Theoretical Framework For The Estimation of H2S Concentration in Biogas Produced From Complex Sulfur-Rich Substrates

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Environmental Science and Pollution Research

https://doi.org/10.1007/s11356-019-04846-3

SEDIMENT RESEARCH AND MANAGEMENT

Theoretical framework for the estimation of H2S concentration


in biogas produced from complex sulfur-rich substrates
Iván Moreno-Andrade 1 & Gloria Moreno 1 & Guillermo Quijano 1

Received: 31 October 2018 / Accepted: 11 March 2019


# Springer-Verlag GmbH Germany, part of Springer Nature 2019

Abstract
A theoretical framework was developed and validated for the estimation of H2S concentration in biogas produced from complex
sulfur-rich effluents. The modeling approach was based on easy-to-obtain data such as biological biogas potential (BBP),
chemical oxygen demand, and total sulfur content. Considering the few data required, the model fitted well the experimental
H2S concentrations obtained from BBP tests and continuous bioreactors reported in the literature. The model supported a
correlation coefficient (R2) of 0.989 over the experimental data, obtaining average and maximum errors of ~ 25 and ~ 35%,
respectively. The theoretical framework yielded good estimations for a wide range of experimental H2S concentrations (0.2 to
4.5% in biogas). This modeling approach is, therefore, a useful tool towards anticipating the H2S concentration in biogas
produced from sulfur-rich substrates and deciding whether the installation of a desulfurization technology is required or not.

Keywords Biogas . H2S concentration . Industrial effluents . Model validation . Sulfur-rich substrates

Nomenclature VGas Gas phase volume in the BBP bottle (L)


BBP Biological biogas potential (Lbiogas gCODremoved−1) VLiq Liquid phase volume in the BBP bottle (L)
COD Chemical oxygen demand (g L−1) VTot Total volume of the BBP bottle (L)
CW Cheese whey WV Wine vinasse
H Dimensionless Henry’s law constant (−)
H° Dimensionless Henry’s law constant at pH ≈ 7
and 298.15 K (−)
H2S% Total H2S concentration in the system (%)
H2 SGas
% H2S concentration in biogas (%) Introduction
H2 SLiq
% H2S concentration in liquid phase (%)
MW Sulfur molar weight (32.07 g mol−1) Biogas, mostly composed of ~ 60–65% CH4 and ~ 35–40%
OFMSW Organic fraction of municipal solid waste CO2, is a renewable fuel obtained from the anaerobic degra-
Scons Sulfur-to-COD consumption ratio (gSconsumed dation of organic matter (Noyola et al. 2006). Depending on
gCODremoved−1) the characteristics of the organic matter, the resulting biogas
T Temperature (K) may contain a sort of pollutants that must be removed prior its
T° Reference temperature (298.15 K) use in engines or turbines to produce heat and power (Dubois
and Thomas 2010). H2S is one of the most common biogas
pollutants, which causes corrosion to internal combustion de-
vices and industrial pipes by forming H2SO4 in the presence
Responsible editor: Philippe Garrigues of water (Maizonnasse et al. 2013; Pokorna and Zabranska
2015). In addition, H2S is toxic for humans, being lethal at a
* Guillermo Quijano concentration of 300 ppmv (0.03% v/v) (Aita et al. 2016).
GQuijanoG@iingen.unam.mx Among the most common devices used at industrial scale
1
for producing thermal and electrical power from biogas are
Laboratory for Research on Advanced Processes for Water
Treatment, Unidad Académica Juriquilla, Instituto de Ingeniería,
combined heat and power engines (Lo and Woon 2016),
Universidad Nacional Autónoma de México, Blvd. Juriquilla 3001, which can be operated with biogas containing no more than
Querétaro 76230, Mexico 500 ppmv of H2S (Aita et al. 2016). Therefore, biogas laden
Environ Sci Pollut Res

