Format No.

F-P2-07-05-23

LAYOUT INSPECTION REPORT Rev. No. 0

Rev. Date NA

PART NAME WHEEL COMP. FRONT DRAWING REV NO 00

PART NUMBER 44601-0X4V-0000 DRAWING REV DATE 14.12.23
CUSTOMER HONDA SAMPLE STAGE S-1
TOOL MADE BY RILH INSPECTION DATE
CASTING PROD. PREVIOUS REPORT DATE N/A
DIE NO. NO. OF CAVITY 01

INSP. OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE REMARKS
METHOD

SECTION-AA

1 DIA Ø156 +0.0/-0.50 V.C.

7 DIA Ø126.5 ±0.90 V.C.

8 DIA Ø49 ±0.70 V.C.

12 DIA Ø31 ±0.70 V.C.

20 DIM. 12.0 ±0.50 3D

21 DIM. 9.0 ±0.50 3D

22 ARD 2 R.G

23 RADIUS R 12 R.G

24 DIM. 16.0 ±0.50 3D

40 RADIUS R60 TAMPLATE

42 RADIUS R 12 R.G

45 RADIUS R 18 R.G

47 RADIUS R 12 R.G

48 RADIUS R 12 R.G

49 RADIUS R2 R.G

63 DIA Ø112 ±0.90 V.C.

65 DIA Ø140 ±0.90 3D

66 DIA Ø160 ±0.90 3D

76 RADIUS R2 R.G.

77 ARD 3 R.G.

78 RADIUS R 12 R.G.

79 DIM. 20 ±0.50 CONTOUR

80 THICKNESS 4 ±0.50 SPL V.C.

81 DIM. 14 ±0.50 3D

82 RADIUS R 300 TAMPLATE

83 RADIUS R 600 TAMPLATE

85 DIM. 5 ±0.50 D.V.

86 THICKNESS 3.5 ±0.50 SPL V.C.

87 ARD 2 R.G.

88 THICKNESS 4 ±0.50 SPL V.C.

90 ARD 2 R.G.

91 RADIUS R 300 TAMPLATE

92 DIM. 23 ±0.6 3D

93 DIM. 7.5 ±0.50 3D

Page 1 of 16
 94 DIM. 27 ±0.65 3D

95 DIM. 8.5 ±0.50 3D

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD

96 RADIUS R 235 TAMPLATE

97 RADIUS R 10 R.G.

98 RADIUS R8 R.G.

99 RADIUS R 10 R.G.

135 DIM. 5 ±0.50 H.G.

136 DIM. 3.5 ±0.50 V.C.

137 RADIUS R2 R.G.

138 RADIUS R2 R.G.

139 RADIUS R2 R.G.

140 RADIUS R2 R.G.

141 RADIUS R2 R.G.

142 RADIUS R2 R.G.

143 RADIUS R2 R.G.

144 RADIUS R4 R.G.

145 RADIUS R2 R.G.

146 RADIUS R2 R.G.

147 RADIUS R2 R.G.

148 RADIUS R2 R.G.

149 RADIUS R2 R.G.

150 RADIUS R4 R.G.

151 THICKNESS 4.5 (CONST) ±0.50 V.C.

152 THICKNESS 4.5 (CONST) ±0.50 V.C.

153 RADIUS R2 R.G.

LEFT SIDE VIEW

160 ANGLE 72 0 ±1 0 3D

161 ANGLE 21 0 ±1 0 3D

162 RADIUS R 12 R.G.

163 RADIUS R 18 R.G.

INDICATION LATTER TO BE IN GOTHIC STYLE,
164 EMBOSSING HEIGHT 0.30 mm VISUAL

165 RADIUS R 15 R.G.

166 RADIUS R 20 R.G.

167 RADIUS R 12 R.G.

168 RADIUS R 15 R.G.

169 YEAR AND MONTH VISUAL

170 CASTING DAY VISUAL

171 CASTING SHIFT VISUAL

172 DIA (160) V.C.

173 RADIUS 45 H.G.

174 RADIUS R 12 R.G.

Page 2 of 16
 175 RADIUS R 12 R.G.

176 RADIUS R 12 R.G.

177 MAX. DIA 131 mm VISUAL

178 DIM. 3 ±0.50 V.C.

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD

179 DIM. 6 ±0.50 V.C.

180 DIM. 4.5 ±0.20 H.G.

181 ANGLE 33 0 ±1 0 TAMPLATE

182 3x DIA Ø 12 ±0.50 V.C.

