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Codes Displayed by the MicroBasic Controller

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COMPONENT
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REASON FOR LIFT NOT STARTING (A)

A01 Safety circuit fuse (FM) blown


A02 Safety circuit open

$
A03 Motor therms or machine room temperature device tripped
A04 110% load
A05 Attendant control active
A06 Door contact open - manual doors
A07
A08 Email Door open push (PAP) or door sensitivity (SEN) or photocell (CEL) open
Car door contact and landing lock circuit open
A09 Car or hall call for floor where car is positioned (keeping doors open)

LIST OF CONDITIONS (E)


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CONDITION - (DIGIT NOT FLASHING) CONDITION - (DIGIT NOT FLASHING)
E01 100% overload (active) E15 Firemans switch [car] (active)
E02 Attendant control (active) E16 Levelling down direction
E03 car door & landing locks (closed) E17 Firemans switch [landing] (active)
E04 Safety zone, levelling (active) E18 High speed relay (active)
E05 Safety cct prior to locks (active) E19 Relay (CB) or (CL) (active)
E06 Not in use E20 Safety circuit fuse [FM] (closed)
E07 Level circuit (closed) E21 Pin f-P2 active, arrival gong trig
E08 Not in use E22 Lift resetting
E09 Lower prelimit [slow limit] (closed) E23 Temporarily out of service

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E10
E11
Upper prelimit [slow limit](closed)
Inspection control (active)
E24
E25
Permanently out of service
Lift in travel
E12 Manual Doors - series cct (closed) E26 Lift in slow speed
E13 Door open cct PAP SEL SEN (closed) E27 End of service
E14 STOP cct [sill switch] (open)

ERRORS (F)
REASON REASON
F01 Running timer tripped F12 PAP SEL SEN circuit open too long
F02 Safety circuit open F13 Car between floors prelimits open
F03 Final limit opened and re-closed F14 Both prelimits open
F04 Stuck contactor circuit tripped F15 Up prelimit opens in down travel
F05 Repeat fault - door interlock circuit F16 Down prelimit opens in up travel
F06 Series of open doors in operation F17 Parameters incorrect (new input)
F07 Series of open interlocks during F18 Inverter drive fault (traction lifts)
service
F08 Misregulation of pulses F19 Button of operating panel stuck
F09 Control fuse (FM) or supply open F26 Lift level CPS circuit open
F10 MicroBasic PCB fault F27 CPS not changing going into floor
F11 Door circuit open too long

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3VF MAC-DSP
F requency
Converter

PROVI SI ONAL AND PARTI AL

Technical Dossier
V0.2, MAR.04 I nstallation • Assembly• Star-Up
E nglish / 3VF MAC -DSP_UK Use • M aintenance • Repair

PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

Provisional

VERY IMPORTANT: This document is provisional and includes


partial information only, which is complemented by the 3VFMAC1
v3.00 frequency changer manual. For any doubts that may arise
during the operating of the frequency changer, please consult MP
Lifts.
CONTENTS

1. COMPATIBILITY BETWEEN F SERIES AND DSP VERSIONS........................................................................... 2


2. GENERAL FEATURES................................................................................................................................ 3
2.1. New features............................................................................................................................... 3
2.2. Technological improvements ......................................................................................................... 3
2.3. Improvements in comfort.............................................................................................................. 3
3. UNIVERSAL CONNECTION........................................................................................................................ 4
4. GENERAL DIAGRAMS............................................................................................................................... 6
4.1. MicroBASIC controller................................................................................................................... 6
4.2. SERIE controller........................................................................................................................... 7
5. INFORMATION SUPPLIED BY THE BOARD................................................................................................... 8
5.1. Led indicator lights....................................................................................................................... 9
5.2. Five-digit display (console)............................................................................................................ 9
6. USER INTERFACE...................................................................................................................................11
6.1. Parameterisation.........................................................................................................................12
6.2. Visualising the information through display (monitoring)..................................................................13
6.3. PALM control ..............................................................................................................................14
7. LIST OF PARAMETERS ............................................................................................................................14
8. DESCRIPTION OF ERRORS ......................................................................................................................20
9. ADJUSTMENT AND FINE-TUNING OF THE INSTALLATION ............................................................................22
9.1. Preliminary aspects .....................................................................................................................22
9.2. General adjustments ...................................................................................................................23
9.3. Levelling adjustment ...................................................................................................................24
9.4. Vibrations ..................................................................................................................................25