with H2S concentrations higher than 500 ppmv must be puri- Theoretical framework
fied before its use for heat and electrical power generation.
There are many residual streams that have been reported as The total H2S concentration produced (H2S%) mainly de-
good candidates for producing biogas at industrial scale, in- pends on the amount of sulfur contained in the substrate.
cluding wastewaters from pulp and paper mills, sugar/ethanol Hence, in the present work, it was considered that the H2S
production from molasses, edible oil industry refineries, concentration in biogas is a function of the total mass of
cheese industry, and wine production (Lens et al. 1998; sulfur consumed per gram of COD removed (Scons) and the
Demirer et al. 2000; Barrera et al. 2013), as well as solid biochemical biogas potential (BBP) expressed as normal-
wastes such as the organic fraction of municipal solid waste ized liters of biogas produced per gram of COD removed as
(OFMSW) and cattle manure (Neves et al. 2008; Campuzano shown in Eq. 1:
and González-Martínez 2016; Díaz et al. 2016). A common 0 1
S cons
feature of these liquid and solid residual streams is their rela-  22:4
B C
tively high content of sulfur. The above-mentioned wastewa- H 2 S % ¼ @ MW A  100% ð1Þ
BBP
ters might contain sulfate concentrations between 0.5 and
50 g L−1 (Lens et al. 1998; Barrera et al. 2013), while the solid
wastes might contain sulfur concentrations between 0.1 and The factor 22.4 stands for the molar volume of the ideal gas
0.3% of the total solids in dry basis (mainly in the form of at normal pressure and temperature conditions (normalized L
proteins) (Campuzano and González-Martínez 2016). of H2S per mol), while MW is the sulfur molar weight
Therefore, the biogas produced from these streams will be (32.07 g mol−1). The central assumption of Eq. 1 is that all
laden with a proportional high concentration of H2S. the sulfur consumed is fully converted into H2S during the
Nowadays, there is a sort of physical-chemical and anaerobic digestion process, estimating therefore, the maxi-
biotechnological technologies for H2S removal from bio- mum H2S concentration that could be reached (in % vol/vol
gas (process known as desulfurization or biogas sweeten- units, which can be easily converted to ppmv by applying a
ing). Adsorption processes and chemical scrubbing in factor of 10,000). The total H2S produced in the system esti-
alkaline/amines solutions rank among the most common mated by Eq. 1 is then partitioned between the gas (H2 SGas
% )
physical-chemical treatments for biogas desulfurization −
and liquid phases (H2 SLiq 2−
% , dissolved as S or HS ) according
(Fortuny et al. 2008; Belmabkhout et al. 2009; Hao to Eq. 2:
et al. 2016). On the other hand, the commercially avail-
Liq
able THIOPAQ, SHELL-PAQUES, SULPHUS, and SOX H 2 S % V tot ¼ H 2 S Gas
% V Gas þ H 2 S % V Liq ð2Þ
technologies are reference biological-based technologies
for biogas desulfurization where H2S is oxidized to ele- H2 SLiq
% can be expressed in terms of the gas phase concen-
mental sulfur or sulfate by chemolithoautotrophic bacteria tration by using the Henry’s law constant:
(Quijano et al. 2018). In this regard, the H2S concentra-
tion in biogas is a key parameter to be considered for the H 2 S Gas
%
H 2 S Liq
% ¼ ð3Þ
selection of the desulfurization technology. A precise es- H
timation of the H2S concentration is therefore of para-
mount relevance towards deciding whether the installation Therefore, Eq. 2 can be written as follows:
of a desulfurization technology is required or not (based 0 1
on the maximum H 2 S allowable concentration of B V Tot C
% ¼ H 2S%@
H 2 S Gas
V Liq A
ð4Þ
500 ppmv), and if required, selecting the most suitable
V Gas þ
desulfurization technology (Aita et al. 2016). H
In this study, a modeling approach for the estimation of the
At this point, it is important to stress that the Henry’s law
H2S concentration in biogas produced from liquid and solid
constant is affected by both the pH value and temperature. H
residual streams was proposed and validated. The model esti-
values in literature are commonly given at reference condi-
mations were compared with H2S concentrations experimen-
tions of pH ≈ 7 and 298.15 K (Sander 1999). In this regard,
tally determined in BBP tests and also with data reported in
BBP tests are conducted under neutral pH values, NaHCO3
the literature. The theoretical framework considers easy-to-
being provided to avoid drastic pH changes during the exper-
obtain data such as biological biogas potential, COD, and total
iment (Angelidaki et al. 2009). However, to consider the im-
sulfur consumption. The capability of the model to yield pre-
pact of temperature (37 °C in BBP tests), the following equa-
cise estimations of H2S concentrations in biogas was evaluat-
tion can be used to correct the H value:
ed experimentally using cheesy whey, wine vinasses, and or- h  
ganic fraction of municipal solid waste as model liquid and − ddlnH  T −T °
1 1

