Professional Documents
Culture Documents
CM501 Electric
CM501 Electric
1.1 Symbols
Important warnings and pieces of advice are indicated on the machine using symbols. The following
symbols are used on the machine:
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1.3 Safety instructions for particular operating phases
Before commencing work
Before commencing work, make yourself familiar with the working environment at the place of
use. The working environment includes: obstacles in the area of work and manoeuvre, the
firmness of the floor, necessary protection at the site relating to public thoroughfares and the
availability of help in the event of accidents.
Site the machine on an even, firm and stable base!
Check for correct mounting of the blade regularly.
Immediately remove damaged or badly worn blades, as they endanger the operator whilst
rotating.
The material to be cut must be held securely in place on the conveyor cart to allow no
movement during cutting operation.
Always cut with the blade guard in position and closed.
Only fit NORTON diamond blades to the machine! The use of other tools can damage the
machine!
Read the blades’ specifications carefully to choose the correct tool for your application.
Attention is drawn to the use of BS2092 safety goggles in conformity with specified Processes
No.8 of the Protection of Eyes Regulation 1974, Regulation 2(2) Part 1.
Electrical powered machine
Always turn off the machine and separate it from the main source of electricity before any work
on the machine is done.
Make all electrical connections securely to eliminate contact of live wires with spray water or
dampness.
When the machine is used with water, it is IMPERATIVE that you earth the machine properly.
Let a qualified electrician check in case of doubt.
In the event of the machine breaking down or stopping for no apparent reason, switch off the
main electricity supply. Only a qualified electrician is allowed to investigate the trouble and
remedy the fault.
In case of emergency, you can stop the machine by :
pushing on the front cover of the switch for 230V powered machines.
turning the switch 0/1 on 0 for 115V powered machines.
turning the ON-OFF switch on OFF for 400V powered machines.
You can lock the ON-OFF-switch on 400V powered machines using a padlock.
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2 Machine description
Any modification, which could lead to a change in the original characteristics of the machine, may
be done only by Saint-Gobain Abrasives who shall confirm that the machine is still in conformity with
the safety regulations.
2.3 Layout
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Frame (1)
The jig-welded, reinforced and all-steel construction, diagonally braced to ensure perfect rigidity.
The frame includes a large capacity, sloping water tray with drain plug. Frame has built-in fork lift
brackets (7) for easy transportation. The large base ensures stability while used.
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Electrical Motor and switch (10)
Motor: Low voltage trigger (NVR) built in the switch prevents the motor to restart for example after a
power cut.
The electric motor has an overload protection. Thermal overload tripping can occur for two reasons:
a. tripping under light load
If connection is incorrect
b. tripping under heavy load
If motor has been overloaded
MODELS
2,2kW 115V 1 phase NVR 50Hz
70184628235
3000min-1
2,2kW 230V 1 phase NVR 50Hz
70184628236
3000min-1
3kW 400V 3 phases NVR 50Hz
70184628230
3000min-1
Motor 3kW dual tension 230V/400V 3
70184628234
phases NVR 50Hz 3000min-1
4kW dual tension 230V/400V 3
70184628233
phases NVR 50Hz 3000min-1
4kW 400V 3 phases NVR 50Hz 70184627018
3000min-1 70184628232
4kW 525V 3 phases NVR 50Hz
70184628238
3000min-1
Electric motor protection IP54
70184628234
350mm
70184628236
70184627018
70184628233
Max. blade diameter
500mm 70184628235
70184628236
70184628238
600mm 70184628232
Bore 25,4mm
70184628234
2700 min-1
70184628236
70184627018
70184628233
Blade shaft speed
70184628235
1900 min-1
70184628236
70184628238
70184628232
8
70184628234
125mm
70184628236
70184627018
Cutting depth mm 70184628233
(without reversing the material) 195mm 70184628235
70184628236
70184628238
245mm 70184628232
70184628234
90mm
70184628236
70184627018
70184628233
Flange diameter
70184628235
108mm
70184628236
70184628238
70184628232
Sound pressure level
81 dB (A)
(following ISO EN 11201)
Sound energy level
97 dB (A)
(following ISO EN 3744)
Cutting length 500mm
Conveyor cart dimensions (Lxl) 600x420mm
Machine Dimensions (LxlxH) 1480x610x1550mm
Weight Machine 168 kg Max.