SECTION F-F

183 RADIUS R 12 R.G.

184 RADIUS R2 R.G.

185 THICKNESS 5 ±0.50 V.C.

186 RADIUS R2 R.G.

187 RADIUS R 12 R.G.

RIGHT SIDE VIEW

188 ANGLE 72 0 ±1 0 3D

189 ANGLE 30 0 ±1 0
3D

190 DIM. 5.5 ±0.50 3D

191 DIM. 122 ±0.50 3D

192 DIM. 13 ±0.50 3D

193 RADIUS R 12 R.G.

194 DIM. 13 ±0.50 3D

195 DIM. 1.1 ±0.50 3D

196 DIM. 1.8 ±0.50 3D

198 DIM. 12.8 ±0.50 3D

199 DIM. 17.5 ±0.50 3D

200 RADIUS R2 R.G.

201 RADIUS R 18 R.G.

202 DIM 101 ±0.90 3D

203 DIM 97.2 ±0.90 3D

204 DIM 95.8 ±0.90 3D

205 DIM 68 ±0.80 3D

206 DIM 62.5 ±0.80 3D

207 DIM 56.5 ±0.80 3D

208 DIM 48.5 ±0.70 3D

209 DIM 40.5 ±0.70 3D

210 RADIUS R2 R.G.

211 RADIUS R2 R.G.

212 DIM 69 ±0.80 3D

213 DIM 58 ±0.70 3D

214 DIM 42 ±0.70 3D

Page 3 of 16
 215 DIM 30 ±0.65 3D

216 RADIUS R70 TAMPLATE

217 DIM 4 ±0.50 3D

218 DIA 26 ±0.65 V.C.

219 RADIUS R2 R.G.

220 RADIUS R2 R.G.

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD

SECTION E-E

221 DIM 1 ±0.50 H.G.

222 RADIUS R1 R.G.

223 THICKNESS 4 ±0.50 V.C.

224 RADIUS R1 R.G.

225 CASTING MARKING HEIGHT TO BE 0.30 mm MIN V.C.

BALANCING
226 UNBALANCE AMOUNT SHALL BE 80 mNm Max
M/C

227 WEIGHT 3.950 Kg WEIGHT M/C

REMARKS:

OK
FINAL DECISION
NG

PREPARED BY VERIFIED BY APPROVED BY

Page 4 of 16
 Format No. F-P2-07-05-23

LAYOUT INSPECTION REPORT Rev. No. 0

Rev. Date NA

PART NAME WHEEL COMP. FRONT DRAWING REV NO 00

PART NUMBER 44601-0X4V-0000 DRAWING REV DATE 14.12.23
CUSTOMER HONDA SAMPLE STAGE S-1
TOOL MADE BY RILH INSPECTION DATE
CASTING PROD. PREVIOUS REPORT DATE N/A
DIE NO. NO. OF CAVITY 01

INSP. OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE REMARKS
METHOD

SECTION-AA

1 DIA 12.0 +0.3/-0.0 V.C./Gauge

3 DIA 18.0 +0.0/-0.30 V.C./Gauge

4 DIA 2.0 +0.3/-0.0 V.C./Gauge

5 DIA 2.0 +0.0/-0.30 V.C./Gauge

6 DIA 18.0 +0.2/-0.0 V.C./Gauge

9 DIA 15.0 ±0.05 V.C./Gauge

10 DIA 15.0 ±0.05 V.C./Gauge

11 DIA 90° -0.050/-0.025 A.P.G.

13 CHAMFER 1.0 P.P./VISUAL

14 CHAMFER 7.0 VISUAL

15 ROUGHNESS 0.5 R.T.

16 CONCENTRICITY 0.05 J-K D.I.

17 CHAMFER C1 P.P./VISUAL

18 CHAMFER C0.5 P.P./VISUAL

19 RADIUS R 18 R6 R.G

25 CIRCULARITY 0.02 R.T./CMM

26 RUNOUT 0.10 J-K D.I.

27 RUNOUT 0.10 J-K D.I.

28 RUNOUT 0.10 J-K D.I.

29 RUNOUT 0.10 J-K D.I.

30 TOTAL RUNOUT 0.15 J-K D.I.

31 DIM. 14.5 +0.0/-0.20 D.I.

32 DIM. 6 +0.0/-0.20 D.I.

33 DIM. 15 +0.2/-0.0 D.I.

33A SLOT DEPTH 3 +0.70/-0.20 D.V.

