HBNS FIELD - VISUAL INSPECTION REPORT

Page 1/7
Report No HBNS-01-INSP- Contract No SC_4032720-20
Inspection Date 02/29/2024 Client Groupement Berkine
Equipment TAG V1 Location reclaimer unit

Overview and Nameplate

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
 HBNS FIELD - VISUAL INSPECTION REPORT

Page 2/7
Report No HBNS-01-INSP- Contract No SC_4032720-20
Inspection Date 02/29/2024 Client Groupement Berkine
Equipment TAG V1 Location reclaimer unit

External Inspection Check List

A –Acceptable; U – Unacceptable; NA – Not Applicable; NI – Not Inspected
No Item A U NA NI Remark
1 EXTERNAL VISUAL INSPECTION (ON-STREAM)

Ladders, Stairs, Platforms and

1.1
Walkways

1.1.1 Check for corrosion X

1.1.2 Check for broken parts X
1.1.3 Check for tightness of bolts X
1.1.4 Check the condition of paint or galvanized material X
1.1.5 Check the wear of ladder rungs X
1.1.6 Check the security of handrails X

Check the condition of flooring on platforms and

1.1.7 X
walkways

1.2 Foundations

Check for deterioration such as spalling, cracking,

1.2.1 X See page (04/07)
exposed steel reinforcement and settling

1.2.2 Concrete pier X

1.2.3 Steel/concrete cradles X

1.2.4 Crevice corrosion between the shell & the steel cradles X

1.3 Anchor/ Structural Bolts

1.3.1 Check for corrosion, cracking and tightness X
1.4 Concrete Supports

Check for deterioration such as spalling,

1.4.1 X
cracking,exposed steel reinforcement and settling

Check the opening between concrete supports and a

1.4.2 X
vessel (for possible crevice corrosion)

1.5 Steel Supports

Check for, corrosion, distortion, cracking and other

1.5.1 X
anomalies

1.5.2 Load-carrying beams for buckling or excessive deflection X

Piping attachement to vessel for evedence of distortion

1.5.3 X
due to pipe movement

Fireproofing on support beams and skirts for bulging

1.5.4 X
and rust (possible corrosion)

1.6 Nozzles and Flanges

1.6.1 Inspection for vibration, distortion, cracking and leaks X See page (04/07)

1.6.2 Condition of bolts and nuts X

1.6.3 Flanges alignment X
1.6.4 Reinforcing pad, weep holes for plugging or leaking X
1.7 Grounding Connections

Verify that good electrical contact is

1.7.1 X
maintained

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A

NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
 HBNS FIELD - VISUAL INSPECTION REPORT

Page 3/7
Report No HBNS-01-INSP- Contract No SC_4032720-20
Inspection Date 02/29/2024 Client Groupement Berkine
Equipment TAG V1 Location reclaimer unit

External Inspection Check List

A –Acceptable; U – Unacceptable; NA – Not Applicable; NI – Not Inspected
No Item A U NA NI Remark
1.8 Auxiliary Equipment

Inspection of equipment such as gage connections,float

1.8.1 X
wells, sight glasses, and safety valves

1.8.2 Possible vibration of the parts X

1.8.3 Dissimilar metal (galvanic corrosion) X

Valves for correcte rating, body and hand wheel

1.8.4 X
condition

1.9 Protective Coating and Insulation

Condition of protective coating for rust spots, blisters

1.9.1 X
and film lifting

Condition of insulation and its supporting clips, angles,

1.9.2 X
bands, and wires for corrosion and breakage

1.10 External Metal Surface

Inspect for corrosion, leaks, cracks, buckles, bulges,

1.10.1 X
laminations, deformations and mechanical damages

1.10.2 Name plate available readable X

1.11 Other Anomalies X

Observation

Only components of the areas of interest were checked and reported in this checklist.

