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Features
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Engine View
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quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.
FUNCTION
Switch
KEYS
Switch Switch
or Motor Variability
Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position
CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL Variable and Pressure
2-Section
RELEASED PRESSURE ROTATING SHAFTS Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR7913-03
May 2019
C7 On-Highway Engine
Electrical System
NPH1-UP
LBM1-UP
SAP3956-UP
WAX1-UP
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
CONNECTORS
E-C1
CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737
WH-18 G828-E1 2 180-9340
GN-18 G829-E5 3 180-9340
4 8T-8737
5 8T-8737
E-C11 6 8T-8737
E-C16 E-C14
CLR-GA WIRE NAME POS TERM/PLUG 7 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
160-7690 GY-18 A701-E21 1 180-9339 BU-18 G850-E9 8 180-9340
BR-18 G826-E51 1 180-9340 WH-18 M795-E99 1 180-9340
PU-18 A702-E22 2 180-9339 9 8T-8737
BU-18 G827-E19 2 180-9340 BK-18 C211-E98 2 180-9340
BR-18 A703-E23 3 180-9339 10 8T-8737
PK-18 C991-E52 3 180-9340 ACCESSORY TABLE
GN-18 A704-E24 4 180-9339 11 8T-8737
13 1 ACCESSORY TABLE QTY PART NAME P/N
BU-18 A705-E40 5 180-9339 12 8T-8737
23 14 QTY PART NAME P/N 1 PLUG AS. 155-2269
GY-18 A706-E41 6 180-9339 13 8T-8737
31 24 1 PLUG AS. 237-0227 1 WEDGE 155-2261
32 YL-18 L985-E35 7 180-9339 GY-18 A747-E10 14 180-9340
39
E-C11
INJECTOR E-S5 E-S6
E-S4 (L985)
HARNESS (L983) (L884) E-C7
INJECTION ACTUATION E-C15
CONNECTOR INTAKE MANFOLD
AIR TEMPERATURE PRESSURE CONTROL
SENSOR CONNECTOR VALVE CONNECTOR
E-C12
E-C13
PRIMARY (TOP)
SECONDARY (BOTTOM) SPEED/TIMING
SPEED/TIMING SENSOR CONNECTOR E-C16
E-C14
SENSOR CONNECTOR KEY SLOTS TURBO WASTEGATE FUEL PRESSURE
POSITIONED SENSOR CONNECTOR
AS SHOWN SOLENOID CONNECTOR
ENGINE OIL
LEVEL SWITCH
CONNECTOR
E-C17
B
A
B
A
B
A
B
A
B
A
B
A
ENGINE HARNESSES A702-A3 PU-16 2 A702-E22 PU-18 L983-E28 WH-18 G828-E1 WH-18 2 PRESSURE SENSOR +5V
A703-A5 BR-16 3 A703-E23 BR-18 L983-E27 WH-18 G829-E5 GN-18 3 PRESSURE SENSOR COMMON
266-7696
A-C2
A-C3
A-C4
A-C5
A-C6
A-C7
A704-A7 GN-16 4 A704-E24 GN-18 4
E A705-A9 BU-16 5 A705-E40 BU-18 E-S5 5 E
1539693
1539693
1539693
1539693
1539693
1539693
1
266-7698 A706-A11 GY-16 A706-A11 GY-16 6 A706-E41 GY-18 L984-E30 OR-18 6
L985-A10 YL-16 L985-A10 YL-16 7 L985-E35 YL-18 L984-E31 OR-18 7
CONNECTOR AND SPLICE LOCATIONS L985-A12 YL-16 L985-A12 YL-16 8 L985-E34 YL-18 L984-E32 OR-18 G850-E9 BU-18 8 INLET AIR HEATER RELAY
E-C6 L984-A6 OR-16 L984-A6 OR-16 9 L984-E30 OR-18 9
ENGINE COOLANT L984-A8 OR-16 L984-A8 OR-16 10 L984-E31 OR-18 E-S6 10
L983-A2 WH-16 L983-A2 WH-16 11 L983-E29 WH-18 L985-E35 YL-18 11
TEMPERATURE SENSOR
