OH & S Management System Issue No

Hazard Identification & Risk Assessment Issue date 08.10.2021

LOCATION :HOT STRIP MILL #3 AGENCY:- RAY Constructions Ltd Page No 1-7
Activity : Civil works for Hot Strip Mill #3 Project :-Shuttering,De-shuttering ,Work at height, Scaffolding, Reinforcement, Concreting Welding ,Gas cutting and Material handling
Severity Rating

Condition: Normal/
Non-Routine / Non

Direct / Indirect
Legal

Non-Routine

/Emergency

Probability
requir Risk

Abnormal
ement Accepta
Sub Activities / Potential Risk Additional Control
SN applica Risk Involved Consequence Current Control Measures ble
Basic Job Steps Hazard P E A R Level measures
ble (Yes/No
(Yes / )
No)

Concrete Pouring at 1.Daily site risk assessment & Toolbox talk

-6mtr depth Using conduct before start the activity asper JSW
Transit Mixer and procedure.
Boom placer or 2.Ensure hard barricading is done
Concrete chute with proper warning sign.
3.Ensure persons not working inside the
barricade.
Excavated Fall of Persons or Bodily Injury/
4.Ensure distance maintainig of 3 1 2 1 2 6 Yes
pit/Trench vehicle Property damage
persons/vehicle and hard barricade while
concrete pouring.
5.Ensure wheel stopper provide while
required.
6.Ensure Safe access and agress.

1.Ensure daily inspection checklist before start

the activity asper JSW standerd procedure.
2.Daily site risk
assessment & Toolbox talk conduct before start
the activity asper JSW procedure.
2.Ensure
Collision of experience and trained divers shall be
vehicles with appointed.
Bodily Injury/ 3.Ensure reverse horn and helper while
personals,
Property damage reversing at site.
structures and
other vehicles. 4.Ensure Barricade the area to avoid
unauthorized entry.
5.Ensure Pedestrian path provide .
6.Ensure separate roads provide for
movement of heavyvehicle/ equipment.
Same as current control
measures

1.Ensure daily inspection checklist before start

the activity asper JSW standerd procedure.
2.Ensure
Boomplacer operators should be trained and
Toppling of boom experienced
Transit Mixer 3.Equipment should be in good condition and
placer while 2 0 1 0 2 4
and Boom placer Body injury placed in firm level surface.
Routine

placing or
Normal
Direct

1 No operation 4.Ensure placing of boomplacer 2mtr away

from excavated pit .
5. Ensure boom placer
outrigger fully extended .
1 No

Dir
Rou

Nor
Persons and 1.Ensure inspection conduct before start the
structures can activity.
struck by boom 2.Ensure free from Electric over head power
placer trunk and line/Existing structures of boom slewing
Choking of boom radius.
placer 3.Ensure experianced signal man should
be appoint .
4.Guide rope should be provide for
Body injury boom placer trunk avoid direct contact with
persorn.
5.Remove everyone from the discharge area
whenever choke the pipe line and cleaning .

6.Ensure use of apropriate PPE.

1.Ensure all Electric vibrator should be

inspected before start the activity.
2.Ensure inspection
checklist and monthly power tool inspection tag
should be provide.
3.Electrical connections should be
Electric vibrator Elecric shock Body injury made as per standard norms. 2 0 1 1 2 4 Yes

4.All Electric vibrator power supply shall be

routed through 30 ma ELCB
5.Ensure electric connection given by
electrician only.

1.Ensure proper clothing for workers

2.Use appropriate PPEs
Concrete/ Skin and eye like face shield, goggles, Rubber hand
Body injury 2 1 0 1 2 4 Yes
Cement damage gloves,gum boot and nose mask.

1.All Bending and Cutting machines should be

inspected by responsible person as daily.
2.All Cutting
and bending machine power supply shall be
routed through 30 ma ELCB
Elecric shock Bodily Injury 3.Ensure inspection 2 0 1 2 2 4 Yes
checklist and monthly power tool inspection tag
should be provide.

