11-QC40-F-667 - A Commissioning Test Procedure For 380kv GIS

ENGINEER’S STICKER: CONTRACTOR’S STICKER:
A Approval Koc Matzner Matzner 22-01-2008

‫ﺗﻨﻘﻴﺢ‬ ‫ﺳﺒﺐ اﻹﺻﺪار‬ ‫ﺑﻮاﺳﻄﺔ‬ ‫راﺟﻌﻬﺎ‬ ‫واﻓﻖ ﻋﻠﻴﻬﺎ‬ ‫اﻟﺘﺎرﻳﺦ‬
REV. ISSUED FOR BY CHECKED APPROVED DATE
‫اﻟﻤﻤﻠﻜﺔ اﻟﻌﺮﺑﻴـــﺔ اﻟﺴـــــﻌﻮدﻳــــﺔ‬

KINGDOM OF SAUDI ARABIA
‫اﻟﻤﺆﺳﺴﺔ اﻟـﻌـﺎﻣـــﺔ ﻟﺘﺤﻠﻴــﺔ اﻟﻤﻴـــﺎﻩ اﻟﻤﺎﻟﺤـــــﺔ‬
SALINE WATER CONVERSION CORPORATION (SWCC)
Project No. ‫رﻗﻢ اﻟﻤﺸﺮوع‬ ‫أﻧﻈﻤﺔ ﻧﻘﻞ ﻣﻴــﺎﻩ اﻟﺸـــﻌﻴﺒــﺔ – اﻟﻤﺮﺣﻠـــﺔ اﻟﺜﺎﻟﺜــــﺔ‬
14202-003-B SHOAIBA PHASE-3 WATER TRANSMISSION SYSTEMS
‫اﻻﺳﺘﺸﺎري‬
‫اﻟﻤﻬﻨﺪس‬
ENGINEER
CONSULTING ENGINEERS
‫اﻟﻤﻘﺎول‬
CONSORTIUM
AL RASHID – HAK – SSEM
‫اﻟﻤﻘـــﺎول‬
CONTRACTOR
‫ﻣﻘﻴﺎس اﻟﺮﺳﻢ‬ Commissioning Test Procedure For 380kV GIS

SCALE:
DOCUMENT NO : Sheet Rev :
1 1 Q C 4 0 F 6 6 7 1 A
SUB-
CONTRACTOR ABB AG
ABB
Project: Shoaiba 380kV GIS Ext.
Commissioning Test Procedure for 380kV GIS
Document No. 11-QC40-F-667
1 Installation 03 - 30
2 Commissioning 31 - 91
3 High Voltage Test 92 - 96
4 Coupling of Bus Bar’s 97 - 105
5 Method Statement for SCS100 106 - 142
6 Method Statement for REB500 143 - 155
ABB Switzerland Ltd

ABB Switzerland Ltd Telephone: Telefax: www.abb.ch
High Voltage Products +41 58 58 83300 +41 58 58 81188 VAT No.: 101 401
Brown Boveri Strasse 5
CH-8050 Zürich / Switzerland
Document No.:
ABB Switzerland Ltd 1HC0055331
Responsible department: Take over department: Revision: Doc.-type: File no.:
PTHS-F1 AA 01.01.2007 ANW

Prepared: Checked: Approved: Language: Page:
Wick, 25.09.2007 Klucker, 10.10.2007 Matzner E/001 1/1

Valid for: Derived from: Replaces: Classify no./Project name/Assembly
503193 / Shoaiba Extension 380kV
Installation Manual
380kV SHOAIBA EXTENSION

1HC0055331
Installation Documents Feeder: OMAA19, OMAA20, OMAA21
File Item Respon. Approv. Test Remarks

Location Signed
2 Installation Descriptions ABB-CH
2 Installation Reports ABB-CH
2 Installation Schedule ABB-CH
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express
authority is strictly forbidden. © Copyright 2007 ABB. All rights reserved.
ABB Switzerland Ltd
Client: Project name: Contract:
SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

ARABIA
Consultant: Installation Description: Order No.:
503 193
Form No.: GENERAL INFORMATION Template No.:
121 00010 E 121 00010 E KOR 001 AA

Page:
1/1
GENERAL INFORMATION
INTRODUCTION
The purpose of the "Site Test Program for Installation" is to set a guide to the way installation of SF6-
GIS has to be carried out.
DOCUMENTATION
Prior to any installation work the following documentation is mandatory:
- Approved drawings
- Approved "Site Test Program for Installation"
SITE TEST PLAN FOR INSTALLATION

The Site Test Plan for Installation is listing the inspections and tests which are planned to be done on
site.
The Site Test Plan for Installation refers to test procedures and test records, from these it is possible
to follow the planned tests more in detail.
TEST EQUIPMENT
All test equipment used is registred and calibrated according our ISO 9001 quality certificate.
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without
express authority is strictly forbidden. © Copyright 2007 ABB. All rights reserved.
ABB Switzerland Ltd

ARABIA
Consultant: Subject: Order No.:
503 193
Form No.: GIS INSTALLATION Template No.:
021 00000 E 021 00000 E KOR 001 AA

Page:
1/2
Table of Contents
General
General Information
Description 121 00010 E
Civil work
Acceptance of building and foundations

Test Report 221 01010 E
Identification
Control and connection of assembly units

Assembly
Primary resistance measurements

Evacuation and filling
Density monitors operating points
Completion
Gas measurements
Filling pressure control
Final inspection GIS
ABB Switzerland Ltd
Page 2/2 021 00000 E KOR 001 AA
Acceptance
Spare parts / Service equipment

Completion certificate installation
Document List
ABB Switzerland Ltd

ARABIA
503 193
Form No.: ACCEPTANCE OF BUILDING AND Template No.:
121 01010 E FOUNDATIONS 121 01010 E KOR 001 AA

Page:
1/2
1. Purpose of inspection
This procedure is for acceptance of building and foundations.
2. General checks
-Completion of civil work

-Availability of cranes (Overhead / Mobile)
-AC availability and lighting
-Openings and cable ducts are closed
-Lockable doors, gates
-Availability of storage and office rooms
-Cleaness
-Earthing grid
-X and Y axis
3. Condition of building structure
The SF6 switchgear room must be finish constructed.

All work of tradesmen such as bricklayers, painters, fitters, electricians must be com-
pleted.
Tools, fixtures and installation material of the tradesmen must be removed from the
switchgear room.
The crane facility must be finish installed / cleaned and operational.
Prior to installation the power supply (light, electrical power) required for the installa-
tion should be available.
A lockable toolstore should be provided in the immediate vicinity of the switchgear
room.
A storage room or storage area of adequate size must be available outside the switch-
gear room for the purpose of unpacking and cleaning the assembly units.
The entire switchgear room must be thoroughly cleaned and largely free of dust.
Earthing connection flags to be checked with reference to the drawing "Earthing Lay-
out".
X and Y axis to be checked with reference to the drawing "Civil Work Requirements”
Page: Template No.:
2/2 121 01010 E KOR 001 AA
4. Conditions for GIS installation
During the installation of the SF6 switchgear, no rework of construction in the building
should be permitted. In the event that such work is unavoidable, the chief supervisor
should coordinate this work with the local construction management. In such a case,
installation of the SF6 switchgear shall have first priority.
The switchgear room must be lockable.
All breakthroughs, cable ducts etc. leading to the outside must be fitted with appropri-
ate covers.
During the installation, the switchgear room must be kept clean. Vacuum cleaning, wet
wiping of floors if necessary.
Note: The crane facility must be examined periodic on cleanness.
Results to be recorded in:
Protocol 221 01010 E

Page: Template No.:
2/2 221 01010 E KOR 001 AA
Case 1 Inspection of site is satisfactory and installation of GIS can start.
Case 2 Inspection of site has show, that conditions at site do not comply with ABB requirements.
A Start of installation is postponed until all deficiencies are “solved” and conditions fullfill
ABB requirements.
- ABB shall not be kept responsible for delay in schedule resulting from this action.
- ABB will claim for waiting period of supervisor and rental fee for tools.
B Customer insists on start of installation at own risk.

All couplings performed under conditions which do not fullfill ABB requirements are ex-
empled from warranty.
In case of flashover during HV-Test the resulting repair costs of such couplings will be
claimed.
Amount of couplings & extend of installation which do not fullfill ABB requirements shall
jointly be “traced”.
proceed acc. to
Customers decision: A)
B)
For and behalf of ABB Switzerland Ltd. For and behalf of the Client
Date: Date:
Name: Name:
Signature: Signature:
ABB Switzerland Ltd

ARABIA
Consultant: Installation Report: Order No.:
503 193
Form No.: ACCEPTANCE OF BUILDING AND Template No.:
221 01010 E FOUNDATIONS 221 01010 E KOR 001 AA

Start of Test: Feeder/Diameter: Page:
1/2
To Procedure: ZMW 400204

Before start of installation, following items are completed and available:
completed,
outstanding
available
1. All construction activities in the switchgear room are finished.
2. The entire switchgear room must be thoroughly cleaned.
3. Approach road to the GIS building is guaranteed.
4. The crane is installed, approved and ready for operation.
5. Power supply (220/380V) is available from at least two auxillary boards.
6. The lighting is installed and functioning. (200 Lux required)
7. All wall openings, cable trenches etc. are appropriately covered,
transport-, lift shafts and galleries are secured with handrails.
8. All entrances to the switchgear room are equiped with locks and the
keys are in possession of ABB Switzerland Ltd field supervisor.
9. For the duration of the GIS installation, following items have to be available
to the ABB Switzerland Ltd field supervisor:
-A lockable storage room with shelves for loose parts and tools.
-A lockable office room with phone / fax, desk, chairs and refrigerator.
-Sufficient storage and space for unpacking the cases outside the
switchgear building.
10. Civil works according to the drawing “Civil Work Requirements“.
11. Outdoor foundations according to the drawing “Civil Work Requirements“.
12. Earthing grid in accordance to the drawing “GIS Earthing Plan“.
The acceptance of building shall take place, if the above mentioned items are completed and to the
satisfaction of the ABB Switzerland Ltd field supervisor. Minor outstandings / deviations shall be reported.
ABB Switzerland Ltd shall not be responsable for any delay of installation due to
non acceptance of building and foundations.
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CONTROL AND CONNECTION OF Template No.:
121 02010 E ASSEMBLY UNITS 121 02010 E KOR 001 AA

Page:
1/2
1. Purpose of performance
This procedure is for control and connection of assembly units.
2. Registration of assembly units
-Identity number
-Registration of condition
-Mechanical condition
-Nitrogen remaining gas pressure
-Registration of flange treatment
-After coupling, treatment on site
-Damage report reference if necessary
-Location
3. Control
Equipment and materials for installation are defined in the drawing "Assembly Drawing"
including the belonging material lists.
The allocations of equipment and loose materials are stated by "Unit-N°" e.g. 001, 002,
etc.
After unpacking, each unit must be controlled to the corresponding report form and after
to be installed in the determined location. (Assembly Drawing)
These equipment allocations have to be strictly observed
4. Connections
Cleaning of the individual components

Use non-fibrous or special paper cloths for cleaning the inner parts.
Page: Template No.:
2/2 121 02010 E KOR 001 AA
While coupling the assembly units, make sure that the enclosures are only opened
shortly before the coupling is carried out. If that is not possible, the opened parts are to
be covered with plastic foil or protective hoods to limit the danger to a minimum of for-
eign materials (dust, chips) getting into them.
The insulators may not be touched with the bare hands, plastic gloves required!
For each connection between two assembly units, new O-rings are delivered and shall
be installed.

ABB Switzerland Ltd
SSEM CO. LTD SAUDI ARABIA SHOAIBA 380kV GIS EXTENSION

503 193
Form No.: CONTROL AND CONNECTION OF ASSEMBLY UNITS Template No.:
221 02010 E 221 02010 E KOR 001 AA

1/1
To Procedure: HATH600355 / HASV600824(ELK14) Assembly drawing No.:

Condition of units at arrival on Control of connection Flange treatment on site “M“
Assembly unit site Damage After treatment of factory flanges “N“ Performed / checked by
Identity No. HA
No. report
mechanic N2 Gas pressure Unit Unit Date Supervisor Date Supervisor
Remarks:
Date: Date:
Name: Name:
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to third parties without express authority is strictly forbidden.
© Copyright 2007 ABB. All rights reserved.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: PRIMARY RESISTANCE Template No.:
121 03010 E MEASUREMENTS 121 03010 E KOR 001 AA

Page:
1/2
1. Purpose of test
Measurement of DC-Resistance after installation by means of a current source and a

micro ohmmeter.
2. Test equipment
Micro ohmmeter test set
3. Test conditions
Prescribed nominal values refer to ambient temperature of 20°C. If higher/lower ambi-

ent temperatures prevail during the tests, a correction factor is applicable.
This factor is ± 2.0% of nominal value per 5°C deviation.
Example: Nominal value (at 20°C)100µΩ
Permissible resistance at 35°C 106µΩ
If a correction factor is applied, the ambient temperature is to be noted in the test report
form.
Page: Template No.:
2/2 121 03010 E KOR 001 AA
4. Test arrangement
Open
link Open
link
A μΩ
CORRECT INCORRECT
U U
I I
ABB Switzerland Ltd

503 193
Form No.: PRIMARY RESISTANCE MEASUREMENTS Template No.:
221 03010 E 221 03010 E KOR 001 AA

1/1
To Procedure: HASV601049 Gas schematic diagram No.: Measurement equipment No.:

Feed points Calculated Measured Ambient
Current
Phase from to Measuring circuit consists of the following units Resistance Resistance Temperature Date
[A] [Co]
Bay Point Bay Point [μΩ] [μΩ]
Remarks:
For or on behalf of ABB Switzerland Ltd. For or on behalf of the Client
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: EVACUATION AND FILLING Template No.:
121 03020 E 121 03020 E KOR 001 AA

Page:
1/1
1. Purpose of test
Check of tightness of gas compartments during evacuation phase and after filling with
SF6-Gas.
The monitoring of the pressure continues during all the installation time until commis-
sioning has finished. It consists of measurements of SF6 gas pressure drop in gas com-
partments.
2. Test equipment
SF6 gas (in pressurised bottles).

Service truck (evacuation and filling device)
Couplings and hoses
Leak detector
GIS special tools
3. Special precautions
SF6 gas handling.
As a general rule it is recommended that the insulators must not be subjected to unnec-
essary mechanical stressing.
lt is recommended that the gas compartments be filled (alternatively) such that the
pressure differences acting on the barrier insulators during the filling procedure do not
exceed approx. Pabs =350kPa.
ABB Switzerland Ltd

ARABIA
Consultant: Commissioning Report: Order No.:
503 193
Form No.: EVACUATION AND FILLING Template No.:
221 03020 E 221 03020 E KOR 001 AA

1/2
To Procedure: 1HC0028459 Gas schematic diagram No.:

Vacuum gauge No.: Pressure gauge No.:
Vacuum Pressure Pre check Ambient Filling
Gas period rising with temp. pressure Filling date Sign
compartment
[h] [mbar] [h] [mbar] SF6 [°C] [kPa abs]
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: DENSITY MONITORS OPERATING Template No.:
121 03030 E POINTS 121 03030 E KOR 001 AA

Page:
1/1
1. Purpose of test
Check of operating points compare with the “Gas Schematic Diagram“
For testing, the density monitors are mounted on the buffer container (item 3). In case
of firmly mounted density monitors, only the present switching condition can be indi-
cated.
The test pressure is indicated at the gauge (item 6). The indicator lamp in the indicat-
ing unit (item 7) lights up when the corresponding switch contact is closed.
SF6-gas over the coupling (item 1) or compressed air, which is generated by means of
the air pump (item 8), is used as testing medium
2. Test arrangement
Density Monitor
5
3
2 1
4
9
ABB Switzerland Ltd

ARABIA
503 193
Form No.: DENSITY MONITORS OPERATING Template No.:
221 03030 E POINTS 221 03030 E KOR 001 AA

1/2
To Procedure: 1HC0017413
Gas schematic diagram No.: Test equipment No.:
Rated value at 20°C: Signal 1: / Signal 2: / Signal 3: kPa abs
Gas Ambient Signal 1 Signal 2 Signal 3

Feeder Phase Serial No. Date
compartment temp.[°C] [kPa abs] [kPa abs] [kPa abs]
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: GAS MEASUREMENTS Template No.:
121 04010 E 121 04010 E KOR 001 AA

Page:
1/1
1. Objective
To proof that the gas insulated switchgear equipment will not exceed the maximum ad-
missible humidity in operation.
2. Applicability
SF6 gas insulated switchgear of ABB Switzerland Ltd. and associated components.
3. Procedure
The measurement should be done during the commissioning after the filling of the com-
ponents with gas after a balance of eventual equalisation phenomena in the distribution
of moisture in the gas compartment.
4. Scope of test
All gas compartments in the installation are to be checked for moisture, SF6 percentage
and pressure
5. Responsibility
Site Manager, Installation Supervisor
ABB Switzerland Ltd

ARABIA
503 193
Form No.: GAS MEASUREMENTS Template No.:
221 04010 E 221 04010 E KOR 001 AA

1/1
To Procedure: 1HC0028459 / 1HC0016974

Gas schematic diagram No.: Measurement device No.:
Gas Dewpoint Moisture SF6 Vol. Gas Pres- Ambient
Feeder Compart- Phase Content sure Temp. Date
ment [°C] [ppmw] [%] [kPa abs] [°C]
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: FINAL INSPECTION GIS Template No.:
121 04030 E 121 04030 E KOR 001 AA

Page:
1/1
1. Purpose of consitency check
Final control of installation and pre commissioning activities.

