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Ray Tracing Study of Optical Characteristics of The Solar Image in The Receiver For A Thermal Solar Parabolic Dish Collector
Ray Tracing Study of Optical Characteristics of The Solar Image in The Receiver For A Thermal Solar Parabolic Dish Collector
Ray Tracing Study of Optical Characteristics of The Solar Image in The Receiver For A Thermal Solar Parabolic Dish Collector
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Ray Tracing Study of Optical Characteristics of the Solar Image in the Receiver
for a Thermal Solar Parabolic Dish Collector
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Research Article
Ray Tracing Study of Optical Characteristics of the Solar Image
in the Receiver for a Thermal Solar Parabolic Dish Collector
Copyright © 2015 S. R. Pavlovic and V. P. Stefanovic. This is an open access article distributed under the Creative Commons
Attribution License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is
properly cited.
This study presents the geometric aspects of the focal image for a solar parabolic concentrator (SPC) using the ray tracing technique
to establish parameters that allow the designation of the most suitable geometry for coupling the SPC to absorber-receiver. The
efficient conversion of solar radiation into heat at these temperature levels requires a use of concentrating solar collectors. In this
paper detailed optical design of the solar parabolic dish concentrator is presented. The system has diameter 𝐷 = 3800 mm and
focal distance 𝑓 = 2260 mm. The parabolic dish of the solar system consists of 11 curvilinear trapezoidal reflective petals. For the
construction of the solar collectors, mild steel-sheet and square pipe were used as the shell support for the reflecting surfaces. This
paper presents optical simulations of the parabolic solar concentrator unit using the ray tracing software TracePro. The total flux on
the receiver and the distribution of irradiance for absorbing flux on center and periphery receiver are given. The goal of this paper
is to present the optical design of a low-tech solar concentrator that can be used as a potentially low cost tool for laboratory scale
research on the medium-temperature thermal processes, cooling, industrial processes, polygeneration systems, and so forth.
1. Introduction and Survey of Literature to fabricate and its cost escalates rapidly with increase of
aperture area. The parabolic mirror can be designed with
This paper presents the numerical results of the optimization large number of elementary components known as reflecting
of the solar image in a receiver for a fixed absorber in a petals or facets. Usually reflecting petals are made from glass
solar parabolic concentrator, which was a project supported and their thickness is from 0.7 to 1.0 mm. Traditionally, the
by the Ministry of Education, Science and Technological optical analysis of radiation concentrators has been carried
Development of Republic of Serbia. The device which is out by means of computer ray-trace programs. Recently, an
used to transform solar energy to heat refers to a solar interesting analytical solution for the optical performance of
collector. Solar thermal collectors have been widely used parabolic dish reflectors with flat receivers was presented by
to concentrate solar radiation and convert it into medium- O’Neill and Hudson [6]. Their method for calculating the
high-temperature thermal processes. In addition, the list optical performance is fast and accurate but assumes that
of possible alternative applications of this technology is the radiation source is a uniform disk. Saleh Ali et al. [7]
growing, due to the problems of oil dependency and global have presented a study that aims to develop a 3D static solar
warming. They can be designed as various devices including concentrator that can be used as a low cost and low energy
solar cooker [1], solar hydrogen production [2, 3], and substitute. Their goal was to design solar concentrator for the
Dish Stirling system of harvest electricity [4, 5]. The main production of portable hot water in rural India. They used
types of concentrating collectors are parabolic dish, parabolic ray tracing software for evaluation of the optical performance
trough, power tower, a Fresnel collector with mirror or lens, of a static 3D Elliptical Hyperboloid Concentrator (EHC).
and stationary concentrating collectors. The ideal optical Optimization of the concentrator profile and geometry is
configuration for the solar parabolic thermal concentrator is carried out to improve the overall performance of the system.