ð1=T Þ
solid substrates. H ¼ H °e ð5Þ
Environ Sci Pollut Res

where H° and T° stand for the Henry’s law constant and tem- methane gas quantification (triplicate experiments for each
perature under reference conditions, respectively. The term effluent). The raw biogas composition (CH4, CO2, and H2S)
dlnH was also characterized by gas chromatography to obtain the
d ð1=T Þ is a constant related to the enthalpy of solution that
describes the temperature dependence, whose value for H2S BBP. The tests were performed in 500-mL glass bottles
is 2300 K (Sander 1999). Equations 1, 2, 3, 4, and 5 constitute (370 mL of liquid working volume) at 37°C according to
the proposed theoretical framework that allows for estimating Angelidaki et al. (2009). An agitation rate of 144 rpm was
the H2S concentration in biogas at any temperature under provided for 1 min every 3 min by means of a rotating shaft.
neutrophilic conditions. A first approach for estimating H2S A ratio of 0.5 gCODsubstrate/gTVSinoculum was used to avoid
concentration in biogas was early proposed by Peu et al. biological activity limitation (Holliger et al. 2016; Figueroa-
(2012). These authors developed a specific equation focused González et al. 2018). Controls without substrate (to evaluate
on substrates with a high content of solids such as cover crops, the endogenous production of the inoculum) and controls with
animal wastes, or vegetable residues. In the present study, a glucose (to evaluate the activity of the inoculum) were also
general framework that can be applied to solid and liquid performed in triplicate.
substrates is proposed.
Analytical methods

Materials and methods COD of the substrates, total volatile solids, and density of the
inoculum were determined according to Standard Methods
Inoculum and substrates characterization (APHA 2005). CH4 and CO2 gas concentrations were mea-
sured using a SRI-8610C GC-TCD (SRI Instruments, USA)
Granular anaerobic sludge from an UASB reactor (San Juan equipped with a Carboxen 1010 Plot column (30 m ×
del Río, Mexico) was used as inoculum in the BBP tests. The 0.53 mm × 30 μm). The temperatures of the injector, column,
sludge was characterized by total volatile solids and density of and detector were 200, 100, and 230 °C, respectively. N2 was
0.1 g g−1 and 1.0 g mL−1, respectively. The substrates inves- used as the carrier gas at 20 mL min−1. H2S gas concentration
tigated were cheese whey (CW), red wine vinasses (WV), and was determined in a SRI 8610-C gas chromatograph (SRI
organic fraction of municipal solid waste (OFMSW, restaurant Instruments, USA) equipped with a flame ionization detector
waste). In the case of OFMSW, the bones and inert material and a Restek MXT-1 column (60 m × 0.53 mm × 5 μm). Total
(paper and plastic) were discarded during OFMSW collection sulfur content in the substrates and the sludge was determined
and only the fermentable matter was preserved. After selecting by inductively coupled plasma mass spectrometry (iCAPq,
the waste, the OFMSW was crushed and homogenized in a Thermo, USA) according to Boulyga et al. (2007).
blender. Finally, the waste was frozen (− 20 °C) until it was
used in the BBP tests. The substrates were characterized in
terms of total sulfur content and COD. The total sulfur content Results and discussion
in the sludge used as inoculum was also determined. Table 1
presents the characteristics of the diluted substrates (Table 1). Biochemical biogas production

Biochemical biogas potential The three substrates supported a similar biogas production with
BBP values ranging from 0.48 to 0.55 nL gCODremoved−1, the
The BBP tests were performed in an Automatic Methane standard deviation being in all cases lower than 5.5%. It was ob-
Potential Test System (AMPTS II, Bioprocess Control, served that the highest BBP value was achieved with wine vinasse,
Sweden). This experimental system allowed testing of the while the lowest BBP value was recorded with cheese whey
three effluents in the same experimental run with automatic (Fig. 1a). These results are in agreement with previous studies

