Bdp-Bcpa3 & BLQ3 - DPR 07-07-2017

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CLIENT : M/s.

ONGC
Contractor : M/s. L&T Hydrocarbon Engineering
PROJECT : Bassein Development Project
CA : M/S. ABSIV (INDIA) PVT.LTD. PRODUCTION DATE: 7/6/2017
TPI : M/S. VCS (INDIA) PVT.LTD. REPORTING DATE : 7/7/2017
ONGC/BDP/ABS/3607093/BCPA3& BLQ3/085
Location & Activity: BCPA3 & BLQ3 Platform - Green Field Hook up, Pre-commissioning & Commissioning Works
Barge: Hookup & Accommodation barge EASTWIND 365
SCOPE
Sr. no Description L-2 WTG Items/ Qty / No. Today's Progress Cumulative Progress Remarks
Unit Fit - up Welding NDT

1 HOOK-UP, PRE-COMMISSIONING & 100% 0.92% 61.40%


COMMISSIONING

1.1 Structural 15.16% 0.000% 10.53%

1.1.1 BCPA3 Platform 13.32% 0.00% 8.91%

i Structural - Demolition 0.00% 65.00 MT 0.00 22.00

ii Structural - Construction 13.32% 94.83 MT 0.00 63.40

0.00% 66.86%

1.1.2 BLQ3 Platform 1.84% 0.00% 1.62%

i Structural - Demolition 0.00% 10.00 MT 0.00 10.00 Scope Completed

ii Structural - Construction 1.84% 14.71 MT 0.00 12.95

0.00% 88.04%

1.2 Piping 27.60% 0.000% 22.48%

1.2.1 BCPA3 Platform 26.00% 0.00% 20.88%


Total welding completed with NDT
14”-42 Inch dia (14"X 3), 12" - 48 Inch Dia (12"x4)
8" - 88 Inch dia (8"x11), 6" - 42 Inch dia (6" x7)
i Metallic 257 Spools / 1618 No. / Inch Dia. 0 1324 4" - 32 Inch dia (4"x8), 3" - 27 Inch dia (3"x9)
Inch Dia. 2" - 16 Inch dia (2"x8) 16" - 32 Inch dia (16 x 2)
24" -
24 Inch dia (24"x1) 22" - 110 Inch dia (22" x 5)

ii Non - metallic 51 Joints / 469 Inch No. / Inch Dia. 0 352


Dia

Total 308 Spools / 2087 No. / Inch Dia. 0 1676


Inch Dia
0.00% 80.31%

1.2.2 BLQ3 Platform 1.60% 0.00% 1.60%

i Metallic 31 Spools / 64 Inch No. / Inch Dia. 0 64 Scope Completed


Dia.

ii Non - metallic 8 Joints / 126 Inch No. / Inch Dia. 126 Scope Completed
Dia

Total 39 Spools /190 Inch No. / Inch Dia. 0 190 Scope Completed
Dia
0.00% 100%

1.3 Mechanical 9.24% 0.000% 6.65%

1.3.1 BCPA3 Platform 8.28% 0.00% 5.96%

i Installation of DCP Skids 9 Nos. 0 8.00

ii Alignment of Pumps, Motors, etc 16 Nos. 0 10.00

Total 25 Nos. 0 18.00

0.00% 72.00%

1.3.2 BLQ3 Platform 0.96% 0.00% 0.96%

i Installation of DCP Skids 4 Nos. 0 4.00 Scope Completed

ii Alignment of Pumps, Motors, etc 14 Nos. 0 14.00 Scope Completed

Total 18 Nos. 0 18.00 Scope Completed

0.00% 100.00%

1.4 Electrical 10.36% 0.211% 5.042%

1.4.1 BCPA3 Platform 9.00% 0.183% 4.01%

i Cable Laying 67227 Mtrs 2781 2781 48745

ii Cable Tray Installation 989 Mtrs 0 809

iii Glanding & Termination 1583 Nos. 0 261

Total 68216 mtrs / 1583 2781 Mtrs. & 0 Nos. 49554 Mtrs. & 261 Nos.
Nos
2.04% 44.57%
1.4.2 BLQ3 Platform 1.36% 0.000% 1.03%

i Cable Laying 3100 Mtrs 0 3100 Scope Completed

ii Cable Tray Installation 24 Mtrs 0 24 Scope Completed

iii Glanding & Termination 31 Nos. 0 0 16

Total 3124 Mtrs / 31 Nos Mtrs / Nos. 0 3140

0.00% 75.81%

1.5 Instrumentation 16.04% 0.156% 10.230%

1.5.1 BCPA3 Platform 14.60% 0.16% 9.00%

i Cable Laying 111381 Mtrs 0 105678

ii Cable Tray Installation 942 Mtrs 0 942 Scope Completed

iii Glanding & Termination 793 Nos. 20 20 249

iv MCT Filling 142 Nos. 0 16

Total 112323 Mtrs / 935 Mtrs / Nos. 0 Mtrs & Nos 106620 Mtrs. & 265Nos.
Nos
1.07% 61.63%