V0.2 MAR.04 Page 1 3VFMAC-DSP_UK

PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

Provisional
1. COMPATIBILITY BETWEEN F SERIES AND DSP VERSIONS

The new DSP frequency changer is fully compatible with the old F series version, to such an extent that if it is
necessary to replace the latter with the new DSP version, neither the wiring nor the original fastenings of the controller
need be changed. It is only necessary to reduce the number of poles of the plug-in terminal that is connected in the
bottom-left corner of the frequency changer (XC4), which should be reduced from 8 to 6 poles, eliminating the two
upper end terminals which are never wired (in F series controllers). The instructions to make this change are described
in detail below.

INSTRUCTIONS TO CONNECT THE XC4 PACKAGE:

1. Photo 1 shows the connector with terminals 30 and 31 which overhang from the XC4 package of the
frequency changer.
2. Photo 2 shows where this connector must be separated (terminals 30 and 31 which are never wired) and the
removal of its end cover.
3. Photo 3 shows the new connector with two poles less, with the end cover positioned on the side of terminal
32 which was uncovered.
4. Photo 4 shows the final connection in the PCB of the 3VF-DSP.

End cover

Uncovered side

Photo 1 Photo 2

Photo 3 Photo 4

V0.2 MAR.04 Page 2 3VFMAC-DSP_UK

PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

Provisional
2. GENERAL FEATURES

IMPORTANT: On the date that this document was published, part of the features described below were not yet
operational. These are marked with the symbol (†).

2.1. New features

• Control of the asynchronous and synchronous motor. (†)


• Elimination of roll-back effect in start-up, by means of a weight reading by using MP’s VK2P weighing
system.
• Modelling of the machine by the direct parameterisation of the motor electrical constants (vector control).
(†)
• High connectivity of encoders with a high number of pulses.
• Communication interfaces available: RS-485, ENDAT, SSI, Irda and CAN-BUS, which make it possible to
monitor and control the system remotely. (†)

2.2. Technological improvements

• Latest generation DSP technology (Texas Instruments) with 32-bit Flash


technology and instruction times of up to 6 nanoseconds.
• User-friendly scheduling interface, by using a market PDA terminal (PALM O.S.)
without cables (infrared, Irda) or by using an on-board keyboard.
• Application to gearless motor by operation at very low electrical frequencies
(precision: 0.0078Hz). High precision vector control with Space-Vector
modulation which makes it possible to reduce the heat of the power transistors, allowing higher switching
frequencies.

2.3. Improvements in comfort

• Direct access due to exact positioning, which makes


it possible to remove the landing approach span,
eliminating unnecessary waiting times for users. (†)
• Direct access to landing due to indirect calculation of
car weight, eliminating the need for load-weighing
switches.
• Complete lack of electrical noise of the motor due to
its switching frequency of up to 20 Khz, enabling its
installation in machine room less lifts.
• Quality of ride, thanks to self-adjustment of jerk, which eliminates the unpleasant sensation caused by
acceleration during starting and stopping.
• Precision on stopping, without position encoder. Levelling by time or by position (†).
• Standard performance, independent of the supply voltage, thanks to its system which adapts to the
network voltage.

