Format No.

F-P2-07-05-23

LAYOUT INSPECTION REPORT Rev. No. 0

Rev. Date NA

PART NAME WHEEL COMP. FRONT DRAWING REV NO 00

PART NUMBER 44601-0X4V-0000 DRAWING REV DATE 14.12.23
CUSTOMER HONDA SAMPLE STAGE S-1
TOOL MADE BY RILH INSPECTION DATE 29.03.2024
CASTING PROD. 24.03.2024 PREVIOUS REPORT DATE N/A
DIE NO. T0 NO. OF CAVITY 01
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD REMARKS
1 2
SECTION-AA

1 DIA Ø156 +0.0/-0.50 V.C. -0.15 -0.16 OK

2 DIA Ø150 +0.3/-0.0 V.C./Gauge +0.22 +0.19 OK

3 DIA Ø145 +0.0/-0.30 V.C./Gauge OK WITH GAUGE OK

4 DIA Ø142 +0.3/-0.0 V.C./Gauge +0.16 +0.14 OK

5 DIA Ø133 +0.0/-0.30 V.C./Gauge -0.15 -0.17 OK

6 DIA Ø130 +0.2/-0.0 V.C./Gauge +0.13 +0.14 OK

7 DIA Ø126.5 ± 0.90 V.C. +0.66 +0.61 OK

8 DIA Ø49 ±0.70 V.C. +0.28 +0.26 OK

9 DIA Ø47 ±0.05 V.C./Gauge -0.02 -0.01 OK

10 DIA Ø39 +0.60/-0.0 V.C./Gauge +0.16 0.14 OK

11 DIA Ø37 -0.050/-0.025 A.P.G. -0.031 -0.035 OK

12 DIA Ø31 ±0.65 V.C. -0.15 -0.14 OK

13 CHAMFER C0.5 +0.4/-0.0 P.P./CONTOUR +0.058 +0.059 OK

13(A) ROUGHNESS Rz 100 Max R.T. Rz 21.482 Rz 18.526 OK

13(B) RADIUS R1 +0.0/-0.4 R.G R1 R1 OK

14 CHAMFER C +0.0/-00.40 CONTOUR/VISUAL Provided (0.281) Provided (0.281) OK

15 ROUGHNESS Rz 12.5 Max R.T. Rz9.272 Rz 8.722 OK

15(A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

16 CONCENTRICITY 0.05 J-K Max D.I. 0.042 0.036 OK

17 CHAMFER C1 +0.40/-0.0 P.P./CONTOUR +0.104 +0.108 OK

18 RADIUS 0.5 +0.00/-0.4 P.P./CONTOUR -0.185 -0.174 OK

19 RADIUS R 18 R6 R.G R18 R 18 OK

20 DIM. 12.0 ±0.55 3D OK AS PER 3D MODEL OK

21 DIM. 9.0 ±0.50 3D OK AS PER 3D MODEL OK

22 ARD 2 ±0.50 R.G R2 R2 OK

23 RADIUS R 12 ±0.55 R.G R12 R12 OK

24 DIM. 16.0 ±0.55 3D OK AS PER 3D MODEL OK

25 CIRCULARITY 0.02 Max. R.T./CMM 0.014 0.012 OK

26 RUNOUT 0.10 J-K Max D.I. 0.06 0.07 OK

27 RUNOUT 0.10 J-K Max D.I. 0.06 0.07 OK

27(A) ROUGHNESS Rz 12.5 Max R.T. Rz 8.924 Rz 7.184 OK

27(B) ROUGHNESS Rz 100 Max R.T. Rz 22.845 Rz 22.845 OK

28 RUNOUT 0.10 J-K Max D.I. 0.06 0.05 OK

29 RUNOUT 0.10 J-K Max D.I. 0.06 0.05 OK

30 TOTAL RUNOUT 0.15 J-K Max D.I. 0.08 0.09 OK

31 DIM. 14.5 +0.0/-0.20 D.V. -0.12 -0.15 OK

31(A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

32 DIM. 6 +0.0/-0.20 D.V. -0.04 -0.06 OK

Page 1 of 11
CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD REMARKS
1 2
33 DIM. 15 +0.2/-0.0 D.V. +0.12 +0.14 OK

