REFINING MAJOR PROJECTS GENERAL MANAGEMENT

PROJECT: RPLC DEEP CONVERSION PROJECT PDVSA DOC. No.

SUBPROJECT: UTILITY UNIT
3006-391C-DM814021
UNIT: COOLING WATER SYSTEM (U-91) - VDU AREA
AREA: GENERAL CONFEED DOC. No.
PHASE: DETAILED ENGINEERING
S-091-135A-5002
DISCIPLINE: MECHANICAL
TITLE: VDU COOLING TOWER DATA SHEET (M-9121) REV. 1 DATE:21-02-13
PDVSA PROJECT NO.: 3006; HYUNDAI-WISON PROJECT NO.: VERE Sheet 1 of 6

HYUNDAI-WISON PDVSA PDVSA

TOTAL
REV. DATE ISSUE PURPOSE / DESCRIPTION OF CHANGE PREP’D/CHK’D CHECKED APPROVED
PAGES
/APR’D BY BY BY

By K.Takeshita/PMC at 2:57 pm, Mar 01, 2013

1 21-02-13 FOR CONSTRUCTION / Comments Incorporated 6 JGS / HJK / HJK N/A N/A

0 24-01-13 FOR CONSTRUCTION / Comments Incorporated 6 JGS / HJK / HJK TM JDCH

B 04-09-12 FOR REVIEW / Comments Incorporated 6 HKC / BSS / IGC T. M. J. D. C.

A 16-01-12 FOR APPROVAL / First Issue 6 MJJ / SRK / IGC M. L. G. J. D. C.

HYUNDAI-WISON PDVSA CHECKED BY PDVSA APPROVED BY

PREPARED BY: Je Gyeom Sung N/A N/A

CHECKED BY: Hyeon Joong Kim SIGNATURE SIGNATURE
APPROVED BY: Hyeon Joong Kim
NAME: T. Mitono NAME: Jose Domingo Castro
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PROJECT PDVSA DOC. No.
SUBPROJECT: UTILITY UNIT
3006-391C-DM814021
UNIT: COOLING WATER SYSTEM (U-91) - VDU AREA
AREA: GENERAL CONFEED DOC. No.
PHASE: DETAILED ENGINEERING
S-091-135A-5002
DISCIPLINE: MECHANICAL
TITLE: VDU COOLING TOWER DATA SHEET (M-9121) REV. 1 DATE:21-02-13
PDVSA PROJECT NO.: 3006; HYUNDAI-WISON PROJECT NO.: VERE Sheet 2 of 6

RPLC DEEP CONVERSION PROJECT

VDU COOLING TOWER DATA SHEET
(M-9121)

UNIT 91
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PROJECT PDVSA DOC. No.

SUBPROJECT: UTILITY UNIT

3006-391C-DM814021
UNIT: COOLING WATER SYSTEM (U-91) - VDU AREA
AREA: GENERAL CONFEED DOC. No.

PHASE: DETAILED ENGINEERING

S-091-135A-5002
DISCIPLINE: MECHANICAL
TITLE: VDU COOLING TOWER DATA SHEET (M-9121) REV. 1 DATE:21-02-13
PDVSA PROJECT NO.: 3006; HYUNDAI-WISON PROJECT NO.: VERE Sheet 3 of 6

CONTENT
Item No. Service Sheet No. Rev. Date Description

M-9121 VDU COOLING TOWER 4 1 21-02-13 PROCESS CONDITIONS

5 1 21-02-13 GENERAL NOTES

6 1 21-02-13 SKETCH
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No.
SUBPROJECT: UTILITY UNIT
3006-391C-DM814021
UNIT: COOLING WATER SYSTEM (U-91) - VDU AREA
AREA: GENERAL CONFEED DOC. No.
PHASE: DETAILED ENGINEERING
S-091-135A-5002
DISCIPLINE: MECHANICAL
TITLE: VDU COOLING TOWER DATA SHEET (M-9121) REV. 1 DATE:21-02-13
PDVSA PROJECT NO.: 3006; HYUNDAI-WISON PROJECT NO.: VERE Sheet 4 of 6
MECHANICAL DATA SHEET
1 SERVICE: VDU COOLING TOWER Rev.