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A

NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
 HBNS FIELD - VISUAL INSPECTION REPORT

Page 4/7
Report No HBNS-01-INSP- Contract No SC_4032720-20
Inspection Date 02/29/2024 Client Groupement Berkine
Equipment TAG V1 Location reclaimer unit

Photos & Remarks

Photo 01 Photo 02

Photo 03 Photo 04

Photo 05 Photo 06
Remarks:
Cracks were seen at the concert support and the concrete foundation. photo (01,02)

Observed an oil trace at a valve . photo ( 03)

Found the ground connection is in good condition. photo ( 04)
Found the Ladder is in good condition .photo (05)

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A

NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
 HBNS FIELD - Ultrasonic Thickness Examination Report

Page 5/7
Report No HBNS-01-INSP- Contract No SC_4032720-20
Inspection Date 02/29/2024 Client Groupement Berkine
Equipment TAG V1 Location reclaimer unit

Ultrasonic Testing
V1-010
 Ultrasonic Thickness Examination Report
Client Contract No Test procedure Start Inspection Date End Inspection Date Duration (hrs) Report Number Page no

GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 01/10/2024 01/10/2024 1.5 HBNS-01-INSP-1484 6/7

Piping System / Equip

Tested equipment Line number / Equip Tag Location /Plant Corrosion Loop Corrosion Allowance (mm) Drawing number
description

Test Manifold and Test

Vessel V1 Test Separator.
Separators(Train 01)
CL-01-B-Well Fluid 3.2 D-96831

Calibration Calib.
Testing Gain Calibration
P & ID n° Couplant Ref Gain (db) Amplitude Distance Surface Condition Coating/Painting Painting / Coating THK (mm) Material
(db) Reflector Size
(%) Reading (mm)

HBNS-PR-1133-1/1 Paste 45 60 23-53 70 80-150 As clean Yes Carbon Steel

UT Equipment Transducer Calibration Block Cable Technique

Calibration Frequency
Make/Model Serial n° Make/Model Crystal Size (mm) Serial number Type/Serial n° Material/Thickness Type/Length
due date (MHz)
Pulse-Echo
211378610 07/22/2024 Dual Lemo /
Epoch 650 CD5-10 10 5 2025/2064 V6 / RD/AB 11016 CS /13-53 Step Wedge
211378611 06/14/2024 1500

INSPECTION DATA
Wall Thickness Measurement (WT) WT loss
Equipment/ Minimum Maximum Severity Remarks
Feature Component Nominal 12 O'clock 3 O'clock 6 O'clock 9 O'clock
Equipment type component Thickness Thickness mm %
Number type WT (mm) (mm) (mm) (mm) (mm)
Size mm mm
S1 Vessel 72 Head 10 10.63 10.58 10.19 10.28 10.19 10.63 -0.19 0.00% ok
S2 Vessel 72 Shell 15 15.13 15.01 14.83 15.08 14.83 15.13 0.17 0.00% ok
S3 Vessel 72 Shell 15 15.01 15.02 15.00 15.05 15.00 15.05 0.00 0.00% ok
S4 Vessel 72 Head 75 73.28 73.34 73.25 73.35 38.50 73.35 1.75 0.00% ok

Severe Medium Minor

Total TML's Remark / Observation
WT Loss >50% 3mm or 25%≤WT Loss<50% 10 % ≤WT Loss < 25% or 3mm

4 0 0 0 /

Inspection Summary

Note:
The inspection was focused only on spots readings, no scan was performed on the TML.
All readings are in mm.Except Component size on inch.
S4 have inclusion at depth form 8.5mm to 12mm

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A

NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
 Ultrasonic Thickness Examination Report
Client Contract No Test procedure Start Inspection Date End Inspection Date Duration (hrs) Report Number Page no

GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 01/10/2024 01/10/2024 1.5 HBNS-01-INSP-1484 6/7

Piping System / Equip

Tested equipment Line number / Equip Tag Location /Plant Corrosion Loop Corrosion Allowance (mm) Drawing number
description

Test Manifold and Test

Vessel V1-010 Test Separator.
Separators(Train 01)
CL-01-B-Well Fluid 3.2 D-96831

Calibration Calib.
Testing Gain Calibration
P & ID n° Couplant Ref Gain (db) Amplitude Distance Surface Condition Coating/Painting Painting / Coating THK (mm) Material
(db) Reflector Size
(%) Reading (mm)

HBNS-PR-1133-1/1 Paste 45 60 23-53 70 80-150 As clean Yes Carbon Steel

UT Equipment Transducer Calibration Block Cable Technique

Calibration Frequency
Make/Model Serial n° Make/Model Crystal Size (mm) Serial number Type/Serial n° Material/Thickness Type/Length
due date (MHz)
Pulse-Echo
211378610 07/22/2024 Dual Lemo /
Epoch 650 CD5-10 10 5 2025/2064 V6 / RD/AB 11016 CS /13-53 Step Wedge
211378611 06/14/2024 1500