33A SLOT DEPTH 3 +0.70/-0.20 D.V. +0.28 +0.22 OK

33B ROUGHNESS Rz 12.5 Max R.T. Rz 7.921 Rz 8.154 OK

34 HEIGHT 62 ± 0.30 D.V. -0.12 -0.09 OK

35 COLLER LENGTH 40.6 ± 0.10 D.V. +0.06 +0.04 OK

36 HEIGHT 29 ±0.65 D.V. +0.18 -0.16 OK

37 HEIGHT 26 ± 0.30 D.V. -0.08 -0.05 OK

38 HEIGHT 25 ± 0.65 D.V. +0.48 +0.34 OK

39 HEIGHT 2.5 +0.0/-0.20 D.V. -0.08 -0.12 OK

40 RADIUS R60 ± 0.70 TAMPLATE/ 3D R60 R60 OK

41 HEIGHT 1.5 ± 0.50 3D/V.C. +0.24 +0.18 OK

41(A) 2- (42602-KPL-9000-H1 (DRUM REAR BRAKE) Separate Report attached OK

42 RADIUS R1 ±0.55 R.G R1 R1 OK

42 (A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

42(B) RADIUS R5 ±0.50 R.G R5 R5 OK

43 HEIGHT (31) ± 0.65 D.V. -0.05 -0.04 OK

44 ROUGHNESS Rz 12.5 Max R.T. 8.861 7.941 OK

45 RADIUS R 18 ± 0.60 R.G R18 R18 OK

46 RADIUS R 0.50 +0.0/- 0.40 P.P./CONTOUR -0.114 -0.112 OK

47 RADIUS R 12 ± 0.55 R.G R12 R12 OK

48 RADIUS R 12 ± 0.55 R.G R12 R12 OK

49 RADIUS R2 ± 0.50 R.G R2.25 R2.25 OK

50 RADIUS R 0.50 +0.0/-0.4 P.P./CONTOUR -0.128 -0.127 OK

51 ROUGHNESS Rz 25 Max. R.T. 18.120 17.550 OK

52 THICKNESS 3 ± 0.50 SPL V.C. +0.36 +0.42 OK

53 DEPTH 1 ± 0.10 D.V. +0.08 +0.10 OK

55 RADIUS R1 +0.0/-0.40 R.G. -0.192 -0.185 OK

56 CHAMFER PC (1x 20 ) +0.40/-0.0 P.P./CONTOUR 1.134X19°46' 1.134X19°50' OK

57 DIM 10 ± 0.20 3D OK AS PER 3D MODEL OK

58 DIA Ø20 +0.4/-0.00 V.C./Gauge +0.21 +0.15 OK

59 DIA Ø33 +0.40/-0.0 V.C. +0.18 +0.20 OK

60 DIA Ø37 -0.050/-0.025 A.P.G. -0.031 -0.026 OK

60 (A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

60 (B) ROUGHNESS Rz 100 Max R.T. Rz 14.728 Rz 14.728 OK

61 DIA Ø46 +0.0/-0.40 V.C./Gauge -0.15 -0.18 OK

62 DIA Ø69 ± 0.80 V.C. -0.04 -0.04 OK

63 DIA Ø112 ± 0.90 V.C. -0.43 -0.39 OK

64 DIA Ø132 ± 0.90 V.C. +0.28 +0.36 OK

65 DIA Ø140 ± 0.90 3D OK AS PER 3D MODEL OK

66 DIA Ø160 ± 0.90 3D +0.25 +0.23 OK

67 PERIPHERY LENGTH OF HUMP 1440.5+2/-1(Ø458.5) H.G. +0.22 +0.25 OK

68 PERIPHERY LENGTH OF BEAD SEAT RIM 1442.6+1.5/-0.50 (Ø459.2) H.G. +0.08 +0.11 OK

69 CONCENTRICITY 0.05 J Max D.I. 0.02 0.03 OK

70 ROUGHNESS Rz 12.5 Max R6 R.T. Rz 9.874 Rz 11.182 OK

71 CHAMFER C0.5 +0.40/-0.0 P.P./CONTOUR +0.042 +0.048 OK

Page 2 of 11
71 (A) ROUGHNESS Rz 100 Max R.T. Rz 10.272 OK

CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD REMARKS
1 2
72 RADIUS R 12.5 ±0.55 R.G. R12.5 R12.5 OK