2 COOLING TOWER SUMMARY

3 ITEM. No. M-9121
4
5 CODES / STANDARDS ACCORDING TO 3006-3911-DM115001
6 SPECIFICATION No. ACCORDING TO 3006-3911-DM115001
7 APPROX. SPACE REQUIREMENTS 140 x 80 ft (L x W)
8 No. CELLS REQUIRED 3
9 ELECTRIC AREA CLASS CLASS I, DIV 2, GROUP D
10 INSTALLATION GROUND, OUTDOOR
11 PROCESS CONDITIONS
12 PERFORMANCE OF ONE UNIT FAN DATA
13 Fluid Circulated Water Number per Cell Set 3 (2+1)
14 Cell Type Induced Draft Variable Pitch Manual
15 Cell Capacity gpm 10585 (Design) Blades per Fan EA 6
16 Type of Flow (NOTE 1) Counter Current One Speed / Two Speed One Speed
17 Make Up Flow Rate (Normal / Design ) (NOTE 2 & 8) gpm 385 / 773 Tip Speed m/s 58.1
18 Make Up Water Required (Normal / Design ) gpm @ 90°F 385 / 773 Volume Flow per Fan CMM 29600
19 Noise Level at 3 ft Distance from Fan Deck dB (A) 85 Fan Stack Type Velocity Recovery type

20 Cooling Duty (Normal / Design ) (NOTE 2) MMBtu/hr 163 / 318 Design Exit Air Temp °F 107 (41.7℃)
21 Total Flow at Supply Conditions (Normal / Design) gpm 19756 / 21170 Design Static Press Pa 113.6 1
22 Supply Water Temperature (Normal / Design) °F 90 / 90 Design Velocity Press Pa 54
23 Max. Return Water Temperature (Normal / Design) °F 107 / 120 Power/Fan incl Gear Losses 93.066kW per cell
24 Design Temperature °F 170 Total Power 186.12kW for 2 cells
25 Evaporated Loss (Normal / Design) (NOTE 2, 3) gpm 288 / 580 Fan Blades material FRP
26 Drift Loss (Normal / Design) (NOTE 2, 4) gpm 1.9 / 2.1
27 MATERIALS (NOTE 9) FAN DRIVER
28
8 Lumber - Structural Members Concrete
Co c ete Motor Supplied By Byy Vendor
29 Lumber - Non-structural Members Concrete Electric Power Available - Volts / Phase / Cycles (NOTE 5) 4000 / 3 / 60
30 Exposed Steel Surfaces Preparation Epoxy coated Brake Power per Fan 91.2kW
31 Drift Eliminators (NOTE 2) PVC Rated Power per Fan 132kW
32 Fill Film (NOTE 2) PVC One Speed / Two Speed One Speed
33 Fill Supports Pre-Casting Concrete Type Motor (Open, TEFC, XP) TEFC
34 Sliding FRP Motor Manufacturer
35 Inlet Louvers (Removable) N/A Number of Motors Required 1 per cell
36 Hardware / Joint Connectors SS 316 or Silicon Bronze Bearings Type Roller
37 Drive-Shaft / Coupling Composite / 316 SS Class Temperature T3
38 Spray Nozzles Polypropylene
39 Bolts 316 SS
40 Motor and Gear Support Steel, Galvanized ASTM A123
41 Velocity Recovery Fan Stacks FRP
42
43 GEAR BOX COUPLING
44 Type Right Angle Type Full Floating Type
45 Model Number SFC-055 Model Number B558E
46 Manufacturer Sumitomo Manufacturer TB Woods
47 Speed Ratio 12.462 Rated Power/RPM 248kW / 1750
48 AGMA Service Factor 2 Shaft Coupling Assembly Composite / SS316
49 TOWER DATA FILL DATA
50 Number of Cells 3 (2+1) Description, Type Film Fill
51 Overall dimensions (L x W x H) 42.45m x 14.45m x 13.2m Length / Width / Height 15.8m / 13m / 1.25m
52 Req. Basin Dimension (Lx W x H) 42.45m x 17m x 2.5m Air Travel (Cross Flow) N/A
53 Basin Depth ( Curb to Floor ) 2.5m Total Volume 256m3 per cell
54 Post Extension Below Curb N/A Vertical Spacing 1.25m
55 Height of Fan Deck Above Curb 10.2m Horizontal Spacing 34mm
56 Height of Fan Stack 3m Material Dimensions PVC
57 Static Pump Head Above Curb 7.3m L x W x Thickness 2000mm x 500mm x 0.4mm
58 Total Dynamic Head Above Curb 1m Water per
59 No. and Size of Return Connections 1 / 28 inch L/G (Total) at Design 1.23
60 Drift Loss, % Circulation Maximum 0.01%
61 Estimated Weight / Cubage By Vendor
62 SITE CONDITIONS (NOTE 6)
63 Seismic Importance Factor : 1.45 (NOTE 7) Air Temperature °F (wet bulb): 83
64 Seismic Zone : 6 COVENIN 1756-2001 (NOTE 7) Elevation above sea level (ft): 78.8
65 Seismic Design Code : ASCE 7-05 (NOTE 7) Design Avg. Wind Velocity (mph): 53
66 Seismic Design Category : D (NOTE 7)
67 Dry Bulb Ambient Temperature °F (min/ave/max): 70 / 81 / 100
68
69 REMARKS:
70
71
72
73
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No.
SUBPROJECT: UTILITY UNIT
3006-391C-DM814021
UNIT: COOLING WATER SYSTEM (U-91) - VDU AREA
AREA: GENERAL CONFEED DOC. No.
PHASE: DETAILED ENGINEERING
S-091-135A-5002
DISCIPLINE: MECHANICAL
TITLE: VDU COOLING TOWER DATA SHEET (M-9121) REV. 1 DATE:21-02-13
PDVSA PROJECT NO.: 3006; HYUNDAI-WISON PROJECT NO.: VERE Sheet 5 of 6
GENERAL NOTES
REV.