L983-A4 WH-16 L983-A4 WH-16 12 L983-E28 WH-18 L985-E34 YL-18 12
CONNECTOR L985-E33 YL-18 13
INJECTOR HARNESS 222-5917 E-C12 A747-E10 GY-18 14 ATMOSPHERIC PRESSURE
BOOST PRESSURE E-C3 1003320 C991-E49 BK-18 15
E-C8 A E963-E39 BU-18 E963-E39 BK-18 16
SENSOR CONNECTOR PRIMARY(TOP) B
INLET AIR E964-E38 WH-18 E964-E38 WH-18 C991-E49 PK-18 17 FUEL PRESSURE SENSOR
ENGINE SPEED/TIMING SENSORS E965-E37 BU-18 G833-E11 PK-18 18 TEMPERATURE SENSOR COMMON
HEATER E-C13 E966-E36 YL-18 19
236-6221
CONNECTOR 1112416 20
A E965-E37 BU-18 G854-E45 PK-18 21
SECONDARY(BOTTOM) B E966-E36 YL-18 G855-E46 PU-18 22 TIMING CALIBRATION(+)
E-S1 23 TIMING CALIBRATION(-)
(G828) E-C15 24
G458-E48 GY-18 994-E16 GY-18 ENGINE OIL PRESSURE
1552269 A746-E25 PK-18 G849-E17 BR-18 25 INJECTION ACT. PRESSURE
INJECTION ACTUATION 1 G855-E46 PU-18 A747-E10 GY-18 26
PRESSURE CONTROL VALVE 2 G854-E45 PK-18 27
(+) BATTERY E-S1
G828-E1 WH-18 28
E-S3 G828-E2 WH-18 29
(G833) E-S7 E-S2 (+) BATTERY SWITCHED E-C9 G828-E3 WH-18 30
(G850) (G829) 3E3370 G828-E4 WH-18 31
STARTING CIRCUIT INJECTION ACTUATION +5V OR-18 A G828-E4 WH-18 E-S8 995-E18 BU-18 32 ENGINE COOLANT TEMPERATURE
RETURN YL-18 B G829-E6 GN-18 G826-E19 BR-18 G458-E48 GY-18 33 ENGINE OIL LEVEL-(266-7699
PRESSURE SENSOR
267-1402 SIGNAL GN-18 C G849-E17 BR-18 G826-E14 BR-18 34 ONLY)
(-) BATTERY / SENSOR RETURN G826-E26 BR-18 C967-E20 BU-18 35 INTAKE MANIFOLD AIR TEMP
A701-E21 GY-18 36 INJECTOR CYL 1
SENSOR / ACTUATOR SUPPLY E-C5 A702-E22 PU-18 37 INJECTOR CYL 2
1552267 G829-E5 GN-18 E-S2 A703-E23 BR-18 38 INJECTOR CYL 3
1
SIGNAL PLUS TO ECM ENGINE OIL PRESSURE SENSOR +5V A G826-E14 BR-18 G829-E47 GN-18 A704-E24 GN-18 39 INJECTOR CYL 4
E-S8 SIGNAL MINUS TO ECM 276-9067 RETURN B G827-E49 BU-18 G829-E6 GN-18 A746-E25 PK-18 40 BOOST PRESSURE
E-C1 (G827) INLET AIR (OPTIONAL) SIGNAL C 994-E16 GY-18 G829-E7 GN-18 G826-E26 BR-18 41 ENGINE OIL PRESSURE (+5V)
ENGINE OIL ATMOSPHERIC PRESSURE 42
ECM E-C2 HEATER LAMP G829-E8 GN-18 G827-E27 BU-18 ENGINE OIL PRESSURE COMMON
PRESSURE SENSOR CONNECTOR CONTROL PLUS FROM ECM 43
SENSOR CONNECTOR CONNECTOR E-C4 CONTROL MINUS FROM ECM E-S9
E-S9 E-C2 G827-E47 PK-18 L983-E27 WH-18 44 INJECTOR COMMON CYL 1&2
1
E-C5 CONNECTOR (G826) 1552267 L984-E32 OR-18 45 INJECTOR COMMON CYL 3&4
E-C9
DATA LINK +5V A G828-E2 WH-18 G827-E49 PK-18 L985-E33 YL-18 46 INJECTOR COMMON CYL 5&6
D INJECTION ACTUATION ATMOSPHERIC PRESSURE SENSOR 47
D
RETURN B G829-E8 GN-18 G827-E50 PK-18
276-8548 48 SPEED/TIMING TOP(+)
PRESSURE SENSOR SIGNAL C A747-E10 GY-18 E964-E38 WH-18
CONNECTOR E-S3 E963-E39 BK-18 49 SPEED/TIMING TOP(-)
E-C16 G833-E11 PK-18
1
50
3E3370
51
+5V OR-18 A G826-E19 WH-18 G833-E13 PK-18
FUEL PRESSURE SENSOR 52
RETURN YL-18 B G827-E50 GN-18 G833-E12 PK-18
276-9067 53
E-C12 SIGNAL GN-18 C C991-E49 PK-18 C967-E20 BU-18 54 INJECTOR CYL 5