Table 1 Characteristics of the


diluted substrates used in the BBP Substrate Preparation for the BBP test COD (g L−1) Total sulfur content
tests (mg S L−1)

WV Raw wine vinasse was diluted by a factor 25.0 ± 2.4 1.74 ± 0.3
of 8.4 in distilled water.
CW Raw cheese whey was diluted by a factor 25.0 ± 0.8 9.63 ± 1.2
of 2.3 in distilled water.
OFMSW 150 g of OFMSW was diluted in 1.5 L 15.5 ± 2.9 2.69 ± 0.4
of distilled water.
Environ Sci Pollut Res

a
0.60
The amount of sulfur coming from the sludge (total sulfur
content of 290 ± 47 mg S L−1) was considered in the calcula-
BBP (nLBiogas /gCODremoved)

0.50
tion of Scons. BBP tests were provided with 50 mL of sludge,
0.40
which accounted for additional 14.5 mg S in all tests. The
0.30 granular sludge used as inoculum was obtained from an an-
0.20
aerobic reactor treating wastewaters from food and paper in-
WV CW OFMSW dustries, which explains its high sulfur content. It is important
0.10 to note that NaHCO3 was provided to avoid drastic pH chang-
0.00
es during the anaerobic digestion process. The differences
0 10 20 30 40 50 60 70 observed between the initial and final pH values in the BBP
Time (h) tests were ≤ 3% regardless of the substrate studied. The effect
b of pH on the Henry’s law constant (and consequently on the
partitioning characteristics of H2S) was therefore considered
CW 60 40
as negligible. Once the effect of pH was discarded, the impact
of temperature on the Henry’s law constant was determined by
means of Eq. 5. According to Sander (1999), the dimensionless
OFMSW 61 39 H value under reference conditions is 0.41. Considering the
working temperature of 310 K in Eq. 5, the corrected dimension-
less H value was 1.09. The experimental values of Scons and BBP,
WV 67 33 as well as the corrected H value, were entered in Eqs. 1 and 4 for
the estimation of the H2S concentration in biogas.
Experimental H2S concentrations in biogas ranged from
0% 20% 40% 60% 80% 100%
1718 ± 272 to 2133 ± 150 ppmv. As shown in Fig. 2a, the model
Biogas composion
estimations were in very good agreement with the experimental
Fig. 1 a Biochemical biogas production curves obtained with wine H2S data. In the worst case, the model overestimated ~ 27% the
vinasses (WV), cheese whey (CW), and organic fraction of municipal
solid waste (OFMSW); b composition of the biogas produced from the H2S concentration obtained with CW, which was attributed to the
substrates, CH4 (dark bars) and CO2 (clear bars) potential formation of other sulfur compounds different from
H2S. In this context, the theoretical framework herein presented
reporting BBP values ranging from 0.3 to 0.6 nLBiogas CODfed−1 assumes that all the sulfur consumed is converted into H2S, and
for red wine vinasses, cheese whey, and organic fraction of munic- therefore it estimates the maximum H2S concentration that can
ipal solid waste (Demirer et al. 2000; Lalov et al. 2001; Rodríguez- be achieved. The experimental data obtained with WV, OFMSW,
Pimentel et al. 2015). The composition of the biogas obtained from and CW showed that this assumption is reasonably good for such
each substrate in terms of CH4 and CO2 is shown in Fig. 1b. In all complex substrates. In addition, it must be highlighted that the
cases, at least 60% of the gas was methane. The biogas obtained presence of sulfur in the inoculum led to an H2S production that
with wine vinasses contained the highest methane concentration exceeded the limits for operating CHP devices regardless of the
(67%). The H2S concentration in all cases was ≤ 0.21%, and thus, substrate tested (H2S concentrations up to ~ 4 times above the
for simplicity, it was neglected from the overall composition limit of 500 ppmv). Such high H2S concentrations would not be
depicted in Fig. 1b. It has been reported that sulfur-reducing bac- anticipated if the model only considers the sulfur contained in the
teria outcompete with methanogens for hydrogen and acetate, substrates. Due to the high content of sulfur in the inoculum, the
resulting in a lower methane production during the anaerobic pro- model output indicates that the biogas generated during the
cess (Janke et al. 2016). However, in the present BBP tests with startup of the process must be discarded (e.g., burned in a flare)
initial sulfur concentrations of up to ∼3 mg S gCODfed−1 (consid- and not used in CHP devices to avoid corrosion issues. Once the
ering the additional sulfur from the inoculum, see next section) the sulfur from the inoculum is depleted, then the sulfur contained in
biogas obtained had enough quality to be used in energy produc- the substrates will produce an H2S concentration low enough to
tion devices such as combined heat and power (CHP) engines/ be used in CHP devices. Therefore, all sulfur sources must be
turbines considering the CH4 content. taken into account for Scons calculation. This is particularly
important when performing BBP tests since good model
estimations can only be retrieved when the total sulfur in the
Experimental H2S concentrations vs model system is considered. As mentioned above, a potential sulfur
estimations contribution from the inoculum would be temporary in
continuous digestion processes, making necessary the monitor-
Table 2 presents the biogas production, the experimental Scons ing of H2S concentration until the generated biogas fulfills the
values, and initial/final pH values recorded in the BBP tests. requirements for use.
Environ Sci Pollut Res