a parabolic mirror. The parabolic mirror is very expensive Kaushika and Reddy [8] used satellite dish of 2.405 m in
2 Journal of Solar Energy
diameter with aluminium frame as a reflector to reduce the The basic idea behind this research is to start with primary
weight of the structure and the cost of the solar system. In concept of solar parabolic concentrator which will generate
their solar system the average temperature of water vapor from 10 to 25 kW in polygeneration systems. Only with
was 300∘ C, when the absorber was placed at the focal point. employment of parabolic concentrating systems it is possible
The cost of their system was US$ 950. El Ouederni et al. to obtain high temperatures in range from 200∘ C to 800∘ C
[9] were testing parabolic concentrator of 2.2 m in diameter and high optical and thermal efficiency of concentrating solar
with reflecting coefficient 0.85. Average temperature in their collectors.
system was 380∘ C. Rafeeu and Ab Kadir [10] have presented
simple exercise in designing, building, and testing small 2. Geometrical Model of the Solar Parabolic
laboratory scale parabolic concentrators. They made two
dishes from acrylonitrile butadiene styrene and one from
Concentrator and Receiver
stainless steel. Three experimental models with various geo- The design of the solar parabolic thermal concentrator and
metrical sizes and diameters were used to analyze the effect operation are presented. Optical design is based on parabolic
of geometry on a solar irradiation. Liu et al. [11] presented dish with 11 curvilinear trapezoidal petals. Solar dish con-
a procedure to design a facet concentrator for a laboratory centrators are generally concentrators that concentrate solar
scale research on medium-temperature thermal processes. energy in a small area known as focal point. Dimensions of
The facet concentrator approximates a parabolic surface with reflecting surfaces in solar dish concentrator are determined
a number of flat square facets supported by a parabolic frame by desired power at maximum levels of insolation and
and having two edges perpendicular to the concentrator efficiency of collector conversion.
axis. Authors [12] presented a physical and mathematical The ray tracing technique is implemented in a software
model of the new offset type parabolic concentrator and a tool that allows the modelling of the propagation of light
numerical procedure for predicting its optical performances. in objects of different media. This modelling requires the
Also the process of design and optical ray tracing analysis creation of solid models, either by the same software or
of a low cost solar concentrator for medium-temperature by any computer aided design (CAD) software. Once in
applications is presented. This study develops and applies a the optical modelling software, portions of the rays of the
new mathematical model for estimating the intercept factor light source propagate in the flow of light, in accordance
of the solar concentrator based on its geometry and optical with the properties assigned to the relevant objects, which
behaviour. Pavlovic et al. [13] developed mathematical model may be absorption, reflection, transmission, fluorescence,
of solar parabolic dish concentrator based on square flat facets and diffusion. The sources and components of the light
applied to polygeneration system. The authors developed rays, adhering to various performance criteria involving
optimization algorithm for search of optimal geometric, the system parameters, result in simulation of the spatial
optical, and cost parameters. They have applied Monte Carlo and angular distribution, uniformity, intensity, and spectral
ray tracing methodology which is used for analysis of the characteristics of the system. Mathematical representation of
optical performance of the concentrator and to identify the parabolic concentrator is paraboloid that can be represented
set of geometric concentrator parameters that allow for flux as a surface obtained by rotating parabola around axis. Math-
characteristics suitable for medium- and high-temperature ematical equations for the parabolic dish solar concentrator
applications in trigeneration and polygeneration systems. A in Cartesian and cylindrical coordinate systems are defined
164-facet concentrator will deliver up to 8.15 kW of radiative as
power over 15 cm radius disk located in the focal plane. Their
system had an average concentration ratio exceeding 100. 𝑟2
𝑥2 + 𝑦2 = 4𝑓𝑧 𝑧 = , (1)
Hasnat et al. [14] presented two prototype parabolic dishes. 4𝑓
Dunn et al. [15] investigated experimental evaluation of
where are 𝑥 and 𝑦 are coordinates in aperture plane and
ammonia receiver geometries with a 9 m2 dish concentrator.
