Approx.

MATERIAL FOR MAIN STEAM LINE 600 CLASS

SR. NO. ITEM DESCRIPTION MATERIAL QTY UNIT
1 PIPE - 200NB SCH40 (Boilers to Header) SA 335 P11, ASME B 36.10 100 MTRS
2 PIPE - 300NB SCH40 (Header to STG) SA 335 P11, ASME B 36.10 50 MTRS
3 PIPE - 50NB SCH40 (Start-up vent for each boiler and near STG) SA 335 P11, ASME B 36.10 120 MTRS
GATE VALVE BEVELLED END, MOTORISED OPERATED, 200NB, 600# (Boiler
4 BODY-WC6, SEAT-SS410+GRAPHITE 2 NO.
MSSV)
GATE VALVE BEVELLED END, MOTORISED OPERATED, 300NB, 600# (STG
5 BODY-WC6, SEAT-SS410+GRAPHITE 1 NO.
Inlet)
GATE VALVE BEVELLED END, MOTORISED OPERATED, 50NB, 600# (Start- BODY-A 182 F11, TRIM-13% CR, SPWD GASKET
6 1 NOS.
up Vent) SS304+GRAPHITE, ASME 16.34 / BS 5352
GLOBE VALVE BEVELLED END, HAND WHEEL OPERATED, 40NB, 600# BODY-A 182 F11, TRIM-13% CR, SPWD GASKET
7 3 NOS.
(MSSV Bypass) SS304+GRAPHITE, ASME 16.34 / BS 5352
8 ELBOW 90˚, BEVELLED END, 200NB, SCH40 A234 WP 11, ASME B 16.9 30 NOS.
9 ELBOW 90˚, BEVELLED END, 300NB, SCH40 A234 WP 11, ASME B 16.9 12 NOS.
10 ELBOW 90˚, BEVELLED END, 50NB, 1500# A182 GR F11, ASME B 16.11 6 NOS.
11 PIPE SEAMLESS PLANE END, 15NB, SCH40 (Instruments) SA 335 P11, ASME B 36.10 6 MTRS
12 HALF COUPLING, SW END, 15NB, 1500# A 182 F11, ASME B 16.11 6 NOS.
13 PIPE-SEAMLESS END, 25NB SCH40 (Drains) SA 335 P11, ASME B 16.10 60 MTRS
14 WELDOLET BEVELLED END, 25NB, 1500# A 182 F11, ASME B 16.11 10 NOS.
15 EQUAL TEE, SW END, 25NB, 1500# A 182 F11, ASME B 16.11 6 NOS.
BODY-A 182 F11, TRIM-13% CR, SPWD GASKET
16 GLOBE VALVE SW END, HAND WHEEL OPERATED, 25NB, 1500# 10 NOS.
SS304+GRAPHITE, ASME 16.34 / BS 5352
BODY-A 182 F11, TRIM-13% CR, SPWD GASKET
17 GATE VALVE SW END, HAND WHEEL OPERATED, 25NB, 1500# 20 NOS.
SS304+GRAPHITE, ASME 16.34 / BS 5352
18 STEAM TRAP SW END,THERMODYNAMIC TYPE, 25NB,1500# A182 F22, INTERNAL SS304 10 NOS.
19 ELBOW 90˚, SW END, 25NB, 1500# A182 GR F11, ASME B 16.11 20 NOS.
20 WELD NECK RAISED FACE FLANGES, 200NB, 1500# (near header) A 182 F11, ASME B 16.5 2 NOS.
WELD NECK RAISED FACE FLANGES, 300NB, 1500# (at header & break
21 A 182 F11, ASME B 16.5 3 NOS.
flanges near STG)
22 STUD BOLT WITH 2 NUTS FULL THREADED M24 x 150mm LONG A 193 GrB16/A 194GR 2H 96 NOS.
23 THERMOWELL STUB, SCREW END, 25NB, 1500# A182 GR F11, ASME B 16.11 3 NOS.
24 DIPWELL, S/W 15 NB SS316L 3 NOS.
MAIN STEAM DISTRIBUTION HEADER:
One Number MSDH of 500NB SCH40 6000 Length, consisting of 2 nos. 200NB inlet nozzles from 2 nos. boilers, 2 nos. 300NB
outlet nozzles for STG and PRDSH, 1 no. 100NB outlet nozzle for future PRDSH, 1 no. 300NB for Existing header, drains and
vents.
1 PIPE - 500NB SCH80 (Header) SA 335 P11, ASME B 36.10 6 MTRS
2 NOZZLES WITH FLANGES (as mentioned above) SA 335 P11, ASME B 36.10 6 NOS.
BODY-A 182 F11, TRIM-13% CR, SPWD GASKET
3 GATE VALVE SW END, HAND WHEEL OPERATED, FOR ABOVE NOZZLES
SS304+GRAPHITE, ASME 16.34 / BS 5352 6 NOS.
4 END CAP, BEVELLED END,SMLS, 300NB, SCH80 A234 WP22, ASME B 16.9 2 NOS.
5 PIPE-SEAMLESS END, 25NB SCH40 (Drains) SA 335 P11, ASME B 16.10 2 MTRS
6 WELDOLET BEVELLED END, 25NB, 1500# A 182 F11, ASME B 16.11 2 NOS.
BODY-A 182 F11, TRIM-13% CR, SPWD GASKET
7 GATE VALVE SW END, HAND WHEEL OPERATED, 25NB, 1500#
SS304+GRAPHITE, ASME 16.34 / BS 5352 2 NOS.
8 SAFETY VALVE - 100NB A 182 F11, ASME B 16.11 1 NOS.
9 THERMOWELL STUB, SCREW END, 25NB, 1500# A182 GR F11, ASME B 16.11 1 NOS.
10 DIPWELL, S/W 15 NB SS316L 1 NOS.
Supply, Line Provision & Installation of PT (Pressur transmitter) and PG
11
Seperatly on header 1 NOS.