73 RADIUS R2 ±0.50 R.G. R2 R2 OK

74 DIM 1 ± 0.20 CONTOUR -0.184 -0.184 OK

75 THICKNESS 5 ±0.50 SPL V.C. +0.31 +0.25 OK

76 RADIUS R2 ±0.50 R.G. R2 R2 OK

77 ARD 3 ±0.50 R.G. R3 R3 OK

78 RADIUS R 12 ±0.55 R.G. R12 R12 OK

79 DIM. 20 ±0.60 3D OK AS PER 3D MODEL OK

80 THICKNESS 4 ± 0.75 SPL V.C. -0.28 +0.23 OK

81 DIM. 14 ± 0.55 3D OK AS PER 3D MODEL OK

82 RADIUS R 300 ±1.1 3D OK AS PER 3D MODEL OK

83 RADIUS R 600 ±1.3 3D OK AS PER 3D MODEL OK

84 DIM. 4.5 ± 0.20 D.V. -0.07 -0.16 OK

85 DIM. 5 ± 0.50 D.V. -0.08 +0.06 OK

85 (A) 1- (44601-0X4B-0000- 20 (Material Test Report A356) Separate Report attached OK

86 THICKNESS 3.5 ± 0.75 SPL V.C. +0.35 +0.26 OK

87 ARD 2 ± 0.50 R.G. R2 R2 OK

88 THICKNESS 4 ± 0.75 SPL V.C. +0.22 +0.18 OK

89 DIM. (57) V.C. +0.32 +0.28 OK

90 ARD 2 ± 0.50 R.G. R2 R2 OK

91 RADIUS R 300 ± 1.1 3D OK AS PER 3D MODEL OK

92 DIM. 23 ± 0.6 V.C. OK AS PER 3D MODEL OK

93 DIM. 7.5 ± 0.50 3D OK AS PER 3D MODEL OK

93A THICKNESS 5 + 0.20/-0.0 MIC. +0.16 +0.15 OK

94 DIM. 27 ± 0.30 V.C. +0.28 +0.22 OK

95 DIM. 8.5 ± 0.50 HG/3D OK AS PER 3D MODEL OK

96 RADIUS R 235 ± 1.0 3D OK AS PER 3D MODEL OK

97 RADIUS R 10 ± 0.50 R.G. R10 R10 OK

98 RADIUS R8 ± 0.50 R.G. R8 R8 OK

99 RADIUS R 10 ± 0.50 R.G. R10 R10 OK

100 RADIUS R6 ± 0.50 R.G. R6 R6 OK

101 RADIUS R5 ± 0.50 R.G. R5 R5 OK

102 RADIUS R5 ± 0.50 R.G. R5 R5 OK

103 REF.DIM. 3 ± 0.20 V.C. 3.0( Ref.) OK

104 DIM. 4 ± 0.10 3D OK AS PER 3D MODEL OK

105 DIM. 5.7 ± 0.10 3D OK AS PER 3D MODEL OK

106 DIM. 14 ± 0.50 D.V. +0.15 +0.16 OK

107 RUNOUT 0.50 J-K Max D.I. 0.28 0.18 OK

108 ROUGHNESS Rz 12.5 Max R.T. Rz 7.782 Rz 8.624 OK

109 RUNOUT 0.50 J-K Max D.I. 0.32 0.28 OK

110 DIM. (67) ± 0.30 V.C. +0.26 +0.28 OK

111 DIM. 47 +1/-0.5 V.C. +0.15 +0.14 OK

112 RUNOUT 0.50 J-K Max D.I. 0.28 0.32 OK

113 DIM. 10 ± 0.20 V.C. +0.08 +0.04 OK

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113 (A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