According to:

221 04040 E
ABB Switzerland Ltd

ARABIA
503 193
Form No.: FINAL INSPECTION GIS Template No.:
221 04030 E 221 04030 E KOR 001 AA

1/2
Assembly drawing No.:
1. High Voltage Switchgear: Sign 3. Commissioning and HV-Test: Sign

Check of gas tightness Commissioning processed by:
Checking of screws: Company:
Switchgear, anchors, supports, earthing Name:
Caps to be replaced on gas connections High voltage test processed by:
Earthing complete Company:
Earth strips mounted on compensators Name:
Bypass tubes installed
Exhaust chambers installed 4. As Built Drawings:
Compensators are adjusted, locking pins Modifications must be marked up “red“
removed and fastened at mating flange on the corresponding drawings and
End corona shields installed documented with photos
Insulated earth switches short circuited Reports according to documentation
Flange treatment accomplished signed by client
Flange-,and apparatus shelters installed
Covers on density monitors installed 4. Equipment of Client:
Heaters switched on Spare parts of switchgear
Secondary cable inlets acc. instruction Installation devices
Corrosion noticed and eliminated Maintenance facilities
Test equipments, measurement devices
2. Visual Check up: Gas service units
Cleanness in general, coat of paint SF6-Gas cylinders, hydraulic oil
Wall-, and floor sealings
Sign-posting
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: SPARE PARTS / SERVICE Template No.:
121 05010 E EQUIPMENT 121 05010 E KOR 001 AA

Page:
1/1
General Control
The equipment is listed on the here attached sheet.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: SPARE PARTS / SERVICE Template No.:
221 05010 E EQUIPMENT 221 05010 E KOR 001 AA

1/2
Item Quantity Identity No. Description
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: COMPLETION CERTIFICATE Template No.:
121 05020 E INSTALLATION 121 05020 E KOR 001 AA

Page:
1/1
General Control
An acceptance protocol is written, in which the client and the

ABB Supervisor confirm, that the installation of the GIS is completed.
A list of possible pending items is made.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: COMPLETION CERTIFICATE Template No.:
221 05020 E INSTALLATION 221 05020 E KOR 001 AA

1/1
INSTALLATION OF GIS
The installation and the tests of the switchgear have successfully

been completed according to
“INSTALLATION PROCESSES ON SITE (GIS)“.
The results are reported on the here attached sheets.
PENDING ITEMS
None or following list:

_________________
ENCLOSURE
1 Set of “Installation Test Reports“(Copy for the Client)

Spare Parts / Service Equipment 221 05010 E
REMARKS
Date: Date:
Name: Name:
ABB Switzerland Ltd

503 193
Form No.: DOCUMENT LIST Template No.:
221 07060 E 221 07060 E KOR 001 AA

DOCUMENT LIST 1/1
Document No. Name / Description Quantity Revision Date
Date: Date:
Name: Name:
SHOAIBA 380kV GIS EXTENSION
Installation & Commissioning Schedule
ABB
ID Task Name Duration Start Finish % Complete November 2007 December 2007 January 2008 February 2008 March 2008 April 2008
25 28 31 03 06 09 12 15 18 21 24 27 30 03 06 09 12 15 18 21 24 27 30 02 05 08 11 14 17 20 23 26 29 01 04 07 10 13 16 19 22 25 28 02 05 08 11 14 17 20 23 26 29 01 04 07 10 13 16 19 22 25 28
1 Installation 380kV GIS Shaoba Ext 103 days Thu 01.11.07 Thu 20.03.08 0%
2 Primary / Secondary Installation 101 days Thu 01.11.07 Tue 18.03.08 0%
3 Site Preparation & Taking over of Site 5 days Thu 01.11.07 Wed 07.11.07 0%
4 Acceptance of Building completed 1 day Thu 08.11.07 Thu 08.11.07 0%
5 Instalation of CB 5 days Fri 09.11.07 Thu 15.11.07 0%
6 Installation of Local Control Cubicle 2 days Fri 16.11.07 Mon 19.11.07 0%
7 Installation GIS Components 48 days Fri 16.11.07 Fri 18.01.08 0%
8 Erection of Steel Sructures 14 days Tue 20.11.07 Thu 06.12.07 0%
9 Evacuation and Gas Filling 94 days Mon 12.11.07 Tue 18.03.08 0%
10 Cable Trays and Secondary Cabling 25 days Fri 07.12.07 Wed 09.01.08 0%
11 Installation Earthing 21 days Fri 30.11.07 Fri 28.12.07 0%
12 GIS Ready for cable termination 5 days Fri 18.01.08 Thu 24.01.08 0%
13 Installation of Cable Links ( To cordinate with cable supplier) 10 days Fri 25.01.08 Thu 07.02.08 0% To cordinate with cable supplier
14
15 Testing of Equipment 69 days Mon 10.12.07 Wed 12.03.08 0%
16 Density Monitor Test 5 days Wed 23.01.08 Tue 29.01.08 0%
17 Resistance Measurement Test 5 days Mon 10.12.07 Fri 14.12.07 0%
18 AC / DC Availability 5 days Mon 17.12.07 Fri 21.12.07 0%
19 Commissioning GIS (local conrol) 32 days Tue 29.01.08 Wed 12.03.08 0%
20 High Voltage Test GIS 5 days Fri 15.02.08 Thu 21.02.08 0%
21
22 Finish 30 days Fri 01.02.08 Thu 13.03.08 0%
23 Installation HT3 Housing 5 days Mon 18.02.08 Fri 22.02.08 0%
24 Insert Cable Links 5 days Mon 25.02.08 Fri 29.02.08 0%
25 Coupling of Ext. GIS to Exsiting GIS 9 days Mon 03.03.08 Thu 13.03.08 0% To Cordinate with Client for outage
26 Pack Tools and Installation Equipment 5 days Fri 01.02.08 Thu 07.02.08 0%
27 Hand Over PAC 1 day Mon 10.03.08 Mon 10.03.08 0%
28 Site clean up 3 days Tue 11.03.08 Thu 13.03.08 0%
29
30 Personnel ABB CHHOS 103 days Thu 01.11.07 Thu 20.03.08 0%
31 Supervisor: 400kV GIS 1 (Mechanical) 103 days Thu 01.11.07 Thu 20.03.08 0%
32 Supervisor: 400kV GIS 1 (Electrical) 93 days Thu 08.11.07 Thu 13.03.08 0%
33
34 Commissioning 25 days Mon 11.02.08 Fri 14.03.08 0%
35 Engineer: 400kV GIS 1 25 days Mon 11.02.08 Fri 14.03.08 0%
36 Engineer: Protection 1 10 days Mon 03.03.08 Fri 14.03.08 0%
37 Engineer: Substation Control/Monitoring 1 10 days Mon 03.03.08 Fri 14.03.08 0%
38 Engineer: HV Test 1 5 days Fri 15.02.08 Thu 21.02.08 0%
39
40 Personal Reguest Subcontractor (Subc) 103 days Thu 01.11.07 Thu 20.03.08 0%
41 Foreman 1 103 days Thu 01.11.07 Thu 20.03.08 0%
42 Mechanician 6 103 days Thu 01.11.07 Thu 20.03.08 0%
43 Electrician 6 50 days Mon 26.11.07 Thu 31.01.08 0%
44 Labour 4 90 days Thu 01.11.07 Mon 03.03.08 0%
45 Commissioning Support 1 25 days Mon 11.02.08 Fri 14.03.08 0%
Task Progress Summary External Tasks Deadline

Project: Shoaba 380kV GIS Ext 1a
Date: Mon 29.10.07 Split Milestone Project Summary External Milestone
Shoaiba Ext. Schedule Rev. 01 Page 1 V.Kola GIS Superv. ABB Switzerland Ltd.
Document No.:

Wick, 25.09.2007 Klucker, 10.10.2007 Matzner, 01.11.2007 E/001 1/61

Commissioning Manual

1HC0055332
Commissioning Documents Feeder: OMAA19, OMAA20, OMAA21

Location Signed
3 General Information ABB-CH
3 Safety Procedure ABB-CH
3 Commissioning Descriptions ABB-CH
3 Commissioning Reports ABB-CH
3 Commissioning Schedule ABB-CH
ABB Switzerland Ltd

ARABIA
Consultant: Subject: Order No.:
503 193
Form No.: GIS COMMISSIONING Template No.:
011 00000 E 011 00000 E KOR 001 AA

Page:
1/2
Table of Contents
General
General Information
Safety Procedure
Switchgear, Apparatus, Supervision
CB ELK Drive HMB

CB Timing Test
CB Pump Start Control
Isolator and Earth Switch Function Check
Density Monitors
Voltage and Current Transformers
VT Secondary Insulation
VT DC Resistance
VT Polarity
VT Transmission Ratio
ABB Switzerland Ltd
Page 2/2 011 00000 E KOR 001 AA
VT Distribution
CT Secondary Insulation
CT Magnetisation
CT Magnetisation with CPC 100
CT DC Resistance
CT Polarity
CT Primary Injection
Local and Remote Control / Supervision
Interlocking
Local Control REC216
Local Alarms
ABB Switzerland Ltd

ARABIA
Consultant: Commissioning Description: Order No.:
503 193
Form No.: GENERAL INFORMATION Template No.:
111 00010 E 111 00010 E ANW 001 AA

Page:
1/2
GENERAL INFORMATION
INTRODUCTION
The purpose of the “Site Inspection and Test Plan for Testing & Commissioning” is to set a
guide to the way site testing & commissioning has to be carried out.
GENERAL ASPECTS
The site testing & commissioning of a transmission or distribution plant are the final activities
to confirm that the plant operates correctly and fulfils specified requirements. Normally, the
equipment is already factory tested and it is the duty and responsibility of the commissioning
engineers to make sure that the equipment is assembled/installed correctly. The main objec-
tives of the “Site Inspection and Test Plan for Testing & Commissioning” are:
⇒ That the specified equipment has been correctly installed
⇒ That the equipment operates correctly and has not been damaged during transportation
or installation
⇒ That the required operation/functions are obtained with chosen design
⇒ Adjustment of all relay setting parameters to obtain the maximum selectivity in order to i-
solate the minimum amount of equipment when a fault occurs
⇒ To obtain a set of as-built drawings and test records as reference for future modifications
and periodic maintenance
In order to be able to perform the testing & commissioning systematically and professionally
it is a pre-requirement that the test procedures and test records have been agreed with the
client and that the commissioning engineer has got the correct mental approach to execute
the activities.
PERSONNEL AND RESPONSIBILITIES
Commissioning Coordinator
A Commissioning Coordinator is responsible to organise all works related to testing & com-
missioning and to implement the “Site Inspection and Test Plan for Testing and Commission-
ing”.
Testing & Commissioning Engineer
Page: Template No.:
2/2 111 00010 E ANW 001 AA
A Testing & Commissioning Engineer is responsible for the testing & commissioning of e-
quipment and to ensure that the correct procedures are followed. Upon completion of each
test he will sign the appropriate test record and request any witnessing representative to do
the same.
SAFETY REQUIREMENTS
All general site requirements shall apply to testing & commissioning. Suitable warning signs
shall be placed to ensure that personnel not involved with the testing & commissioning are
aware that additional hazards may exist. All personnel involved in the testing & commission-
ing shall be aware of all safety requirements.
DOCUMENTATION
Prior to any testing & commissioning work the following documentation is mandatory:
⇒ Approved drawings
⇒ Approved ”Site Inspection and Test Plan for Testing & Commissioning”
SITE INSPECTION AND TEST PLAN
The Site Inspection and Test Plan deals with inspections and tests on site before and during
energisation of the substation.
The Site Inspection and Test Plan is listing the inspections and tests which are planned to be
done on site.
The Site Inspection and Test Plan refers to test descriptions and test reports, from these it is
possible to follow the planned tests more in detail.
TEST PROCEDURE
A test description is a guideline on how to perform a test.
TEST RECORD
A test report is a document where all test results are recorded.
TEST EQUIPMENT
ABB Switzerland Ltd normally owns test equipment used at sites. But occasionally it may be
necessary to rent from third party. All test equipment used will be calibrated and have a valid
calibration certificate.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: SAFETY PROCEDURE Template No.:
111 00020 E 111 00020 E ANW 001 AA

Page:
1/6
1. General
From the safety point of view, the testing & commissioning of distribution and transmission plants is of-
ten done under hazardous conditions. The risk of accidents must always be taken into consideration
and the testing & commissioning personnel have to be fully aware of the dangers that exist and should
know how to conduct their work to avoid such hazards.
2. Electric shock
Without any doubt, the greatest risk associated with the testing & commissioning of electric plant is
that of electric shock. Accidents due to electric shock occupy an exclusive position since the persons
involved seldom receive any forewarning as the danger cannot be apprehended by the human senses.
For example, brief contact with a “live” part of an installation, which neither by sound or movement
shows any signs of being dangerous, is all that is necessary to cause a serious accident.
„The 5 Safety Roules“
1. Disconnecting
2. Securing against reclosing
3. Testing for absence of voltage
4. Earthing and short-circuiting
5. Covering or fencing off adjacent live parts
3. Working method
The testing & commissioning of plant quite often has to be accomplished within a very short space of
time and with many people from different companies involved.
There are two potential reasons for accidents which testing & commissioning personnel must take into
consideration:
⇒ Stressful situations where action goes before methodic thinking.
⇒ Stressful situation during the energizing sequence etc. when one party is unaware of the actions
taken by the other.
The testing & commissioning personnel must never allow themself to be influenced by customer de-
mands (economic pressure) etc. which can jeopardize the safety of personnel.
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During all energizing procedures, all orders and instructions regarding operations, connections, tempo-
rary earthing etc. are to be given by the person (customer/consulting engineer) responsible for the op-
eration of the plant. All contacts between the latter person and ABB’s testing & commissioning per-
sonnel are, during the energizing sequence, to be made via one person only (the chief commissioning
engineer) to prevent fatal misunderstanding.
Directives regarding the taking of measurements and any required fault-finding procedures in ener-
gized equipment, are to be given by ABB’s chief commissioning engineer in order to minimize the risk
of accidents which can occur when uncertainty arise as to who does what.
All personnel in the vicinity of the plant must be fully informed of the risks, which are present when
auxiliary circuits of the plant are energised.
4. Customer’s and third party personnel

Quite often, ABB’s testing & commissioning personnel are assisted by personnel employed by the cus-
tomer and third party , e.g. during supervisory engagement. In such cases, the testing & commission-
ing personnel must be well aware of the fact that they are also responsible for the safety of such per-
sonnel since they personnally take charge of the daily work. This responsibility implies that the testing
& commissioning personnel must ensure that assisting personnel are well aware of the risks involved
and of how they should act to avoid such risks.
A suitable way of informing assisting personnel of the hazards associated with testing & commission-
ing work is, in addition to oral instructions, to give them the opportunity of studying this document.
5. Work and operational verifications

To ensure the utmost safety when working on or wiring up electrical equipment in energized stations,
some form of written verification is used. This verification gives the status of a particular section of the
equipment. The two most common issues are:
Work verification: A verification that a particular section of a plant is completely isolated from the power
supply, that it is earthed and short circuited to an extent as stated in the verification. This also implies
that the specified status of the section will be maintained until the holder of the work verification issues
an operational verification.
Operational verification: A verification that a particular section of the plant, on which the issuer of the
mentioned verification has been working, is ready for operation. This implies that the section in ques-
tion is in a condition as stated in the verification and that all earth connections and short circuits, made
by the issuer of the verification, have been removed.
The work and operational verifications are often combined to one document, a Work Permit. A Work
Permit is issued as a work verification by the person in charge of operations and is retained by the
commissioning personnel until such time as the requisite work has been completed and the applicable
section of the plant is ready for operation.. The commissioning personnel then signs the document
(Operational Verification) and returns it to the person in charge of operations.
IF THE CUSTOMER USES THE WORK PERMIT SYSTEM, SUCH A PERMIT HAS TO BE
OBTAINED BEFORE COMMENCING WORK ON A SECTION OF THE PLANT THAT HAS
PREVIOUSLY BEEN IN OPERATION.
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3/6 111 00020 E ANW 001 AA
6. Operational responsibility
The person responsible for the operation of a new plant, and thus he who is responsible for the safety
of personnel, during the time from the commencement of plant energization to when the customer
takes over the plant, is not always clearly defined. The fundamental principle is that the customer is
always responsible for plant operation and safety as soon as energization has commenced.
The above implies that the customer is responsible for ensuring that, among other things, energized
section are cordoned off, locks are fitted to control room doors, cautionary signs are placed in position
and that all other precautionary measures are immediately taken.
Prior to plant energization, the customer/consulting engineer is to be informed that ABB’s plant/plant
section is ready for operation and that the customer, as soon as energization is commenced, is solely
responsible for the operation and safety of the plant. This may be in contradiction to any contract
agreement but nevertheless should be observed to make all parties aware of the prevailing situation.
Despite this, ABB’s testing & commissioning personnel must ensure that reasonable safety measures
have been taken by the customer. If the customer lacks a functional organization and the safety
measures are considered as being inadequate, ABB’s testing & commissioning personnel must ensure
that reasonable measures are taken, considering at least their own safety. Example of such measures
are:
⇒ The cordoning off of energized bays in the substation.