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3 Assembly and commissioning
The machine is delivered fully equipped and assembled (although without diamond blade) and is
ready for operation after connection to the appropriate power supply.
115V Motor
To switch the machine on, turn the 0/1 switch on 1. To switch the machine off, turn the 0/1 switch on
0.
400V Motor
Put the ON-OFF-Switch on ON. Then put the Star-Triangle-Switch on Y. Wait until the blade
reaches its maximum rotational speed, then turn the Star-Triangle-switch on .
The direction of rotation is indicated on the blade guard. If the direction of rotation does not
correspond to the direction shown by the arrow, then reverse the motor polarity by turning the phase
inverter inside the male plug with a screwdriver.
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Machine dual voltage 230V/400V
Set the 230V/400V switch on the voltage corresponding to the one supplied to your machine. A
wrong voltage choice can damage the electrical equipment of your machine.
The direction of rotation is indicated on the blade guard. If the direction of rotation does not
correspond to the direction shown by the arrow, then reverse the motor polarity by turning the phase
inverter inside the male plug with a screwdriver.
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5 Operating the machine
Lower the cutting head to the desired cutting depth (in “through cutting”, lower cutting head until
blade periphery reaches max. 3mm under the surface of the conveyor cart) by means of the
handle on the blade guard or of the foot pedal, or using the crank.
Put material on conveyor cart against the backstop.
Push the conveyor cart slowly and without undue pressure towards the rotating blade and cut
the material as shown on the picture.
NOTE: While recommended, it is not absolutely necessary to lock the cutting head into a given
depth position with the crank when jam cutting. The desired cutting depth can be maintained by
holding firmly the depth feed handle on the blade guard or pressing on the foot pedal. If the full
depth of cut requires excessive pressure (on very dense material e.g.) make 2 or 3 shallow cuts.
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5.2.2 Multiple step cutting
Multiple step cutting consists of moving the conveyor cart with the material to be cut back and
forward under the rotating blade,
Place the material to be cut on the conveyor cart firmly against the guide-a-cut and the
backstop, keeping the hands well away from the blade.
Move conveyor cart forward near the blade and pull down the cutting head until blade is lowered
to a point where it will lightly contact the surface of the material.
Then pass the material beneath with rapid full length strokes, taking a shallow cut
(approximately 3 mm deep as shown on the picture) on the forward. On the backward stroke, lift
the blade just clear over the cutting line.
Complete each rapid stroke backward and forward by passing the material beyond the centre of
the blade before starting the reverse movement of the conveyor cart.
NOTE: the harder the material, the more rapid should be the forward and backward strokes.
Step cutting lessens the area of the blade circumference in contact with the material, keeping the
blade cool, running free and cutting at peak efficiency.
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6 Maintenance and servicing
To ensure a long-term quality from the cutting with the CM501, please follow the maintenance plan
below:
After a damage
End of the day
Every week
After a fault
Whole machine Visual control (general aspect,
watertightness)
Clean
Flange and blade fixing devices Clean
Belts tension Check and adjust
Motor cooling fans Clean
Water pump Clean
Water pan Clean
Water hoses and nozzles Clean
Water pump filter Clean
Cart guiding bars Clean
Motor housing Clean
Reachable nuts and screws Tighten up
Lubrication
The CM501 uses life-lubricated bearings. Therefore, you don’t need to lubricate the machine at all.
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7 Faults: causes and cures
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7.3 Circuit diagram
230V Motor
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115V Motor
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400V Motor
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230V/400V dual tension motor
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7.4 Customer service
When ordering spare parts, please mention:
The serial number (7 digits).
The code of the part.
The exact denomination.
The number of parts required.
The delivery address.
Please indicate clearly the means of transportation required such as "express" or "by air".
Without specific instructions, we will forward the parts through the means which seem
appropriate to us --- but which is not always the quickest way.