NOTE- Following points are under Suppliers scope Scope

1. Line parallality of steam pipe to TG Set. ESBEE Scope
2. Spring supports to stam line & PRDS line. ESBEE Scope
3. All the required structure for piping ESBEE Scope
4. Insulation(24 gauge tin) of total line with working platform. ESBEE Scope
5. Required air line from established header. ESBEE Scope
6. Stress analysis of total line. ESBEE Scope
7. All IBR formalities excluding fees. ESBEE Scope

8. Steam drains, Isolation valves, NRV, matching flanges & such spares at ESBEE Scope
necessary point which is not mentioned in this will be consider for supply,
erection & comissioning.
ESBEE Scope
9. All the necessary documentation like control philosophy, IBR & stress analysis.

10. Above material list is approx quantity.

Noted and agreed by ESBEE to fulfill quantity
required at actual on site.
Page. 1
 APPROX. MATERIAL FOR EXHAUST LINE - SCH 150

SR. NO. ITEM DESCRIPTION MATERIAL QTY UNIT

1 PIPE - 900NB SCH40 (STG outlet to Process) SA 516Gr 70, ASME B 36.10 60 MTRS
2 PIPE - SEAMLESS END 25NB SCH40 SA 106 GrB, ASME B 36.10 12 MTRS
BODY-A105, TRIM-13% CR, SPWD GASKET SS304+GRAPHITE,
3 GLOBE VALVE, SW END, HAND WHEEL OPERATED, 25NB, 800# 10 NOS.
ASME 16.34 / BS 5352
BODY-A105, TRIM-13% CR, SPWD GASKET SS304+GRAPHITE,
4 GATE VALVE, SW END, HAND WHEEL OPERATED, 25NB, 800# 10 NOS.
ASME 16.34 / BS 5352