A705-E40 BU-18
E-C3 G849-E17 BR-18 A706-E41 GY-18 55 INJECTOR CYL 6
E-C13 PRIMARY (TOP) 1552267 995-E18 BU-18 56
SECONDARY (BOTTOM) SPEED/TIMING TURBO WASTEGATE +5V A G828-E3 WH-18 994-E16 GY-18 57
SENSOR CONNECTOR BOOST PRESSURE SENSOR E966-E36 YL-18 58 SPEED/TIMING BOTTOM(+)
SPEED/TIMING SOLENOID CONNECTOR RETURN B G829-E7 GN-18
266-8650 G850-E9 BU-18 59 SPEED/TIMING BOTTOM(-)
E-C14 E-C16 K995-OR SIGNAL C A746-E25 PK-18 E965-E37 BU-18
SENSOR CONNECTOR G883-E49 GN-18 G883-E49 GN-18 60 FAN SPEED INPUT
FUEL PRESSURE E-C7 M795-E99 WH-18 61 IAP CONTROL VALVE(+)
INLET AIR E-C8 G854-E45 PK-18
SENSOR CONNECTOR 1552269 1552269 C211-E98 BK-18 G855-E46 PU-18 62 IAP CONTROL VALVE(-)
KEY SLOTS HEATER RELAY
BK-18 1 C987-E44 RD-18 INTAKE MANIFOLD AIR SIGNAL 1 C967-E20 BU-18 M795-E99 WH-18 63 TURBO WASTEGATE(+)
POSITIONED 175-2300 E-S7
BK-18 2 G850-E43 BU-18 G850-E9 BU- 18
TEMPERATURE SENSOR RETURN 2 G833-E13 PK-18 C211-E98 BK-18 64 TURBO WASTEGATE(-)
AS SHOWN 209-5581 234-5013 65
E-C6 66
E-C4 1552269 67
E-C1 E-C2 E-C3 E-C4 E-C5 E-C6 E-C7 1166158 ENGINE COOLANT
INLET AIR SIGNAL 1 995-E18 BU-18 68
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG HEATER A C987-E44 RD-18 TEMPERATURE SENSOR 69
RETURN 2 G833-E12 PK-18
1 8T-8737 WH-18 G828-E2 1 180-9340 WH-18 G828-E3 1 180-9340 RD-18 C987-E44 A 116-6159 BR-18 G826-E14 1 180-9340 BU-18 995-E18 1 180-9340 BU-18 C967-E20 1 180-9340 B G850-E42 BU-18 234-5012 70 ECM GND STRAP
WH-18 G828-E1 2 180-9340 GN-18 G829-E8 2 180-9340 GN-18 G829-E7 2 180-9340 BU-18 G850-E42 B 116-6159 BU-18 G827-E49 2 180-9340 PK-18 G833-E12 2 180-9340 PK-18 G833-E13 2 180-9340 E-C17
INLET AIR 1188429
GN-18 G829-E5 3 180-9340 GY-18 A747-E10 3 180-9340 PK-18 A746-E25 3 180-9340 ACCESSORY TABLE GY-18 994-E16 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE HEATER GROUND ENGINE OIL LEVEL SWITCH
E-C18 A G458-E48 GY-18
4 8T-8737 ACCESSORY TABLE ACCESSORY TABLE QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N QTY PART NAME P/N STRAP 1899114 183-5903 B G829-E47 GN-18
QTY PART NAME P/N QTY PART NAME P/N A C987-E44 RD-18 (OPTIONAL)
5 8T-8737 1 PLUG AS. 116-6158 QTY PART NAME P/N 1 PLUG AS. 230-4011 1 PLUG AS. 230-4011 TO ECM
B G850-E42 BU-18 E-C14 MOUNTING
6 8T-8737 1 PLUG AS. 230-4013 1 PLUG AS. 230-4013 2 SEAL 100-6674 1 PLUG AS. 237-0227
C G883-E49 GN-18 1552269 BOLT
7 8T-8737 1 RETAINER 111-2422
TURBO WASTEGATE SOLENOID 1 M795-E99 WH-18
BU-18 G850-E9 8 180-9340 1 CAP 116-6161 Note A: 230-9944 2 C211-E98 BK-18
9 8T-8737 Connector E-C4 for Harnesses 266-7696 and 266-7698
E-C8 E-C9 E-C11 E-C12 E-C13 E-C14 G850-E9 BU-18
10 8T-8737 Connector E-C18 for Harnesses 266-7699 and 283-5607
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG G883-E49 GN-18
11 8T-8737 E-C4