34 HEIGHT 62 ±0.20 D.I.

35 COLLER LENGTH 40.5 ±0.10 D.V.

36 HEIGHT 29 ±0.65 D.V.

37 HEIGHT 26 ±0.30 D.V.

38 HEIGHT 25 ±0.65 D.V.

39 HEIGHT 2.5 +0.0/-0.20 D.V.

41 HEIGHT 1.5 ±0.50 D.V.

43 HEIGHT (31) D.V.

44 ROUGHNESS Rz 12.5 R.T.

46 RADIUS R 0.50 P.P./ VISUAL

Page 5 of 16
 50 RADIUS R 0.50 P.P./ VISUAL

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCEINSP. METHOD

51 ROUGHNESS Rz 25 R.T.

52 THICKNESS 3 ±0.50 SPL V.C.

53 DEPTH 1 ±0.10 D.V.

55 RADIUS R1 R.G.

56 CHAMFER PC (1x 20) P.P./VISUAL

57 DIM 10 ±0.20 3D

58 DIA Ø20 +0.4/-0.00 V.C./Gauge

59 DIA Ø33 ±0.20 V.C.

60 DIA Ø37 -0.050/-0.025 A.P.G.

61 DIA Ø46 +0.0/-0.30 V.C./Gauge

62 DIA Ø69 ±0.20 V.C.

64 DIA Ø133 +0.0/-0.30 V.C./Gauge

67 PERIPHERY LENGTH OF HUMP 1440.5+2/-1(Ø458.5) H.G.

PERIPHERY LENGTH OF BEAD SEAT RIM 1442.6+1.5/-
68 0.50 (Ø459.2)
H.G.

69 CONCENTRICITY 0.05 J D.I.

70 ROUGHNESS Rz 12.5 R.T.

71 CHAMFER C0.5 P.P./VISUAL

72 RADIUS R 12.5 R.G.

73 RADIUS R2 R.G.

74 DIM 1 ±0.10 CONTOUR

75 THICKNESS 5 ±0.50 SPL V.C.

84 DIM. 4.5 ±0.30 D.V.

89 DIM. (57) V.C.

100 RADIUS R6 R.G.

101 RADIUS R5 R.G.

102 RADIUS R5 R.G.

103 DIM. 3 ±0.10 H.G.

104 RADIUS R6 R.G.

105 DIM. 5.7 ±0.10 3D

106 DIM. 14 ±0.50 D.V.

107 RUNOUT 0.50 J-K D.I.

108 ROGHNESS Rz 12.5 R.T.

109 RUNOUT 0.50 J-K D.I.

110 DIM. (67) V.C.

111 DIM. 47 +1/-0.5 V.C.

112 RUNOUT 0.50 J-K D.I.

113 DIM. 10 ±0.20 V.C.

114 DIM. 10 ±0.20 V.C.

115 RUNOUT 0.50 J-K D.I.

Page 6 of 16
 116 DIM. 10.5 +0.50/-0.0 CONTOUR

117 DIM. 18 3D

118 DIM. 24.5 ±0.20 3D

119 RADIUS R 3.5 R.G.

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD

120 RADIUS R2 R.G.

121 RADIUS R2 R.G.

122 RADIUS R3 ±0.50 R.G.

123 ANGLE 22 0 ± 10 B.P.

124 RADIUS R 20 R.G.

125 RADIUS R6 R.G.

126 RADIUS R 2.5 ±0.50 R.G.

127 DIM. 5 ±0.10 H.G.

128 RADIUS R 12.5 R.G.

129 DIM. 10.5 ±0.20 3D

130 ANGLE 5 0 ±1 0
B.P.

131 ROGHNESS Rz 12.5 R.T.

132 DIM. 9 +1/-0.0 D.V.

133 THICKNESS 6 ±0.50 MIC.

134 DIM. 3 ±0.10 H.G.

DETAIL AREA-L

154 RADIUS R 0.50 P.P./ VISUAL

155 CHAMFER C 0.50 P.P./ VISUAL

156 CHAMFER R 0.50 P.P./ VISUAL

157 CHAMFER C VISUAL

158 RADIUS R 0.50 P.P./ VISUAL

159 RADIUS R 0.50 P.P./ VISUAL

REMARKS:

