) Jao Hi) ti algal igh cal Kem Requirement ‘control or alarming Display LCD (A-digits 7 segments) “Type of protestion 1P66 Universal Interface Modules & Data download | RS485 line & With USB Connector Data logging Tncluded Fixed ‘Wall mountint ‘Accuracy 50.2% of the measuring range Housing material Polycarbonate (PC) (te a gS apt S lne le Hlns Hulse) le Bye lead SE Sadly Lyall yao AS Ci Ley yall Jala Cipeall pres chy ily Y cay ch Sa Salas led SLAY tl preety LS allen cally all Glad yay er of any LEY! Lyne apne Bball das Glad sla Jlee Gy Ce bball dave oi Ay yh) LS shal Uae lapel aes quetagl Sy pall Gatleadll gle oLeyl tly nat LS shee aS ol any US adytall gf 3 Sia obpall Jane Ge 6049 apne IP68 GyS Go! apy Cleland Gyles) dae Ll PGS Ce LEY Gla 8 HLzY! say Yes) ge dey A Say le 8 aay lp A Gy585 AMIGA Gd Glee! cS of Gay Sub ge GUGM chil Aula le selyial Cane LS epee AU ate ally (5¢1)6 Call Tay US glad) qatny dapate Sake] AylSal ple sola! ull USB / RS232 dLoy Aa Agee US gi guS nly Lady pl) OS sleally Lokal seb all AL2 GSS Ais le! gland Cus Aye ES yall Lil) phil Goalie GLaLeall SS gl Gy Ge DY He (LS 9b aySS 6) Gan Gola Sle Splea! Anata day) adil Ula Gd 28 CI cle Lely Sal dling Ainge GS oS Gany del lg eal) Glad 1PS4 coe Aha sacl ple Millay Sam Syymy Linge Laglll ay of ay LS calle J eve oe Real as of any US uel alae Ge ie 1,0 Ge aa Wy oie Ye lls Y glia) AS yal AUS ag Shine ple Giatll AyS Leb} oy5) (4-20 mA) gde 23} Shea oS ola Sail! anal Shee Thy allel Gye ola Caney Sle ag Sal ag! ay of Gy (Ba Ye ce Sip Y) cau Up 3 anes LIS) SLI yn cll ast op of Ge SUE jane SSeS ~ Atkins (GN Aa) ged iS Ay a Gt chs hs Ete (1153.05) cape sem (Fo gl anes al) 1650 gpa gael Spal Eyh gp a (Doppler Ultra Sonic Flow Meter) 4ijuall ist Glagall pladiody Gail Gulf gal rrcoos ee Hb tall ad vr Asay yD ee 4 Sina gh Jail LS cial J gIgSVl gual yey Leal ASA olSe cae Lata cLadl Aba et (Stent an) lb 0 (jlgall J) REN LET ay) heal tS Gate shud ole AGSYNy cal lal as of le tyladly SUSY, Glacall Slaled apni Apayill any CileUaall peaiie ple Gay sBjga) ode Sylany his! daney led di Coil Sigal) deed! Gleall Gs Bake, gay plan Gh oo ipa! Ga cy item Requirement Sensor Measured fluids ‘Raw Wastewater Diameter Range DNISS Flow velocity 0-25 mike ‘Accuracy of reading 2% Range 0-10 Error eT mm Curent oat Ez0mA Temperature 0 1 8C “Type of proteton 18 Cable lensth 20m ‘Transmitter Design Fixed Power Supply, 10, HOV AC Dingnosti Interface, Cable | S732 cable with USB adapter Measuring Channels One Display TCD G Tnes 20 Dig) Background Tah’ Housing Material Aluminium “Type of protection S1P66 Data loging included SALEM pas Spa8 Atkins (i) Gd JS Ly ae ped als Ete (1453.05) pase Se~ (Fgh Any 2s) Ay ye ol yan) Gal Eyl yA aanED Deel yh cay ig gal ve AS atSeyy4S Slee Sill ial sa Jeni (Pressure Gauge, Pressure Switch) bial) ald Sigal Y-¥-t Pressure Switch Ghalll bial) lulu OY bli it of ale YN daglas le YW ellen OS AUS GA Le Rl ds atey LN eye la call ld Sigal igs Ga = cbshSlly bicall Ul was) isi Abpual) etl Sigal gs jalall lasll esi oe bial! 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Pressure Transmitter for main Header pipeline SY allay 5 of gle Alana cagaall apbll bi ole incall lun FeAl bls aie y Shall yas clad oi as) of Gagy aicall lf sjgal cuts - weghSll bicall bli wa) aaj,ill llss (§ 5ytide Seal qs (Diaphragm) sala) Gall g3 oe bicall GS Seal ay of aw - (Gadel Say dag) lata (Stainless Steel) lauay Y sil) al) 4 cS Gf) Ciny AS pal ely Quam = 2D 6 ol any Laine Gla Uae Cuba So Gay - gee bial Og ol Sail ed yal Gl Tet Ged chu ol oa cuptgetl agli Lk Pressure Gauge bial) Guid Gils « 1) HB Ry pe VV alan sll day hI oS gl Gay - he ie jee On al Gl - AIP66 tla) dq - 9he Ms oadlall ins = Aaphlls Guest bf 6.8 Jets of ples Sls Ghaall AS eS olor = gal sae all baa Sypuley Raat SYED pas S95 Atkins (Ay Gy 9S My aa Gye a yk eye (1153.05) acsate Sse (F oy gb! taney hl ad) 8p ys el gana pal Eyrbd gp lnve pte Dae A chill st al SS ASsan nS Leo A ital fehl eal 4-3-4. Programmable Logic Controller PLC (Modular type) The PLC Is required for control, monitor & collecting the data from all the equipment in the site including the power system. 