RD-18 C987-E44 1 180-9340 WH-18 G828-E4 1 180-9340 GY-18 A701-E21 1 180-9339 BK-18 E963-E39 A 111-1567 BU-18 E965-E37 A 111-1567 WH-18 M795-E99 1 180-9340
12 8T-8737 INLET AIR B
BU-18 G850-E43 2 180-9340 GN-18 G829-E6 2 180-9340 PU-18 A702-E22 2 180-9339 WH-18 E964-E38 B 111-1567 YL-18 E966-E36 B 111-1567 BK-18 C211-E98 2 180-9340 HEATER LAMP A
13 8T-8737
ACCESSORY TABLE BR-18 G849-E17 3 180-9340 BR-18 A703-E23 3 180-9339 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE C987-RD
GY-18 A747-E10 14 180-9340
QTY PART NAME P/N ACCESSORY TABLE GN-18 A704-E24 4 180-9339 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
15 8T-8737 TYPICAL VEHICLE HARNESS WIRING DIAGRAM
C 1 PLUG AS. 155-2269 QTY PART NAME P/N BU-18 A705-E40 5 180-9339 1 RECEPTACLE AS. 100-3320 1 RECEPTACLE AS. 111-2416 1 PLUG AS. 155-2269 C
16 8T-8737
1 WEDGE 155-2261 1 PLUG AS. 237-0227 GY-18 A706-E41 6 180-9339 1 WEDGE 155-2261 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS
PK-18 C991-E49 17 180-9340
YL-18 L985-E35 7 180-9339
PK-18 G833-E11 18 180-9340 N/O CHECK ENGINE LAMP ENGINE CONTROL MODULE
YL-18 L985-E34 8 180-9339 L994-YL
19 8T-8737 E-C15 E-C16 RELAY
OR-18 L984-E30 9 180-9339 P1
20 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 1607689 J1
OR-18 L984-E31 10 180-9339
K995-OR
C987-RD
CONNECTOR BK BLACK
H# GY GRAY
CIRCUIT GROUPING DESIGNATION
Do not operate or work on this product unless you have
THIS SCHEMATIC IS FOR THE C7 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM
PU PURPLE
ATCH WIRE, CABLE, COMPONENT read and understood the instruction and warnings in the
BR BROWN MEDIA NUMBER: RENR7913-03
relevant Operation and Maintenance Manuals and
SPLICE Components are shown installed on a fully operable machine with the key and engine off, transmission shifter in neutral
GN GREEN relevant service literature. Failure to follow the instruc-
BLADE, SPADE, RING OR SCREW tions or heed the warnings could result in injury or and with parking brake set
TERMINAL BU BLUE
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
ENGINE VIEW
VIEW ALL CALLOUTS
INJECTION ACTUATION INJECTOR INTAKE MANIFOLD INLET AIR HEATER
PRESSURE SENSOR HARNESS AIR TEMPERATURE RELAY CONNECTOR
E-C9 GROMMET SENSOR CONNECTOR E-C8 INJECTOR
E-C7 HARNESS
INLET AIR HEATER CONNECTOR
LAMP / FAN SPEED CONNECTOR E-C11
E-C18
ATMOSHPERIC
OR PRESSURE
INLET AIR HEATER SENSOR
LAMP CONNECTOR CONNECTOR
E-C4 E-C2
FUEL PRESSURE
SENSOR
INJECTION ACTUATION CONNECTOR
PRESSURE CONTROL E-C16
VALVE CONNECTOR
E-C15
TURBO
WASTEGATE
ENGINE COOLANT SOLENOID
TEMPERATURE CONTROL CONNECTOR
SENSOR CONNECTOR E-C14
E-C6
BOOST
PRIMARY ENGINE PRESSURE
SPEED / TIMING SENSOR
SENSOR CONNECTOR CONNECTOR
(TOP) E-C3
E-C12
SECONDARY ENGINE
SPEED / TIMING ENGINE OIL ENGINE E-C1 ENGINE CONTROL J1
SENSOR CONNECTOR LEVEL PRESSURE MODULE
(BOTTOM) SWITCH SENSOR
E-C13 CONNECTOR CONNECTOR
E-C17 E-C5