⇒ The cordoning off of energized transformers.
⇒ The cordoning off of sections of indoor switchgear that have been energized.
⇒ The installation of locks for energized areas, e.g. padlocks for the fence around capacitor banks.
(Keys are always to be handed over to the customer’s operating personnel).
7. Disconnection, temporary safety earthing

7.1 General
Prior to commencing work on a plant section, e.g. a substation, where there is the slightest risk that
the equipment is, or can be, energized, the testing & commissioning personnel is always responsible
for ensuring that the equipment is “dead”. This can be determined in different ways:
⇒ With the aid of a voltmeter. Always used for low voltage but not normally for high voltage.
⇒ By making a visual inspection to ensure that the plant section is completely isolated from the supply
and that all temporary earthing measures have been taken.
If the plant is in operation, the customer is normally responsible for such and for ensuring that sections
are isolated and temporarily earthed. In other cases, it is to the testing & commissioning personnel in-
terest to ensure that necessary measures have been taken to ensure their own safety and that of other
personnel.
7.2 Disconnection
A plant section is considered as being completely isolated only when all the conductors, that can sup-
ply power to the section, are disconnected. This is accomplished by means of disconnectors incorpo-
rating visible break points or reliable position indicators, or by the extraction of fuses, truck-type circuit
breakers, etc.
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When isolating a plant section, certain items must be given special consideration:
⇒ Reverse supply. A great deal of accidents have occurred in cases when the persons involved were
unaware of the fact that the plant was being supplied in the reverse direction from ring circuits, local
auxiliary power generators, etc.
⇒ Erroneous action. Always make a careful check to ensure that the correct disconnectors are opened.
⇒ Inadvertent breaks. Before operating a disconnector, always ensure that the load current (if any) has
been interrupted since conventional disconnectors are not designed to break heavy current.
Disconnectors, truck type circuit breakers, etc. are to be locked in their open positions to prevent them
from being closed by mistake.
7.3 Temporary safety earthing
Temporary safety earthing means the earthing and short circuiting at the place of work to ensure that
the plant section in question will not be subject to any voltages which can be of danger to the person-
nel.
Prior to commencing work on a high-voltage installation, the latter must always be temporarily earthed.
If fixed earthing switches, earthing trucks, etc. are incorporated, these are to be used. If portable
earthing equipment is used, this must first be connected to earth and then to the phase conductors. If
the plant is “live” by mistake, a powerful arc can develop when making earth connections. For this
reasons, appropriate tools such as insulated rods are always to be used. Portable earthing equipment
must be capable of withstanding the highest short circuit current for a period of 1 second.
7.4 Barriers
If testing & commissioning work is to be done on a partially energized “hot“ plant where the testing &
commissioning personnel may inadvertently come in contact with a “live” plant section, barriers, are to
be set up to give warning of the “live” plant sections that are located in the vicinity of the place of work.
Example of such sections are:
• Near-lying energized bays in indoor and outdoor substations.
• Energized transformers, thyristor stacks etc.
Even when high-voltage tests are being made on plant sections, the equipment being tested and the
test equipment must be cordoned off to prevent accidents.
Special barriers ropes, fitted with appropriate warning signs are suitable for this purpose. The ropes
should be removed immediately after they have served their purpose.
7.5 Clothing
To reduce the risk of accidents and to minimize the effects of accidents which may occur, the commis-
sioning engineer should not wear rings, necklaces, wrist-watch straps, etc. of metal when making tests
in which he may come in contact with “live” parts.
Clothes of synthetic material should not be worn if there is any risk that arcs can develop. Synthetic
material melts and penetrates the skin resulting in severe burnings and other injuries.
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8. Measuring equipment and tools

8.1 Fuses
When measuring voltages on distribution busbars (high short-circuit power/powerful arcs), great care
must be exercised in order to avoid short circuits. The inputs of the instruments being used must in-
corporate fuses. If an output is connected between the phases of a busbar a fatal accident may be the
result.
8.2 Insulated tools
If works has to be done in energized low-voltage switchgear etc., the handles of the tools used must
be adequately insulated. If screwdrivers are used, their shank must also be insulated. One of the
most common accidents occurs when a screwdriver slips and its shank causes an undesired short
circuit/arc.
9. Induced voltages
Non-energized plant sections, such as lines and busbars in outdoor substations, which are not
earthed, can often assume dangerous potential due to induction from near-lying “live” parts. The risk of
dangerous induction voltages is greatest in the vicinity of high-voltage (> 200 kv) substations. The
shock received by a person who inadvertently comes in contact with a part energized by means of in-
duction, for example in an outdoor apparatus, can be sufficient to throw him off a ladder. Induction
voltages in non-operating plants can be prevented by sufficient earthing, e.g. with normal copper wire.
10. Current transformers

Secondary circuits of current transformers must never be opened while the latter are energized. If a
secondary circuit is opened, the entire primary current will become magnetizing current and the core
will saturate resulting in very high voltage (tenfold kV) across the secondary circuit. Great care should
always be exercised when measuring the load current in secondary circuits. If a test switch is incorpo-
rated in the circuit, a current metering plug with built-in overvoltage protection is preffered to be used.
11. Voltage transformers

When making injection tests on protective relays etc. which are connected to voltage transformers,
there is always a risk of the latter being supplied from the reverse direction in which case they produce
high voltage which is fed to equipment connected to the primary. When connecting test equipment to
voltage circuits, the secondary windings must therefore always be checked to ensure that they are dis-
connected in order to prevent any reverse supply to the transformers.
12. Power capacitors and high voltage cables

Due to their capacitive characteristics, capacitors and cables are capable of storing considerable
amounts of electricity energy for lengthy periods of time. Before touching a previously energized
power capacitor or a high-voltage cable, care must be taken to ensure that it is really in the discharged
state, i.e. short circuited and earthed (via a discharge resistor if such is included).
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6/6 111 00020 E ANW 001 AA
13. Low voltage switchgear

The short-circuit power in large low-voltage switchgear is often relatively high. The high power and the
relatively long tripping times of the “incoming” short-circuit protections, during a short circuit, result in a
very high current (powerful arcs) for a relatively long time.
If work has to be carried out on an energized substation, the tools used must therefore be adequately
insulated to prevent inadvertent short circuiting.
Voltage measuring instruments such as voltmeter or phase-sequence indicators, which are used dur-
ing the testing & commissioning work, are to be connected to the external side of an apparatus group,
i.e. on the fused side. Furthermore, the instruments used should, where possible, be provided with
fuses.
14. Batteries
For operational reasons, the station battery of a plant is normally connected directly to the DC-
distribution board without any intermediate fuses. The high short-circuit current from the battery is
therefore not limited by any fuse and great care must be exercised when taking measurements and
when working on the battery circuit.
15. Convertor
The output current of a convertor is, normally, limited only by the convertor’s current limiter which often
has a relatively high setting. As is the case with the battery, great care must be taken to ensure that
the convertor’s output port is not short-circuited by mistake.
16. Fuses
When removing/inserting high-rated fuses, such as blade fuses in low-voltage switchgear, or high-
voltage fuses, insulated fuse tongs are always to be used.
Where such is possible, fuses should always be replaced in the “dead” state, i.e. with the fuse-switch
in the “Off” position. If, for any reasons, the fuseholder cannot be de-energized (e.g. battery fuses),
one should always make a habit of ensuring that no short circuit occurs when large-size low-voltage
fuses are inserted in their holders. The best way of doing this, is to check that the voltage across the
other fuseholders is zero after inserting the first fuse.
17. Electrically operated equipment

During testing & commissioning when personnel is working on the equipment, great care must always
be exercised to ensure that outdoor circuit-breakers, SF6 circuit-breakers, disconnectors, motors, etc.
are not operated by mistake. Tensioned springs which are released, rotating shafts, levers and the
like, can cause serious injury. The risk of shocks, and injuries due to falling from ladders, etc, must
also be taken into consideration.
Accidents of this type can be prevented by disconnecting the control circuits to electrically operated
equipment and, if possible, by securing such equipment mechanically.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CB ELK HMB Template No.:
111 02020 E 111 02020 E KOR 001 AA

Page:
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General Control
Screws and terminals

Gas and oil fillings
Check of the running time controller
Measurement of the pump running time
Function check
ON and OFF functions of local command work correctly

(without controller, direct function)
Pump hindrance (hindrance of reclosing)
Controller for pole discrepancy, (Trip at unequal pole positions)
Pump relay switch ON and OFF
Signal "OFF-ON-OFF"
Blockings for "Switch ON"
Blockings for "Trip 1" and "Trip 2"
Check of the panel heater
Check of the counter functions
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CB ELK HMB Template No.:
211 02020 E 211 02020 E KOR 001 AB

1/1
Circuit breaker Phase __ Phase __ Phase __

Breaker serial number
Drive serial number
Installation, overall control
Oil level
Oil leak
Control circuit
Pump running time from P = 0 [s]
Running time supervision [s]
Function: Close/Open
Function: Antipumping
Function: Pole Discrepancy
Spring pressure switch Contact:
Pump ON/OFF
Blocking OCO
Blocking Close
Blocking Trip 1
Blocking Trip 2
SF6 Pressure Low Contact:
Blocking Close
Blocking Trip 1
Blocking Trip 2
Anticondensate heating
Counter Pump starts:
Breaker operations:
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CB TIMING TEST Template No.:
111 02030 E 111 02030 E KOR 001 AA

Page:
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Measurement
Recording of the breaker switching times during switching:

ON, OFF and ON-OFF
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CB TIMING TEST Template No.:
211 02030 E 211 02030 E KOR 001 AA

1/1
Function Nom.values Phase __ Phase __ Phase __

Close ≤ ___ms / Δt __ms
Trip 1 ≤ ___ms / Δt __ms
Trip 2 ≤ ___ms / Δt __ms
Close – Trip 1 Δt __ms
Close – Trip 2 Δt __ms
Test set No. : ________________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CB PUMP START CONTROL Template No.:
111 02050 E 111 02050 E KOR 001 AA

Page:
1/1
CB pump check
To check the tightness of seals in the CB pump, the ammount of pump charges during
24 hours have to be recorded. Important are the pump starts due to pressure loss with-
out any switching operations.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CB PUMP START CONTROL Template No.:
211 02050 E 211 02050 E KOR 001 AA

1/1
Feeder Phase CB Date Time Counter Value Starts Starts due
position value after during to CB op-
24h 24h eration
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: ISOLATOR & EARTH SWITCH Template No.:
111 02060 E FUNKTION CHECK 111 02060 E KOR 001 AA

Page:
1/1
Visual check of the various equipment
Localisation and designation

Tightening of screws
Terminals
Operation of the equipment by hand
Check of free movement

Check of end positions (Endoscope)
Automatic operation
Check of supply of the motor, phase rotation and current

consumption
Working time measurement (closing and opening)
Check of the blocking device (if available)
Check of the blocking interlocking
In position "revision" and with mounted hand crank.
Check of the position indicator
Local control panel
ABB Switzerland Ltd

ARABIA
503 193
Form No.: ISOLATOR & EARTH SWITCH Template No.:
211 02060 E FUNCTION CHECK 211 02060 E KOR 001 AA

1/1
Name ___ Phase __ ___ Phase __ ___ Phase __

Serial number
Visual
Manual operation by handle
Locking device
Drive blocking by handle
Local position indication
Operation Supply Time Current Time Current Time Current
[V] [s] [A] [s] [A] [s] [A]
Close
Open
Name ___ Phase __ ___ Phase __ ___ Phase __
Serial number
Visual
Manual operation by handle
Locking device
Drive blocking by handle
Local position indication
Operation Supply Time Current Time Current Time Current
[V] [s] [A] [s] [A] [s] [A]
Close
Open
V-Meter No.: __________ A-Meter No.: __________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd
ABB Switzerland Ltd Telephone: Telefax: www.abb.ch
Utility Services +41 58 58 83300 +41 58 58 81188 VAT No.: 101 401
Brown Boveri Strasse 5
CH-8050 Zürich / Switzerland

ARABIA
503 193
Form No.: DENSITY MONITORS Template No.:
111 02070 E 111 02070 E KOR 001 AA

Page:
1/1
General Control
Visual control of the monitor

Electrical connections
Conformity of erection place
Simulation
Check of all alarms and functions with the simulation device
ABB Switzerland Ltd

ARABIA
503 193
Form No.: DENSITY MONITORS Template No.:
211 02070 E 211 02070 E KOR 001 AA

1/1
Name Function / Alarm Phase__ Phase__ Phase__

Refill [ ] [ ] [ ]
_________ CB Blocking 1 [ ] [ ] [ ]
Blocking 2 [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Refill [ ] [ ] [ ]
_________ Disconnect [ ] [ ] [ ]
___________ [ ] [ ] [ ]
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT SECONDARY INSULATION Template No.:
111 03010 E 111 03010 E KOR 001 AA

Page:
1/1
Secondary Insulation
Measurement of the insulation values:

between each secondary core and earth
between the secondary cores
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
A
1a 1n 2a 2n
ΜΩ ΜΩ ΜΩ
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT SECONDARY INSULATION Template No.:
211 03010 E 211 03010 E KOR 001 AA

1/1
Applied voltage : ______V

Time voltage applied : > 30 s
Phase __ Phase __ Phase __

Name Core
[MΩ] [MΩ] [MΩ]
winding 1 to earth
T
winding 2 to earth
_____ winding 3 to earth
winding 4 to earth
____kV
winding 5 to earth
/ winding 1 to winding 2
winding 1 to winding 3
____V
Test set No.: __________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT DC RESISTANCE Template No.:
111 03030 E 111 03030 E KOR 001 AA

Page:
1/1
DC-Resistance
Measurement of the primary resistance with a Wheatstone Bridge

on each voltage transformer.
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
A
1a 1n 2a 2n
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT DC RESISTANCE Template No.:
211 03030 E 211 03030 E KOR 001 AA

1/1
Name Core Location Terminal Phase ___ Phase ___ Phase ___
Block [Ω] [Ω] [Ω]
# ______ to to to
1
T Result
# ______ to to to
_____ 2
Result
____kV # ______ to to to
3
Result
/ # ______ to to to
4
Result
____V
# ______ to to to
5
Result
Test set No.: ___________ Test lead resistance: _______Ω
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT POLARITY Template No.:
111 03040 E 111 03040 E KOR 001 AA

Page:
1/1
Checks
All polarities and wiring connections
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
A
1a
+
1n
2a 4.5-9 V
-
2n
N
+ V -
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT POLARITY Template No.:
211 03040 E 211 03040 E KOR 001 AA