OK
FINAL DECISION
NG

Page 7 of 16
PREPARED BY VERIFIED BY APPROVED BY

Page 8 of 16
 Format No. F-P2-07-05-23

LAYOUT INSPECTION REPORT Rev. No. 0

Rev. Date NA
PART NAME WHEEL COMP. FRONT(DISC.) DRAWING REV NO 00
PART NUMBER 44601-0X4V-D000 DRAWING REV DATE 08.11.2023
CUSTOMER HONDA SAMPLE STAGE S-1
TOOL MADE BY RILH INSPECTION DATE 30.03.2024
CASTING PROD. 24.03.2024 PREVIOUS REPORT DAT N/A
DIE NO. T0 NO. OF CAVITY 01

OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD REMARKS
1 2

LEFT SIDE VIEW

1 RADIUS R 12 ± 0.55 R.G R12 R12 OK

2 RADIUS R 18 ± 0.60 R.G R18 R18 OK

3 RADIUS R2 ± 0.50 R.G R2 R2 OK

4 RADIUS R2 ± 0.50 R.G R2 R2 OK

5 RADIUS R 18 ± 0.60 R.G R18 R18 OK

6 RADIUS R 15 ± 0.55 R.G R15 R15 OK

7 RADIUS R 15 ± 0.55 R.G R15 R15 OK

8 90° (4 EQ. SP ON CIRCUMF) 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