5 STEAM TRAP, SW END, INVERTED BUCKET TYPE, 25NB, 800# SA 105, INTERNAL SS304 10 NOS.
6 ELBOW 90˚, SW END, 25NB, 1500# SA 105, ASME B 16.11 10 NOS.
7 EQUAL TEE, SW END, 25NB, 1500# SA 105, ASME B 16.11 10 NOS.
8 ELBOW 90˚, MATTER BEND, 900NB, SCH20 SA 516Gr 70, ASME B 36.10 4 NOS.
9 EQUAL TEE, WELDED END, 900NB, SCH20 SA 516Gr 70, ASME B 36.10 1 NOS.
ISOLATION VALVE WELDED END, HAND WHEEL OPERATED,
10 FABRICATED, SA516 GR70 1 NOS.
900NB, 150#
BODY-A216WCB, TRIM-13% CR, SPWD GASKET
11 SAFETY VALVE, # 150, 150NB 2 NOS.
SS304+GRAPHITE, ASME 16.34 / BS 5352
12 FULL COUPLING, SCREWED END, 15NB, 1500# SA 105 GrB ASME B 16.11 3 NOS.
13 THERMOWELL STUB, SCREWED END,15NB, 1500# SA 105 GrB ASME B 16.11 2 NOS.
14 HALF COUPLING, SW END, 25NB, 1500# SA 105, ASME B 16.11 2 NOS.
15 HALF COUPLING, SW END, 15NB, 1500# SA 105 GrB ASME B 16.11 2 NOS.
GATE VALVE SCREWED END, HAND WHEEL OPERATED, 15NB, BODY-A216WCB, TRIM-13% CR, SPWD GASKET
16 2 NOS.
800# SS304+GRAPHITE, ASME 16.34 / BS 5352

17 GATE VALVE, SW END, HAND WHEEL OPERATED, 900NB, 800# 1 NOS.

18 NRV, 900NB, 800# 1 NOS.
19 Expansion Bellow 900NB, 800# 1 NOS.
Supply, Line Provision & Installation of PT (Pressur
20 1 NOS.
transmitter) and PG Seperatly with necessary cabling
Scope as above - ESBEE REPLY
Scope as per above list and dwg to be included. Included in our scope.
Page. 2
 APPROX. MATERIAL FOR BYPASS PRDSH & DESUP. STEAM

SR. NO. ITEM DESCRIPTION MATERIAL QTY UNIT

1 PIPE - 300NB SCH40 (Header to PRDSH) SA 335 P11, ASME B 36.10 24 MTRS

GATE VALVE, BEVELLED END, HAND WHEEL OPERATED, 300NB,

2 BODY-WC6, SEAT-SS410+GRAPHITE 2 NOS.
1500#

3 EQUAL TEE, SW END, 25NB, 1500# SA 105, ASME B 16.11 3 NOS.

4 HALF COUPLING, SW END, 25NB, 1500# SA 105, ASME B 16.11 3 NOS.

5 PIPE-SEAMLESS END, 25NB SCH40 SA 106 GrB, ASME B 16.11 24 MTRS

6 GLOBE VALVE SW END, HAND WHEEL OPERATED 25NB,600# BODY-A106 SS304+GRAPHITE 3 NOS.

7 GATE VALVE SW END,HAND WHEEL OPERATED,25NB,600# BODY-A106 SS304+GRAPHITE 3 NOS.

8 STEAM TRAP, SW END, INVERTED BUCKET TYPE, 25NB, 800# SA 105, INTERNAL SS304 3 NOS.

9 SPRAY LINE FROM BFP OUTLET HEADER TO PRDS TCV COMPATIBLE As Actual

Scope as above - ESBEE REPLY

Scope as per above list and dwg to be included. Included in our scope.
Page. 3
 PRDS (34 Kg to 1-1.5 kg/cm2) Parameters
Steam Inlet Pressure 32 kg/cm²(g)
Design Pressure 34 kg/cm²(g)
Steam Outlet Pressure 1.5 kg/cm²(g)
Steam Flow 90000 kg/hr
Inlet Steam Temperature 490 °C
Design Temperature 510 °C
Outlet Steam Temperature 130 °C
Spray Water Pressure 35-45 kg/cm²(g)
Spray Water Temperature 105 °C
Inlet Line Size 250 x 80 NB x SCH
Outlet Line Size 800 x 40 NB x SCH