Table 2 Sulfur/COD removal performances and pH changes recorded in the BBP tests

Substrate Initial COD Final COD COD Scons Initial pH Final pH pH BBP
(g L−1) (g L−1) removal (gSconsumed gCODremoved−1) difference (nL gCODremoved−1)
(%) (%)

CW 6.34 ± 0.17 0.94 ± 0.03 85 0.0027 7.27 ± 0.03 7.46 ± 0.02 2.6 0.48
WV 6.53 ± 0.15 0.15 ± 0.01 98 0.0024 7.30 ± 0.03 7.40 ± 0.09 1.3 0.52
OFMSW 5.92 ± 0.28 0.23 ± 0.04 96 0.0031 7.31 ± 0.05 7.54 ± 0.02 3.0 0.55

Figure 2b shows the experimental H2S concentration in the enhanced due to the higher biogas production and the higher
BBP controls performed. Concentrations of 2652 ± 418 and 31 availability of H2 and CH4 relative the endogenous control.
± 9 ppmv were observed in the glucose and endogenous con- Therefore, the sulfur contained in the inoculum must be includ-
trols, respectively. These results indicated that the organic mat- ed in the calculation of Scons to avoid overestimations of the
ter contained only in the inoculum was not able to support the H2S production potential of the inoculum.
total conversion of sulfur into H2S. On the contrary, the glucose
control showed that the sulfur reduction was triggered by the
organic matter contained in the substrate. These results are not Model estimations vs data available in the literature
surprising since the endogenous control lacked of readily avail-
able organic matter and produced a limited amount of biogas. It The presence of H2S has been reported as a major drawback
is well known that autotrophic routes of sulfur reduction are for the use of biogas in the generation of renewable energies
linked to H2 or CH4 availability (Flores-Alsina et al. 2016; Hao (Barrera et al. 2013). Thus, several authors studied the H2S
et al. 2014). Hence, in the glucose control (and in the tests with production in complex sulfur-rich effluents. Table 3 summa-
CW, OFMSW, and CW), sulfur can be reduced via heterotro- rizes the BBP, Scons, and experimental H2S concentrations in
phic processes, while the autotrophic pathways are also biogas produced from seaweed/pig slurry, ethanol distillation
vinasse, wastewater from rubber latex industry, and sulfate-
rich wastewater. All of these studies were performed in con-
a 4,000

3,500
Model esmaon Experimental data
tinuous bioreactors. As shown in Fig. 3a, the model estima-
tions were in all cases in the same magnitude order compared
H2S in biogas (ppmv)

3,000
with the experimental H2S data. In the worst case, the model
estimation was ~ 35% higher than that experimentally deter-
2,500
mined. However, this maximum overestimation was observed
2,000 for seaweed mixed with pig slurry, whose experimental error
1,500 in H2S concentration accounted for ~ 22%. For the other ef-
fluents reported in the literature, the model showed
1,000
overestimated H2S concentrations in the range of 18 to 30%
500 relative experimental data. It is worth noting that in all cases,
0 the model estimations were higher than the corresponding
WV OFMSW CW
experimental data, which strongly suggested that other sulfur
b
3,500
compounds different from H2S were also accumulated.
3,000 However, considering the minimum knowledge of the
H2S in biogas (ppmv)