9 RADIUS R1 ± 0.50 R.G R1 R1 OK

10 DIM 7.0 ± 0.50 V.C. +0.24 +0.16 OK

11 RADIUS 0.5 +0.0/-0.40 CONTOUR/ VISUAL -0.482 -0.488 OK

SECTION A-A

12 DIA Ø138 ± 0.90 V.C. +0.18 +0.22 OK

13 DIA Ø135 ± 0.90 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

14 DIA Ø112 ±0.90 V.C. -0.32 -0.28 OK

15 DIA Ø58 ±0.70 V.C. -0.18 -0.22 OK

16 DIA Ø50 H8 +0.039/-0.0 A.P.G +0.016 +0.020 OK

17 DIA Ø47 ±0.70 V.C. +0.18 +0.20 OK

18 DIA Ø43 ±0.70 V.C. +0.08 -0.07 OK
19 DIA Ø37 R7 -0.025/-0.050 A.P.G -0.027 -0.024 OK

20 DIA Ø31 ±0.65 V.C. +0.18 +0.16 OK

21 ROUGHNESS Rz 12.5 Max R.T. 7.942 9.225 OK

22 RADIUS 0.50 +0.0/-0.40 CONTOUR/ VISUAL 0.398 0.374 OK

22(a) CHAMFER PC (1 X 20 ) 0
+0.40/-0.0 CONTOUR/P.P. 1.088 1.048 OK

22(b) CHAMFER PC (1 X 20 ) 0
+0.40/-0.0 CONTOUR/P.P. 1.142 1.132 OK

23 ROUGHNESS Rz 25 Max R.T. 14.24 11.65 OK

23(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

24 CONCENTRICITY Ø 0.05 K Max D.I. +0.018 +0.016 OK

25 CONCENTRICITY Ø 0.05 J Max D.I. 0.036 0.034 OK

26 ROUGHNESS Rz 25 Max R.T. 11.92 10.25 OK

26(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

26(b) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

27 CHAMFER 1 +0.40/-0.0 CONTOUR 1.134 1.224 OK

28 RADIUS R8 ±0.50 R.G R8 R8 OK

28(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

29 RADIUS R2 ±0.50 R.G R2 R2 OK

30 DEPTH 23.2 +0.0/-0.20 D.V. -0.06 -0.09 OK

31 DIM. 10.8 +0.7/-0.20 D.V. +0.11 +0.14 OK

Page 9 of 16
32 DIM. 5.8 ±0.2 D.V. +0.09 +0.11 OK

33 COLLER LENGTH 40.6 ±0.1 D.V. +0.06 -0.05 OK

Page 10 of 16
CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2 REMARKS

34 DEPTH 20 ±0.3 D.V. +0.12 +0.10 OK

35 HEIGHT 17.5 ±0.3 D.V. +0.28 +0.24 OK

37 DEPTH 2.5 ±0.2 D.V. -0.06 -0.04 OK

38 HEIGHT 1.5 ±0.5 3D/CONTOUR OK AS PER 3D MODEL OK AS PER 3D MODEL OK

39 RADIUS R 1.5 ±0.50 R.G. R1.5 R1.5 OK

40 RADIUS R 1.5 ±0.50 R.G. R1.5 R1.5 OK

41 HEIGHT 8.0 ±0.2 D.V. +0.08 +0.05 OK

41(A) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

42 DIM. 25.0 ±0.3 D.V. -0.25 +0.22 OK

43 ARD 5.0 ±0.50 R.G. R5 R5 OK

44 RADIUS R5 ±0.50 R.G. R5 R5 OK

45 RADIUS R7 ±0.50 R.G. R7 R7 OK

46 THICKNESS 5 ± 0.5 SPL V.C. +0.18 +0.24 OK

47 DIM 2.0 ± 0.5 H.G. +0.16 +0.12 OK

48 ANGLE 5° ±3 0
B.P. 5 14'21''
0
5 15'34''
0
OK

49 RADIUS 0.5 +0.0/-0.40 CONTOUR/ VISUAL 0.412 0.398 OK

49(a) RADIUS R1 ±0.50 R.G R1 R1 OK

50 RADIUS R2 ± 0.5 R.G. R2 R2 OK

51 DIM. 1.0 ± 0.2 D.V. +0.08 +0.05 OK

52 THICKNESS 4 ± 0.50 SPL V.C. +0.14 +0.16 OK

53 RADIUS 0.5 +0.0/-0.40 CONTOUR/ VISUAL 0.396 -0.378 OK

54 ROUGHNESS Rz 25 Max R.T. 8.442 9.624 OK

55 DIA Ø20 +0.40/-0.0 V.C./GAUGE +0.16 +0.15 OK

56 DIA Ø31 ± 0.30 V.C. +0.12 +0.14 OK

57 ROUGHNESS Rz 12.5 Max R.T. 7.352 7.945 OK

58 DIA Ø37 R7 -0.025/-0.050 A.P.G -0.032 -0.038 OK

59 DIA Ø47 ± 0.70 V.C. +0.22 +0.18 OK

60 PCD Ø134 ± 0.40 CMM/ GAUGE +0.18 +0.16 OK

61 DIA Ø134.70 ± 0.90 V.C. -0.22 -0.18 OK

62 RADIUS R1 +0.0/-0.40 CONTOUR -0.935 -0.932 OK

63 CHAMFER C1 +0.40/-0.0 CONTOUR +1.134 +1.144 OK

