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Stup
Stup
OVF20
Start up Routine
Document Revision :
Copyright 2000, OTIS GmbH & Co. OHG Berlin. No part of this document may be copied or
reproduced in any form or by any means without the prior written consent of OTIS GmbH.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H2 II
Vintage: 01 / 1
Central & East Europe Area
Start up Routine Page: 2 / 16
FOD BERLIN OVF20 Date: 27-Jun-2000
Table of Contents
5 Fine Adjustment..................................................................................... 13
5.1 Starting jerk reduction without load weighing ............................................................ 13
5.2 Adjustment of load weighing system ......................................................................... 14
1 Starting Up Conditions
Starting up of OVF20 system only should be performed by authorised personal!
Caution!
Opening of the package has only to be done for reasons of maintenance and may
only happen if you have checked with measuring instrument (up to 1000VDC) at ter-
minals P1 and N- that the main switch is off and the value of DC-link voltage of the
OVF20 inverter is 0 VDC. Only then you can start working.
The controller cabinet has to be mounted in a distance of 50 mm between wall and the
heatsink of the drive (MCS220(M)).
The mechanical works of hoistway and car as well as machine room and hoistway
installations have to be finished to ensure inspection run.
The electrical connections have to be installed completely and checked.
Attention !
Do not bridge over safety devices and door contacts!
Door contacts may be bridged over for trouble shooting only with plug P4T on TCB!
Switch the unit to ERO-operation and CHCS and DDO (if possible)
Switch on the main switch.
Check the power supplies on TRF1 according to the wiring diagram.
Connect the Service Tool (SVT) to MCB_II (P6)
After switching on, the DR (Drive Ready) -signal on the MCB_II must be active, (checking
by SVT), it indicates the readiness of the inverter (at MS300 and MCS310 OP-relay will
energize).
It must be checked if the following inputs of the MCB_II have the correct voltage of 24VDC
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H2 II
Vintage: 01 / 1
Central & East Europe Area
Start up Routine Page: 4 / 16
FOD BERLIN OVF20 Date: 27-Jun-2000
*IPU
*SLU
STD
STD up direction
up direction
(Short
UIS distance)
1LV Door zone
2LV
STD down
DIS direction
(Short
distance STD
down direction
*SLD
*IPD
Speed [m/s] Stop distance (STD) 1/2LS distance Door zone [mm] Door zone [mm]
[mm] [mm] (only 1LV) (1LV + 2LV)
0,50 650 same as
0,63 800 magnet length
0,80 960 STD - 50mm same as minus
1,00 1200 magnet length distance
1,20 1400 between
1,60 is generated 1800 1LV and 2LV
In controllers with learn run, the stopping distance is generated by the MCB II software.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H2 II
Vintage: 01 / 1
Central & East Europe Area
Start up Routine Page: 7 / 16
FOD BERLIN OVF20 Date: 27-Jun-2000
Requirements: Floating tape and sensor head have to be mounted according to instruc-
tions and the magnets are to be located at the same level in each landing
(related to the hoistway door sill)
Length of magnet: - 250mm (1LV, 2LV)
- as stop distance (1LS, 2LS)
2LS magnet
DZ magnet
Tape
Sensor Unit
12mm 2LS
UIS
DZI
1LV
Floor level
250mm 30mm
2LV
DIS
DZ magnet
1LS
DZ magnet
1LS magnet
Note:
Following problem can occur if a correction run starts in down direction nearby 1LS (or 2LS
for up. Then the drive decelerates in 1LS to creep speed and creeps the whole distance to
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H2 II
Vintage: 01 / 1
Central & East Europe Area
Start up Routine Page: 8 / 16
FOD BERLIN OVF20 Date: 27-Jun-2000
the door zone. If now the distance between 2LV and 1LV & 2LV is too long, relay LVC
drops off and disables relay LV2 to pull in. The door bypass circuit is opened. With it the
door zone was not detected and the car runs to the limit switch (7LS).
The solution is, the magnets 1LV and 2LV have to be as narrow so far as the failure does
not occur. In the terminals that distance does not have to be longer than 35mm.