1.Ensure Only trained and experianced person

should be appointed the operating of
cuttting ,bending machine.
Cutting and 2.Ensure inspection conduct
Bending Machine before start the activity.
3.Ensure propper gurds
Reinforcement work provided for all rotating parts.
Routine

Normal
Direct

- Rebar 4.Ensure proper functioning Same as current control

2 No of Emergency stop switches.
Cutting ,Bending and Running motor & measures
Placing Crush Injury 5.Ensure good cable 3 0 2 1 2 6 Yes
Rotating gears
managment system.
6.Ensure proper earthing provided.

7.Follow and practice good and safe working

techniques
8. Use apropriate PPEs.
9.Ensure continous
supervision.
 1.Ensure proper material stacking .
2.Ensure Proper access to be provided for safe
movement.
Stacked Rebar 3.After the cutting of rebar should stack to
Fall of objects Body injury grade wise. 2 0 1 1 2 4 Yes
materials
4.Use apropriate PPEs.

1.Ensure only trained and experianced workers

should be appointed for height work.
2.Ensure WAH Medical
fitness certificate for workers.
3.Ensure standerd
scaffolding asper JSW standerd.
4.Ensure safe
Work at height Fall of Persons Body injury access and agress provide for safe ascending 3 0 2 2 2 6 Yes
and descending of persons.
5.Ensure safety harness and
anchoring arrangments.
6.Ensure lifeline provide while
required.

1.Ensure Shuttering materials should be stalked

properly and maintain good housekeeping.
Shuttering 2.Ensure trained and Skilled man power to be
/Reinforcement Fall of objects Body injury engaged to work. 2 0 1 1 2 4 Yes
materials 3.Remove all unwanted and loose materials in
3
work plat form.

1.Ensure all power tools should be daily

inspected asper JSW procedure.
2. Ensure trained and
experianced person should be operate the
power tools.
3.Electrical connections should be made asper
JSW standard norms.
4.No work should be carried during rainy
season and wet condition.
Portabale power 5.All power tools power supply Same as current control
Elecric shock Body injury 2 0 1 1 2 4 Yes
tools shall be routed through 30 ma ELCB
measures
6.Ensure monthly
Work at height - inspection tag 7.Ensure use only
Routine

Normal
Direct

Shuttering work Fully guarded wood cytter (circular saw)

No
Reinforcement and
Deshuttering 8.Provide industrial socket and
pin.
9.Ensure use of apropriate PPEs like face
shield,nose mask, google and cut resistance
hand
1Followgloves.
correct raising and lowering asper
standerd procedure.
2.Ensure use of rope and pully for
material raising and lowering.
Raising and 3.Barricade provide below area.
Same as current control
lowering of Fall of objects Body injury 4.Ensure 2 0 1 1 2 4 Yes
measures
materials daily inspection(pully & rope) conduct before
start the activity.
5. Ensure continuous supervision.
6.Ensure apropriate PPE.

1.Ensure use only proper and standerd hand

tools.
2.Ensure Secure the hand tools like
hammer,spaner tying with ropes while working
Hand tools Fall of objects Body injury at height. 3.Ensure hand tools 2 0 1 1 2 4 Yes
are not to be carried in hand while climbing,use
pouch or rope.
 1.Ensure unwanted and loose materials remove
from work pltform.
loose or removed 2.Ensure materials stacking
Fall of materials Body injury 2 0 1 1 2 4 Yes
materials properly,maintain good housekeeping

1.Ensure all unwanted nails shall be remove or

bend from shuttering boards.
Puncher the body 2.Ensure proper material
Protruded Nails Body injury stacking and good housekeeping. 2 0 1 1 2 4 Yes
parts
3.Use apropriate
PPEs.

1.Ensure site/area inspection conduct before

start the scaffolding erection activities.
2.Ensure trained and
exprianced person should be appointed the
Same as current control
arection activity.
measures
3.Ensure Scaffolding erection and dismantling
asper JSW standerd procedure.
4.Ensure Daily site risk
assessment
5.Ensure onsite awarnes training conduct
Work site Collapse of before start the activity.
Bodily Injury 6.Ensure proper compacting the
3 1 2 2 2 6 Yes
Condition scaffloding
scaffolding erection area.
7. Ensure free from
electric over head power line and existing
structures.
8.Ensure erecting of scaffolding 2mtr away
from excavated pit,otherwise provide additional
tie support and large sole plates

1.Ensure materials inspection conduct before

start the scaffolding arection activity.
2.Ensure use only good quality scaffolding
materials.
3.Ensure proper manual material
Scaffolding handling procedure. Same as current control
Trip ,slip and fall Bodily Injury 2 0 1 1 2 4 Yes
Material 4.Ensure proper material measures
stacking . 5.Ensure Proper access
to be provided for safe movement.
6.Ensure apropriate
PPE.