114 DIM. 10 ± 0.20 V.C. +0.04 +0.03 OK

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CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2
115 RUNOUT 0.50 J-K Max D.I. 0.25 0.23 OK

116 DIM. 10.5 +0.50/-0.0 CONTOUR +0.392 +0.396 OK

117 REF.DIM. 18 ± 0.30 V.C. 18.0 (Ref Dim.) OK

118 REF.DIM. For RZ12.5 24.5 ± 0.30 V.C. 24.5 (Ref Dim.) OK

119 RADIUS R 3.5 ± 0.50 R.G. R3.5 R3.5 OK

120 RADIUS R2 ± 0.50 R.G. R2 R2 OK

121 RADIUS R2 ± 0.50 R.G. R2 R2 OK

122 RADIUS R3 ± 0.50 R.G. R3 R3 OK

123 ANGLE 22 0 +0.0/-50 P.P./CONTOUR -3.4°36' -3.4°38' OK

124 RADIUS R 20 ± 0.60 R.G. R20 R20 OK

125 RADIUS R6 ± 0.50 R.G. R6 R6 OK

125 (A) RADIUS R ± 0.65 R.G. Provided Provided OK

126 RADIUS R 12.5 ±0.50 R.G. R12.5 R12.5 OK

127 REF.DIM. For R/O 5 ± 0.20 V.C. 5.0( Ref.) 5.0( Ref.) OK

128 RADIUS R 12.5 ±0.55 R.G. R12.5 R12.5 OK

129 REF.DIM. 10.5 ±0.30 CONTOUR +0.051 +0.056 OK

129 (A) RADIUS R 2.5 ±0.50 R.G. R2.5 R2.5 OK

130 ANGLE 5 0 ±1 0
P.P./CONTOUR 5°20'17' 5°30'18' OK

131 ROGHNESS Rz 12.5 Max R.T. 9.617 8.887 OK

132 DIM. 9 +1/-0.0 D.V. +0.05 +0.06 OK

133 THICKNESS 6 ±0.50 MIC. +0.26 +0.24 OK

134 REF.DIM. For R/O 3 ± 0.20 V.C. 3.0( Ref.) 3.0( Ref.) OK

SECTION B-B

135 DIM. 5 ± 0.75 H.G. +0.12 +0.12 OK

136 DIM. 3.5 ± 0.75 V.C. +0.15 +0.16 OK

137 RADIUS R2 ±0.50 R.G. R2 R2 OK

138 RADIUS R2 ±0.50 R.G. R2 R2 OK

139 RADIUS R2 ±0.50 R.G. R2 R2 OK

140 RADIUS R2 ±0.50 R.G. R2 R2 OK

141 RADIUS R2 ±0.50 R.G. R2 R2 OK

142 RADIUS R2 ±0.50 R.G. R2 R2 OK

143 RADIUS R2 ±0.50 R.G. R2 R2 OK

144 RADIUS R4 ±0.50 R.G. R4 R4 OK

145 RADIUS R2 ±0.50 R.G. R2 R2 OK

146 RADIUS R2 ±0.50 R.G. R2 R2 OK

147 RADIUS R2 ±0.50 R.G. R2 R2 OK

148 RADIUS R2 ±0.50 R.G. R2 R2 OK

149 RADIUS R2 ±0.50 R.G. R2 R2 OK

150 RADIUS R4 ±0.50 R.G. R4 R4 OK

151 THICKNESS 4.5 (CONST) ± 0.75 V.C. +0.18 +0.16 OK

152 THICKNESS 4.5 (CONST) ± 0.75 V.C. +0.17 +0.18 OK

153 RADIUS R2 ±0.50 R.G. R2 R2 OK

153 (A) RADIUS R2 ±0.50 R.G. R2 R2 OK

DETAIL AREA-L

154 RADIUS R 0.50 +0.0/-0.40 CONTOUR 0.392 0.394 OK

Page 5 of 11
154 (A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

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CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2
154 (B) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