INSPECTION DATA
Wall Thickness Measurement (WT) WT loss
Equipment/ Minimum Maximum Severity Remarks
Feature Component Nominal 12 O'clock 3 O'clock 6 O'clock 9 O'clock
Equipment type component Thickness Thickness mm %
Number type WT (mm) (mm) (mm) (mm) (mm)
Size mm mm
HE 1 Nozzle 24 Head 10.17 10.32 10.34 10.49 10.17 10.49 -10.17 0.00% ok Electrical heater
HE 2 Nozzle 24 Head 10.15 10.08 10.25 10.23 10.08 10.25 -10.08 0.00% ok Electrical heater
L7 Nozzle 2 Shell 9.28 9.51 9.34 9.47 9.28 9.51 -9.28 0.00% ok Level indicator
L6 Nozzle 2 Shell 9.60 9.31 9.52 9.43 38.50 9.60 -9.31 0.00% ok Level switch high high
V Nozzle 2 Shell 9.18 9.14 9.21 9.20 9.14 9.21 -9.14 0.00% ok Vent
PT Nozzle 2 Shell 9.12 9.05 9.02 9.08 9.02 9.12 -9.02 0.00% ok Pressure transmitter
I1 Nozzle 2 Shell 9.03 9.11 9.20 9.00 9.00 9.20 -9.00 0.00% ok Liquid inlet
UC Nozzle 2 Shell 9.99 9.79 9.34 9.45 9.34 9.99 -9.34 0.00% Utility connection
PSE Nozzle 4 Shell 9.80 9.78 9.54 9.39 9.39 9.80 -9.39 0.00% Ruptur disk
PB Nozzle 2 Shell 9.76 9.51 9.42 9.28 9.28 9.76 -9.28 0.00% Pressure balance
TW1 Nozzle 2 Shell 9.01 9.05 9.08 9.10 9.01 9.10 -9.01 0.00% ok Spares
TW2 Nozzle 2 Shell 9.25 9.31 9.40 9.12 9.12 9.40 -9.12 0.00% Spares
L3 Nozzle 2 Shell 9.31 9.34 9.21 9.15 9.15 9.34 -9.15 0.00% Level switch lowlow
L4 Nozzle 2 Shell 9.15 9.25 9.32 9.16 9.15 9.32 -9.15 0.00% Level switch lowlow

Severe Medium Minor

Total TML's Remark / Observation
WT Loss >50% 3mm or 25%≤WT Loss<50% 10 % ≤WT Loss < 25% or 3mm

7 0 0 0 /

Inspection Summary

Note:
The inspection was focused only on spots readings, no scan was performed on the TML.
All readings are in mm.Except Component size on inch.
S4 have inclusion at depth form 8.5mm to 12mm

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A

NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A
NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection
 Ultrasonic Thickness Examination Report
Client Contract No Test procedure Start Inspection Date End Inspection Date Duration (hrs) Report Number Page no

GROUPEMENT Berkine SC_4032720-20 GBF-36-PRC-0010-A1 01/10/2024 01/10/2024 1.5 HBNS-01-INSP-1484 7/7

Piping System / Equip

Tested equipment Line number / Equip Tag Location /Plant Corrosion Loop Corrosion Allowance (mm) Drawing number
description

Test Manifold and Test

Vessel V1-010 Test Separator.
Separators(Train 01)
CL-01-B-Well Fluid 3.2 D-96831

Calibration Calib.
Testing Gain Calibration
P & ID n° Couplant Ref Gain (db) Amplitude Distance Surface Condition Coating/Painting Painting / Coating THK (mm) Material
(db) Reflector Size
(%) Reading (mm)

HBNS-PR-1133-1/1 Paste 45 60 23-53 70 80-150 As clean Yes Carbon Steel

UT Equipment Transducer Calibration Block Cable Technique

Calibration Frequency
Make/Model Serial n° Make/Model Crystal Size (mm) Serial number Type/Serial n° Material/Thickness Type/Length
due date (MHz)
Pulse-Echo
211378610 07/22/2024 Dual Lemo /
Epoch 650 CD5-10 10 5 2025/2064 V6 / RD/AB 11016 CS /13-53 Step Wedge
211378611 06/14/2024 1500

Drawing /Photo

01 01 01 w E
01

04 S3 02 04 S4
S2 02
S6

03 03

01 01 01

04 S5 S7
02
S1

03

Side view Representation

Inspected/Reported by Reviewed by Accepted by GB

HAWIL.M-DEVRARI.K-PALLI.V BALAJI RAO M DEREOUICHE.A

NDT LEVEL II NDT LEVEL III HBNS-Ing Inspection