1. General Requirement The PLC should be compatible with all of the requirements of |EC1131. The CPU must be equipped with floating point capability and process control capabilities and real time clock (RTC). The used number of I/O's must not exceed 75% of the maximum capacity of the CPU. All power equipment (transformer, generator, motors, medium and low voltage switchboard, etc.) shall be monitored (On/Off) by ple system. This requires that all electrical equipment shall be capable of transmit thelr status signals to PLC system by Modbus protocol or auxiliary contact. The CPU should be equipped with a built-in memory of at least 2 Mbytes of RAM according to 1EC1131-3. Program memory more than 1 MByte, The IEC-61131-3 program is stored in the program memory. The code memory is a Flash ROM. When power is switched on, the program is transferred from the flash to the RAM memory. After error-free run-up, the PFC cycle starts with the mode selector switch at the top position, or on the Start command from the I/O-PRO. Non-volatile memory (software) 2 32 KB, Supply voltage (system) 24 VDC (-25 ... +30 %); via wiring level Protection type IP 20 Analogue I/O modules should be with minimum resolution of 12bit channel to channel isolated. In case of PLC malfunction, the state of the PLC outputs should turn to a safe condition. This condition should be programmable to either high, low or keep last state. The PLC digital I/O modules should be high density. All actuators shall be operated by the PLC during Auto mode, from the control panel during manual remote mode and from local position in manual-local mode. All actuators shall be capable of operation in manual mode even in case of PLC malfunctioning, The PLC must be equipped with sufficient number of digital inputs and ‘outputs, analogue inputs and analogue outputs. The operator must be capable of forcing the status of certain actuators to ON or OFF positions. Alarm messages must be issued in critical conditions. The operator can define a sequence of operation. ‘The system shall include the programming software of the PLC. ‘The PLC programming will be backed on a flash type removable memory. CALEY pe Sin Atins (8D Hy) gd FS lay a a lak spe (143,05) pln see e— (F gb tay 2h hs) 12) yo nell pal Eyl gl clinEph eel Ail clay i apa se Dee 5) hal igh al * The spare parts should include at least two of each card used (not less than 25% from the total PLC's cards) including the power supply and the CPU. © Operating ambient temperature for the PLC shall not less than 55°C with Relative humidity up to 95% without condensation. ‘+ Each PLC shall have a minimum of 25% spare of the used /O. ‘The minimum requirement of the used input/output for each PLC shall be as per drawings any other additional 1/O within 25% of the used in the drawings are in the scope of work for the contractor. 2. Interface Module Specifications ‘The interface modules should be selected from the product line of the same PLC vendor. The interface modules should secure complete electric isolation between the PLC modules and the field. The modules should be equipped with interchangeable relays. For digital output, PLC's modules the interface module should provide free contact output (electro mechanical type) for each output-point. Each output channel should be protected by a fuse. For digital input module the coil of the solid state relay should be available for connection and not grouped with other coils i.e. the two connection points of the coils are separated. Output interface modules will be interchangeable relay free contact with fuse for each channel, For analogue input/output modules, the interface module should secure channel-to-channel isolation. ‘The interface module should be connected with a prefabricated cable to the PLC module. 4-3-5. Control Panel * The PLC shall be installed in a control panel equipped with HMI in the front of the panel ‘© The control panel shall be protected to 1P54 at least. The operation of the control panel shall be through Human Machine Interface (HMI). * PLC panel not less than (180*80*30 cm). «The pumping station shall contain a Control Panel which will be located beside the Motor Control * Center (MCC) panel. 