Contractsr Larsen & Tsuhro ltd

SERJT"I,qX APAC eompany ONGC

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Date//Rev
AP1153.M1
ll
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MALAYSiA Fage
2022 Oct 20
l" cf 4
Rev 0

GENER&[- CShIDSTI€}ruS

Procedlrre Scope WPQT (5G) - h4ain Line

Assembly Type _?rpe !o itpq
Codes & Specifications 2009F_B // DNVGL-ST-FI01 2017 OCT,
End Preparation Nlethod Pipe Facing / Bevelling Machine
Alignnient (clamp and backing) No - CCB Sleeve Permanent Backing Support
Fit-u p Hi-Lo internal misalignment shall not exceed 2,00 mm
A welding interruption is defined as period of time starting when the weld
Weldinq interrupti0n temperature is below the minimum preheat ternperature. Prior to restart after
an interruption, the minimum preheat temperature must be re-established.
Supported by PQR PQR-APl 1s3-ML
l,linimum Preheatr 50 "C by Gas Burner or Induction System. Temperature
Preheat Temperature shall be taken at 75 mm from the bevel edge using Tempilstik or Contact
Digital Thermometer"
Interpass Temperature Maximum lnterpass: 250 "C.
Ccoling Water Cooling after welding fram 254 "C - Below SBoC
Cleaning Method Grinding I Power Brushing
Quantity of Welders 1 welder per side
Correred Positions 5G
Time Lapse Root/Hot (min) 33 minutes
Time Lapse Hot/Fill I (min) Unlimited
Base M rials
l'4aterial 1 API 5L X6OtqS / X6OMO PSL2 LSAW
Material 2 API 5L X6OMS / X6OMO PSL2 LSAW
Qualified Diameter OD: 457,20 mm (18") l/ ID: 472.8O mm (16.25")
Covered Diameter 206.4mm to B25.6mm
Qualified Wall Thickness 22.20 mm (0.87')
Covered Wall Thickness 16.65mm to 33.33mm (Applicable For Non-H25 Service)
Supply Condition Thermomechanical rolled
Max CEQ / PCM / o/oC 0.36/0.r6l0,06

Serimax ,4pprovaX L&T Approval frn*GC - {A ApprovaE

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APAC"0-3 I **42 * pRPT-RTR Csntraet*r Larseri & Tout-rr* ltd
SERIt"i,.\X AFAC Connpany 0i\{;c
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Satel/Rev
Page
2022 Oct 20
2of4
// Rev 0

ASSEMBLY METAITS

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A li

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FILL

A'E CI EE\/E
BACKI STRIP ROOT
I
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Bata Besignation Bevel A

A Angle (first) ? ,l/. c

D Angle internal (tapper) A t2l o

L Land 0" 1. +o':rl-s.; ff1fn

R Radius 2.4 +'r'dl-o.e n*rrn
T Root Face 2.0...:,f_c.: mnr
H Internal Tapper Length 5 +s/.5 inm

*ata *esiqn*tion Mim Max

6 Root Gap 0.00 mm (0") 0.50 mm (0,02")

Serimax Approval LST,Approval *rufiC - CA AFprocrml

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Contractor Larsen & Tcubro ltd
SERI.F4AX APAC Company ONGC
*"ffi1 ll<ire house 2D, .lalerl
wPs AP1153-Mt_
Gudang i ffz
Date/y'Rev 2022 Oct 20 ll
s**ilmtsx'k**d Pasir Gudarrg
MALAYSIA, Page 3of4
Rev 0