.Ensure only trained and experianced persons

should be appointed for height work.
2.Ensure
WAH Medical fitness certificate for workers.
3.Ensure
safe access and agress provide for safe
ascending and descending of persons.
4.Ensure safety harness and
anchoring arrangments.
5.Ensure lifeline provide while
required.
Working at Fall of person and 6.Ensure Proper work platform provide. Same as current control
Bodily Injury 7.Ensure Retractable fall 3 0 2 2 2 6 Yes
height materials measures
arrester provide while required.
8.Ensure Scaffolding
materials should be stalked properly and
maintain good housekeeping below and above
areas. 9.Remove all unwanted
Routine

Erection and
Normal
Direct

and loose materials in work plat form.

4 Dismantling of No 10.Ensure
scaffolding below area baricade and caution sinages.
 scaffolding

N
R
1.Ensure safe access and agress provide.
2.Provide safe and
adequate landing platforms and ladders.
3.Never block the walk Same as current control
Acess and Agress Fall, trip and slip Bodily Injury way/access with scaffolding materials. 1 0 1 0 2 2 Yes
measures
4.Ensure proper material
stacking and good housekeeping.

1.Ensure use only proper and standerd hand

tools.
2.Ensure Secure the hand tools like
hammer,spaner tying with ropes while working
at height.
Hand tools Fall of objects Bodily Injury 3.Ensure hand tools are not to be carried in 2 0 1 1 2 4 Yes
hand while climbing,use pouch or rope.
4.Ensure below area baricade and
caution sinages.

1.Ensure proper tying provide asper JSW

standerd .
Collapse of 2.Fix supporting ties and cross bracing
Improper Tying Bodily Injury 2 0 1 1 2 4 Yes ame as current control
scaffloding adequately. measures

1Follow correct raising and lowering asper

standerd procedure.
2.Ensure use of rope and pully for
material raising and lowering.
Raising and 3.Barricade provide below area.
lowering of Fall of materials Bodily Injury 4.Ensure daily 2 0 1 1 2 4 Yes
materials inspection(pully & rope) conduct before start
the activity.
5. Ensure continuous supervision.
6.Ensure apropriate PPE.

1.Ensure unwanted and loose materials remove

from work pltform.
2.Ensure materials stacking
properly,maintain good housekeeping below
Removed or loose and above area. ame as current control
Fall of materials Body injury 3.Ensure below area baricade and caution 3 0 2 2 2 6 Yes
materials measures
sinages.
4.Use apropriate PPEs.

1.Ensure only trained and experianced workers

should be appointed for height work.
2.Ensure WAH Medical fitness certificate
for workers.
3.Ensure standerd scaffolding
asper JSW standerd.
4.Ensure safe access and
Work at height Fall of person Body injury agress provide for safe ascending and 3 0 1 2 2 6 Yes
descending of persons.
5.Ensure safety harness and
anchoring arrangments.
6.Ensure lifeline provide
while required.

1.Ensure daily inspection checklist before start

the activity asper JSW standerd procedure.
2.Ensure Boomplacer
operators should be trained and experienced
Toppling of boom 3.Equipment should be in
Routine

Normal

good condition and placed in firm level surface.

Direct

Concrete pouring at placer while Same as current control

5 No Body injury 4.Ensure placing of 2 1 1 1 2 4 Yes
height placing or measures
operation boomplacer 2mtr away from excavated pit .
5. Ensure boom
placer outrigger fully extended .

