3

0 19.06.2021 Liu Peidong Han Ye Jiang Peng First issue Released

Rev. Revision Date Created by Checked by Approved by Description Status

PROJECT NAME 900 MW BQPS-III Combined Cycle Plant & Associated Transmission Projects

PROJECT COMPANY HE HARBIN ELECTRIC (PVT) LIMITED Owner:

Consultant

Vendor
:EPC Contractor TITLE:

Commissioning Procedure Of Fault Reorder System

Project Doc No. HEP-180011-3-MS-COMMISSIONING -HEPE-007 REV:00

Originator Doc No. HTP-BQPS-SP-E-07 REV:00

Format A4 SCALE MKS PAGE: 1 of 9

 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

Rev : 0 Page : Page 2 of 9
Commissioning Procedure Of Fault Reorder System

Commissioning Procedure Of Fault Reorder

System
 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

Rev : 0 Page : Page 3 of 9
Commissioning Procedure Of Fault Reorder System

Table of Contents
1. Objective................................................................................4

2. Application.....................................................................................................................................4

3. System Brief Description..............................................................................................................4

4. Reference Document...................................................................................................................4

5. Abbreviations.................................................................................................................................4

6. Testers & Instruments..................................................................................................................6

7. Organization & Responsibility.....................................................................................................6

8. Turn-over Control..........................................................................................................................8

9. Pre-commissioning and Cold Tests............................................................................................8

10. Hot Tests....................................................................................................................................10

11. Risk Analysis & Response Plan..............................................................................................10

12. Attachments...............................................................................................................................11

1 Objective

This procedure is made to check:

 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

Rev : 0 Page : Page 4 of 9
Commissioning Procedure Of Fault Reorder System
- Fault Recorder Systems as well all components involved working properly as per design
- All the functions are successfully achieved
- All the local and remote indication and alarm are correct

2 Application

This procedure is applicable for all Fault Recorder Systems of 900 MW BQPS-III Combined
Cycle Plant

3 System Brief Description

- Fault Recorder Systems are monitored by DCS.

Main parameters (including voltage, current, etc) are monitored for Generator, GSUT,
SST4, UAT A, UAT B, 6.6kV bus-bar

4 Reference Document

No. Title Doc. No.

1 WIRING DRAWING OF UNIT FAULT RECORDER PANEL F08643S-D0711

2 WIRING DRAWING OF ST FAULT RECORDER PANEL F08643S-D0712

3 WIRING DRAWING OF 220kV GRID FAULT RECORDER F08643S-R0105

4 WIRING DRAWING OF MANUFACTURE （SIEMENS）

5 Abbreviations

The following abbreviations are used in this document:

Abbreviation Designation

OEM Original Equipment Manufacture

AC Alternating Current
DC Direct Current
 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

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Commissioning Procedure Of Fault Reorder System

HV High Voltage
MV Medium Voltage
LV Low Voltage
CB Circuit Breaker
VT Voltage Transformer
CT Current Transformer
MCCB Molded Case Circuit Breaker
FR Fault Recorder
DFR Digital Fault Recorder

6 Testers & Instruments

Form below shows the instruments and tester used for this test.
No. Description Numbers
1 Megger (500V) 1
2 Multi-meters 2
3 Phase rotation meter 1
4 Volt-ampere angle meter 1

7 Organization & Responsibility

The commissioning works of Metering and Measuring System shall be carried out under the
organization of Project Management. Management of Commissioning & Operation
Department is in charge to implement in detail.

Erection team should be co-operating and supporting, all the operations local or remote will
be carried out by staffs of pre-operation team under the instruction and command of
commissioning engineers.
 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

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Commissioning Procedure Of Fault Reorder System
OEM Field TA should give support to commissioning staffs with his professional software and
procedure in his supplies, all of his works should be controlled under the relevant
commissioning lead.

Pre-operation should supervise by DCS and/or periodically field inspecting on Metering and
Measuring System, any problem found should be reported to commissioning charge.

Cleaning and maintenance works happening during commissioning will be arranged and/or
fixed by erection team.

8 Pre-commissioning and Cold Tests

Conditions before test:

Verify the erection completion

No physical damage

Necessary wires removed from equipment terminals

Test Procedure:

8.1 General visual inspection

- Check of assembly and installation
- Visual check of the mechanical arrangement
- Shell of panel is properly grounded
- Bolt to basement is completive, and solidly connected
- Visual check of the paint condition
Record in Attachment 1 Record sheet of General Checks

8.2 Insulation resistance of control power supply

Insulation resistance measurement of AC/DC power supply cables and buses is qualified,
and record in Attachment 1

8.3 Function test on control power supply

 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

Rev : 0 Page : Page 7 of 9
Commissioning Procedure Of Fault Reorder System
Function test on control power supply is to demonstrate those electrical equipment can be
operated at different control mode, and record in Attachment 1

8.4 Loop Checks

After wirings are terminated, the checks to identify the loops have to be conducted in
accordance with functional request. Design drawing should be followed up, a end-to-end
checking is chosen to verify the correction and reasonability.

Record in Attachment 2 Record sheet of Loop Checks

8.5 Current & Voltage Injection Test

Injection test is made to verify:

- No open circuit on current loop

- No short circuit on voltage loop
- Relevant readings are correct
8.5.1 Voltage Injection Test
Conditions before test:

- No test remains on voltage loops

- No short-circuit occurs on voltage loops
- All links are closed properly
Test Procedure:

- Switch off relevant MCBs at local

- Inject voltage from local box
Record as per Attachment 3 Record Sheet of Injection Test

After voltage injection successfully completes, all voltage box as well as loop terminals
should never be touched before energizing.

8.5.2 Current Injection Test

Conditions before test:

- No test remains on current loops

 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

Rev : 0 Page : Page 8 of 9
Commissioning Procedure Of Fault Reorder System
- All links are closed properly
- Wirings from CT terminal box to local junction box must be verified.
Current Injection Procedure:

- Open relevant circuit of CT at local

- Inject current from local box
After current injection successfully completes, all local current junction boxes as
well as loops should be kept closing before energizing.

Record as per Attachment 3 Record Sheet of Injection Test

9 Hot Tests

On-load Checks

Once heavy loads are taken, the Attachment 4 Record Sheet of On-load Test should be
filled out in order to verify:

- Voltage circuit is good

- Current circuit is good

10 Risk Analysis & Response Plan

10.1 Principle of Risk Analysis & Assessment

 HE HARBIN ELECTRIC (PVT) LIMITED

Procedure No : HEP-180011-3-MS-COMMISSIONING-HEPE-007 Date : 15.04.2021

Rev : 0 Page : Page 9 of 9
Commissioning Procedure Of Fault Reorder System

10.2 Hazards Identification

Following hazards identified with EHS concerns may be occurred during conducting
this procedure:
- Slips, trips and falls
- Electric shock to other personnel working in the area nearby
- Injury to others nearby due to commissioning activities
- Contact with live conductors
- Electric shock from insulation resistance check
- Site specific or work place conditions

10.3 Risk Analysis & Response Plan

Please see Attachment 5 for the Risk Analysis & Response Plan.

11 Attachments

- Attachment 1: Record sheet of General Checks

- Attachment 2: Record Sheet of Loop Checks
- Attachment 3: Record Sheet of Injection Test
- Attachment 4: Record Sheet of On-load Test
- Attachment 5: Risk Analysis & Response Plan