1/1
Block VT No. _________ VT No. __________ VT No. __________
# ______
1
T Result
# ______
_____ 2
Result
____kV # ______
3
Result
/ # ______
4
Result
____V
# ______
5
Result
Block VT No. _________ VT No. __________ VT No. __________
# ______
1
T Result
# ______
_____ 2
Result
____kV # ______
3
Result
/ # ______
4
Result
____V
# ______
5
Result
A: + / N: -
V – Meter No.: __________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT TRANSMISSION RATIO Template No.:
111 03050 E 111 03050 E KOR 001 AA

Page:
1/1
Transmission Ratio
Measurement of the ratio of each core with the help of an AC

source and a step up transformer (primary)
TEST ARRANGEMENT :

Ph1
Ph2

Ph3
A
1a
1n
2a
2n
V
N
AC Supply
50/60 Hz
V V
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT TRANSMISSION RATIO Template No.:
211 03050 E 211 03050 E KOR 001 AA

1/1
Danger: High voltage, see procedure

Nominal tension on primary side : ___________ kV
Block [V] [V] [V]
# ______ to to to
1
T Result
# ______ to to to
_____ 2
Result
____kV # ______ to to to
3
Result
/ # ______ to to to
4
Result
____V
# ______ to to to
5
Result
Block [V] [V] [V]
# ______ to to to
1
T Result
# ______ to to to
_____ 2
Result
____kV # ______ to to to
3
Result
/ # ______ to to to
4
Result
____V
# ______ to to to
5
Result
V – Meter No.: __________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT DISTRIBUTION Template No.:
111 03060 E 111 03060 E KOR 001 AA

Page:
1/1
General Control
Earthing of secondary circuit

Closed terminals and MCBs
Measurements, Tests
Polarity and distribution of all analogue circuits up to

control, protection or measurement unit.
ABB Switzerland Ltd

ARABIA
503 193
Form No.: VT DISTRIBUTION Template No.:
211 03060 E 211 03060 E KOR 001 AA

1/1
Name: Terminal Neutral To Phase __ To Phase __ To Phase __ Remark

# # # #
Injected U V V V
Result: V V V
Result: V V V
Result: V V V
# # # #
Injected U V V V
Result: V V V
Result: V V V
Result: V V V
# # # #
Injected U V V V
Result: V V V
Result: V V V
Special function:
Checked
Voltage selection [ ]
Volt meter (switch) [ ]
* Power meter [ ]
* Reactive power [ ]
Transducer [ ]
* Counter [ ]
* In function with the current!
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT SECONDARY INSULATION Template No.:
111 03080 E 111 03080 E KOR 001 AA

Page:
1/1
Secondary Insulation
Measurement of the insulation values:

- between each secondary core and earth
- between the secondary cores
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
1S1 1S2 2S1 2S2
ΜΩ ΜΩ ΜΩ
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT SECONDARY INSULATION Template No.:
211 03080 E 211 03080 E KOR 001 AA

1/1
Applied voltage : ______V

Time voltage applied : > 30 s
Phase __ Phase __ Phase __

Name Core
[MΩ] [MΩ] [MΩ]
core 1 to earth
T
core 2 to earth
_____ core 3 to earth
core 4 to earth
____kA
core 5 to earth
/ core 1 to core 2
core 1 to core 3
____A
core 1 to core 4
core 1 to core 5
core 2 to core 3
core 2 to core 4
core 2 to core 5
core 3 to core 4
core 3 to core 5
core 4 to core 5
Test set No.: __________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT MAGNETISATION Template No.:
111 03090 E 111 03090 E KOR 001 AA

Page:
1/1
Magnetisation
Recording of the core characteristic lines
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
S1 S2
220 V
A 50/60 Hz
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT MAGNETISATION Template No.:
211 03090 E 211 03090 E KOR 001 AA

1/2
Spec: Phase Adjust voltage

read current
Name: Voltage V V V V V V
Core: mA mA mA mA mA mA
Ratio: / A mA mA mA mA mA mA
Cl.: mA mA mA mA mA mA
V-Meter No.: __________ A-Meter No.: __________
Remarks:
Date: Date:
Name: Name:
Page: Template No.:
2/2 211 03090 E KOR 001 AA
CT Name
______ How to import a graphic of Metrawin :
1. Start Microsoft Word and open this page ( 211 03090 E )
Phase 2. Start Metrawin and open the file witch you want to insert.
______ 3. Point the cursor at the voltage level of the knie point.
4. Press „Print Screen“.
Core Nr 5. Press „Alt“ and „Tab“ and come back to Word.
______ 7. Come back on this page and mark the whole square.
8. Than „Ctrl“ and „V“
Ratio
_________/___A
Class
______
CT Name
______
Phase
______
Core Nr
______
Ratio
_________/___A
Class
______
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT MAGNETISATION WITH CPC100 Template No.:
111 03091 E 111 03091 E KOR 001 AA

Page:
1/1
Magnetisation
Recording of the core characteristic lines
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
S1 S2
220 V
A 50/60 Hz
V
CPC100
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT MAGNETISATION WITH CPC100 Template No.:
211 03091 E 211 03091 E KOR 001 AA

1/2
Feeder: =B1
Phase: A
CT: -T1
Core: X1-X2
CT-Excita tion: CTExc ita tio n D09

Da te/ Time: 2.20.03 17:12
Overloa d: NO
45.0 V
Assessment: N/ A
V ma x: 200
I ma x: 2.5
Frequency: 60 40.0 V
Automa tic: 1
V I
39.21 V 2.56 A 35.0 V
38.42 V 2.24 A
37.73 V 1.99 A
36.96 V 1.77 A
36.1 V 1.58 A 30.0 V
35.14 V 1.4 A
34.08 V 1.25 A
32.9 V 1.11 A
25.0 V
31.44 V 0.99 A
29.7 V 0.88 A
27.53 V 0.79 A
25.1 V 0.7 A
20.0 V
22.52 V 0.62 A
20.01 V 0.55 A
15.95 V 0.44 A
12.56 V 0.36 A 15.0 V
9.88 V 0.29 A
7.84 V 0.23 A
6.21 V 0.19 A
4.87 V 0.15 A 10.0 V
3.84 V 0.12 A
2.13 V 0.07 A
1.69 V 0.05 A
1.35 V 0.04 A 5.0 V
1.1 V 0.04 A
0.91 V 0.03 A
0.75 V 0.02 A
0.0 V
0.64 V 0.02 A 0.0 A 0.5 A 1.0 A 1.5 A 2.0 A 2.5 A 3.0 A
Kneepoint ca lcula tion: IEC

V knee: 33.7 V
I knee: 1.2 A
Remarks:
Date: Date:
Name: Name:
Page: Template No.:
2/2 211 03091 E KOR 001 AA
Feeder: =B1
Phase: A
CT: -T1
Core: X1-X3
CT-Excita tion: X1-X3A

Da te/ Time: 2.20.03 17:19
Overloa d: NO
Assessment: N/ A 100.0 V
V ma x: 200
I ma x: 2.5
Frequency: 60 90.0 V
Automa tic: 1
V I
80.0 V
87.46 V 2.65 A
86.41 V 2.14 A
85.55 V 1.79 A
84.76 V 1.49 A 70.0 V
83.89 V 1.24 A
81.89 V 0.97 A
79.87 V 0.77 A 60.0 V
79.41 V 0.73 A
76.29 V 0.6 A
73.04 V 0.51 A
50.0 V
68.72 V 0.44 A
62.79 V 0.37 A
54.97 V 0.32 A
47.82 V 0.27 A 40.0 V
35.7 V 0.21 A
26.51 V 0.16 A
19.73 V 0.12 A 30.0 V
14.67 V 0.09 A
10.88 V 0.07 A
8.09 V 0.05 A
20.0 V
5.99 V 0.04 A
3.74 V 0.03 A
2.81 V 0.02 A
2.13 V 0.02 A 10.0 V
1.6 V 0.01 A
1.21 V 0.01 A
0.93 V 0.01 A 0.0 V
0.0 A 0.5 A 1.0 A 1.5 A 2.0 A 2.5 A 3.0 A
Kneepoint ca lcula tion: IEC

V knee: 72.4 V
I knee: 0.5 A
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT DC RESISTANCE Template No.:
111 03100 E 111 03100 E KOR 001 AA

Page:
1/1
DC-Resistance
Measurement of the secondary resistance for each

core with a wheatstone bridge.
TEST ARRANGEMENT :
Ph1
Ph2
Ph3
1S1 1S2 1S3

(X1) (X2) (X3)
Ω Ω
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT DC RESISTANCE Template No.:
211 03100 E 211 03100 E KOR 001 AA

1/1
Name Core Term. to Term. Phase ___ Phase ___ Phase ___
[Ω] [Ω] [Ω]
-
T_____
-
_____/___A -
-
-
T_____
-
_____/___A -
-
-
T_____
-
_____/___A
-
T_____
-
_____/___A
-
T_____
-
_____/___A
Test set No.: ___________ Test lead resistance: _______Ω
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT POLARITY Template No.:
111 03110 E 111 03110 E KOR 001 AA

Page:
1/1
Polarity
Check polarity of each core and wiring connections
TEST ARRANGEMENT :
Ph1 + P1 P2 -
S1 S2
Ph2
- +
Ph3 4.5-9 V
+ A -
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT POLARITY Template No.:
211 03110 E 211 03110 E KOR 001 AA

1/1
Block CT No. _________ CT No. __________ CT No. __________
# ______
1
T Result
# ______
_____ 2
Result
____A # ______
3
Result
/ # ______
4
Result
____A
# ______
5
Result
Block CT No. _________ CT No. __________ CT No. __________
# ______
1
T Result
# ______
_____ 2
Result
____A # ______
3
Result
/ # ______
4
Result
____A
# ______
5
Result
P1: + / P2: -
V – Meter No.: __________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT PRIMARY INJECTION Template No.:
111 03130 E 111 03130 E KOR 001 AA

Page:
1/1
Primary Injection
Check and measurement of the ratio for each core
TEST ARRANGEMENT :
Ph1
Ph2
A
Ph3
A A A A
AC Supply
50/60 Hz
ABB Switzerland Ltd

ARABIA
503 193
Form No.: CT PRIMARY INJECTION Template No.:
211 03130 E 211 03130 E KOR 001 AA

1/1
Location of Terminal ____________ Location of Terminal ____________

Name Phase Current # # # # # # # #
Core injected injected Phase Phase Phase Phase Phase Phase Phase Phase
Ratio [A] ___ ___ ___ N ___ ___ ___ N
T_____
_______
____/__A
Location of Terminal ____________ Location of Terminal ____________

Name Phase Current # # # # # # # #
Core injected injected Phase Phase Phase Phase Phase Phase Phase Phase
Ratio [A] ___ ___ ___ N ___ ___ ___ N
T_____
_______
____/__A
All measurements in [A]
A - Meter No.: ___________

A - Meter No.: ___________
A - Meter No.: ___________
A - Meter No.: ___________ Clip On A – Meter No.: ___________
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: INTERLOCKING Template No.:
111 04010 E 111 04010 E KOR 001 AA

Page:
1/1
Checks
All interlocking requirements must be fulfilled for:
Circuit Breaker
Earthing Switch
Isolator
ABB Switzerland Ltd

503 193
Form No.: INTERLOCKING Template No.:
211 04010 E 211 04010 E KOR 001 AA

1/1
Apparatus Operation
close/open
Tested: Hardware Software O = Open C = Close EMPTY = Not Relevant

EP = End Position ( O or C )
Remarks:
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: LOCAL CONTROL REC216 Template No.:
111 04031 E 111 04031 E KOR 001 AA

Page:
1/1
General Control
Electrical connections
Earthing
Recording of software version and relay settings
Adjustments and checks
Analogue channels
Input and output signals
Internal logic (FUPLA)
Special functions (Synchrocheck etc.)

Each tested circuit is marked yellow in the drawings
ABB Switzerland Ltd

ARABIA
503 193
Form No.: LOCAL CONTROL REC216 Template No.:
211 04031 E 211 04031 E KOR 001 AA

1/10
Settings:
According to separate print out Software version of relay ....................
Secondary injection (First analogue input module 216EA61):
Chan- Main C.T./ Rated AD chan- Injected Display AD channels
nel P.T.ratio value nel value calculated displayed
number ref. value
[A/A], [A], [V] [-] [A], [V] [IN], [UN] [°] [IN], [UN] [°]
[kV/V] *
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
*) 100/200 V or 1/2/5 A as appropriate
Date: Date:
Name: Name:
Page: Template No.:
2/10 211 04031 E KOR 001 AA
Secondary injection (Second analogue input module 216EA61):

Chan- Main C.T./ Rated AD chan- Injected Display AD channels
nel P.T.ratio value nel value calculated displayed
number ref. value
[A/A], [A], [V] [-] [A], [V] [IN], [UN] [°] [IN], [U] [°]
[kV/V] *
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
*) 100/200 V or 1/2/5 A as appropriate
Remark: If XS92a is used for checking (MOD UI, 3 voltages, 1 current) inject the currents in series to check the
angle between themselves and between the currents and the voltage. Set angle 0° between voltage R and the
current.
If AD channel reference value is not 1.0 it is advisable to inject rated value * ref. value to give the display of 1.00 *
UN/IN.
Example: Rated current protected object = 540 A, C.T.ratio = 600/5 ---> Ref. value = 0.9
Injected current = 5 * 0.9 = 4.5 A ---> Display = 1.00 * IN
Date: Date:
Name: Name:
Page: Template No.:
3/10 211 04031 E KOR 001 AA
Activation/Deactivation of binary inputs
First tripping output unit 216DB61 System .......... Slot ..........
Function/Remark Result
CHI 01 ............................................................................................................................. ...............
CHI 02 ............................................................................................................................. ...............
CHI 03 ............................................................................................................................. ...............
CHI 04 ............................................................................................................................. ...............
CHI 05 ............................................................................................................................. ...............
CHI 06 ............................................................................................................................. ...............
CHI 07 ............................................................................................................................. ...............
CHI 08 ............................................................................................................................. ...............
CHI 09 ............................................................................................................................. ...............
CHI 10 ............................................................................................................................. ...............
CHI 11 ............................................................................................................................. ...............
CHI 12 ............................................................................................................................. ...............
CHI 13 ............................................................................................................................. ...............
CHI 14 ............................................................................................................................. ...............
CHI 15 ............................................................................................................................. ...............
CHI 16 ............................................................................................................................. ...............
Second tripping output unit 216DB61 System .......... Slot ..........
CHI 17 ............................................................................................................................. ...............
CHI 18 ............................................................................................................................. ...............
CHI 19 ............................................................................................................................. ...............
CHI 20 ............................................................................................................................. ...............
CHI 21 ............................................................................................................................. ...............
CHI 22 ............................................................................................................................. ...............
CHI 23 ............................................................................................................................. ...............
CHI 24 ............................................................................................................................. ...............
CHI 25 ............................................................................................................................. ...............
CHI 26 ............................................................................................................................. ...............
CHI 27 ............................................................................................................................. ...............
CHI 28 ............................................................................................................................. ...............
CHI 29 ............................................................................................................................. ...............
CHI 30 ............................................................................................................................. ...............
CHI 31 ............................................................................................................................. ...............
CHI 32 ............................................................................................................................. ...............
Date: Date:
Name: Name:
Page: Template No.:
4/10 211 04031 E KOR 001 AA
Activation/Deactivation of binary inputs
Third tripping output unit 216DB61 System .......... Slot ..........
CHI 33 ............................................................................................................................. ...............
CHI 34 ............................................................................................................................. ...............
CHI 35 ............................................................................................................................. ...............
CHI 36 ............................................................................................................................. ...............
CHI 37 ............................................................................................................................. ...............
CHI 38 ............................................................................................................................. ...............
CHI 39 ............................................................................................................................. ...............
CHI 40 ............................................................................................................................. ...............
CHI 41 ............................................................................................................................. ...............
CHI 42 ............................................................................................................................. ...............
CHI 43 ............................................................................................................................. ...............
CHI 44 ............................................................................................................................. ...............
CHI 45 ............................................................................................................................. ...............
CHI 46 ............................................................................................................................. ...............
CHI 47 ............................................................................................................................. ...............
CHI 48 ............................................................................................................................. ...............
Fourth tripping output unit 216DB61 System .......... Slot ..........
CHI 49 ............................................................................................................................. ...............
CHI 50 ............................................................................................................................. ...............
CHI 51 ............................................................................................................................. ...............
CHI 52 ............................................................................................................................. ...............
CHI 53 ............................................................................................................................. ...............
CHI 54 ............................................................................................................................. ...............
CHI 55 ............................................................................................................................. ...............
CHI 56 ............................................................................................................................. ...............
CHI 57 ............................................................................................................................. ...............
CHI 58 ............................................................................................................................. ...............
CHI 59 ............................................................................................................................. ...............
CHI 60 ............................................................................................................................. ...............
CHI 61 ............................................................................................................................. ...............
CHI 62 ............................................................................................................................. ...............
CHI 63 ............................................................................................................................. ...............
CHI 64 ............................................................................................................................. ...............
Date: Date:
Name: Name:
Page: Template No.:
5/10 211 04031 E KOR 001 AA
Activation/Deactivation of alarm relays
First digital output unit 216AB61 System .......... Slot ..........
CHO 01 ................................................................................................................................ ...............