1 NOTES
2 1. Deleted.
3 2. Deleted.
4 3. GPM liquid equivalent at return temperature (120 °F).
5 4. It shall be minimized as practical possible. 1
6 5. For voltage value to see "Specification for Induction Motor" 3006-500A-DE115201.
7 6. According to "Basic Engineering Design Data" 3006-500A-DG140001.
8 7. According to "Seismic Design Criteria for Structures" 3006-500A-DC116003.
9 8. The cooling water cycle of concentration is 4.
10 9. Construction materials shall be suitable for operating conditions indicated in data sheet. If not, Vendor will recommend
11 material selection of all Cooling Tower´s component parts which will be submitted to Purchaser´s approval.
12 10. Deleted.
13 11. Deleted.
14
15 ADDITIONAL INFORMATION
16 - Vendor shall provide all instruments required and wired to junction box near to the tower according to "General Specification
17 for Package Equipment Instrumentation" 3006-500A-DI116003.
18 - The available operating pressure at package BL at grade is 28 psig.
19 Vendor to inform required pressure at return stream in order to guarantee appropriate operation of water distribution system.
system
20 - The Cooling Tower must be provided with two manual switches to turn off the fans. One switch must be located at ground level
21 and the other one at the top of the structure. Similarly, the Cooling Tower must be provided with vibration switches on all fans.
22 - The Cooling Tower shall be designed so that any one cell is taken out of service while maintaining operation via the other cell.
23 Each cell shall by separated by cell walls.
24 - Cooling water basin will be designed and fabricated by Purchaser. Vendor shall inform the requirements of the basin.
25
26 - MAKE UP WATER CHARACTERISTIC:
27 RECYCLED
PARAMETER FRESH WATER NEVERI
28 RIVER WATER U-95

29 Alkalinity P (mg/l) 0-2 -

30 Alkalinity M (mg/l) 30 - 70 > 30
31 Dissolved Solids (TDS, mg/l) 70 - 130 < 130
32 Chloride (mg/l) 20 - 55 < 55
33 pH 7.5 - 8.5 6-8
34 Total Hardness (mg/l as CaCO3) 70 - 100 > 70
35 Silica (mg/l) 3 - 15 < 15
36 Oily Water (mg/l) <1 NIL
37 Residual Chlorine (mg/l) 0.3 - 1 -
38 Turbidity (NTU) 1-3 -
39 Suspended Solids (mg/l) 0-3 <3
40 Temperature (°F) 80 90
41
42 - Values will be confirmed and completed when the U-95 update the quality and mass balance
43 - New VDU cooling tower will be separated from existing Hydroprocess cooling tower. New cooling tower pit and cooling water
44 return line are provided to new cooling tower system respectively.
45
46
47
48
49
50
51
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No.
SUBPROJECT: UTILITY UNIT
3006-391C-DM814021
UNIT: COOLING WATER SYSTEM (U-91) - VDU AREA
AREA: GENERAL CONFEED DOC. No.
PHASE: DETAILED ENGINEERING
S-091-135A-5002
DISCIPLINE: MECHANICAL
TITLE: VDU COOLING TOWER DATA SHEET (M-9121) REV. 1 DATE:21-02-13
PDVSA PROJECT NO.: 3006; HYUNDAI-WISON PROJECT NO.: VERE Sheet 6 of 6
PROCESS SCHEME (ONLY FOR REFERENCE)
SERVICE: VDU COOLING TOWER
ITEM No.: M-9121

COOLING TOWER SKETCH FOR VDU COOLING WATER SYSTEM

(See Notes 1,2 3,4,5)

Note 5

* The presented sketch is preliminary. Final package sketch to be confirmed by the vendor.

NOTES
1. Cooling Tower Package is shown in the dashed line.
2. Vendor shall inform the required return pressure at package B.L. at grade.
3. Flow rate at normal condition is shown in the flow diagram.
4. VDU cooling tower to be separated from existing cooling tower.
5. Cooling Tower Vendor will provide double screen.