𝑧 is distance from vertex measured along the line parallel
The 20 m2 dish is mirrored with around 2,000 flat mirror
with the paraboloid axis of symmetry; 𝑓 is focal length of
tile facets arranged in concentric rings on a parabolic fiber
paraboloid, that is, distance from the vertex to the focus along
glass support structure. Size of mirror facets is from 5 cm
the paraboloid axis of symmetry. The relationship between
to 10 cm. Johnston et al. [16] analyzed optical performance
the focal length and the diameter of parabolic dish is known
of spherical reflecting elements for use with parabolic dish
as the relative aperture and it defines shape of the paraboloid
concentrators. This concentrator consists of 54 triangular
and position of focal point. The shape of paraboloid can be
mirrors. The effective rim angle of the dish is 46∘ . The 54
also defined by rim angle 𝜓rim . Usually paraboloids that are
units are composed of nine separate panel shapes, each of the
used in solar collectors have rim angles from 10 degrees up
shapes is duplicated six times. The focal length of system is
to 90 degrees. The relationship between the relative aperture
13.1 m.
and the rim angle is given by
The decision to make solar parabolic concentrator with
11 petals is based on large number of design concepts that 𝑓 1
are realized in the world. This concept already proved to = . (2)
𝐷 4 tan (𝜓rim /2)
be useful in solar techniques, especially in production of
heat and electrical energy as well as in trigeneration and The paraboloid with small rim angles has the focal point and
polygeneration systems. receiver at large distance from the surface of concentrator.
Journal of Solar Energy 3
The paraboloid with rim angle smaller than 50∘ (𝜓rim = Table 1: Coordinates of designed parabola.
45,6) is used for cavity receivers while paraboloids with large
rim angles are most appropriate for the external volumetric 𝑋 (cm) −190.0 −158.3 −126.6 −95.00 −63.33 −31.67 0.0
receivers (central receiver solar systems). 𝑓/𝐷 = 0.59. 𝑓/𝐷 𝑌 (cm) 39.9 27.7 17.78 9.97 4.43 1.12 0.0
= 0.59 is focus/diameter ratio—ratios of focal distance to 𝑋 (cm) 31.67 63.33 95.00 126.6 158.3 190.0 —
diameter of aperture reflector. Increasing the ratio 𝑓/𝑑
𝑌 (cm) 1.12 4.43 9.97 17.78 27.7 39.9 —
reduces the rim angle. Paraboloid, with marginal angle, is
a little curved, and its focal point and the receiver must be
far from the surface of the concentrator. Paraboloid with rim
angle of less than 50∘ is used when reflective radiation passes Table 2: Design parameters of solar parabolic concentrator.
into the cavity of the receiver, while the paraboloids with large
edge angles are most suitable for external receivers. Parameters Numerical value Unit
The geometric concentration ratio can be defined as the Aperture radius 𝑅1 0.2 [m]
area of the collector aperture 𝐴 app divided by the surface area
of the receiver 𝐴 rec and can be calculated by Radius of smaller hole 𝑅2 1.9 [m]
2.1. Parameters Design of Solar Parabolic Concentrator. The effective area of the [m2 ]
9.764
Mechanical design of the solar parabolic concentrator is concentrator 𝐴 ef = 𝐴 proj − 𝐴 shadow
done in 3D design software CATIA, Dassault Systemes, USA. Receiver diameter 0.40 [m]
Parabolic shape of solar concentrator is obtained by entering Directly irradiated
𝑥 and 𝑦 coordinates for selected points. For calculation Shape of receiver corrugated spiral —
of necessary points that define parabola public domain thermal absorber pipe
software Parabola Calculator 2.0 [17] is used. The calculated
Depth of the concentrator 0.399 [m]
coordinates (𝑥 and 𝑦) for designed parabola are shown in
Table 1. The calculated values are performed for 22 points in Focal length 2.26 [m]
the parabola curve. The equation for parabola is [∘ ]
𝜓1 6
𝑥12 + 𝑥22 𝑥2 𝜓2 45.6 [∘ ]
𝑦= = . (4)
4𝑓 9040
Geometrical model of solar parabolic concentrator is
parametrically designed from calculated coordinates and paraboloidal concentrator system. The front side of the petals
it is shown in Figure 1(a). Selected model of solar dish is reflective surface with coefficient of reflectance of 90%
concentrator with 11 petals requires very precise definition of (mirrored specular reflectance surface).