63(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

64 RADIUS R2 ± 0.50 R.G. R2 R2 OK

65 RADIUS R 20 ±0.60 R.G. R20 R20 OK

66 DIM 31 ±0.65 D.V. +0.16 +0.22 OK

67 RADIUS R 10 ± 0.50 R.G. R10 R10 OK

68 ANGLE 90° ± 30 CONTOUR/P.P. +1 18'16''

0
+1 20'14''
0
OK

69 CHAMFER C0.5 +0.40/-0.0 CONTOUR 0.639 0.648 OK

69(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

70 DRAFT ANGLE 5° ±3 0
CONTOUR 4 38'16''
0
4 39'21''
0
OK

71 THREAD 5- M8 x1.25 T.P.G. OK WITH THREAD GAUGE OK

72 5 X DIA Ø 10 +0.2/+0.1 V.C./ GAUGE +0.08 +0.05 OK

73 POSITION Ø 0.20 J-K Max CMM 0.132 0.148 OK

74 CONCENTRICITY Ø 0.1 H Max CMM 0.016 0.014 OK

75 ROUGHNESS Rz 25 Max R.T. 9.28 10.12 OK

76 RADIUS R5 ± 0.50 R.G. R5 R5 OK

Page 11 of 16
 77 RADIUS R 300 ± 1.1 3D OK AS PER 3D MODEL OK

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2 REMARKS

78 COLLER LENGTH 6 ± 0.20 V.C. +0.08 +0.05 OK

79 DIM 22.2 ± 0.10 D.V. -0.04 -0.06 OK

80 THICKNESS 4 ± 0.75 V.C. +0.24 +0.26 OK

81 DIM 21 ± 0.60 D.V. +0.12 +0.15 OK

82 ARD 5 ± 0.50 R.G. R5 R5 OK

83 RADIUS R 15 ± 0.55 R.G. R15 R15 OK

84 DIM 3.6 ± 0.50 3D OK AS PER 3D MODEL OK

85 RADIUS R 600 ± 1.3 3D OK AS PER 3D MODEL OK

86 THREAD LENGTH 24 MIN GAUGE 24.88 25.10 OK

87 DRILL DEPTH 30 MAX. V.C. 29.35 29.12 OK

88 TOTAL RUNOUT 0.05 J-K Max D.I. 0.042 0.038 OK

89 THICKNESS 3.5 ± 0.75 SPL V.C. -0.06 -0.08 OK

90 DEPTH 5 ±0.50 D.V. +0.32 +0.38 OK

91 THICKNESS 3.5 ± 0.75 SPL V.C. -0.08 +0.04 OK

92 ARD 2 ±0.50 R.G. R2 R2 OK

93 THICKNESS 4 ± 0.75 SPL V.C. +0.22 +0.24 OK

94 ARD 2 ±0.50 R.G. R2 R2 OK

95 DIM 27 ±0.3 V.C. +0.15 +0.18 OK

96 RADIUS R 235 ±1.1 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

97 RADIUS R 300 ±1.1 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

98 RADIUS R 10 ±0.50 R.G. R10 R10 OK

99 RADIUS R 10 ±0.50 R.G. R10 R10 OK

100 THICKNESS 5.0 +0.20/-0.0 MICROMETER +0.12 +0.06 OK

101 RADIUS R5 ±0.50 R.G. R5 R5 OK

102 RADIUS R6 ±0.50 R.G. R6 R6 OK

103 RADIUS R6 ±0.50 R.G. R6 R6 OK

104 RADIUS R2 ±0.50 R.G. R2 R2 OK

105 RADIUS R2 ±0.50 R.G. R2 R2 OK

106 ANGLE 5 0
±3 0
CONTOUR 4 30'37''
0
4 24'32''
0
OK

107 RADIUS R 20 ±0.60 R.G. R20 R20 OK

108 RADIUS R 12.5 ±0.55 R.G. R12.5 R12.5 OK

109 REF.DIM For R/O 5 ±0.20 V.C. 0.00 0.00 OK

110 REF.DIM For R12.5 10.5 ±0.30 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

111 REF.DIM For R/O 3 ±0.20 V.C. 0.00 0.00 OK

112 DIM 4 ±0.20 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

113 DIM 5.7 ±0.20 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

114 DEPTH 9.0 +1.0/-0.0 D.V. +0.08 +0.10 OK

115 THICKNESS 6.0 ±0.5 SPL V.C. +0.12 +0.14 OK

116 RUNOUT 0.50 J-K Max D.I. 0.26 0.32 OK

117 RUNOUT 0.50 J-K Max D.I. 0.22 0.24 OK

118 RADIUS R 3.5 ± 0.5 R.G. R3.5 R3.5 OK

119 DIM. 10 ± 0.2 V.C. +0.06 +0.02 OK

119(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

120 DIM. 67 ± 0.3 V.C. +0.24 +0.28 OK

121 DIM. 47 +1/-0.50 V.C. -0.14 +0.12 OK

Page 12 of 16
 122 DIM. 10.5 +0.50/-0.0 CONTOUR +0.15 +0.12 OK