Boom placer
/Transist miller
 Boom placer 6.Ensure free from Electric over head power
/Transist miller line/Existing structures of boom slewing
radius.
7.Ensure experianced signal man should be
appoint .
Persons and
8.Guide rope should be provide for boom placer
structures can
trunk avoid direct contact with persorn.
struck by boom
body injury 9.Remove everyone 2 1 1 1 2 4 Yes
placer trunk and
from the discharge area whenever choke the
Choking of boom
pipe line and cleaning .
placer
10.Ensure use of apropriate PPE.

1.Ensure all Dewatering pum should be

inspected before start the activity.
2.Ensure inspection
checklist and monthly power tool inspection tag
should be provide.
3.Electrical connections should be
made as per standard norms.

4.All Electric Dewatering pump power supply

Routine

Normal
Direct
shall be routed through 30 ma ELCB Same as current control
6 Dewatering No Electrical Pump Elecric shock body injury 3 1 2 2 2 6 Yes
measures
5.Ensure
electric connection given by electrician only.

6. Proper earthing to be done.

7.Ensure proper arragment provide for
lowering and raising Dewatering pump, avoid
falling hazard of excavated pit.

1.Ensure only trained and experianced person

should be appointed the welding work.
2.Ensure daily
inspection checklist before start the activity
asper JSW standerd procedure.
3.Electrical connections should be
made as per standard norms.
4.No welding should be carried
during rainy season and wet condition.
5.Welding
machines power supply shall be routed through Same as current control
Elecrticity Elecric shock body injury 30ma ELCB 3 1 2 2 2 6 Yes
measures
6.Ensure certified and experianced welder
should be appoint the work.
7.Ensure daily inspection checklist before
stat the activity.
8.Ensure apropriate PPEs like Welding
shield ,Jeans jacket,leather hand gloves,hand
sleeve etc.
Routine

Normal
Direct

Hot work -welding

7 No
and Gas cutting

1.Ensure only trained and experianced person

should be appointed the Gas cutting work.

2.Ensure daily inspection checklist before stat

the activity asper JSW standerd.
3.Housekeeping should be ensured
before starting the activity
4.All combustible
Compressed Fire and materials shall be removed from working area Same as current control
body injury 5.Fire 3 2 2 2 2 6 Yes
cylinders explosion measures
extinguisher should be available at site.

6.Flashback arrestor should be provided at both

cylinder side and torch side .
7.Ensure cylinder troley and
cylinder tying with chain.
 1. Ensure Daily site risk assessment before start
the activity.
2.Crane/Hydra shall be inspected and validated
by third party.
3.Ensure daily inspection checklist asper JSW
Collapse of standerd procedure. Same as current control
Crane/Hydra body injury 3 1 2 2 2 6 Yes
Crane/Hydra 4.Only Aauthorized operator should measures
operate the hydra /crane.
5.Ensure trained and experianced
signal man and rigger should be appointed.

1.Ensure area/ ground is free from water

logging.
2.Ensure proper roads and compacted area
3.Check that
required radius with load is cleare from other
structure / other construction material(asper
Crane,Hydra Collapse of load chart) 4.Position Same as current control
body injury hydra/crane away from edge of excavated 3 1 2 2 2 6 Yes
positioning/Area Crane/Hydra measures
pits/trenches at a distance of 2mtrs.
5.Barricade the
area after positioning the crane for
unauthorized entry of people.
Routine

Normal
Direct

8 Material Handling Yes

1.Ensure Only appropriate colour coded and
third party inspected lifting tackels should be
used.
2.Ensure the liftting tools are
selected proper capacity and are validated for
Improper tools Fall of lifted the same. Same as current control
body injury 3.Packing should be provided at edge of 2 0 1 2 2 4 Yes
and tackels material measures
material to avoid damage of sling.
4.No damaded lifting
tools should be used to lift the material.

1.Ensure trained and experianced rigger/signal

man should be appoint .
2.Tag line should be provided to control
the swining of material.
3.Ensure proper communication
Fall of lifted system between operator and singnal man. Same as current control
Improper Rigging body injury 4.Ensure No 2 0 1 2 2 4 Yes
material measures
person should stay under the suspended load
and swing area .
5.Ensure area barrication and coation sianages.

Approved by:
Prepared by:

Signature:
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