154 © RADIUS R 0.50 +0.0/-0.40 CONTOUR -0.399 -0.386 OK

155 CHAMFER C 0.50 +0.40/-0.0 CONTOUR +0.568 +0.568 OK

156 CHAMFER C 0.50 +0.40/-0.0 CONTOUR +0.532 +0.537 OK

157 CHAMFER C CONTOUR/VISUAL Provided (0.24) Provided (0.25) OK

158 RADIUS R 0.50 +0.0/-0.40 CONTOUR -0.392 -0.381 OK

159 RADIUS R 0.50 +0.0/-0.40 CONTOUR -0.396 -0.394 OK

LEFT SIDE VIEW

160 ANGLE 72 0 ±3 0 3D OK AS PER 3D MODEL OK

161 ANGLE 21 0 ±3 0
3D OK AS PER 3D MODEL OK

162 RADIUS R 12 ± 0.55 R.G. R12 R12 OK

163 RADIUS R 18 R.G. R 18 R 18 OK

INDICATION LATTER TO BE IN GOTHIC STYLE, EMBOSSING HEIGHT

164 0.30 mm
VISUAL 0.76 0.82 OK

165 RADIUS R 15 ± 0.55 R.G. R15 R15 OK

166 RADIUS R 20 ± 0.60 R.G. R20 R20 OK

167 RADIUS R 12 ± 0.55 R.G. R12 R12 OK

168 RADIUS R 15 ± 0.55 R.G. R15 R15 OK

169 YEAR AND MONTH VISUAL Provided (03/24) Provided (03/24) OK

170 CASTING DAY VISUAL Provided (24) Provided (24) OK

171 CASTING SHIFT VISUAL Provided (A) Provided (A) OK

172 DIA (160) ± 0.90 V.C. +0.15 +0.16 OK

173 RADIUS 45 ± 0.70 H.G. R45 R45 OK

174 RADIUS R 12 ± 0.55 R.G. R12 R12 OK

175 RADIUS R 12 ± 0.55 R.G. R12 R12 OK

175 (A) RADIUS R 12 ± 0.55 R.G. R12 R12 OK

176 RADIUS R 12 ± 0.55 R.G. R12 R12 OK

177 MAX. DIA 131 mm VISUAL OK Provided (MAX. DIA 131 mm) OK

178 DIM. 3 ± 0.50 V.C. +0.04 +0.05 OK

179 DIM. 6 ± 0.50 V.C. -0.08 +0.06 OK

180 DIM. 4.5 ± 0.20 H.G. -0.18 -0.14 OK

181 ANGLE 33 0 ±30 CMM/B.P. -0.30°15' -0.30°35' OK

182 3x DIA Ø 12 ± 0.55 V.C. -0.18 -0.16 OK

SECTION F-F

183 RADIUS R 12 ± 0.55 R.G. R 12 R 12 OK

184 RADIUS R2 ± 0.50 R.G. R2 R2 OK

185 THICKNESS 5 ± 0.75 V.C. +0.25 +0.24 OK

186 RADIUS R2 ± 0.50 R.G. R2 R2 OK

187 RADIUS R 12 ± 0.55 R.G. R 12 R 12 OK

RIGHT SIDE VIEW

188 ANGLE 72 0 ±3 0 3D OK AS PER 3D MODEL OK

189 ANGLE 30 0 ±3 0
3D OK AS PER 3D MODEL OK

190 DIM. 5.5 ± 0.50 3D OK AS PER 3D MODEL OK

191 DIM. 22 ± 0.60 3D OK AS PER 3D MODEL OK

192 DIM. 13 ± 0.55 3D OK AS PER 3D MODEL OK

193 RADIUS R 12 ± 0.55 R.G. R 12 R 12 OK

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CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2
194 DIM. 13 ± 0.55 3D OK AS PER 3D MODEL OK