V0.2 MAR.04 Page 3 3VFMAC-DSP_UK

PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

Provisional
3. UNIVERSAL CONNECTION

Voltage-free contact control

M V
Machine
~3

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K1
U
PRODUCT TECHNICAL MANUAL
K2
Output filter Contactors
3VFMAC-DSP FREQUENCY CONVERTER

3. UNIVERSAL CONNECTION

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Voltage-free contact control
Input
filter
W V U
CAPACITORS
R
(Only in 10HP, 15HP
W and 20HP. Supplied
General power with capacitor)
S
supply V -CE
Contactor reading T
K1 +CE +
filter C1
Machine U

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C2
-

Provisional
K2
+
FLC Control signals
M -
~3 Output filter 11 Contactors11
12 12
*RUN
13 13 Communication
*Nominal speed
14 X 14 XC10 VS: control
2 speeds C
15 2 15 W V U
*Inspection speed B2
16

OR
16
2 Accel. / Decel. Input
17 R 17
*Up / down filter 50 R
CAPACITORS
18 18 Communication
Reset Error 49 (Only in 10HP, 15HP
19 S 19 CAN control B1
48 and 20HP. Supplied
-CE
XC2 with capacitor)
* NecessaryGeneral power
connections
Ground T XC9
supply +CE +
network 1
C1
Communication 1
Brake resistance:
Contactor reading C2

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C1+ 2
VS: encoder 2 -
filter XC11 5HP
C1- 3
3 400V: 60hms,
+ 520W
Multipole C2+ 11 11
230V: 20hms, 600W
4 4
encoder C2- 12 12
-
5 5
5Vdc Control signals 13 10HP

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13 X
XC6 C 400V: 40hms, 1040W
14 2 14 XC6
*RUN 230V: 14hms, 1040W
Low cost (+) 10V 15
20
15
20
*Nominal speed X
0Vac encoder (-) 0V 16
21 C 16
21
XC10 15HP
FLC 2 speeds 3
17 Communication
Pulse reading 17
22 22 B2 400V: 30hms, 1400W
*Inspection speed 50
VS: control
2 Accel. / Decel.
18
23
18
23 49 PCB 20HP

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19 19 R 400W
A1 A1 XC3 400V: 30hms,
*Up / down
32
48
3VF
Reset
K1 ErrorK2 32
Contactor
33 33
RL1
DSP
Communication
B1
A2 A2 control 1 XC2 X 1
34 C 34 CAN control
* Necessary connections 2
4 TRIAC XC9 2
35 35
110Vac 3 36 3
C1+ Ground 36
RL3
4
37 XC11
37 4 Brake resistance:
C1- network Communication 5HP
Safety 5 5
C2+ XC4 VS: encoder 400V: 60hms, 520W
series X
230V: 20hms, 600W
C2- C
5 T2
Multipole KRFR X T1
Brake control 20 XC6 C 20 10HP
encoder 3 XC6 400V: 40hms, 1040W
21 21
5Vdc (+) 10V 230V: 14hms, 1040W
24Vdc 0Vdc 22 22 Ventilation fan
0Vac (-) 0V
23 23 15HP
Low cost
A1 A1 400V: 30hms, 1400W
encoder RL1

32 32
K1 K2 Pulse reading XC3 20HP
X
33 C 33 TRIAC 400V: 30hms, 400W
A2 A2 4
34 34

35 35 RL3
V0.2 MAR.04 Contactor 36 Page
36 4 3VFMAC-DSP_UK
control 37 37
110Vac X
C
5
T2
KRFR XC4
T1
Safety PCB
series
24Vdc 0Vdc 3VF
Brake control DSP
Ventilation fan

PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

V0.2 MAR.04 Page 4 Provisional


3VFMAC-DSP_UK

It is important to pay special attention to the power cables so that all of these cables (U, V, W, C1, C2, CE+, CE-,
B1, B2) remain above the strip of pins in the way the installation is wired in the following photo.