parameters during geometrical modelling of system. Results 𝑅1 is aperture radius of absorber, while 𝑅2 is aperture
obtained by optical analysis of solar concentration system radius of solar dish concentrator/reflector. The small hole is
are very much dependent on the selected method of the constructive approach.
CAD model generation. Figure 2 represents the rear side Detailed design parameters of solar parabolic concentra-
of solar parabolic dish collector and geometrical model of tor are given in Table 2.
construction of paraboloid curve with 11 petals/liefs. The Receiver-absorber is placed in focal area where reflected
geometrical parameters from Mathematica is exported in radiation from solar concentrator is collected. In the process
CATIA software and have built 3D CAD model. of designing parabolic solar concentrators one always seeks
Figures 3(a) and 3(b) show the profile of spiral absorber for the minimum size of the receiver. With small receiver size
tube and whole assembly of solar parabolic dish collector with one can reduce heat losses as well as cost of whole system.
receiver in their focus. Also small receiver size provides increase of absorbed flux on
A truncated paraboloid of revolution (circular the surface of receiver. This is the way of obtaining greater
paraboloid) is obtained by rotating the parabola segment efficiency in conversion of solar radiation to heat. In our
about its axis (Figure 4). Consider a concentrator consisting system receiver-absorber is Archimedean spiral corrugated
of 11 trapezoidal reflective petals of identical nonoverlapping pipe type with diameter of 400 mm. It is shown in Figure 6.
trapezoidal segments. 3D model of trapezoidal reflective In this paper only optical properties of receiver are
petal of solar parabolic concentrator is presented in Figure 4. analyzed. In our further research we plan to model all
The outer diameter of corrugated pipe is 𝐷𝑒 = 12.2 mm, inner necessary details of receiver’s geometry which are important
diameter is 𝐷𝑖 = 9.3 mm, and thickness of wall pipes is 𝑠 = for conversion of solar energy into heat of fluid that is used
0.25 mm. Figure 5 shows the paraboloidal lief/petal of solar for transfer energy.
4 Journal of Solar Energy
(a)
(b)
Figure 1: (a) Parabola Calculator 2.0 [17]. (b) Paraboloid generated from Mathematica Wolfram software.
3. Numerical Simulations and Ray Tracing using the technique of ray tracing to describe the behaviour
Studies to Determine the Optical of parabolic dish solar concentrators and such simulations
Characteristics of the Solar Image have been used to study the behaviour of such concentrators
in nonimaging optics; however, there is no such study
For optical ray tracing analysis of solar parabolic or simulation of ray tracing type to describe parabolic
thermal concentrator software TracePro, Lamda Research solar concentrators. In TracePro all material properties
Corporation, USA, is used. Simulations have been performed are assigned. 11 trapezoidal reflective petals are defined
Journal of Solar Energy 5
(a) (b)
Figure 3: 3D CAD model of thermal solar concentration system and sinusoidal profile of corrugated pipe of spiral absorber.
z
dtarget
Concentrated
Focal plane solar radiation
from solar
parabolic
𝜓2 concentrator
R2
𝜓1
r
R1 Figure 6: Solar cavity receiver-spiral corrugated pipe type of solar
absorber.
Figure 4: Schematic of truncated parabola.