CHO 02 ................................................................................................................................ ...............
CHO 03 ................................................................................................................................ ...............
CHO 04 ................................................................................................................................ ...............
CHO 05 ................................................................................................................................ ...............
CHO 06 ................................................................................................................................ ...............
CHO 07 ................................................................................................................................ ...............
CHO 08 ................................................................................................................................ ...............
CHO 09 ................................................................................................................................ ...............
CHO 10 ................................................................................................................................ ...............
CHO 11 ................................................................................................................................ ...............
CHO 12 ................................................................................................................................ ...............
CHO 13 ................................................................................................................................ ...............
CHO 14 ................................................................................................................................ ...............
CHO 15 ................................................................................................................................ ...............
CHO 16 ................................................................................................................................ ...............
CHO 17 ................................................................................................................................ ...............
CHO 18 ................................................................................................................................ ...............
CHO 19 ................................................................................................................................ ...............
CHO 20 ................................................................................................................................ ...............
CHO 21 ................................................................................................................................ ...............
CHO 22 ................................................................................................................................ ...............
CHO 23 ................................................................................................................................ ...............
CHO 24 ................................................................................................................................ ...............
CHO 25 ................................................................................................................................ ...............
CHO 26 ................................................................................................................................ ...............
CHO 27 ................................................................................................................................ ...............
CHO 28 ................................................................................................................................ ...............
CHO 29 ................................................................................................................................ ...............
CHO 30 ................................................................................................................................ ...............
CHO 31 ................................................................................................................................ ...............
CHO 32 ................................................................................................................................ ...............
Remark: if second contact is also used, please note.
Date: Date:
Name: Name:
Page: Template No.:
6/10 211 04031 E KOR 001 AA
Activation/Deactivation of alarm relays
Second digital output unit 216AB61 System .......... Slot ..........
CHO 33 ................................................................................................................................ ...............

CHO 34 ................................................................................................................................ ...............
CHO 35 ................................................................................................................................ ...............
CHO 36 ................................................................................................................................ ...............
CHO 37 ................................................................................................................................ ...............
CHO 38 ................................................................................................................................ ...............
CHO 39 ................................................................................................................................ ...............
CHO 40 ................................................................................................................................ ...............
CHO 41 ................................................................................................................................ ...............
CHO 42 ................................................................................................................................ ...............
CHO 43 ................................................................................................................................ ...............
CHO 44 ................................................................................................................................ ...............
CHO 45 ................................................................................................................................ ...............
CHO 46 ................................................................................................................................ ...............
CHO 47 ................................................................................................................................ ...............
CHO 48 ................................................................................................................................ ...............
CHO 49 ................................................................................................................................ ...............
CHO 50 ................................................................................................................................ ...............
CHO 51 ................................................................................................................................ ...............
CHO 52 ................................................................................................................................ ...............
CHO 53 ................................................................................................................................ ...............
CHO 54 ................................................................................................................................ ...............
CHO 55 ................................................................................................................................ ...............
CHO 56 ................................................................................................................................ ...............
CHO 57 ................................................................................................................................ ...............
CHO 58 ................................................................................................................................ ...............
CHO 59 ................................................................................................................................ ...............
CHO 60 ................................................................................................................................ ...............
CHO 61 ................................................................................................................................ ...............
CHO 62 ................................................................................................................................ ...............
CHO 63 ................................................................................................................................ ...............
CHO 64 ................................................................................................................................ ...............
Remark: if second contact is also used, please note.
Date: Date:
Name: Name:
Page: Template No.:
7/10 211 04031 E KOR 001 AA
Activation of tripping relays (First and second tripping output unit 216DB61)
CHT 01 Contact 1
................................................................................................................. ...............
CHT 01 Contact 2
................................................................................................................. ...............
CHT 02 Contact 1
................................................................................................................. ...............
CHT 02 Contact 2
................................................................................................................. ...............
CHT 03 Contact 1
................................................................................................................. ...............
CHT 03 Contact 2
................................................................................................................. ...............
CHT 04 Contact 1
................................................................................................................. ...............
CHT 04 Contact 2
................................................................................................................. ...............
CHT 05 Contact 1
................................................................................................................. ...............
CHT 05 Contact 2
................................................................................................................. ...............
CHT 06 Contact 1
................................................................................................................. ...............
CHT 06 Contact 2
................................................................................................................. ...............
CHT 07 Contact 1
................................................................................................................. ...............
CHT 07 Contact 2
................................................................................................................. ...............
CHT 08 Contact 1
................................................................................................................. ...............
CHT 08 Contact 2
................................................................................................................. ...............
CHT 01 Contact 1
................................................................................................................. ...............
CHT 01 Contact 2
................................................................................................................. ...............
CHT 02 Contact 1
................................................................................................................. ...............
CHT 02 Contact 2
................................................................................................................. ...............
CHT 03 Contact 1
................................................................................................................. ...............
CHT 03 Contact 2
................................................................................................................. ...............
CHT 04 Contact 1
................................................................................................................. ...............
Date: Date:
Name: Name:
Page: Template No.:
8/10 211 04031 E KOR 001 AA
CHT 04 Contact 2
................................................................................................................. ...............
CHT 05 Contact 1
................................................................................................................. ...............
CHT 05 Contact 2
................................................................................................................. ...............
CHT 06 Contact 1
................................................................................................................. ...............
CHT 06 Contact 2
................................................................................................................. ...............
CHT 07 Contact 1
................................................................................................................. ...............
CHT 07 Contact 2
................................................................................................................. ...............
CHT 08 Contact 1
................................................................................................................. ...............
CHT 08 Contact 2
................................................................................................................. ...............
Date: Date:
Name: Name:
Page: Template No.:
9/10 211 04031 E KOR 001 AA
Activation of tripping relays (Third and fourth tripping output unit 216DB61)
C 301 Contact 1 ................................................................................................................. ...............

C 301 Contact 2 ................................................................................................................. ...............
C 302 Contact 1 ................................................................................................................. ...............
C 302 Contact 2 ................................................................................................................. ...............
C 303 Contact 1 ................................................................................................................. ...............
C 303 Contact 2 ................................................................................................................. ...............
C 304 Contact 1 ................................................................................................................. ...............
C 304 Contact 2 ................................................................................................................. ...............
C 305 Contact 1 ................................................................................................................. ...............
C 305 Contact 2 ................................................................................................................. ...............
C 306 Contact 1 ................................................................................................................. ...............
C 306 Contact 2 ................................................................................................................. ...............
C 307 Contact 1 ................................................................................................................. ...............
C 307 Contact 2 ................................................................................................................. ...............
C 308 Contact 1 ................................................................................................................. ...............
C 308 Contact 2 ................................................................................................................. ...............
C 401 Contact 1 ................................................................................................................. ...............
C 401 Contact 2 ................................................................................................................. ...............
C 402 Contact 1 ................................................................................................................. ...............
C 402 Contact 2 ................................................................................................................. ...............
C 403 Contact 1 ................................................................................................................. ...............
C 403 Contact 2 ................................................................................................................. ...............
C 404 Contact 1 ................................................................................................................. ...............
C 404 Contact 2 ................................................................................................................. ...............
C 405 Contact 1 ................................................................................................................. ...............
C 405 Contact 2 ................................................................................................................. ...............
C 406 Contact 1 ................................................................................................................. ...............
C 406 Contact 2 ................................................................................................................. ...............
C 407 Contact 1 ................................................................................................................. ...............
C 407 Contact 2 ................................................................................................................. ...............
C 408 Contact 1 ................................................................................................................. ...............
C 408 Contact 2 ................................................................................................................. ...............
Date: Date:
Name: Name:
Page: Template No.:
10/10 211 04031 E KOR 001 AA
Check of "FUPLA"
Close Open
Breaker / Isola- Interlocking function command command
tor
Date: Date:
Name: Name:
ABB Switzerland Ltd

ARABIA
503 193
Form No.: LOCAL ALARMS Template No.:
111 04060 E 111 04060 E KOR 001 AA

Page:
1/1
Check and simulation
Simulation of each local alarm to alarm unit in LCP

Each tested circuit has to be marked yellow in the drawings
ABB Switzerland Ltd

ARABIA
503 193
Form No.: LOCAL ALARMS Template No.:
211 04060 E 211 04060 E KOR 001 AA

1/1
Alarm Checked
DC supply failure [ ]
AC supply failure [ ]
SF6 refill [ ]
SF6 urgent disconnect [ ]
Circuit breaker pump runtime exceeded [ ]
Circuit breaker close blocking [ ]
Circuit breaker trip blocking [ ]
Circuit breaker trip circuit 1 faulty [ ]
Circuit breaker trip circuit 2 faulty [ ]
Circuit breaker lockout [ ]
Circuit breaker pole discreepancy [ ]
Disconnector position disagreement [ ]
Disconnector crank handel inserted [ ]
Attention interlock [ ]
__________________________________________________ [ ]
__________________________________________________ [ ]
__________________________________________________ [ ]
__________________________________________________ [ ]
__________________________________________________ [ ]
Remarks:
Date: Date:
Name: Name:
380 kV GIS-Switchgear
SHOAIBA PHASE 3 EXTENSION ABB
ID Task Name Start Finish Duration Jan 27 '08 Feb 03 '08 Feb 10 '08 Feb 17 '08 Feb 24 '08 Mar 02 '08 Mar 09 '08 Mar 16 '08 Mar 23 '08 Mar 30 '08 Apr 06 '08 Apr 13 '08 Apr 20 '08 Apr 27 '08 May 04
28 31 03 06 09 12 15 18 21 24 27 01 04 07 10 13 16 19 22 25 28 31 03 06 09 12 15 18 21 24 27 30 03 06
1
2 Stage 1 Only Feeders Tue 08-02-05 Sun 08-03-30 47 days
3
4 PREPARATION Tue 08-02-05 Sat 08-02-09 4 days
5 LCC POWER UP (AC/DC) Sun 08-02-10 Mon 08-02-11 2 days
6 Commissioning Cordination Meeting Sat 08-02-09 Sat 08-02-09 0 days 02-09
7
8 SWITCHGEAR Sat 08-02-16 Wed 08-02-20 5 days
9 Circuit Breaker function test Sat 08-02-16 Sun 08-02-17 2 days
10 Circuit Breaker timing test Mon 08-02-18 Mon 08-02-18 1 day
11 Isolator/Earth Switch function test Tue 08-02-19 Wed 08-02-20 2 days
12
13 Local and Remote Control / Supervision Tue 08-02-12 Tue 08-03-11 25 days
14 Local Contrl REC216 Tue 08-02-12 Thu 08-02-14 3 days
15 Feeder Interlocking Sat 08-03-08 Sat 08-03-08 1 day
16 Local Alarms Sun 08-03-09 Tue 08-03-11 3 days
17 Density Monitors Thu 08-02-21 Sat 08-02-23 2 days
18
19 CURRENT TRANSFORMERS Sun 08-02-24 Sun 08-03-16 19 days
20 CT Secondary Insulation Sun 08-02-24 Sun 08-02-24 4 hrs
21 CT Magnetisation Sun 08-02-24 Sun 08-02-24 4 hrs
22 CT DC Resistance Mon 08-02-25 Mon 08-02-25 4 hrs
23 CT Polarity Mon 08-02-25 Mon 08-02-25 4 hrs
24 CT Primary Injection Thu 08-03-13 Sun 08-03-16 3 days
25
26 VOLTAGE TRANSFORMERS Wed 08-02-27 Thu 08-03-13 14 days
27 VT Secondary Insulation Wed 08-02-27 Wed 08-02-27 4 hrs
28 VT DC Resistance Wed 08-02-27 Wed 08-02-27 4 hrs
29 VT Polarity Thu 08-02-28 Thu 08-02-28 4 hrs
30 VT Transmission Ratio (During HV Test) Sat 08-03-01 Mon 08-03-03 3 days
31 VT Distribution Sat 08-03-08 Sat 08-03-08 1 day
32
33 Feeder Protection Mon 08-03-10 Thu 08-03-13 4 days
34 Transformer protection Backup (REC) Mon 08-03-10 Thu 08-03-13 4 days
35
36 HV Test Feeders only Sat 08-03-01 Sat 08-03-08 7 days
37
38 BUSBAR PROTECTION REB500 Wed 08-03-19 Sun 08-03-30 10 days
39 before BB coupling Wed 08-03-19 Sun 08-03-30 10 days
40
41 SCS100 Sat 08-03-08 Sat 08-03-29 19 days
42 SCS Start Up Sat 08-03-08 Tue 08-03-11 4 days
43 Point To Point SCS Side Wed 08-03-12 Sat 08-03-29 15 days
44 Point to Point GIS Side Wed 08-03-12 Sat 08-03-29 15 days
45
46 Stage 2 Sat 08-03-22 Sat 08-04-12 18 days
47
48 BB Coupling Sat 08-03-29 Tue 08-04-08 10 days
49
50 Work during BB coupling Mon 08-03-31 Tue 08-04-01 2 days
51 Station Interlocking Mon 08-03-31 Mon 08-03-31 1 day
52 Busbar Stability Mon 08-03-31 Tue 08-04-01 2 days
53
54 Sat 08-03-22
Remote (Power Plant Control System ABB D) P214 Sat 08-03-29 7 days
55
56 Transformer Signal/Trip Tests ABB (D) Sat 08-04-12 Sat 08-04-12 0 days 04-12
57
58 Mesuring & Metering ABB (D) Sat 08-04-12 Sat 08-04-12 0 days 04-12
59
60 FINAL WORK (As Built, Testsheets) GIS part Sun 08-04-06 Thu 08-04-10 5 days
Project: MSProj11 Task Split Progress Milestone Summary Project Summary External Tasks External Milestone Deadline
Date: Tue 08-01-22
Page 1
Document No.:

Wick, 25.09.2007 Klucker, 10.10.2007 Matzner 01.11.2007 E/001 1/1

Commissioning Manual

1HC0048621

Location Signed
4 High Voltage Test (Description) ABB-CH
4 High Voltage Test (Report) ABB-CH
Document No.:
PTHS-PQ AA 2007.03.22 ANW

2007.03.22 DEHNE 2007.03.27 BECK_M 2007.04.12 SCHRAUDOLPH de/000 1/2

Valid for: Derived from: Replaces: Classification no./Project name/Assembly
380 KV SHOAIBA EXT. II
Test procedure 380kV Shoiba
HIGH VOLTAGE TEST ON-SITE
The High Voltage Test on-site will be done in accordance with the IEC 62271-203. The existing
GIS is not contend of this test. This test procedure contains all specific information for this
particular substation all other are written in the following ABB internal norm:
1HC0048490; On-Site High Voltage Test Type ELK (attached)
All Test Sections will be tested with the following
Test voltage:
380 kVrms for 10 minutes (conditioning)
515 kVrms for 1 minute (test voltage)
Test procedure:
600
test voltage 515 kV for 1 minute
applied voltage in kV
500
400
conditioning 380 kV for

300
10 minutes
200
100
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13
time in minutes
Voltage application:
The injection of the test voltage will be done via encapsulated reactor connected to the end of
busbar 1. The distance between parts of the test set on high voltage and grounded or
conducting objects (as ground, walls, pieces of installation, crane,…) has to be ≥ 1,5m. Any
conducting object near the test set must be proper earthed.
Revision: Language: Page: Document No.:
AA 2007.03.22 de/000 2/2 1HC0048621
Test Section 1
Old and new GIS must be

separated completely, the end
must be covered with pressure
All links removed, proof cover. Testing with
cables grounded removed link is non-permissible
unless the neighboring old GIS is
deenergized and grounded.
Voltage input via

encapsulated reactor
Prüfprotokoll
ABB Switzerland Ltd. Test Report
SF6-Schaltanlage/SF6-Switchgear: Kunde/Customer: Blatt/Page:
380kV GIS (Shoaiba Ext.) SWCC
Dielektrische Prüfung: Wechselspannungsprüfung mit variabler Frequenz
Dielectric Test: AC - Test with variable Frequency
Anschluss f L I U U Dauer / Duration
Connection 2πfxLxI Teiler/Divider
Phase Hz H A kV kV Bermerkungen / Remarks
Datum Für die Richtigkeit