Guarantee can be claimed and technical support obtained from your local distributor where
machines, spare parts and consumables can be ordered as well:
Benelux and France: United Kingdom
From Saint-Gobain Abrasives S.A. Saint-Gobain Abrasives Ltd.
Free telephone numbers: Unit 2, Meridian West
Belgium : 0 800 18951 Meridian Business Park
France: 0 800 90 69 03 Leicester
Holland: 0 8000 22 02 70 LE19 1WX
e-mail: sales.nlx@saint-gobain.com Tel : 0116 2632 302
Fax : 0800 622 385
Czech Republic e-mail : nortondiamonduk@saint-gobain.com
Norton Diamantove Nastroje Sro
Vinohrdadska 184
CS-13000 PRAHA 3
Tel: 0042 0267 13 20 21
Fax : 0042 0267 13 20 21
e-mail : norton.diamonds@komerce.cz
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Germany Austria
Saint-Gobain Diamond Products GmbH Saint-Gobain Abrasives GmbH
Birkenweg 45-49, Telsenberggasse, 37
D-50389 WESSELING A-5020 SALZBURG
Tel : (02236) 8911 0 Tel : 0043 662 43 00 76 77
Fax : (02236) 8911 30 Fax : 0043 662 43 01 75
e-mail: sales.ngg@saint-gobain.com e-mail: office@sga.net
Spain Hungary
Saint-Gobain Abrasivos S.A. Saint-Gobain Abrasives KFT.
C/. Verneda del Congost s/n Budafoki u. 111
Pol.Ind. El Pedregar H-1117 BUDAPEST
E-08160 MONTMELÓ (Barcelona) Tel: ++36 1 371 2250
Tel: 0034 935 68 68 70 Fax: ++36 1 371 2255
Fax: 0034 935 68 67 14 e-mail: nortonbp@axelero.hu
e-mail: Comercial.sga-apa@saint-gobain.com
Poland
Italy Saint-Gobain Diamond Products Sp.zO.O.
Saint-Gobain Abrasivi S.p.A. AL. Krakowska 110/114
Via per Cesano Boscone, 4 PL-00-971 WARSZAWA
I-20094 CORSICO-MILANO Tel: 0048 22 868 29 36
Tel: 0039 02 44 851 Tel/Fax: 0048 22 868 29 27
Fax : 0039 024 51 01 238 e-mail: norton-diamond@wp.pl
e-mail : Norton.edilizia@saint-gobain.com
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8 Appendix
8.1 Accessories
Art.Num. Description
00310004556 Conveyor cart with tilting table 0-45º
00310004537 Support to bevel tiles at 45º
00310004608 Cutting head locking bar
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35 EC01 00310004879 Pivot pin set S
36 EC01 00310004880 Feed tube S
37 EC01 00310004881 Grip S
38 EC01 00310004953 Connecting bar S
39 EC02 00310305343 Pulley, water pump S
40 EC01 00310004955 Fixing kit, water pump S
41 EC02 00310343734 Cutting head S
42 EC02 00310343735 Back plate S
43 EC02 00310343736 Belt guard S
44 EC02 00310004962 Cover, blade shaft bold S
45 EC01 00310343737 Frame assy S
48 EC02 00310343738 Water nozzles W
49 EC02 Blade guard S See specific parts
50 EC02 Blade shaft assy S See specific parts
51 EC02 Electric motor S See specific parts
53 EC02 Switch W See specific parts
54 EC02 V belts W See specific parts
55 EC02 00310004750 Tension screw S
56 EC02 00310004888 Pulley, blade shaft S
57 EC02 Pulley motor S See specific parts
60 EC01 00310007790 Cart wood w
61 EC02 Blade shaft S See specific parts
62 EC01 00310004676 Cart sheaves (Set of 4) W
63 EC01 00310005686 Conveyor cart S
64 EC01 00310005688 Back stop S
66 EC01 00310002288 Pump protection plate S
67 EC01 00310005743 Drive end W
68 EC01 00310005744 Flexible shaft W
69 EC01 00310005745 Pump end W
70 EC02 00310005746 Impellor water pump W
71 EC02 00310005747 Pump filter W
Wear parts are worn out through normal use of the machine. The wear period depends a lot on the
intensity of use of the machine. Wear parts must be serviced, used and eventually changed
following the indications of the manufacturer. Any wear due to normal use of the machine will not be
considered as a case of warranty. Genuine Clipper replacement parts should always be used.