substrates/inoculum required by the present theoretical frame-


2,500
work, a maximum error of 35% can be considered as a very
2,000 good approximation for anticipating the H2S concentration in
biogas obtained from complex sulfur-rich substrates.
1,500
The H2S concentration in biogas as a function of the Scons
1,000 value is shown in Fig. 3b. It was observed that the resulting H2S
500
concentration increased as the Scons value increased. The model
yielded larger overestimations as the Scons value increased.
0 Since the model estimates the maximum H2S that can be pro-
Glucose control Endogenous control
duced (assuming that all sulfur consumed is fully converted into
Fig. 2 a Experimental H2S concentrations in biogas from WV, OFMSW,
and CW (white bars) and model estimations (dark bars); b experimental
H2S), these results suggested that the higher the Scons value, the
H2S concentration in the biogas produced in the glucose and endogenous higher the accumulation of other sulfur compounds different
controls from H2S. In this context, several key sulfur compounds can
Environ Sci Pollut Res

Table 3 Characteristics of the effluents reported in the literature and the H2S concentration experimentally determined in biogas

Substrate BBP Scons H2S in biogas Reference


(LBiogas gCODremoved−1) (gSconsumed gCODremoved−1) (ppmv)

Mixture of seaweed and pig slurry 0.574 0.049 45,000 ± 10,000 Peu et al. 2011
Ethanol distillation vinasse 0.321 0.015 28,470 ± 1423 Barrera et al. 2014
Wastewater from rubber latex industry 0.529* 0.012 11,422 ± 996 Chaiprapat et al. 2015
Sulfate-rich wastewater 0.397** 0.014 17,082 ± 2847 Liu et al. 2015

*S-sulfate was considered as the total S


**It was assumed that biogas contained 60% methane

be found under the reducing conditions prevailing in the anaer- Evaluation of the theoretical framework performance
obic digestion processes, including thiosulfate, elemental sulfur,
mercaptans, dimethyl sulfide, dimethyl disulfide, dimethyl tri- As shown in Fig. 4a, the model supported a correlation coef-
sulfide, ethyl methyl sulfide, and H2S (S2− or HS− in liquid ficient (R2) of 0.989 over the experimental data. Therefore,
phase) (Fisher et al. 2018; Hao et al. 2014). In spite of the assuming that all sulfur consumed is converted into H2S is a
variety of sulfur compounds that can be accumulated, the re- good approximation. The comparison of the experimental-vs-
sults herein obtained confirmed that H2S was the main sulfur model data plot with the perfect correlation line clearly
compound produced regardless of the Scons value tested since showed that model overestimation increases with the experi-
the model supported a maximum overestimation of ~ 35%. mental H2S concentration. However, considering the few data
required by the model, a maximum overestimation of ~ 35% is
quite reasonable for the wide range of experimental H2S

Fig. 4 a Experimental vs model data correlation plot showing the best


Fig. 3 a Experimental H2S concentrations in biogas obtained by several linear regression fit (continuous line) and the perfect correlation line
authors from complex substrates (clear bars) and model estimations (dark (dotted line), b model under/overestimations vs Scons value (circles) and
bars), b experimental (circles) and model (asterisks) H2S concentration in average error considering all the absolute error values (continuous line).
biogas as a function of the Scons value (experimental data herein obtained Experimental data herein determined and data from Table 3 were used in
and data from Table 3 were used in this plot) all plots
Environ Sci Pollut Res

concentrations studied (0.2 to 4.5% H2S in biogas). It is also References


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Funding information The technical support of Jaime Pérez Trevilla and Flores-Alsina X, Solon K, Kazadi Mbamba C, Tait S, Gernaey KV,
Ángel Avizua Hernández is acknowledged. This study was financially Jeppsson U, Batstone DJ (2016) Modelling phosphorus (P), sulfur
supported by DGAPA-UNAM through the PAPIIT project IA100719 and (S) and iron (Fe) interactions for dynamic simulations of anaerobic
by Fondo de Sustentabilidad Energética SENER– CONACYT (Mexico) digestion processes. Water Res 95:370–382. https://doi.org/10.
through the project 247006 Gaseous Biofuels Cluster. 1016/j.watres.2016.03.012
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