Date : ........................................................................ Tested by : .........................................................................................................
Ort Für den Kunden

Place : ........................................................................ For the Customer : .........................................................................................................
Für dieses Dokument und den darin dargestellten Gegenstand behalten wir uns alle Rechte vor. We reserve all rights in this document and in the information contained therein. Reproduction,
Vervielfältigung, Bekanntgabe an Dritte oder Verwendung ausserhalb des vereinbarten Zweckes use or disclosure to third parties without express authority is strictly forbidden.
sind nicht gestattet. © ABB Schweiz AG © ABB Switzerland Ltd
Form No. HASV 600 836

Document No.:

Wick, 25.09.2007 Klucker, 10.10.2007 Matzner E/001 1/1

Installation Manual

1HC0056495
Installation Documents Feeder: OMAA19, OMAA20, OMAA21

Location Signed
5 Methodstatement for Busbar ABB-CH

Coupling
Document No.:
PTHS-Q AA 2007.11.29 ANW

2007.11.29 ZELLER_N 2007.11.29 ERNST_B 2007.11.29 ZELLER_N en/002 1/9

380kV Shoaiba Ext.
SHOAIBA EXT. PROJECT

420kV Gas Insulated Switchgear
ABB Order Number 13048790
METHOD STATEMENT
Working procedures for site installation and testing activities at connection of

three additional bays to the exsting GIS installation
AA 2007.11.16 en/002 2/9 1HC0055879
CONTENT
1. Executive summary .................................................................................... 3
2. Purpose and validity ................................................................................... 3
3. Requirements, necessary material and tools........................................... 3
4. Procedure .................................................................................................... 3
5. Tests............................................................................................................. 5
6. Risk assessment ......................................................................................... 5
Attachment 1: Shutdown, earthing, pressure reducing and emptying for

connecting busbar 2 (gas diagram HASV 090237) ............... 6

connecting busbar 2 (gas diagram 1HC0042525) ................. 7

connecting busbar 1A (gas diagram HASV090237).............. 8

connecting busbar 1A (gas diagram 1HC0042525) .............. 9
AA 2007.11.16 en/002 3/9 1HC0055879
1. Executive summary
Task
ABB Switzerland Ltd’s (ABB) quality department has prepared this special procedure for the modification
of the existing Gas Insulated Substation (GIS) SHOIBA and coupling of three new feeders AA19, AA20
and AA21.
Actions to be taken
Coupling of the new feeders AA19, AA20 and AA21 to existing GIS followed by leakage test,
commissioning tests and high voltage test.
2. Purpose and validity

The procedure is only valid for this specific task and may not generally employed for routine works.
Strict compliance with any instructions the ABB supervisor may give and with the procedure listed in this
document must be insured.
3. Requirements, necessary material and tools

The following requirements should be met for the measurements:
• Installation tools
• Gas handling equipment (DILO)
• Lekage detector
• HV test equipment
4. Procedure
All activities are to be understood to be on a three-phase basis. Designation of apparatus and gas
compartments as per Single Line & Gas Schematic Diagrams HASV090237 (existing part of switchgear)
and 1HC0042525 (new part of switchgear).
The relevant part of GIS has to be shut down and earthed according to description underneath and to
attachments 1 and 2.
Regarding pressure reducing and emptying of gas compartments refer to description underneath and to
attachments 3 and 4.
Step Bay Activity Responsible Checked
Preparation of new bays AA19, AA20 and AA21
1 AA19, AA20, Assemble bays AA19, AA20 and AA21 ABB

AA21
2 AA19, AA20, Carry out commissioning tests according to adequate ABB

AA21 instructions
3 AA19, AA20, Carry out HV-tests according to adequate instructions ABB

AA21
AA 2007.11.16 en/002 4/9 1HC0055879
Coupling of busbar 2 (see attachment 1 & 2)
4 AA09 Connect busburs 1A and 1B by closing B0, followed by Customer

closing B1 and B4
5 AA01…AA18 Transfer load to busbars 1A and 1B Customer
6 AA01 Isolate bay by opening B1and B2 Customer
7 AA01 Earth bay by closing B3 Customer
8 AA02 Isolate bay by opening B0 followed by opening B1, B2 and Customer

B6
10 AA19, AA20, Isolate bays by opening Q0 followed by opening Q1, Q2 and Customer
AA21 Q9
11 AA19 Earth bay and busbar 2 by closing Q2 and Q51 Customer
12 AA08, AA10 Isolate busbar 2 from busbars 1A and 1B by opening of B0, Customer
followed by opening B1 and B2
13 AA15 Earth busbar 2 by closing B25 Customer
14 AA01, AA19 Evacuate last compartments of busbar 2 (green coloured in ABB

attachments 1 and 2) and vent with air
15 AA01 Lower SF6-pressure in compartment of B3 to 300kPa (yellow ABB

coloured in attachments 1 and 2)
16 AA02 Lower SF6-pressure in compartment of B 2 to 300kPa (yellow ABB

coloured in attachments 1 and 2)
17 AA01 Remove end covers and end shields in busbar 2 ABB
18 AA19 Remove end covers and end shields in busbar 2 ABB
19 AA01, AA19 Insert compensator ELK VQ3 and couple adjacent ABB
compartments of busbar 2
20 AA01, AA19 Evacuate and fill coupled compartment of busbar 2 with SF6 ABB
gas to 460 kPa
21 AA01 Refill SF6-pressure in compartment of B3 to 460kPa ABB
22 AA02 Refill SF6-pressure in compartment of busbar 2 to 460kPa ABB
Coupling of busbar 1A (see attachment 3 & 4)
23 AA01…AA18 Transfer load to busbar 2 Customer
24 AA01 Isolate bay by opening B1and B2 Customer
26 AA02 Isolate bay by opening B0 followed by opening B1, B2 and Customer

B6

AA 2007.11.16 en/002 5/9 1HC0055879
28 AA19, AA20, Isolate bays by opening Q0 followed by opening Q1, Q2 and Customer
AA21 Q9
29 AA19 Earth bay and busbar 1 by closing Q1 and Q51 Customer
30 AA08, AA10 Isolate busbars 1A and 1B from busbar 2 by opening of B0, Customer
followed by opening B1 and B2
31 AA09 Earth busbar 1A by closing B16 Customer
32 AA01, AA19 Evacuate last compartments of busbar 1A (green coloured in ABB

attachments 3 and 4) and vent with air

coloured in attachment 3 and 4)

coloured in attachment 3 and 4)
35 AA01 Remove end covers and end shields in busbar 1A ABB
36 AA19 Remove end covers and end shields in busbar 1A ABB
37 AA01, AA19 Insert compensator ELK VQ3 and couple adjacent ABB
compartments of busbar 1A
38 AA01, AA19 Evacuate and fill coupled compartment of busbar 1A with SF6 ABB
gas to 460 kPa
39 AA01 Refill SF6-pressure in compartment of B3 to 460kPa ABB
40 AA02 Refill SF6-pressure in compartment of busbar 1A to 460kPa ABB
5. Tests
Beside comissioning tests and HV-test (mentioned above) a leakage test at the connected flanges has to
be carried out.
6. Risk assessment
This procedure involves working on pressure vessels and access to active parts of high voltage
switchgear. All necessary measures have to be taken to avoid ingress of humidity, dust and dirt
into the compartments.
Norbert Zeller
In Service Reliability and Quality Assurance Manager
ABB Switzerland Ltd

Zurich, 27th of November 2007
------------------------------------------------------------------- End of report -------------------------------------------------------------------

AA 2007.11.16 en/002 6/9 1HC0055879

connecting busbar 2 (gas diagram HASV 090237)
=AA02
life parts of switchgear
earthed part of switchgear
atmospheric pressure (air)
reduced pressure (300kPa)
all other compartments at service pressure
=AA03 =AA01
AA 2007.11.16 en/002 7/9 1HC0055879

connecting busbar 2 (gas diagram 1HC0042525)

AA 2007.11.29 en/002 8/9 1HC0056495

connecting busbar 1A (gas diagram HASV090237)
=AA02
=AA03 =AA01
AA 2007.11.16 en/002 9/9 1HC0055879

connecting busbar 1A (gas diagram 1HC0042525)
life parts of switchgear; already connected to existing part of switchgear

Document No.:

Koc 20.01.2008 Olivier Moser, 20.01.2008 Matzner 21.01.2008 E/001 1/7

Method Statement For SCS100

1HC0057005

Location Signed
Method Statement SCS100 ABB-CH
Test Sheets ABB-CH
503195 SHOAIBA Method Statement (SCS100) Page 1/6
Introduction
The following document describes the required steps for the commissioning of the
SCS100 extension at Shoaiba 380kV S/S.
Order Number: 503195
Reference: new
File name: Method Statement for SCS100.DOC
Document References:
SCS/SMS Prüfprotokoll / SCS/SMS Test Record 503195-SCS

Xxyy
Xxyy
All rights, in particular copyrights and other proprietary rights are reserved.
Copying of the documents and/or distribution to third parties, and/or the use or
disclosure to others of the contents thereof, is not permitted without the previous written
approval by ABB Switzerland Ltd.
Copyright 2007 ABB Switzerland Ltd, Power Systems

Table of contents
1 TEST PROCEDURE 3
1.1 SCOPE 3
1.2 PRE-CONDITIONS FOR THE COMMISSIONING 3
1.3 VISUAL CHECK FOR TRANSPORT DAMAGE 4
1.4 VISUAL CHECK OF EXTERNAL WIRING AND MECHANICAL INSTALLATION 4
1.5 CHECK OF CABINET GROUNDING 4
1.6 CHECK OF SUPPLY VOLTAGES (DC/AC) 4
1.7 BACKUP OF SCS100 – BEFORE START OF ACTIVITIES ON SITE 4
1.8 SCS100 PREPARATION WORK 5
1.9 SET-UP OF COMMUNICATION BETWEEN DIFFERENT UNITS 5
1.10 SCS100 POINT-TO-POINT TEST 5
1.11 BACKUPS – AT THE END OF THE ACTIVITIES ON SITE 6
1.12 FINAL CHECK 6

1 Test Procedure
1.1 Scope
The existing ABB SCS100 systems (MicroSCADA) for the Shoaiba 380kV S/S will be
extended with 3 feeders. Therefore the following components will be added or
modified.
Type of Description: Qty.

equipment:
IPC (industrial PC) SCS100 computer with existing 1

MicroSCADA
DCP/MUX (NET) Communication card inside of existing 2
the SCS100 computer
SRIO1000 Busmaster (LON / ANSI) new 2
RER111 LON star coupler new 1
SLTA Serial LON talk adapter new 2
SPA-ZC100 LON-SPA-Gateway new 3

REC216 Control unit new 3
1.2 Pre-conditions for the commissioning
All relevant substation drawings are available.

The new SCS equipment must be finally installed, connected and earthed.
The new protection- and control units must be finally installed, connected and earthed.
The external wiring must be checked (control, signal and trip circuits).
The optical fiber cables are laid, connected, measured (checked) and labeled.
The settings for the protection are available and have been approved by the client.
All tests can be done without breaks and without operational restrictions, work permits
are available.
All equipment associated with the protection or control (isolator, CB, etc.) must be
operational.
Current and voltage circuits are checked (e.g. megger test, polarity check, ratio test,
magnetization curve etc.).
Types and sequence of the protection functions are defined and approved (according to
existing relays).
All signals (signal list for SCS and P14) are defined and approved (according to existing
relays).
AC/DC supplies are available (for switchgear, protection/control devices and for
building).
DC/AC converters, external UPS, battery, charger, etc. are running.
For the service modem a telephone line is installed, tested and ready.
For point-to-point test communication equipment must be available (e.g. walkie-talkie).
For point-to-point test personal of switchgear (local control) and protection is on site to
generate all signals which are displayed on the SAS and P14.
The new feeders must be accessible and de-energized for all tests (to SCS and to P14).
The customer (responsible person for the tests) must be on site during the tests for at
least 6 hours per day.
P14 (procontrol) link:

P14 database is based on the existing installation (same philosophy).
Concept of control authority (SCS, P14, local, remote) is the same as realised in the
existing installation.
For the test between process (switchgear or relays) one engineer of P14 system must be
on site.
The new P14 protocol converters must be installed and checked.
The existing P14 protocol converter connected with the SCS100 must be loaded with
additional signals.
For pre-tests a P14 remote Terminal shall be installed in the SCS100 control room.
1.3 Visual check for transport damage
Is there any visible damage at the delivered equipment, cabinet or electronic rack?
1.4 Visual check of external wiring and mechanical installation
Are the different units and cables properly mounted, installed and connected?
Are the fiber optics correctly installed and have they been tested?
1.5 Check of cabinet grounding
For the extension of the SCS100 itself no additional cabinet is needed.

However we will check the correct grounding of the new SRIO1000 and RER111 which
will be mounted into the existing cabinet.
1.6 Check of supply voltages (DC/AC)
Check of the supply voltage for the new equipment.

Measuring of voltage levels and polarity at the devices input terminals.
1.7 Backup of SCS100 – before start of activities on site
Prior to the start of work we will make an actual SCS100 system backup. This allows a
return to the current status if anything unforeseen will happen.
1.8 SCS100 Preparation work
Before starting the signal tests the existing system has to be updated with the latest
project data:
- database for new feeders

- database for link SCS100 to P14
- modified pictures
- modified command procedures
- new DCP/MUX configuration file (NET)
Note: more or less the same has to be done for the P14 system (not in our scope)
1.9 Set-up of communication between different units
Prior to the point-to-point tests the following communication set-up must be done:
- Set-up of communication between 2x new SRIO1000 and 3 numerical relays (type

REC216)
- Set-up of communication between new SRIO1000 and existing SCS100
- Set-up of communication between SRIO and P14 (Procontrol), real system or at
least to simulator
- download of event mask files into REC216
- check of SRIO1000 time synchronization (hardwired & software)
1.10 SCS100 Point-to-point test / functional tests
All signals must be simulated at the process (switchgear or relays) with a point-to-point
test. We will verify the signals on the SCS (screen, event- and alarmlist, printer) and in
case of a NCC link on a simulator (e.g. ASE-tool) connected to the SRIO1000.
Sequence of tests:
- ABB internal test to/ from process to SCS100
- ABB internal test to/from process to P14 simulator / Terminal
- Witness test to/from process to SCS100
- Witness test to/from process to P14
The exact commissioning procedure may vary on actual conditions on site and will be
modified accordingly. The procedure shall therefore be seen as guidelines, which are
open for changes.
The following will be tested:
Signals (according to the signal lists):

- Alarms (alarm and event handling)
- Indications (alarm and event handling)
- Measurements (measurement value)
- Commands and their back indications (command execution, back indication)
Pictures (layout / physical look / dynamic objects / control objects):

- Station Overview
- Single Line Diagram
- Eventlist
- Alarmlist
- Menu and Dialog display
Remarks:
- some signals can not be tested (e.g. CPU failure of REC216).
- all signals of the new feeders will be tested according to the signal list.
- If changes are to be made, they shall be documented in the commissioning test reports.
- functional tests like control handling, etc. are part of the point-to-point test and
described in the document “SCS/SMS Prüfprotokoll / SCS/SMS Test Record”
1.11 Backups – at the end of the activities on site
- create backup of the SCS100 computer

- create backup of the SRIO1000 configurations
1.12 Final check
Are all tests according to the test sheet (test record) done?
Check if all event masks are correctly loaded?
Check that SCS system is running under normal conditions.
Check physical status of computer (clean filter, all connections fixed)
Are all test protocols signed by consultant and/or customer?
Are all time sheets signed by consultant and/or customer?