1. HMI Unit (15 Inch). ‘© The CP shall be equipped with a HMI unit. The following table shows the environmental conditions of the HMI: SYED pe Syn — Atkins (Gata) Ge Si SL lt eae ($483.05) dan ase 54 (Foy gh nay iS) S52, gy gl gael al ent clte Dee yall ctl it aad uy EtSsay4Sd See i china hl Sail Ambient external operating Max 55° temperature: Relative humidity Up to 95 without condensation Degree of protectior IP6S The HMI should be color touch screen with diagonal size of at least 15". © The HMI should be Apple to reporting, recording, printing all of alarms and data. ‘* The HMI should be connected to the area PLC with a communication bus 10 Mbit/s baud rate at least. ‘+ The HMI should enable the erator to take full automatic and manual control of the functional zone. * The HMI should be capable of alarming and log keeping. © The HMI unit shall be of the heavy industrial type with membrane protection against the environment on site. ‘The HMI will in all modes of operation monitor the status of the equipment. The operator is to select from the HMI the mode of PLC operation of the equipment Forcing in sequence. (In case that forcing mode is selected, the operator will be able to force the equipment to be in ON or OFF condition from the PLC disregarding the sequence of PLC program but in case that IN Sequence is selected; the PLC will control the equipment in accordance to the pre- programmed sequence of operation.) The HMI will indicate all of the status of the equipment including but not limited to total run hour, last running time, last cooling time total number of starts, number of starts in the last hour, last starting time, etc. The CP should be equipped with communication devices to be connected to the following: © The HMI units © The main circuit breakers. © Motor starters if any (VED or soft starter) for control and protect motors. 2. Industrial Ethernet Switches Industrial Ethernet Switches shall be of a compact design, suitable for top hat rail mounting in the existing equipment cabinets. Different media shal be supported that shall include as a minimui ‘+ Download: Ethernet ports, RI45 sockets (2 100 Mbps) ‘+ Upload: optical interface for fibre optic cable (single mode), 2 100 Mbps or 2 1Gbps1 + Standard fibre optic ports shall be used. For cable segments where the signal attenuation is too high, “long haul” fiber optic ports shall be used. * The Industrial Ethernet Switches shall provide the following: SEDI jae Spek Aig G2) Bo SU ele alee (H1S8.05) ph pe ya— (Fh gb Aaany 96 LS) 853) 9s gh gael pal pat iancoed Deel tad cll FSIS pay 4S Jao i cial igul ail = Compliance: IEEE 802.3 ISO/IEC 8802/3 * Technology: store and forward "Filtering Services / prioritization: 802.1 D/p. 3. Port Type Optical: LOOBASE FX Single Mode Fiber (SM) Electrical: 10/100 BASE T(x) Max. transmission distance: 2 140 km, 9/125 SM cable2 Operating voltage: 24 V DC Diagnostics: indication of power status, link status, data, full duplex, link failure (fibre disconnected) Management: SNMP, HTTP Design: fan less Mechanical design: stability against shock and vibration Mounting: rail mountable Min. operating temp. range: 0°C - 60°C Rel. humidity: 10% - 90%, '* Diagnostics: LEDs for indication of power status, link status, data, full duplex, link failure (fiber disconnected) + EMC: EN 55022, EN 50082-2 © MTBF: >20 years. 4. General Note No single failure of any part of any device used within or connected to the data ‘communication system shall cause failure of the entire process control system, or any function, except those in which the failed device is directly involved. 5. Testing For PLC the Test shall cover a number of different issues: ‘+ Usability (general operation of the automation system). ‘+ Reliability (the system always working) Efficiency (performance). * Accuracy (correct handling of values and calculations) ‘+ Flexibility (verification that the automation system is suitable for upgrading). SHED jae SiS Atkins Gao) ga HS Hy ad ald ak ese (HS3.05) Basse Be (F yg taney 9S) Sy yd el gaat ead egybal ht ae