123 REF. DIM. 18 ± 0.3 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2 REMARKS

124 RADIUS R3 ± 0.5 R.G. R3.5 R3.5 OK

125 ANGLE 22 0 - 50 CONTOUR 20028'35'' 20049'50'' OK

126 DIM. 10 ± 0.2 V.C. +0.16 +0.12 OK

127 RADIUS R3 ± 0.5 R.G. R3.5 R3.5 OK

128 REF.DIM For R/O 5 ± 0.2 V.C. 0.00 0.00 OK

129 RADIUS R 2.5 ± 0.5 R.G. R2.5 R2.5 OK

130 RADIUS R5 ± 0.5 R.G. R5 R5 OK

131 REF.DIM For R/O 3 ± 0.2 V.C. 0.00 0.00 OK

132 ROUGHNESS Rz 25 Max R.T. 11.122 10.861 OK

133 RUNOUT 0.50 J-K Max D.I. 0.32 0.28 OK

134 RUNOUT 0.50 J-K Max D.I. 0.28 0.24 OK

135 DIM 14 ±0.50 V.C. +0.15 +0.14 OK

136 ROUGHNESS Rz 12.5 Max R.T. 8.262 7.212 OK

137 REF.DIM for Rz 12.5 24.5 ± 0.3 V.C. 0.00 0.00 OK

138 PERIPHERY LENGTH OF BEAD SEAT RIM 1442.6+1.5/-0.5 H.G. +0.65 +0.68 OK

139 PERIPHERY LENGTH OF HUMP. 1440.5+2.0/-1.0 H.G. +0.86 +0.84 OK

SECTION E-E

140 RADIUS R5 ±0.50 R.G. R5 R5 OK

141 RADIUS R5 ±0.50 R.G. R5 R5 OK

142 RADIUS R2 ±0.50 R.G. R2 R2 OK

143 RADIUS R2 ±0.50 R.G. R2 R2 OK

144 THICKNESS 5 ±0.75 V.C. +0.38 +0.32 OK

SECTION B-B

145 THICKNESS 4.5 ±0.75 V.C. +0.25 +0.16 OK

146 RADIUS R4 ±0.50 R.G. R4 R4 OK

147 RADIUS R2 ±0.50 R.G. R2 R2 OK

148 RADIUS R2 ±0.50 R.G. R2 R2 OK

149 RADIUS R2 ±0.50 R.G. R2 R2 OK

150 RADIUS R2 ±0.50 R.G. R2 R2 OK

151 RADIUS R2 ±0.50 R.G. R2 R2 OK

152 THICKNESS 4.5 ±0.75 V.C. +0.12 +0.10 OK

153 RADIUS R4 ±0.50 R.G. R4 R4 OK

153(A) RADIUS R2 ±0.50 R.G. R2 R2 OK

154 RADIUS R2 ±0.50 R.G. R2 R2 OK

155 RADIUS (R 2) ±0.50 R.G. R2 R2 OK

156 RADIUS (R 2) ±0.50 R.G. R2 R2 OK

SECTION D-D

157 THICKNESS 3.5 ±0.50 V.C. +0.18 +0.16 OK

158 ROUGHNESS Rz 25 Max R.T. 12.725 11.610 OK

159 CHAMFER C 0.2~1 CONTOUR 0.442 0.328 OK

160 RADIUS R2 +0.50/-0.0 R.G. R2 R2 OK

161 DIA Ø 26 ±0.65 V.C. +0.28 +0.34 OK

162 RADIUS R1 ±0.50 R.G. R1 R1 OK

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 163 DIA Ø 11.5 ±0.20 V.C. +0.11 +0.09 OK

164 DIM. 9.5 ±0.50 SPL V.C. +0.12 +0.14 OK

165 DIA Ø 20 +0.30/-0.0 V.C. +0.14 +0.16 OK

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2 REMARKS

166 RADIUS R1 ±0.50 R.G. R1 R1 OK

166(a) ROUGHNESS Rz 100 Max R.T. Not Feasible Not Feasible ----

SECTION C-C

167 DIM 4 ±0.75 V.C. +0.12 +0.18 OK

168 DIM 1 ±0.50 H.G. +0.11 +0.13 OK

169 RADIUS R 1.5 ±0.50 R.G. R1.5 R1.5 OK

170 RADIUS R1 ±0.50 R.G. R1 R1 OK

171 RADIUS R 1.5 ±0.50 R.G. R1.5 R1.5 OK

172 RADIUS R1 ±0.50 R.G. R1 R1 OK

RIGHT SIDE VIEW

173 ANGLE 72 0 ± 30 3D OK AS PER 3D MODEL OK AS PER 3D MODEL OK

174 5 X DIA 18 ± 0.60 V.C. -0.14 +0.18 OK

175 SHAPE NOT SPECIFIED SHALL FOLLOW 3D DATA ---- OK AS PER 3D MODEL OK AS PER 3D MODEL OK

DRAFT NOT SPECIFIED SHALL BE 3° AND THAT OF Ø26 VALVE HOLE Draft VALVE HOLE Draft
176 ---- OK
VALVE HOLE TO BE 1°30' Angle10 18' Angle10 20'

SURF TREATMENT : GENERAL PAINTING D2016 CLASS 2

GRADE 2 (COLOR CHART)
#DEFINED AREA TO BE PREVENTED FROM COATING
177 #DEFINED AREA MAY BE EITHER COATED OR ---- ---- ---- ----
UNCOATED
COATING OF VALVE HOLE SHALL BE CONDITION TO
SATISFY TESTS ON JIS D4207