PASS GRSUP DMTAILS

Pass 6roup RSOT HOT FELL A STRtrP CAF

Welding Process mGMAW mGMAW mGN'IAW mGMAW mGMAW
DT - Dual DT - Dual DT - Dual
Welding Toi-ches Torches or ST - Torches or ST - Torches or ST -
ST - Single DT - Dual
Sinqle Torch Sinqle Torch Torch Torches
Sinqle Torch
l'ransfer [4orje Globular Arc Globular Arc Globular Arc Globular Arc Globular Arc
VJelding Equipment Salurnax 0B with inverter Lincoln S500 and Saturnax 07 with inverter Miller XI'1T 350 welding
equipment using Orlvel software
Dii-'eation Dou/n H;ll Down Hill Down Hill Down Hill Down Hill
Current Type and
Electrode Pola ritv DC+ DC+ TJL+ DC+
Positicn 5G E' F-
5G
Welding Bead
Weave \trleave Weave Weave Weave
Tech nique
CT\rVD (mm) Automatic Automatic Automatic Auto n1 ati c Automatic
Filler Metal
-Irade Supramiq Supramig
Name Supramig SRX Supra.nig SRX Supramiq SRX
SRX SRX
ufactu re r Lirrr:oln Lincoln
M a n Lincoln Electric Lincoln Electric Lincoln Electric
Electric Electric
Specification & AWS A5.X8 - AWS A5,18 - AWS A5.18 - AWS A5.18 - AWS A5,18 -
Classification ER.70S-6 ER7OS.6 ER7OS.6 ERTOS-6 ER7OS.5
Diameter (mm) 1.0 1.0 1.0 1.0 1.0
lieat Number 1453K 1453K 1453K 1453K 1453 K
Shielding Gas
AY/Co2- Ar/Ca2-
Type (o/o) ArlCO2-50/s0 ArlCO2-50/50 Ar/CO2-5O/5A
s0/s0 so/s0
AWS A5.32.SG- AWS A5,32-SG- AWS 45.32.SG. AWS 45.32- AWS A5,32.
Classif icatioir
AC-50 AC-50 AC.5O SG-AC-50 SG-AC-50
Fi0!v Rate (l/min) 50-60 50-60 50-60 50-60 50-60
Electric parameters
Oscil. Freq. (cycleliniin) 180 " 230 180 - 230 160 - 200 160 ,200 160 - 200
Oscil. !/idth (mm) 0.5 - 0.8 1.6 - 3.4 3.2 - 3.4 1.4 - 2.1
Dwell time (ms) 60 - 120 60 - 120 60 - 120 60 - 120 60 - 120
Wire Feed Speed
(mi min) 10.0 - 14.4 7.3 - L2.A 9.4 - 72.4 3.4 - t0.4

Current (A) 211 - 347 202 - 305 L7A - 29t 200 - 283 153 - 260

Voitage {V) 21.2 - 30.2 20,3 - 30.2 -

21 ,5 28.9 27.3 - 29.3 - 29.9
1"9.7

Trar;el Speed (cm/min) / /'r)/ 77 - 1.37 47-8a 60-78 47-94

l-leat input (k.i/cnr) 2.8 - 5.9 2.8 - 5.3 5.+ - 6./ 4.4 - 6.4 ?n_71

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APAC*S-2 1-t)42 - PnpT-RTR f,ontractsn Larsen & Tr:lrbr* ltd
SFR]IIAX ;lPAC eonepany OFJGC
Warchouse 2D, -'ialan
wps A\P1153-Mt
Gudang i FTZ
Batel/Rev li
SURilM Pasir Gudarrg
MALAYSiA Page
2022 Oct 20
4af4
Rev 0

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1. Only voltage and heat Input are essential variable. and
2. A manual touch-up may be performed on the usi ng the associated cap repair
NDE.

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PROCEDURE QUALIFTCAT]ON RECORD (pQR) 1J
Revision 0 2A/1A/',Zo22 Page 1 of 2 sffiRxr$xffix="
Procedure Qualification Record No. : PQR-AP1153-ML Date I 15-Sep-22 & 15-Sep-22
.
Suppoflting Weld taumber : PRPT- iB-22.2-ML-03 Type(s) r lvlainllne butt weld
Welding Process: MGIYAW
Welder itrame I KHAIROL SYAHRIZAN BIN JAAFAR SIDEK (SER 357) / MoHD ZA|VRI BII.J ABDUL SAIVIAD (SER BOo)

Design i Backing r

urT = 22.2mm
CAP
l" I 1o
L= 0.1mrr 10.3mm
T= 2.omm 10.3mtr
HAZ
R= 2.4mm 10.Bmm
FILL
H= omm to 10mn
D= 4a !2o