195 DIM. 1.1 ± 0.50 3D OK AS PER 3D MODEL OK

196 DIM. 1.8 ± 0.50 3D OK AS PER 3D MODEL OK

197 RADIUS 214.6 ± 1.00 3D OK AS PER 3D MODEL OK

198 DIM. 12.8 ±0.55 3D OK AS PER 3D MODEL OK

199 DIM. 17.5 ±0.60 3D OK AS PER 3D MODEL OK

200 RADIUS R2 ± 0.50 R.G. R2 R2 OK

201 RADIUS R 18 ± 0.60 R.G. R 18 R 18 OK

202 DIM 101 ± 0.90 3D OK AS PER 3D MODEL OK

203 DIM 97.2 ± 0.80 3D OK AS PER 3D MODEL OK

204 DIM 95.8 ± 0.80 3D OK AS PER 3D MODEL OK

205 DIM 68 ± 0.80 3D OK AS PER 3D MODEL OK

206 DIM 62.5 ± 0.70 3D OK AS PER 3D MODEL OK

207 DIM 56.5 ± 0.70 3D OK AS PER 3D MODEL OK

208 DIM 48.5 ± 0.70 3D OK AS PER 3D MODEL OK

209 DIM 40.5 ± 0.70 3D OK AS PER 3D MODEL OK

210 RADIUS R2 ± 0.50 R.G. R2 R2 OK

211 RADIUS R2 ± 0.50 R.G. R2 R2 OK

212 DIM 69 ± 0.80 3D OK AS PER 3D MODEL OK

213 DIM 58 ± 0.70 3D OK AS PER 3D MODEL OK

214 DIM 42 ±0.70 3D OK AS PER 3D MODEL OK

215 DIM 30 ±0.65 3D OK AS PER 3D MODEL OK

216 RADIUS R70 ± 0.80 3D OK AS PER 3D MODEL OK

217 DIM 4 ± 0.50 3D OK AS PER 3D MODEL OK

218 DIA 26 ±0.65 V.C. +0.28 +0.25 OK

219 RADIUS R2 ± 0.50 R.G. R2 R2 OK

220 RADIUS R2 ± 0.50 R.G. R2 R2 OK

SECTION E-E

221 DIM 1 ± 0.50 H.G. -0.12 -0.14 OK

222 RADIUS R1 ± 0.50 R.G. R1 R1 OK

223 THICKNESS 4 ± 0.75 V.C. +0.28 +0.26 OK

224 RADIUS R1 ± 0.50 R.G. R1 R1 OK

225 DIA 20 +0.3/-0.0 V.C. +0.16 +0.15 OK

225 (A) ROUGHNESS Rz 100 Max R.T. Not Feasible -----

226 DIA 11.5 ± 0.20 V.C. +0.08 +0.05 OK

227 ROUGHNESS Rz 100 Max R.T. Not Feasible -----

228 ROGHNESS Rz 25 Max R.T. Not Feasible -----

229 RADIUS 1 +0.5/-0.0 R.G. R1 R1 OK

230 CHAMFER C 0.2~1 0.2~1 CONTOUR +0.325 +0.326 OK

231 DIA 26 ± 0.65 V.C. +0.23 +0.24 OK

231 A RADIUS 1 ± 0.50 R.G. R1 R1 OK

231 B RADIUS 1 -0.4 R.G. R1 R1 OK

232 THICKNESS 3.5 ± 0.50 V.C. -0.06 +0.07 OK

233 DIM 9.5 ± 0.50 V.C./MIC. -0.04 -0.03 OK

234 MANUFACTURER'S MARK VISUAL PROVIDED(RIL) OK

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235 J 18M/CX MT1.85 DOT VISUAL PROVIDED(J 18M/CX MT1.85 DOT) OK

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CONTINUATION SHEET
OBSERVATION
Sl.No CHARACTERSTICS NOMINAL TOLERANCE INSP. METHOD
1 2
236 HONDA (Honda Mark 2 2D 40) VISUAL PROVIDED(HONDA) OK