Qty Item # Description

PRESSURE REDUCING SYSTEM
1.00 1 250NB inlet isolation gate valve CL 600 B.W. ends Body A217 Gr WC6, SS internals
1.00 2 IBR
250NB bypass Globe valve CL 600 B.W ends Body A217 Gr WC6, SS internals IBR
1.00 3 Suitable outlet isolation gate valve CL 150 F.E. ends Body A217 Gr WC6, SS internals IBR
Steam control valve CL600 F.E. ends, body A217 GrWC6 SS trim parts, with Pneumatic actuator and smart
1.00 4 electro pneumatic valve positioner and air Set IBR
2.00 5 Suitable Spring loaded safety valve set pressure 2 kg/sq.cm Flanged ends IBR
with matchingnipple piece

2.00 6 Inlet/outlet pressure gauges with syphon and isolating root valves for PG and PT
1.00 7 250 NB x 800 NB Interconnected piping alloy steel IBR
INSTRUMENTATION FOR PRESSURE REDUCING SYSTEM
1.00 8 Pressure Transmitter Range 0 - 45 bar smart with redundant gauges
1.00 9 Condensate Pot
1.00 10 2 way manifold
1.00 11 PID Controller for Pressure
1.00 12 Panel Box ( DCS YOUR SCOPE )
DESUPERHEATING SYSTEM
2.00 13 25 NB #1500 F.S. Gate Valve Body A105 SS Trim Parts S.W. Ends ( Inlet and Outlet Isolation )
1.00 14 25 NB #1500 F.S. Globe Valve Body A105 SS Trim Parts S.W. Ends ( Bypass )
1.00 15 25 NB #900 Control Valve Body A216 Gr. WCB SS Trim Parts with Pneumatic
1.00 16 Actuator, SmartElectro
25 NB #1500 pneumatic
F.S. Non Return ValvePositioner
Body A105 and
SSAir
TrimSetParts S.W. Ends
1.00 17 25 NB Interconnected Piping between NRV and strainer
1.00 18 Spray Nozzle Insert Steam Side Connection 25 NB and Water Side Connection 100
1.00 19 NB with
25 NB SuitablySized
Strainer SS Spray Nozzles for D- superheating
S.W. Ends
INSTRUMENTATION FOR DESUPERHEATING SYSTEM(Supply, erection & comissioning)
1.00 20 RTD PT 100 with thermo well & Temprature Transmitter with redundant Local gauge (TG)
1.00 21 Panel Box ( DCS YOUR SCOPE )
1.00 22 Supply, erection & comissioning of cabling, JB, Cable termination, ferruling with cable tray & dressing

Makes recommended
Gate / Globe Valves KSB/L&T
Control Valve MIL only
Strainer Marck
RTD PT 100 & Gauges GIC
Safety Valve Fainger Leser / IBR STD
Pressure Transmitter ABB / Siemense (HART operated)
Smart Positioner Siemens/YTC/ ABB

Scope as above - ESBEE REPLY

Scope as per above list and dwg to be included with
control philosophy & hookup drwgs. Included in our scope. Control Valve size shall be finalised DDE.
Page. 4
 PRDS (34 Kg to 7.5-8 kg/cm2) Parameters
Parameters
Steam Inlet Pressure 32 kg/cm²(g)
Design Pressure 34 kg/cm²(g)
Steam Outlet Pressure 08 kg/cm²(g)
Steam Flow 2000-10000 kg/hr
Inlet Steam Temperature 490 °C
Design Temperature 510 °C
Outlet Steam Temperature 175 °C
Spray Water Pressure 35-45 kg/cm²(g)
Spray Water Temperature 105 °C
Inlet Line Size 80 x 80 NB x SCH
Outlet Line Size 150 x 40 NB x SCH

Qty Item # Description

PRESSURE REDUCING SYSTEM

1.00 1 80NB inlet isolation gate valve CL 600 B.W. ends Body A217 Gr WC6, SS internals - IBR