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8.3 Specific spare parts list
70184628234
70184628230
70184628235
70184628236
70184628233
70184627018
70184628238
70184628232
3.55.3 400V
230/400V BI
230/400V BI
1.40.3 400V
3.20.1 115V
3.30.1 230V
3.55.3 525V
5.55.3 400V
1.40.3
3.55.3
21 EC02 Outer collar W 00310004410 00310004410 00310004438 00310004438 00310004438 00310004438 00310004438 00310004438
49 EC02 Blade guard W 00310343739 00310343739 00310343745 00310343745 00310343745 00310343745 00310343745 00310343751
50 EC02 Blade shaft assy W 00310004163 00310002186 00310005676 00310005676 00310005676 00310005676 00310005676 00310005676
51 EC03 Electric motor W 00310004163 00310004197 00310006949 00310004173 00310004441 00310004128 00510052213 00310004128
53 EC02 Switch S 00310005683 00310005684 00310006864 00310004332 00310005683 00310005308 00310005308 00310005308
54 EC02 V belts S 00310004439 00310004439 00310004439 00310004439 00310004440 00310004440 00310004440 00310004440
57 EC02 Pulley motor S 00310004893 00310004893 00310004898 00310004898 00310004895 00310004895 00310004895 00310004895
61 EC02 Blade shaft W 00310005750 00310005750 00310005677 00310005677 00310005677 00310005677 00310005677 00310005677
8.4 Exploded parts drawings
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8.5 Exploded drawings and spare parts list for electrical equipment
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8.5.3 Motor 4kW 400V et bi-tension 4kW 230V/400V
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9 General sales conditions (do not apply for the U.K.)
Unless otherwise agreed in writing, the following conditions will apply. These conditions supersede
any previously advised conditions. The purchaser accepts the Companies general and specific
conditions when placing an order with the company.
Shipments
Goods are sold ex works Bascharage (GDL) with the customer responsible for all taxes, freight and
packing. Goods travel at the purchaser’s risk, including prepaid shipments. Return shipments will
not be accepted without prior authorisation.
Goods are guaranteed one year against manufacturing and material defects. Any defects should be
reported to the company by registered mail. Where goods are shown to have been defective,
rendering them inoperable the company’s liability is limited to their replacement.
Order
All transactions undertaken by the company’s representatives are deemed to take place in
Bascharage after approval by the company. For all orders equal or below an amount of 300 Euro
(without tax), the invoice amount will be increased by 6 Euro to avoid disproportional costs versus
the order value.
Prices
Prices are subject to those ruling at time of despatch and are given only as indication and can be
revised at any moment according to economic conditions and if law allows it.
Delivery Time
Delivery times stated are at all times to be taken as an indication and are not binding. Delays in
delivery do not provide grounds for order cancellation or any liability of the company to third party
contractual penalty costs.
Payment
Unless otherwise authorised by the company all invoices are payable net by the due date in
Bascharage. Other forms of payment accepted by the company do not alter the original contractual
agreement. We maintain the right by law to levy interest of 2% per month, without prior notification
to outstanding balances after expiring of the period allowed for payment. In addition to those interest
charges mentioned above, should the customer not fulfil his contractual obligations, the company is
empowered by law to render a charge equal to 10% of the outstanding balance, having given 10
days notice by registered mail, with a minimum charge of 35 Euro per invoice. Goods remain the
property of the company until their complete payment has been received. The company reserves
the right to withhold shipments where previous outstanding invoices remain unpaid.
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Competence
Any legal action undertaken by either party will be conducted through the courts of Luxembourg.
Security
It is evident that our diamond tools and machines are to be used exclusively for cutting and drilling
building materials. Under no condition they should be used to cut wood or metal.
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