237 JWL (5X10) VISUAL/V.C. PROVIDED(JWL) OK

237 (A) 06Y (VEHICLE REPRESENTIVE MARK) VISUAL PROVIDED (06Y) OK

238 MOLD NUMBER VISUAL PROVIDED (T0) OK

239 FOR TUBELESS VISUAL PROVIDED(FOR TUBELESS) OK

240 IS 16192-1( STANDARD NAME) VISUAL PROVIDED(IS 16192-1) OK

241 ISI LOGO (SIZE 10X7.5) ± 0.5 VISUAL OK PROVIDED OK

242 CM/L No. ( (6600057309)) VISUAL PROVIDED( (6600057309)) OK

243 LETTER SHALL READ FROM INSIDE TO OUT SIDE VISUAL OK PROVIDED OK

244 SHAPE NOT SPECIFIED SHALL FOLLOW 3D DATA VISUAL OK AS PER 3D MODEL OK

DRAFTS NOT SPECIFIED SHALL BE 3 0 AND THAT OF DIA 26

245
VALVE HOLE TO BE 10 30'
VALVE HOLE Draft Angle10 24' OK

SURFACE TREATMENT : GENERAL PAINTAING D2016 CLASS 2

246
GRADE 2 (COLOR CHART)
Painting Standarad OK

NO HARMFUL CASTING DEFECTS SUCH AS BLOW HOLE

247 B.H. NOT FOUND B.H.NOT FOUND OK
ALLOWED

248 SIZE OF RIM : 18M/CXMT1.85 18 M/C X MT 1.85 OK

APPEARANCE SHALL BE CONTROLED IN ACCORDING TO

249
LIMIT SAMPLE
LIMIT Sample N/A ---

CASTING OF MARKING ,CASTED HEIGHT TO BE 0.3 mm MIN

250
AND LETTER HEIGHT TO BE 5 mm
0.74/0.88 0.66/0.74 OK

CASTING TOL. TAKEN FROM JIS

251 CASTING TOLERANCE SHALL BE JIS B 0403 OK
B403

252 UNBALANCE AMOUNT SHALL BE 80 mNm Max( 35 Grm Max.) BALANCING M/C 5.86 Grm 6.28 Grm OK

253 NO BURRS FROM DIE PARTING AREA NO BURR OBSERVED OK

PERFORMANCE TEST NO 1,2,3,4,5, DESCRIBED IN THE AS PER TABLE-1 REPORT

254 OK
STRENGTH SPEC TEST CONDITION ARE SHOWN IN TABLE 1 ATTACHED

255 THIS PART IS TUBELESS TYPE TUBELESS TYPE TUBELESS TYPE OK

256 MARKING SHALL CONFIRM TO IS 16192. OK PROVIDED OK

PAINT COLOR IN PROTOTYPE SHOULD BE NH-303M:MAT AXIS

257
GREY METALLIC.
--- --- ---

258 44601-0X4V-0000-20 WHEEL FRONT (A-356.0-T6) MTC Report Attached OK

259 42602-KPL-9000-H1 DRUM REAR BRAKE TO BE CASTED Found O.K In Casting OK

259 (A) 4260Z-GHA-8900 SPEC WHEEL Found OK as per Standarad OK

259 (B) 4260Z-GHA-7201 SPEC,FOR AL GDC WHEEL Found OK as per Standarad OK

259 © 4465Z-GHA-6000 SPEC WHEEL Found OK as per Standarad OK

5 Lakh Cycle Complete ,Found

260 (1) 2445 N TYRE PRESSURE 175 Kpa Radial Fatigue OK
OK ,Report attached
Rotary
1 lakh Cycle Complete ,Found Ok
261 (2) 155 N.m Bending/Corner OK
fatigue Report attached

(3) BRAKE SIDE DIRECTION BRAKING 770 N.m &REVERSE 300 1 lakh Cycle Complete ,Found Ok
262 Torsion fatigue OK
N.m Report attached
(4) 2090 N TYRE PRESSURE 175 Kpa & 2575 N TYRE
263
PRESSURE 201 Kpa
Impact Test Found OK Report Attached. OK

264 (1) 8720N) (2) 17435N (3) 26540 N Compression Test Found OK Report Attached. OK

265 USAGE TYRE SIZE 80/100-18M/C 47P Found OK as per Standarad OK

266 WEIGHT 3.950 Kg weighing +0.17 Kg +0.15 Kg OK

REMARKS:

OK
FINAL DECISION
NG
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PREPARED BY VERIFIED BY APPROVED BY

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