1.00 2 80NB bypass Globe valve CL 600 B.W ends Body A217 Gr WC6, SS internals IBR

150NB outlet isolation gate valve CL 150 B.W. ends Body A217 Gr WC6, SS internals
1.00 3
IBR
Steam control valve CL600 B.W. ends, body A217 GrWC6 SS trim parts, with Pneumatic actuatorand
1.00 4
smart electro pneumatic valve positioner and air Set IBR
80NBx100NB Spring loaded safety valve set pressure 8.5 kg/sq.cm Flanged ends
1.00 5
IBR with matchingnipple piece
2.00 6 Inlet/outlet pressure gauges with syphon and isolating root valves for PG, TG and PT
1.00 7 80NBx150 NB Interconnected piping alloy steel IBR
INSTRUMENTATION FOR PRESSURE REDUCING SYSTEM
1.00 8 Pressure Transmitter Range 0 - 45 bar smart & redundant local gauges (PG)
1.00 9 Condensate Pot
1.00 10 2 Way Manifold
1.00 11 Panel Box / JB Junction Box
DESUPERHEATING SYSTEM
2.00 12 25 NB #1500 F.S. Gate Valve Body A105 SS Trim Parts S.W. Ends ( Inlet and Outlet Isolation )
1.00 13 25 NB #1500 F.S. Globe Valve Body A105 SS Trim Parts S.W. Ends ( Bypass )
25 NB #900 Control Valve Body A216 Gr. WCB SS Trim Parts with Pneumatic
1.00 14
Actuator, SmartElectro pneumatic Positioner and Air Set
1.00 15 25 NB #1500 F.S. Non Return Valve Body A105 SS Trim Parts S.W. Ends
1.00 16 25 NB Interconnected Piping between NRV and strainer
Spray Nozzle Insert Steam Side Connection 25 NB and Water Side Connection 100
1.00 17
NB with SuitablySized SS Spray Nozzles for D- superheating
1.00 18 25 NB Strainer S.W. Ends
INSTRUMENTATION FOR DESUPERHEATING SYSTEM(Supply, erection & comissioning)
1.00 19 RTD PT 100 with thermo well & Temprature Transmitter with redundant Local gauge (TG)
1.00 20 Panel Box ( DCS YOUR SCOPE )
1.00 21 Supply, erection & comissioning of cabling, JB, Cable termination, ferruling with cable tray & dressing

Makes recommended
Gate / Globe Valves KSB/L&T
Control Valve MIL only
Strainer Marck
RTD PT 100 & Gauges GIC
Safety Valve Fainger Leser / IBR STD
Pressure Transmitter ABB / Siemense (HART operated)
Smart Positioner Siemens/YTC/ ABB
Scope as above - ESBEE REPLY
Scope as per above list and dwg to be included with control philosophy & Included in our scope. Control Valve size shall
hookup drwgs. be finalised DDE.
Page. 5
 Parameters DSH(180 to 130 DegC)
Steam Inlet Pressure 02-1.2 kg/cm²(g)
Design Pressure 1.5 to 2 kg/cm²(g)
Steam Outlet Pressure 1.5- kg/cm²(g)
Steam Flow 90000 kg/hr
Inlet Steam Temperature 180-155 °C
Design Temperature 250 °C
Outlet Steam Temperature 130 °C
Spray Water Pressure 45-35 kg/cm²(g)
Spray Water Temperature 105 °C
Inlet Line Size 40 x 80 NB x SCH
Outlet Line Size 40 x 80 NB x SCH

2.00 1 40 NB #1500 F.S. Gate Valve Body A105 SS Trim Parts S.W. Ends ( Inlet and Outlet Isolation )
1.00 2 40 NB #1500 F.S. Globe Valve Body A105 SS Trim Parts S.W. Ends ( Bypass )
40 NB #900 Control Valve Body A216 Gr. WCB SS Trim Parts with Pneumatic
1.00 3
Actuator, SmartElectro pneumatic Positioner and Air Set