You're Reading a Preview PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

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It is important to pay special attention to the power cables so that all of these cables (U, V, W, C1, C2, CE+, CE-,
B1, B2) remain above the strip of pins in the way the installation is wired in the following photo.

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Strip of
pins

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pins

V0.2 MAR.04 Page 5 3VFMAC-DSP_UK

PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

V0.2 MAR.04 Page 5 Provisional


3VFMAC-DSP_UK

4. GENERAL DIAGRAMS

4.1. MicroBASIC controller

I
n c E L
d S
o n o
u n c w
M X
s n o
C
t e d c
3
r
C
ia c e o
( 2 2 O
+
s
it
0 0
r
N
l
)
t
X
o
D
+ 24 Vdc 3VF-DSP e
C
6
n n
c
( 2 2 3
5 4 3 2 1 - 1 1
o
) V
d
C C C C F
1 - F
+ 5 Vdc
2
e
2 1 D S
+ +
r
- - ( S K F
I

You're Reading a Preview


N 2 2 P 2 - + E
c
1 2 2
U C C
o
)
U T K E E
n
1 L
1 1
3
n
R
PRODUCT TECHNICAL MANUAL
M V R
2 ~
e
V T
2 L T L
3 2 1 1
c
W S S
t
W T L T L
io
3 3 2 2 C 3
V T T
n
1 F

3VFMAC-DSP FREQUENCY CONVERTER


T L -D
3 3 C
2 S L
P 1
L
2
2 B B L
2 2 1 3
(
M B

4. GENERAL1 DIAGRAMS
2

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C C B
S C C
I
M + - 1 2 2 )
n
S
c E L
+ - + - (M
d o o
X
n
+
C B
u n w
)
c
4.1. MicroBASIC controller
3 1
s n
C
o
t
2 2 O
r e d c
0 0
o
N
c e
(
ia
X
+ 24 Vdc 3VF-DSP
- BD
s
it r
C 1)
l t
K 6
o
6 1 R 1
e
Q
n
2N K2 3
n
5 4 3 2 1 ( 1S I
I 11 V M
c
C C 1N 6 F R
C C 21 2 T
+ 5 Vdc o
2 1 -D F F 1 1 2 L 2 3
2 1 ) 1 0 2 8
d
+ - + S S 0 0
- 6 K V F
e
2 1 2 P T L T L V V
2 2 2 2 2 1 1 - +p E
r K U C C p p
c
2 U T L T K L E E
6 3 3 2 2
o
2 3 1
M V R R
n
2 ~ V T T L
n
3 3
0 3
T
W S S
e W V R
c
d C 3 M
t
3 c V T T
io
1

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4 T F
( ( -
n
M M C D
B 2 SL
B 5 P1
)

Provisional
) T L
R 2 1
M 0 8 4 6 2 1
2 T B B VL 0 8 0 0 0
2 1 2 1 s3 V V V V V
( 1 s s s s s
M B 4
B 2
S C C C C 1
M + - 1 1 2 2 ) 5
r C
+ - + -
e o
1 R A 1
R 0
a n
1 1 6
B M 6
Z
d t
1 1 1 R K
S 1 F
in a
R R M
F R 1 A N A M
c
g t
L 1 6 R V 2 S 1
C 2 2 M R T B
o
2 2 1 2 2 2
ifl r
K 4 3 1 G
1 2
R 6 Q 0 R 7
t
N 1 K IM V S
a -
e
1 S K R
1 R R 1 A c 2 C 5
r
2 F S 3 C 2 3 M
6
2 E 0 2 8 T

OR
V 0 0 1
F K p V V
9 5 L 1 p
K C A
2
A
1
6p
2
7
MicroBASIC
c a 1 R T3 1
3 B 3 A A 2T
5 4 2 1 0
K R
R K 2 V
E R d M
T 4 3 L c
3VF-DSP
( 2 T A 8
( M 5 2
M
B B 5
2 2 ) )
1 4 1 2 T 1 M R 1
4 6 1
0 Y R 0 12 1
R K Z 05 0
8 4 60
K S V 4 M S 8 0 0 1