CCB SLEEVE
$TRIP ROOT

Roct Gap 0.00mm to 0.50mm

Bevel Preparation Pess sequences

SpecificatioB and gritde I API 5L X60N1S / X60MC PSL2 LSAW TO API 5L X60r,iS / XC_.0fIai PEL2 LSAW
Heat number i 760618 TO 7606i8 *"
Supply condition: Thernlorrechanical rolled TO llrermonrechanical rolled
Pipe manufacturea: lindal SAW Linited TO lindal SAW LimiteC
Max CEQ I1 oToP ,
PCM. n 1? / n ]J / n na TO 0.33/A.14/0.A4
of Test Coupon i 22.2nn TO )) lmm
Diameter of Test Coupon : 18" (457.2mffi) TO i8" (457.2mnr)

GAS

Wclding Process r MGMA\^/ Gas Mixture I Ar/

50o/o 50o/a Co2
Electrode Trade Name : Lincoln Supramiq SRX / Gas flow rate (l/min)l 50-60
Lot No, : i4 53(
Filler Metal Dia. (mm) r 1.0rnm
AWS Classification : A\A/S A5,13 ERTOS-6

Position r 5G Min, Preheat Temp^ r 500c

Weld direction : Downhill d Max, Interpass Temp, i 2500c
Heating Method: Prcpane (LPG) Gas Burner
Temp. Check l"lethod : Digital Thermometer {.

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Temperature before : 2544C Temperature after : 5BOC

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or Weaved Bead : \iVeaved Number of To.ches r 2 d//

Cleaning; crinding and/or brushing Time Lapse i
of Excavation i N/A Root / Hot : 33 minutes
mode! Gl obu I ar Hot / lsr Fill :
Urti! temperature drops beiow nlinimum
preheat temperature and feheat to
Up Clamp {ILUC) CCB Sleeve Backing strap
rrini num pr el-eat terDeratu, e hefo'e
Removal of lLUc : statinq Fili 1
Current / Polarity: DC+ for al Dasses

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PROCEDURE QUALiFICATION RECORD (PQR) TN

Revision 0 )o/tol'2o17 ?age 2 af 2
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8. WELDING PARAMETERS lll:t+

PASS ROOT HOT FILL STRIP CAP

Current (Amps) 248 302 234 265 200 2s3 23s 246 192 226
Voltage (Votts) 24.9 26.3 26,O 27.1 23.9 26.3 25.1 25,5 23.2 26.O
Travel Speed (cm/min) 91 119 9l 119 52 ao 66 70 78
wire Speed (m/min) 11,1 13.1 9.5 11.I 4.1 ro.9 10.5 10.9 3.a 9,5
C)scillatian Freq. (Osc.,/min) 18t) 230 180 234 160 200 16t) 20tl i60 200
Osciilatror Width. (mn) 0.5 O,B 0.7 1.2 1.6 3.2 3.4 1.4 2.1
L-rvlel tim{. (ms) 60 120 60 120 60 12A 60 i2a 60 120
Heat Input (Kl/ mm) 0,33 o.51 o,33 0.46 o.40 4.76 0.52 0.s6 o.35 o.62

UrgCaLbspggtianj Maqnetic Particle Inspectionr

Acc ResulL I Acc
R I- No. : o vvpot 4.; r,.; r//r,'. 'n I REPOP.I No. : sTcs/LrEh/t i7 ii2
17-Sep-22 Date:
Ultrasonic Test
Acc Result: Acc
No. : STCS/LTEh/RT.21 REPOR'T No. ; sTcs/LTEh/ul /23r./'
1 7" Sep-2) Dat-.: 17-Sep-22

.Rtports
Eend Test:
Result: Acc Result r Acc
REPORT illo 2208190 ...,: REPORT No. | ?2C8190 -.
Dat{: l 0iila/2022 Date : 111U2022
Macro Examination:
R€sult I Acc Result : Acc
REPORT [i0. : 2208190 ,.r' REPORT No. : 2208190 '

Date I 1Al1A,/2022 Date a/2422

Impaet Testr
Reslrlt:
Rl l\lo. 2205i90
I A/1A/2022

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