1.00 4 40 NB #1500 F.S. Non Return Valve Body A105 SS Trim Parts S.W. Ends
1.00 5 40 NB Interconnected Piping between NRV and strainer
Spray Nozzle Insert Steam Side Connection 25 NB and Water Side Connection 100
1.00 6
NB with SuitablySized SS Spray Nozzles for D- superheating
1.00 7 40 NB Strainer S.W. Ends
INSTRUMENTATION FOR DESUPERHEATING SYSTEM(Supply, erection & comissioning)
1.00 20 RTD PT 100 with thermo well & Temprature Transmitter with redundant Local gauge (TG)
1.00 21 Supply, erection & comissioning of PG & PT with cabling, JB, Cable termination, ferruling with cable
tray & dressing
1.00 22 Panel Box ( DCS YOUR SCOPE )
1.00 23 Supply, erection & comissioning of cabling, JB, Cable termination, ferruling with cable tray &
dressing
Makes recommended
Gate / Globe Valves KSB/L&T
Control Valve MIL only
Strainer Marck
RTD PT 100 & Gauges GIC
Safety Valve Fainger Leser / IBR STD
Pressure Transmitter ABB / Siemense (HART operated)
Smart Positioner Siemens/YTC/ ABB
Scope as above - ESBEE REPLY
Scope as per above list and dwg to be included with control philosophy & Included in our scope. Control Valve
hookup drwgs. size shall be finalised DDE.
Page. 6
 Parameters DSH
Steam Inlet Pressure 30-35 kg/cm²(g)
Design Pressure 40 kg/cm²(g)
Steam Outlet Pressure 30-35 kg/cm²(g)

Steam Flow 10000-80000 kg/hr

Inlet Steam Temperature 500-480 °C

Design Temperature 510 °C
Outlet Steam Temperature 350 °C
Spray Water Pressure 35-45 kg/cm²(g)
Spray Water Temperature 105 °C
Inlet Line Size 40 x 80 NB x SCH
Outlet Line Size 40 x 80 NB x SCH

Qty Sr Details

2.00 1 40 NB #1500 F.S. Gate Valve Body A105 SS Trim Parts S.W. Ends ( Inlet and Outlet Isolation )

1.00 2 40 NB #1500 F.S. Globe Valve Body A105 SS Trim Parts S.W. Ends ( Bypass )
40 NB #900 Control Valve Body A216 Gr. WCB SS Trim Parts with Pneumatic Actuator,
1.00 3
SmartElectro pneumatic Positioner and Air Set
1.00 4 40 NB #1500 F.S. Non Return Valve Body A105 SS Trim Parts S.W. Ends
1.00 5 40 NB Interconnected Piping between NRV and strainer
Spray Nozzle Insert Steam Side Connection 25 NB and Water Side Connection 100 NB with
1.00 6
SuitablySized SS Spray Nozzles for D- superheating
1.00 7 40 NB Strainer S.W. Ends
INSTRUMENTATION FOR DESUPERHEATING SYSTEM(Supply, erection & comissioning)
1.00 20 RTD PT 100 with thermo well & Temprature Transmitter with redundant Local gauge (TG)
1.00 21 Supply, erection & comissioning of PG & PT with cabling, JB, Cable termination, ferruling with
cable tray & dressing
1.00 22 Panel Box ( DCS YOUR SCOPE )
1.00 23 Supply, erection & comissioning of cabling, JB, Cable termination, ferruling with cable tray &
dressing
Makes recommended
Gate / Globe Valves KSB/L&T
Control Valve MIL only
Strainer Marck
RTD PT 100 & Gauges GIC
Safety Valve Fainger Leser / IBR STD
Pressure Transmitter ABB / Siemense (HART operated)
Smart Positioner Siemens/YTC/ ABB
Scope as above - ESBEE REPLY
Scope as per above list and dwg to be included with control philosophy Included in our scope. Control Valve size
& hookup drwgs. shall be finalised DDE.
Page. 7