Set contract parameters ENCODER PULSES and ENCODER TRACES according to used
encoder:
ENCODER PULSES = 120, if the marks on the brake drum are 120 or according to
declaration on encoder type plate
(usually at one channel encoder)
= 1024, according to declaration on encoder type plate
(usually at two channel encoder)
ENCODER TRACES = 1, if one channel encoder is used
Example: if TAA633B1 (GO177CK1) is used;
set ENCODER PULSES = 120*,
set ENCODER TRACES = 1
* If encoder TAA633B1 is used, check the number of marks on the brake drum (on 13VTR,
160VAT machines refer to application area on motor plate).
The number of marks can be determined as follows:
Switch on ERO mode.
Set a mark on the hand wheel and switch off the main switch (OCB) and on again.
Select the SVT menu PVT (<M> <2> <6>). The counter is reset and stays at zero.
Lift the brake for one rotation (hand wheel) and check the counter in the PVT menu.
Divide the value by 2 and you will get the value for the parameter ENCODER PULSES.
Example: for a unit with a PVT counter of 246 set ENCODER PULSES = 123
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H2 II
Vintage: 01 / 1
Central & East Europe Area
Start up Routine Page: 9 / 16
FOD BERLIN OVF20 Date: 27-Jun-2000
Switch on
switch to ”ERO” on ERO-Box
Inspection
To start Learn
press <ENTER> on Service Tool
Run press ENTER
Switch back
switch to ”NORMAL” on ERO-Box
to NORMAL
SHR SPE Short landing distance (dis- CON SPE Distance between SLU/SLD
[m/s] tance between door zones) [m] [m/s] and 1/2LV sensors
[m]
0,40 0,8 1,00 0,35
0,30 0,7 0,80 0,30
0,25 0,6 0,63 0,25
At controllers with learn run the short distance speed is adjusted by the software.
REL SPE [0.01m/s]: Releveling speed to enable releveling
The Releveling speed should be 2...3 [0.01m/s]
CRE SPE [0.01m/s]: Creep speed
The creep speed should be 6...8 [0.01m/s]
If the car is stopping too early (before level), this value has to be higher (+ the stopping
failure in mm).
If the car is stopping too late (after level), this value has to be lower (- stopping failure in
mm).
If the magnets are adjusted in the same manner at each floor, the car should stop correctly
in each landing, otherwise the magnets should be adjusted accordingly.
4.2.2 IPU/ IPD DLY (Adjustment of creep time)
(only at controllers without learn run)
The creep time should be 300 ms - 500 ms.
Adjustment is done by changing the parameters IPU DLY and IPD DLY.
If the creep time is too long, these values should be increased.
The minimum value for IPU-DLY and IPD-DLY depends on the contract speed of the car.
The creep time of the last run is displayed in SVT display (right, above) unit in 10 ms steps.
If the deceleration is started by limit switches in the terminal landings, ”1LS/2LS” is
displayed in the SVT display (right above).
Attention !
Each IPU/IPD-signal must be active for longer than 150 ms
(else ”MLS: /T <> IP ”would be registered) !
5 Fine Adjustment
If the start jerk is worse in up direction than in down direction (empty car), then increase
parameter Ustart. Too much increase could implicate vibrations at creep speed.
The adjustment is finished and the start jerk one person up is reduced significantly.
Part: 4 - AA3
OTIS FIELD COMPONENT MANUAL No.: GBA 26800 H2 II
Vintage: 01 / 1
Central & East Europe Area
Start up Routine Page: 15 / 16
FOD BERLIN OVF20 Date: 27-Jun-2000
CON Nmot: Motor speed (rpm) to run car with contract speed.
To be calculated:
(CON SPE / 100) x roping x Gear ratio x 60
CON Nmot =
π x Sheave diameter [m]
Remarks:
The former parameter N SYN MOTOR is split into the parameter
CON Nmot and Mot Nnom.
CON Nmot gives the motor operation speed at contract car speed and can
be different from Mot Nnom = nominal motor speed (Motor data plate).
Examples:
1) Software update
AAE 01 AAF 01
CON SPE 100 100 CON SPE
N SYN MOTOR 1500 1500 Con Nmot
NOM FREQ 500 500 Mot Fnom
1500 Mot Nnom
NOM SPE 95 100 Nom Spe
MOT Nnom
ENCODER PULSES