1.99885
1.93664
Z
1.87443
1.81221
1.75
−0.212788
−0.141152
X −0.0695158
0.00212016
0.07375622
−0.0709747
0.0730267
0.00102603
0.145027
−0.214976
−0.142975
Y
(a) (b)
Figure 7: (a) Ray tracing model of solar parabolic concentrator with traced rays. (b) Ray tracing model of solar spiral heat pipe with housing,
SolTrace optical software tool, NREL, USA.
Total-irradiance map for absorbed flux 6001.7 W. In Figure 8 total irradiance map for absorbed flux
14 spiral | NAUO1#14 spiral; imp. surface 0
Local coordinates ×104 on receiver is shown. When the sunlight shines on the solar
200 14 collector including the direct and scattered radiation, there
13 are three conditions affecting the absorption properties of
150 12 the solar collector: (1) direct solar radiation absorbed directly
11 by the solar collector and the light energy after the specular
100 reflection; (2) the light energy of the scatter solar radiation
10
9 after the diffuse and specular reflection; (3) the light energy
50
8 of the direct solar radiation after the diffuse reflection. The
(W/m2 )
Y (mm)
Y Y
X A X
Z Z
(a)
(b)
Figure 9: (a) Schematic diagram of optical path shinning on the sinusoidal corrugated pipe absorber. (b) Dual axis solar tracking system
with slew drives and gear motor boxes.
(a)
S
Di De
Fil.
Spessore Superfice lineica Superfice lineica Volume lineico
Codice tubo connessione Di De
DN (thread (mm) (thickness) interna (inner linear esterna (outer linear (linear volume)
(tube code) (mm)
connection) S (mm) surface) (m2 /m) surface) (m2 /m) (L/m)
10 TFA38 3/8 9.3 12.2 0.25 0.0407 0.0429 0.0890
12 TFA12 1/2 13.2 16.8 0.3 0.0565 0.0591 0.1730
12 TFG12N 1/2 12.0 15.8 0.3 0.0540 0.0568 0.1500
15 TFA34-TFG15N 3/4 15.8 20.0 0.3 0.0702 0.0730 0.2480
20 TFA25-TFG20N 1 19.7 25.0 0.3 0.0912 0.0942 0.3830
25 TFA32-TFG25N 1 1/4 26.5 33.0 0.3 0.1313 0.1345 0.7000
32 TFA40 1 1/2 33.0 41.0 0.35 0.1757 0.1799 1.0464
(b)
Figure 10: (a) Ray tracing and radiation control volume grid (1000 elements) for part of corrugated pipe. (b) Spiral corrugated one coil heat
absorber from total 13 coils.
(W)
(W)
0.000322101
0 0.000322101 0 0.000286312
0.000286312
−1 0.000250523
−1 0.000250523
0.000214734
−2 0.000214734 −2
0.000178945 0.000178945
−3 0.000143156
−3 0.000143156
−4 0.000107367 −4 0.000107367
7.1578e − 005 7.1578e − 005
−5 3.5789e − 005
−5 3.5789e − 005
−6 0 −6 0
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
157
156
155
154
153
152
151
150
149
148
147
146
145
144
143
Figure 11: Volume radiation flux distribution (incident and absorbed flux).
production of heating, cooling, and electricity using solar 𝑥: Coordinate at the 𝑋 direction
energy in Southeastern Europe. 𝑦: Coordinate at the 𝑌 direction
𝑧: Coordinate at the 𝑍 direction
Nomenclature 𝐴 pp : Collector 𝑠 aperture surface [m2 ]
𝐴 𝑟: Receiver aperture surface [m2 ]
Latin Symbols
𝑑target : Diameter of receiver surface [m]
𝐴: Area, in [m] CR𝑔 : Average geometric concentration ratio [−]
𝑎: Facets height, in [m] 𝑓: Focal length [m]
Journal of Solar Energy 9
1
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10 Journal of Solar Energy
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