NO HARMFUL CASTING DEFECT SUCH AS BLOWHOLES NO BLOW HOLE OR NO BLOW HOLE OR

178 ---- OK
ALLOWED. CASTING DEFECT CASTING DEFECT
PROVIDED (18M/CXMT PROVIDED (18M/CXMT
179 SIZE OF RIM : 18M/CXMT 1.85 ---- OK
1.85) 1.85)
APPERANCE SHALL BE CONTROLLED IN ACCORDING
180 ---- LIMIT Sample N/A LIMIT Sample N/A OK
TO LIMITE SAMPLE

CASTING OF MARKING ; CASTED HEIGHT TO BE 0.3mm

181 ---- 0.66/0.72 0.78/0.84 OK
MIN AND LETTER HEIGHT TO BE 5mm

CASTING TOLRANCE SHALL BE JIS B 0403

182 GRADE : GENERAL AREA ; CT CLASS 8, THICKNESS ; ---- OK AS PER STANDARD OK
CT CLASS 9.

183 UNBALNCE AMOUNT SHALL BE 80mN.m MAX. BALANCING M/C 5.18 grm 6.12 grm OK

184 NO BURR DROM DIE PARTING AREA. ---- NO BURR OBSERVED OK

PERFROM TEST NO. 1,2,3,4,5 DESCRIBED IN THE

185 STRENGTH SPEC. TEST CONDITION ARE SHOWN IN ---- AS PER TABLE-1 REPORT ATTACHED OK
TABLE 1.

186 THIS PART IS TUBELESS TYPE ---- TUBELESS TYPE OK

187 MARKING SHALL BE CONFORM TO IS 16192 ---- OK PROVIDED AS PER IS 16192 STANDARD OK

PAINT COLOR IN PROTOTYPE SHOULD BE NH-303M :

188 ---- ---- ---- ----
MAT AXIS GRAY METALLIC.

189 (1) 2450 N TYRE PRESSURE 230 Kpa ---- TEST REPORT ATTACHED OK

190 (2) 155 N.m ---- TEST REPORT ATTACHED OK

(3) BRAKE SIDE DIRECTION BRAKING 770 N.m &

191 ---- TEST REPORT ATTACHED OK
REVERSE 295 N.m

(4) 2100 N TYRE PRESSURE 175 Kpa & 2575 N TYRE

192 ---- TEST REPORT ATTACHED OK
PRESSURE 265 Kpa

193 (5) (1) 8800N (2) 17500N (3) 26600N ---- TEST REPORT ATTACHED OK

194 USAGE TYRE SIZE 80/100-18M/C 47P ---- TEST REPORT ATTACHED OK

195 MANUFACTURER'S MARK VISUAL PROVIDED(RIT) OK

196 J 18M/CX MT1.85 DOT VISUAL PROVIDED(J 18M/CX MT1.85 DOT) OK

197 HONDA (Honda Mark 2 2D 40) VISUAL PROVIDED(HONDA) OK

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198 JWL (5X10) VISUAL/V.C. PROVIDED(JWL) OK

199 34A (VEHICLE REPRESENTIVE MARK) VISUAL PROVIDED (34A) OK

200 MOLD NUMBER VISUAL PROVIDED (T0) OK

201 FOR TUBELESS VISUAL PROVIDED(FOR TUBELESS) OK

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CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2 REMARKS

202 IS 16192-1( STANDARD NAME) VISUAL PROVIDED(IS 16192-1) OK

203 ISI LOGO (SIZE : 10X7) VISUAL/V.C. PROVIDED (ISI) OK

204 CM/L No. (CERTIFICATION NUMBER) VISUAL PROVIDED (CM/L No.6600057309) OK

205 LETTER SHALL BE READ FROM INSIDE TO OUT SIDE VISUAL 'OK PROVIDED OK

206 4260Z-GHA-8900 SPEC WHEEL ---- FOUND OK AS PER STANDARD OK

207 4260Z-GHA-7201 SPEC,FOR AL GDC WHEEL ---- FOUND OK AS PER STANDARD OK

208 MATERIAL A356.0-T6 OR AC4CH-T6 ---- MATERIAL A356.0-T6 OK

209 WEIGHT 3.820 Kg WEIGHT M/C 3.831 Kg 3.845 Kg OK

REMARKS:

OK
FINAL DECISION
NG

PREPARED BY VERIFIED BY APPROVED BY

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