1.5.2 BLQ3 Platform 1.44% 0.00% 1.23%

i Cable Laying 1200 Mtrs 0 1200 Scope Completed

ii Cable Tray Installation 87 Mtrs 0 87 Scope Completed

iii Glanding & Termination 17 Nos. 0 14

iv MCT Filling 21 Nos. 0 13

Total 1287 Mtrs / 38 Nos Mtrs / Nos. 0 Mtrs & 10 Nos 1287 Mtrs & 27 Nos
0.00 85.53%
1.6 Architectural 1.60% 0.000% 0.800%

1.6.1 BCPA3 Platform 0.80% 0 0

Installation of False Flooring 1002 Sq.Mtrs 0 0

Total 1002 Sq.Mtrs 0 0

1.6.2 BLQ3 Platform 0.80% 0.00 0.80%

Installation of False Flooring 1355 Sq.Mtrs 0 1355 Scope Completed

Installation of False ceiling 1827 Sq.Mtrs 0 1827 Scope Completed

Insulation work 3156 Sq.Mtrs 0 3156 Scope Completed

Total 6338 Sq.Mtrs 0 6338

0.00 1.00

1.7 Pre-Commissioning & Commissioning 20.00% 0.56% 5.67%

i BCPA3 50.00% % 1.94 1.94% 5.03%

ii TGBM 10.00% % 0.00% 6.48%

iii PGC 10.00% % 0.4 0.40% 0.41%

iv BLQ3 30.00% % 5.92 5.92% 83.88%

Total 2.79% 28.37%

Distribution and Contact List


ABSIV RPillai@eagle.org, MPatil@eagle.org, NGeorge@eagle.org
ONGC kanel_gangaram@ongc.co.in, jacob_sebastian@ongc.co.in, bhattacharjee1234_s@ongc.co.in,
chouhan_swaroop@ongc.co.in, h_anjana@ongc.co.in,
VCS hod.offshore@vcsquality.com,

Activities performed at BCPA-3 Platform.


BCPA3
(1) Cable laying BCPA3 -2781 Mtrs completed.
(2) Cable glanding at BCPA2-8 Nos completed.
(3) Cable termination at PGC & TGBM : 20 Nos completed.
(4) 2 Nos of PANEL frame fabrication completed.
(5) RT OF 1 joint 2"-DH-A1N-8407-HMP completed.
(6) RT OF 1 joint 4"-DH-A1-8427-HMP completed.
(7) RT OF 1 joint 12"-DH-A1-9775-HJS completed.
(8) RT OF 1 joint 12"-DH-A1-8414-HMP completed.
1 (9) RT OF 1 joint 2"-DH-A1N-8406-HMP completed.
(10)Mechanical clearance & box up of 5 loops completed.
(11) Alignment of Gas oil cooler of PGC in progress.
(12)Rectification work of damaged lube oil cooler line at PGC train A in progress
(13) Dry gas seal installation at PGC train C in progress.

BLQ-3
2 (1) Assembly & Installation of furniture: 12 Nos completed.
PRE-COMMISSIONING
(1) Leak test of start up air system at BCPA3 in progress.
3 (2) Space heater powered up for primary fuel gas skid of PGC.

Planned activities(Next Day) :- BCPA-3 Platform


BCPA3
(1) Electrical Cable laying between BCPA3 & BCPA2.
(2) Cable glanding & Termination at PGC & TGBM
(3) Internal run check for Nitrogen Generator package to continue.
(4) Leak test of Start up air system to continue.
(5) Alignment of Cooler at PGC to continue.
1 (6) PSV calibration to continue.
(7) Rectification of damaged lube oil cooler line at PGC train A.
(8) Preparatory work for Dry gas seal installation at PGC train C.

BLQ3
(1) Furniture installation to continue.
2

Area of Concern :
1) SAT Approved Procedures were not available at offshore for Life Boat David Load Test and STP Test. L&T Performed the Test and the acceptence subject to approval of Procedures.
2) During the SAT Test of Water Maker at BLQ3 Platform, Vibrations observed in HP Pump locations which needs to be rectified. Refer E-mail dated on 25.05.2017
3) Safety Surveyor is not availble at site from 01st June onwards and needs to be mobilized immediately
4) In order to avoid the corrosion during monsoon period, wherever the Parent Material Exposed to atmosphere needs to be painted immediately . Advised to L&T , to take needful action. Refer E-mail dated on 19.06.2017
5) Observations noticed in HVAC Package at BLQ3 Platform and needs to rectify the same. Refer E-mail dated on 21.06.2017

Note :
(a) Percentage progress break up (discipline wise) considered only if work fully completed. Regular cumulative progress is mentioned in appropriate columns.
(b) BCPA3 Hardcopy drawings yet to be submitted to ONGC TPI/CA.

EL.Krishnan Lalan Kumar


ABSIV-Mech. (ONGC-CA) VCS-Mech. ( ONGC-TPI) ABSIV-E & I (ONGC-CA) VCS-E & I (ONGC-TPI) (ONGC REP.)

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