503195 SHOAIBA PHASE 3 380kV GIS Switchgear Startup Transformer Feeder 0MAA19
PROCESS DATABASE Installation: SHOAIBA 380kV SWITCHGEAR

Bay Name: 0MAA19
0MAA19 Pumping Station Transformer Feeder Modul: REC216
Unit Adress : 180 Bay ID: A19
No. OBJECT REF. In SIGNAL SOURCE Signal ID SCS- Index Signaltext english Statustext Sign. Event Print. Alarm GTW. GTW. TESTRESULTS SCS100 TESTRESU.
Schematic Logic Index (10 Character) Cat. List Code Class 2 3 SINGLE- ALARM- EVENT- DCS
HAET 321447 HV EQUIPMENT in REC216 (10 Character) (24 Character) On (=1) Off (=0) (SCS) (DCS) LINE LIST LIST
1 0MAA19Q200 2 XG01 PUMP PH3 T1 Q0 CLOSED N CLOSED I X

2 0MAA19Q200 1 XG02 PUMP PH3 T1 Q0 OPEN N OPEN I X
3
4 0MAA19Q200 6 XU93 PUMP PH3 T1 Q0 CMD CLOSE C X 1 X
5 0MAA19Q200 5 XU94 PUMP PH3 T1 Q0 CMD OPEN C X 1 X
6 0MAA19Q200 8 XU91 PUMP PH3 T1 Q0 CMD CLOSE C X
7 0MAA19Q200 7 XU92 PUMP PH3 T1 Q0 CMD OPEN C X
8 0MAA19Q200 4 XG21 PUMP PH3 T1 Q0 CMD CLOSE I X
9 0MAA19Q200 3 XG22 PUMP PH3 T1 Q0 CMD OPEN I X
10
11 0MAA19E200 100 XG02 PUMP PH3 T1 Q0 CTRL VOLT FAILURE N FAILURE A 2 X X
12
13 0MAA19P201 101 XG01 PUMP PH3 T1 Q0 PH R P SPRING < MIN 1 > MIN 1 A 1 X
14 0MAA19P202 101 XG01 PUMP PH3 T1 Q0 PH Y P SPRING < MIN 1 > MIN 1 A 1 X
15 0MAA19P203 101 XG01 PUMP PH3 T1 Q0 PH B P SPRING < MIN 1 > MIN 1 A 1 X
16
17 0MAA19P200 108 XG01 PUMP PH3 T1 Q0 P SPRING TRP1 BLOCKED N BLOCKED A 1 X
19
20 0MAA19E200 102 XG05 PUMP PH3 T1 Q0 TRIP CIRCUIT BLOCKED N BLOCKED A 1 X X
21 0MAA19E200 108 XG06 PUMP PH3 T1 Q0 CLOSE CIRCUIT BLOCKED N BLOCKED A 1 X X
22
23 0MAA19P200 102 XG03 PUMP PH3 T1 Q0 P SPRING CLOS BLOCKED N BLOCKED A 1 X
24
25 0MAA19D201 9 XG01 PUMP PH3 T1 Q0 PUMP PH R ON N ON I X
26 0MAA19D202 9 XG01 PUMP PH3 T1 Q0 PUMP PH Y ON N ON I X
27 0MAA19D203 9 XG01 PUMP PH3 T1 Q0 PUMP PH B ON N ON I X
28
29 0MAA19D201 105 XG02 PUMP PH3 T1 Q0 PH R PMP STRT TOO MANY N TOO MANY A 2 X
30 0MAA19D202 105 XG02 PUMP PH3 T1 Q0 PH Y PMP STRT TOO MANY N TOO MANY A 2 X
31 0MAA19D203 105 XG02 PUMP PH3 T1 Q0 PH B PMP STRT TOO MANY N TOO MANY A 2 X
32
33 0MAA19D201 106 XG03 PUMP PH3 T1 Q0 PH R PUMP RUN EXCEEDED N EXCEEDED A 1 X
34 0MAA19D202 106 XG03 PUMP PH3 T1 Q0 PH Y PUMP RUN EXCEEDED N EXCEEDED A 1 X
35 0MAA19D203 106 XG03 PUMP PH3 T1 Q0 PH B PUMP RUN EXCEEDED N EXCEEDED A 1 X
36
File:DB_0MAA19new.xls Page 1 from 10


Bay Name: 0MAA19
37 0MAA19D200 107 XG01 PUMP PH3 T1 Q0 PUMP FAILURE N FAILURE A 1 X X
38
39 0MAA19E200 112 XG19 PUMP PH3 T1 Q0 PUMP VOLT FAILURE N FAILURE A 2 X X
40
41 0MAA19Q200 112 XG04 PUMP PH3 T1 Q0 POLE DAGRMT FAILURE N FAILURE A 1 X X
42
43 0MAA19Q200 108 XG03 PUMP PH3 T1 Q0 BLOCKED BLOCKED N BLOCKED A 1 X X
44 0MAA19E200 107 XG01 PUMP PH3 T1 Q0 INTF RLY FAILURE N FAILURE A 1 X X
45
46 0MAA19Q200 107 XG11 PUMP PH3 T1 Q0 FAILURE FAILURE N FAILURE A 1 X X
47
48
49
50 0MAA19E201 100 XG01 PUMP PH3 T1 Q0 PH R TRPCIRC1 FAILURE N FAILURE A 1 X
51 0MAA19E202 100 XG01 PUMP PH3 T1 Q0 PH Y TRPCIRC1 FAILURE N FAILURE A 1 X
52 0MAA19E203 100 XG01 PUMP PH3 T1 Q0 PH B TRPCIRC1 FAILURE N FAILURE A 1 X
53
57
58 0MAA19E200 103 XG03 PUMP PH3 T1 Q0 TRPCIRC FAIL FAILURE N FAILURE A 1 X X
59
60
61
64
71
72 0MAA19Q210 108 XG03 PUMP PH3 T1 Q1 BLOCKED N BLOCKED A 1 X X
73


Bay Name: 0MAA19
75
77
78 0MAA19Q210 109 XG39 PUMP PH3 T1 Q1 CRANK HANDLE INSERTED N INSERTED A 2 X X
79
80
81
84
91
93
95
97
99
100
101
104


Bay Name: 0MAA19
111
113
115
117
119
120
121
124
131
133
135
137
139
140
141
142 0MAA19Q281 2 XG01 PUMP PH3 T1 Q8 PH R CLOSED N CLOSED I X
143 0MAA19Q281 1 XG02 PUMP PH3 T1 Q8 PH R OPEN N OPEN I X
144 0MAA19Q282 2 XG01 PUMP PH3 T1 Q8 PH Y CLOSED N CLOSED I X
145 0MAA19Q282 1 XG02 PUMP PH3 T1 Q8 PH Y OPEN N OPEN I X
146 0MAA19Q283 2 XG01 PUMP PH3 T1 Q8 PH B CLOSED N CLOSED I X
147 0MAA19Q283 1 XG02 PUMP PH3 T1 Q8 PH B OPEN N OPEN I X


Bay Name: 0MAA19
148
151
158
160
162
163 0MAA19E281 100 XG01 PUMP PH3 T1 Q8 PH R INTF RLY FAILURE N FAILURE A 1 X X
164 0MAA19E282 100 XG01 PUMP PH3 T1 Q8 PH Y INTF RLY FAILURE N FAILURE A 1 X X
165 0MAA19E283 100 XG01 PUMP PH3 T1 Q8 PH B INTF RLY FAILURE N FAILURE A 1 X X
166
167 0MAA19Q281 109 XG39 PUMP PH3 T1 Q8 PH R CRK HDL INSERTED N INSERTED A 2 X X
168 0MAA19Q282 109 XG39 PUMP PH3 T1 Q8 PH Y CRK HDL INSERTED N INSERTED A 2 X X
169 0MAA19Q283 109 XG39 PUMP PH3 T1 Q8 PH B CRK HDL INSERTED N INSERTED A 2 X X
170
171
172
175
182
184


Bay Name: 0MAA19
186
188
190
191
192
193 0MAA19P200 114 XG04 PUMP PH3 T1 Q0 P SF6 TRP 1 BLOCKED N BLOCKED A 1 X X
195
196 0MAA19P204 101 XG01 PUMP PH3 T1 Q0 PH R P SF6 < MIN 1 > MIN 1 A X 1 1 X X
197 0MAA19P205 101 XG01 PUMP PH3 T1 Q0 PH Y P SF6 < MIN 1 > MIN 1 A X 1 1 X X
198 0MAA19P206 101 XG01 PUMP PH3 T1 Q0 PH B P SF6 < MIN 1 > MIN 1 A X 1 1 X X
199
200 0MAA19P211 101 XG01 PUMP PH3 T1 P SF6 PH R B1 < MIN 1 > MIN 1 A X 1 2 X X
201 0MAA19P212 101 XG01 PUMP PH3 T1 P SF6 PH Y B1 < MIN 1 > MIN 1 A X 1 2 X X
202 0MAA19P213 101 XG01 PUMP PH3 T1 P SF6 PH B B1 < MIN 1 > MIN 1 A X 1 2 X X
203
207
211
215
219


Bay Name: 0MAA19
223
227
231
235
239
243
247
251
255
256 0MAA19E350 104 XG01 PUMP PH3 T1 TFMR DIFF TRIP N TRIP A 3 X X
257 0MAA19T321 104 XG02 PUMP PH3 T1 TFMR OVERTEMP TRIP N TRIP A 3 X X
258 0MAA19F301 104 XG02 PUMP PH3 T1 BHZ TFMR TRIP N TRIP A 3 X X


Bay Name: 0MAA19
259 0MAA19T301 104 XG02 PUMP PH3 T1 T OIL TFMR TRIP N TRIP A 3 X X
260 0MAA19T311 104 XG02 PUMP PH3 T1 T 13.8 WDG TFMR TRIP N TRIP A 3 X X
261 0MAA19F323 104 XG01 PUMP PH3 T1 BHZ CBL BOX TFMR TRIP N TRIP A 3 X X
262 0MAA19P331 104 XG01 PUMP PH3 T1 PRESSURE RELIEF TRIP N TRIP A 3 X X
263 0MAA19P321 104 XG01 PUMP PH3 T1 P TFMR OLTC TRIP N TRIP A 3 X X
264
265
266 0MAA19E301 100 XG01 PUMP PH3 T1 230V AC SPLY FAILURE N FAILURE A 2 X X
267
268 0MAA19E302 100 XG01 PUMP PH3 T1 220V DC SPLY 1 FAILURE N FAILURE A 2 X
272
273 0MAA19E309 107 XG01 PUMP PH3 T1 DC SUPPLY FAILURE N FAILURE A 2 X X
274
275 0MAA19E306 11 XG01 PUMP PH3 T1 CTRL MODE REMOTE LOCAL I X X
276 0MAA19E307 9 XG01 PUMP PH3 T1 CTRL MODE OVRD ON N ON I X X
277
278 0MAA19E308 113 XG01 PUMP PH3 T1 PRIM INTLCK OFF N OFF A 1 X X
279
280 0MAA19E319 104 XG01 PUMP PH3 T1 PT MCB TRIP N TRIP A 1 X X
281
282 0MAA19E310 118 XG01 PUMP PH3 T1 DRIVE INTERLOCKED ON N ON A 2 X X
283
284 0MAA19E311 100 XG01 PUMP PH3 T1 DRIVE OPERATION FAILURE N FAILURE A 2 X X
285 0MAA19E312 100 XG01 PUMP PH3 T1 DRIVE POSITION FAILURE N FAILURE A 1 X X
286 0MAA19E318 100 XG01 PUMP PH3 T1 GENERAL ALARM FAILURE N FAILURE A 1 X X
287 0MAA19E314 118 XG01 PUMP PH3 T1 LOCKOUT RLY 1 ON N ON A 3 X
289 0MAA19E316 118 XG01 PUMP PH3 T1 TRIP RELAY 1 ON N ON A 3 X
291 0MAA19E326 118 XG01 PUMP PH3 T1 TRIP RELAY ON N ON A 3 X X
292 0MAA19E320 15 XG02 PUMP PH3 T1 TRFM PROT TEST ON N ON I X
293 0MAA19E320 60 XG03 PUMP PH3 T1 B-UP PROT TEST ON N ON I X
294 22BJ02E330 1 XG02 PUMP PH3 T1 13.8KV CB + ES I X X
295 0MAA19E509 1 PUMP PH3 T1 DUMMY 111I26 I X X


Bay Name: 0MAA19
296 12AT01Q060 2 XG01 PUMP PH3 T1 TFMR NEUT ES I X X
298
299 0MAA19E313 119 XG01 PUMP PH3 T1 SYNCHRONIZ N SUCSFUL SUCSFUL A 1 X X
300
301 0MAA19F305 100 XG01 PUMP PH3 T1 BUSBAR PROT FAILURE N FAILURE A 1 X X
302 0MAA19F305 104 XG02 PUMP PH3 T1 CB FAIL PROT TRIP N TRIP A 3 X X
303
304
305 0MAA19E500 1 PUMP PH3 T1 DUMMY 121I1 OPEN N OPEN I X X
319 0MAA19E522 1 PUMP PH3 T1 DUMMY 107I14 OPEN N OPEN I X
325
326 0MAA19E528 1 PUMP PH3 T1 EV-DATA DUMMY 71I1 OPEN N OPEN M X
327
328
329 0MAA19E342 44 XQ50 PUMP PH3 T1 SY-CHECK U M X
330 0MAA19E343 45 XQ50 PUMP PH3 T1 SY-CHECK PH M X
331 0MAA19E344 46 XQ50 PUMP PH3 T1 SY-CHECK F M X
332


Bay Name: 0MAA19
333
334 0MAA19E401 34 XQ50 PUMP PH3 T1 CURRENT PH R M X X
335 0MAA19E402 35 XQ50 PUMP PH3 T1 CURRENT PH Y M X X
336 0MAA19E403 36 XQ50 PUMP PH3 T1 CURRENT PH B M X X
337
338 0MAA19E404 31 XQ50 PUMP PH3 T1 VOLTAGE PH RY M X X
339 0MAA19E405 32 XQ50 PUMP PH3 T1 VOLTAGE PH YB M X X
340 0MAA19E406 33 XQ50 PUMP PH3 T1 VOLTAGE PH BR M X X
341
342 0MAA19E407 37 XQ50 PUMP PH3 T1 ACTIVE PWR M X X
343 0MAA19E408 38 XQ50 PUMP PH3 T1 REACTIVE PWR M X X
344
345
346
347
348 0MAA19E320 100 XG10 PUMP PH3 T1 CTRLR REC216 FAILURE N FAILURE A 1 X
349 0MAA19E321 100 XG04 PUMP PH3 T1 CTRLR REC216 COM FAILURE N FAILURE A 1 X
350 0MAA19E322 100 XG25 PUMP PH3 T1 CTRLR REC216 CPU FAILURE N FAILURE A 1 X
351 0MAA19E323 100 XG05 PUMP PH3 T1 CTRLR REC216 FUP FAILURE N FAILURE A 1 X
352 0MAA19E325 100 XG08 PUMP PH3 T1 CTRLR REC216 SYS FAILURE N FAILURE A 1 X
353
354
355
356
357 0MAA19E331 104 XG01 PUMP PH3 T1 TFMR O/C PH R TRIP N TRIP A 3 X
358 0MAA19E332 104 XG01 PUMP PH3 T1 TFMR O/C PH Y TRIP N TRIP A 3 X
359 0MAA19E333 104 XG01 PUMP PH3 T1 TFMR O/C PH B TRIP N TRIP A 3 X
360 0MAA19E330 104 XG01 PUMP PH3 T1 TFMR O/C TRIP N TRIP A 3 X
361 0MAA19E340 104 XG01 PUMP PH3 T1 TFMR MIN REACT TRIP N TRIP A 3 X
362 0MAA19E361 104 XG01 PUMP PH3 T1 TFMR REF TRIP N TRIP A 3 X
363 0MAA19E342 108 XG01 PUMP PH3 T1 SY-CHECK TRIG BLOCKED N BLOCKED A 1 X


Bay Name: 0MAA20

3
10
12
16
19
22
24
28
32
36


Bay Name: 0MAA20
38
40
42
45
47
48
49
53
57
59
60
61
64
71
73


Bay Name: 0MAA20
75
77
79
80
81
84
91
93
95
97
99
100
101
104


Bay Name: 0MAA20
111
113
115
117
119
120
121
124
131
133
135
137
139
140
141


Bay Name: 0MAA20
148
151
158
160
162
166
170
171
172
175
182
184


Bay Name: 0MAA20
186
188
190
191
192
195
199
203
207
211
215
219


Bay Name: 0MAA20
223
227
231
235
239
243
247
251
255


Bay Name: 0MAA20
264
265
267
272
274
277
279
281
283


Bay Name: 0MAA20
298
300
303
304
328
330
331
335


Bay Name: 0MAA20
336
340
344
347
348
349
350
356
357
358
359


Bay Name: 0MAA21

3
10
12
16
19
22
24
28
32
36


Bay Name: 0MAA21
38
40
42
45
47
48
49
53
57
59
60
61
64
71
73


Bay Name: 0MAA21
75
77
79
80
81
84
91
93
95
97
99
100
101
104


Bay Name: 0MAA21
111
113
115
117
119
120
121
124
131
133
135
137
139
140
141


Bay Name: 0MAA21
148
151
158
160
162
166
170
171
172
175
182
184


Bay Name: 0MAA21
186
188
190
191
192
195
199
203
207
211
215
219


Bay Name: 0MAA21
223
227
231
235
239
243
247
251
255


Bay Name: 0MAA21
259
263
267
271
272
281
282
284
289
291
294


Bay Name: 0MAA21
296
298
300
315
317
320
321
329
331
332


Bay Name: 0MAA21
336
337
341
345
348
349
350
351
357
358
359
360

Document No.:

Koc 20.01.2008 Kaelin, 20.01.2008 Matzner 21.01.2008 E/001 1/13

Method Statement For REB500

1HC0057007

Location Signed
Method Statement REB500 ABB-CH
Test Sheets REB500 ABB-CH
COMMISSIONING PROCEDURE FOR NUMERICAL
BUSBAR PROTECTION TYPE REB500
06-05 GR/WK
This procedure is based on the „Operating Instructions“ 1MRB520292-Uen Edition August 2005
(REB500/REB500sys Numerical Station Protection System Busbar Protection with integrated Breaker
Failure, Line and Transformer Protection) respectively chapter 7: Commissioning.
The commissioning shall be done by trained personal only and measures against unwanted operation of
any primary equipment should be taken.
The exact commissioning procedure depends on factors that differ in every power plant. The procedure
shall therefore be seen as a guide and may not be applicable in all circumstances.
All points mentioned in the „Check list“ below have to be checked either by the client, the commissioning
engineer or third parties (e.g. subcontractor). This checklist also gives an idea of the sequence of the
different tests, but it may be necessary to alter this sequence in accordance to the situation on site.
The tests listed in this checklist are our proposal, based on our experience and knowledge as the
manufacturer of the protection equipment. It is however the responsibility of the client to determine what
shall actually be tested on site.
The checklist shall be a part of the documentation and signed by the commissioning engineer and the
client.
KIND OF CHECK REMARKS
General data
Check of transport damage
Visual check of external wiring
Check of cubicle / relay earthing
Check of supply voltage (DC)
Check of settings (calculated by ....)
Check of current transformer circuits
Check of voltage transformer circuits
Check of allocation of bus section and device ID
Secondary injection with test set type ......
Isolator auxiliary contacts (isolator image)
Breaker auxiliary contacts / manual close
Starting of the integrated breaker failure protection
Starting of the external breaker failure protection
Check of input signals
Check of signalling circuits / alarms
Point to point test to the SAS
Check of tripping circuits
Stability check
System time setting
Uploading of traceability datas (version ≥5.0)
Change index of MDB-File
Final check
REB500 Method Statement.doc Page 1/4

06-05 GR/WK
Description
General data
Relevant equipment data is recorded here (serial number or project number).
Is there any visible damage at the panel or electronic rack?
Are the wires correctly terminated (no insulation between wire and terminal)?
Has the correct wire diameter been used?
Are the shields of the cables correctly terminated?
Are the current input terminals equipped with shorting links?
Are the CT/PT outputs connected to star?
Is the panel/rack grounded according to the operating instructions (braided copper band)?
Type of battery system (negative grounded, high resistive grounded or floating)?

If high resistive grounded: no earth fault in the system?
Measuring of the voltage level and polarity at the protection input terminals.
Check of settings
The calculation of the settings is part of the client’s responsibility. A setting proposal can be made by ABB
Switzerland Ltd. upon request by order.
The commissioning engineer shall check the main points of the setting calculation with respect to:
- the rated values of the generator, block transformer and excitation transformer in line with the
calculation
- the correct CT/PT ratios used
- the implemented functions correctly used
The checking of the CT (current transformer) circuits shall be done by the client or third parties. If
explicitly ordered it can be done by the ABB Switzerland commissioning engineer.
Following shall be checked:
• Polarity. The correct polarity is essential for directional and differential functions.
• Ratio. The ratio influences the behaviour of all functions.
• Magnetising curve. It must be proven, that the protection is connected to a protection core and not to
a measuring core.
• Grounding. Every galvanically separated CT circuit shall be grounded at one point only to avoid
balancing currents.
The checking of the PT (potential/voltage transformer) circuits shall be done by the client or third parties.
If explicitly ordered it can be done by the ABB Switzerland commissioning engineer.

06-05 GR/WK
This test is done to verify that the correct bay unit is mounted in the correct feeder. It is possible to print a
report in the REBWIN program to view a list of all node and device ID’s.
Secondary Injection with test set type …
Injection of currents and voltages respectively must be done in every analogue input in order to prove the
correctness of the hardware (no defect, correct rating, correct wiring).
Remark: the protection functions are made within the software that is continuously monitored. It is
therefore not necessary to check the functions itself.
Typically the pick-up current of the busbar differential function is measured.
Isolator auxiliary contacts (isolator image)
It is extremely important to verify that the position indication of the isolator is coming from the correct
object and fullfills the time / status sequence described in the operating instructions.
Breaker auxiliary contacts / manual close
Equally important is to verify the correct position indication of the breaker coming from the correct object
and fullfills the time / status sequence. The manual close command has to come well in advance of the
closing position indication of the breaker.
The starting signals from all main protections have to be checked. If single pole auto-reclosure is
provided the starting of the correct phase must be checked. Can be checked at the display and the event
list.
Check of the tripping signals to the breaker failure protection input. This can be done using the internal
test function.
Remark: In some cases instead of a particular contact the trip output itself is used. Simulating this output
will lead to a trip of the breaker.
Activating and de-activating of every used binary input signal. Wherever possible the check shall be done
as a function check. Simulation shall take place only in special condition where a function check is not
feasible.
Check of signalisation/alarms
Checking of all used signals and alarms up to the final destination. This can be done using the internal
test function.
Point to point test to the SAS
Shall be done in collaboration with the commissioning personal of the SAS and highly depends on the
communication protocols used.
Check of all tripping outputs. All breakers must be tripped. If two tripping coils are connected, the tripping
has to be done separately for each coil. In case a trip circuit supervision is equipped, it should be
checked prior to the tripping circuit.

06-05 GR/WK
Stability check
For a busbar differential protection upon energising and sufficient load or beforehand with primary
injection it should be checked if the differential current is significant small and the restraint or holding
current significant high. This should be done for all bay units taking one as reference feeder per
protection zone. This test is also known as balance check.
System time setting
This time setting can be done either manually or automatically via the SCS.
This saves all relevant tracebility data in the setfile. It can be used for extensions and spare material
ordering.
The MDB-File or setfile is provided with a revision index that is displayed on the LDU, this should be
augmented after changes in the setfile. Typically it is set to V1.0 A after commissioning.
Final check
Is the original setfile loaded in the relay? Some settings may have been changed during the tests.
Are all tripping circuits closed?
Are all CT/PT circuits connected to the protection relay (no shorting links in)?
Are all tests according to the test sheet done?

TEST SHEET Page:
STATION:
REB500 Protocol E.doc / 07-03
Busbar protection type REB500
Check list
Kind of check Remarks Page
General data
Check of settings (calculated by ....)
Secondary injection with test set type ......
Isolator auxiliary contacts (Isolator image)
Breaker auxiliary contacts / Manual close
Check of signalling circuits / alarms
Point to point test to the SAS refer to the SAS test sheets
Stability check
System time setting
Final check
If non ABB Switzerland Ltd (Dept. PSAT) test sets were used, note type, number, calibration date:
Client
Date: Signature: Date: Signature:
TEST SHEET Page:
STATION:
General datas
Nominal voltage of the protected station ............... kV
Type of installation (double busbar, 1½ system...) ...................................................................................

Air insulated (AIS) Gas insulated (GIS) ...................................................................................
Software version ...................................................................................

...................................................................................
...................................................................................
Setfile (MDB-File) ...................................................................................
Used drawings ...................................................................................

(designation, No. and modification index) ...................................................................................
...................................................................................
...................................................................................
...................................................................................
Check of power supply
Type of battery grounding (Negative grounded, ...................................................................................

floating, symmetrically grounded at high impedance)
Measured voltages:
First battery: Second battery: not applicable

Plus to minus ............... V Plus to minus ............... V
Plus to ground ............... V Plus to ground ............... V
Ground to minus ............... V Ground to minus ............... V
Check of the physical location of the CT’s
If end-fault function is used, the location of the CT’s in relation to the circuit breaker has to be compared
with the location shown in the single line diagram of the REBWIN.
No end-fault protection Physical location checked
Check of auxiliary contacts

Isolator fully “OPEN” Isolator fully "CLOSED"
Condition of isolator switching sequence fulfilled:
Yes No
Isolation gap
“Closed” auxiliary
contact (N/O) Remarks:
“Open” auxiliary
....................................................................................
contact (N/C)
....................................................................................
....................................................................................
Auxiliary contact must be closed
....................................................................................
Auxiliary contact ideally closed ....................................................................................
Auxiliary contact must be open ....................................................................................
Client
TEST SHEET Page:
STATION:
Central unit
Binary input/output module 500BIO01, Slot ..........
Binary inputs Function/Remarks checked
OC01 ..................................................................................................
1
OC01
2 OC02 ..................................................................................................
OC02
3 OC03 ..................................................................................................
OC03
4
OC04 5 OC04 ..................................................................................................
6
7
OC05 OC05 ..................................................................................................
8
OC06
9 OC06 ..................................................................................................
OC07
10 OC07 ..................................................................................................
OC08 11
12
13 OC08 ..................................................................................................
OC09
14
OC10 OC09 ..................................................................................................
15
OC11
16 OC10 ...................................................................................................
OC12 17
18
OC11 ..................................................................................................
OC12 ..................................................................................................
Signalling Contacts Function/Remarks checked
1 CR01 ..................................................................................................
2
CR01 3 CR02 ..................................................................................................
CR02 4
CR03 5 CR03 ..................................................................................................
6
CR04 7
CR04 ..................................................................................................
8
9
CR05 ..................................................................................................
CR05 10
11
12
CR06 ..................................................................................................
CR06 13
14 CR07 ..................................................................................................
15
CR07 16 CR08 ..................................................................................................
CR08 17
CR09 18 CR09 ..................................................................................................
Client
TEST SHEET Page:
STATION:
Bay unit 500BU02
Feeder ..................................
Binary inputs Function/Remarks checked
OC01 ..................................................................................................
OC01 1 A
2 OC02 ..................................................................................................
OC02 3
4
OC03 ..................................................................................................
OC03 5
6 OC04 ..................................................................................................
OC04 7
8
OC05 ..................................................................................................
OC05 9
10 OC06 ..................................................................................................
OC06 11
12
OC07 ..................................................................................................
OC07 13
14 OC08 ..................................................................................................
OC08 15
1 B
OC09 ..................................................................................................
OC09
2
OC10 3 OC10 ...................................................................................................
4
5
OC11 ..................................................................................................
OC11
6
OC12 7 OC12 ..................................................................................................
8
9
OC13 ..................................................................................................
OC13
10
OC14 11
OC14 ..................................................................................................
12
OC15 ..................................................................................................
OC15 13
14
OC16 15
OC16 ...................................................................................................
Client
TEST SHEET Page:
STATION:
Bay unit 500BU02
Feeder ..................................
Tripping and signalling contacts Function/Remarks checked
1 C CR01 ..................................................................................................
2
CR01 3 CR02 ..................................................................................................
4
5 CR03 ..................................................................................................
CR02 6
7
CR04 ..................................................................................................
CR03 8
CR04 9
10
CR05 ..................................................................................................
CR05 11
CR06 12 CR06 ..................................................................................................
13
CR07 14 CR07 ..................................................................................................
CR08 15
CR08 ..................................................................................................
1 D
CR09 ..................................................................................................
CR9 2
CR10 3 CR10 ..................................................................................................
4
5 CR11 ..................................................................................................
6
CR11 7 CR12 ..................................................................................................
CR12 8
CR13 9 CR13 ..................................................................................................
10
11
CR14 ..................................................................................................
12
CR14 13
CR15 14 CR15 ..................................................................................................
CR16 15
CR16 ..................................................................................................
Client
TEST SHEET Page:
STATION:
Secondary injection: Check of the input current transformers
Measurement of pick-up values IKmin
Setting: Ikmin L1, L2, L3 ............... A Ikmin N ............... A
Each current transformer has to be measured

Feeder Current trans- Injection Nominal value [A] Measured Value [A]
former ratio [A/A] to bus
[ABB No.] L1,L2,L3 L0 L1,L2,L3 L0 L1 L2 L3 L0
Remarks:
Client
TEST SHEET Page:
STATION:
Secondary injection: Check of the input voltage transformers
Feeder Voltage transformer Voltage injected [V] LMI / MMI display

ratio [kV/V] Voltage [kV]
[ABB No.] L1,L2,L3 L0 L1,L2,L3 L0 L1 L2 L3 L0
Remarks:
Client
TEST SHEET Page:
STATION:
Stability check with primary injection with load current
Bus / Bus section ...............

Feeder Primary LMI / MMI display LMI / MMI display
current [A] Feeder current [A] Differential current [A]
[ABB No.] L1 L2 L3 L1 L2 L3 L0 L1 L2 L3 L0
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
..... -- -- ..... -- -- ..... ..... -- -- .....
out of service -- ..... -- -- ..... -- ..... -- ..... -- .....
on bus ..... -- -- ..... -- -- ..... ..... -- -- ..... .....
Remarks:
Client

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ENGINEER’S STICKER: CONTRACTOR’S STICKER:

A Approval Koc Matzner Matzner 22-01-2008

‫اﻟﻤﻤﻠﻜﺔ اﻟﻌﺮﺑﻴـــﺔ اﻟﺴـــــﻌﻮدﻳــــﺔ‬

‫ﻣﻘﻴﺎس اﻟﺮﺳﻢ‬ Commissioning Test Procedure For 380kV GIS

3 High Voltage Test 92 - 96

4 Coupling of Bus Bar’s 97 - 105

5 Method Statement for SCS100 106 - 142

6 Method Statement for REB500 143 - 155

ABB Switzerland Ltd

PTHS-F1 AA 01.01.2007 ANW

Wick, 25.09.2007 Klucker, 10.10.2007 Matzner E/001 1/1

503193 / Shoaiba Extension 380kV

380kV SHOAIBA EXTENSION

Installation Documents Feeder: OMAA19, OMAA20, OMAA21

File Item Respon. Approv. Test Remarks

2 Installation Descriptions ABB-CH

2 Installation Reports ABB-CH

2 Installation Schedule ABB-CH

SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

121 00010 E 121 00010 E KOR 001 AA

SITE TEST PLAN FOR INSTALLATION

SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

021 00000 E 021 00000 E KOR 001 AA

Acceptance of building and foundations

Control and connection of assembly units

Primary resistance measurements

Spare parts / Service equipment

SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

121 01010 E FOUNDATIONS 121 01010 E KOR 001 AA

This procedure is for acceptance of building and foundations.

-Completion of civil work

3. Condition of building structure

The SF6 switchgear room must be finish constructed.

2/2 121 01010 E KOR 001 AA

4. Conditions for GIS installation

Results to be recorded in:

Protocol 221 01010 E

2/2 221 01010 E KOR 001 AA

Case 1 Inspection of site is satisfactory and installation of GIS can start.

B Customer insists on start of installation at own risk.

SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

221 01010 E FOUNDATIONS 221 01010 E KOR 001 AA

To Procedure: ZMW 400204

SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

121 02010 E ASSEMBLY UNITS 121 02010 E KOR 001 AA

This procedure is for control and connection of assembly units.

2. Registration of assembly units

These equipment allocations have to be strictly observed

Cleaning of the individual components

2/2 121 02010 E KOR 001 AA

Results to be recorded in:

Protocol 221 02010 E

SSEM CO. LTD SAUDI ARABIA SHOAIBA 380kV GIS EXTENSION

221 02010 E 221 02010 E KOR 001 AA

To Procedure: HATH600355 / HASV600824(ELK14) Assembly drawing No.:

SSEM CO. LTD SAUDI SHOAIBA 380kV GIS EXTENSION

121 03010 E MEASUREMENTS 121 03010 E KOR 001 AA

Measurement of DC-Resistance after installation by means of a current source and a