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R
9
R
S
a
c T V V V V2 V 0
N A 1 s s s s s sV
S A E 1 1
2 4 S
C 1
A E 5 S
A A A
1
1 R 2 A 1 1
5 C
r C
1 R M R 0
e o
Z 1 G M 6
1
R 0K2
a n
S 1 R P 1 F
3 VR- R 1 M
d t
F V R 1 aN2 M 7 0
c 4

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in a
L F R V S T
C M R
c
-D 2 2 2
g t
4 3 2
R 7
o
1 1 S P S
ifl r
1 2 1 P K A R S A
1 9 5 S R
6 R A A A C F
t
2 1 2 1 Z P 5 M
e
K S 3 S C
T
r
R E
R F3 K 1
E 1 2 1 6 2 3
5 L4 A 1 A 0
V 1 6 4 2 1 4 2 C 2 1 0 6
0 0 8 0 0 0
V
8 0
V V 1
V V V V s 7p 0
MicroBASIC
V p
c a 1 s p s p R s 3 1
1
7 B 2
3 0 0 0 0 K S S

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R V V V V K 2 S
E s p s p R S P P
I
3VF-DSP 01
T K K L 1 M T R R R
2 R 11 R K 1 K2 A O B 8S
1 8 Y
L L R R5 2 P
F F V 4
2 E 1 E a F
1 1 4 4 6 R3 R c 1 P
1 2 2 2 1 A A 0 IN
1 4 1
8 2 2 1 3 R 1 S
4 ~ ~ 6 0 1
2 R K Z 5 0 T
K K 1 S R S 2 O
R R G S S P
S N R 9 T
E S ~ ( F E L
~ (
2 1 - + SH
G ) ) C
A E
BYT11 - 1000
1 R 2S
1
9 ( ( L 2A
5 - + R 0C
) ) 1 1 M 1
1 3
1 3 3 P 9 S
1
1 2
V K K 2 K ( 1 F
0
F 2 1 0
8 A
R
R A
M 7 I
4 S
-
D 1
4
1
4 2 1 B L
S E V
3 D R V )
P V P SH
1 F A R S A
6 L L 2 G Z F
-D E E A 4 2
S P
K V R S
+ R S ( ( d 2
+ c F
2 R 3 P - S S
4 E 6 ) ) 2 2 C
1 2 1 2 0
V V 1 6 4 2 0 0 1 6 8
4 2 0 T
d LE + LE - 0 0 8 0 4 6 0 0 0 1 H
c 0001- 11TYB
K V V V V ( ( V V V V 0
1 R 2
1
1
1
s p s p S S s p s p 3
7 L 8M 1M
3 0 0 ) ) 0 0
K 2 1 V V S S
1 1 4 4 6 3 V V S P P S
0 1 2 R 3 s p s p I
F 7 K K T R R R
V 2 R 7 R R K K O B S
d L L R R P
c 2 M E E F F F
4 K R R
V 2 1 P
d P 1 0 IN
c 8 3 S
~ ~ T
K 2 1 O
R
BYT11 - 1000
G S P
S R T
E ~ ~ ( F L
2 1 ( + H
1- 1
G 3) 3)
1 R 2
L
V0.2 MAR.04 Page 6 3VFMAC-DSP_UK
9 ( ( 1 1 A A 2
- + 4 4 2 1 0
) ) 1
3 9 S
V K K 2 K ( F
F D 2 1 0 2R G M I
-D 8 4R 2 S
V R B L
S dE 2 ) V
A c
V
P H
LE + LE -
L L
E E
+ 0001- 11TYB ( S
+ ( F
2 3 - S S
4 6 ) ) 2 2 C
V 0 0 T
d 4 6 H
c K ( (
2 7 R S S
L M M
2 M 3 ) )
4KK
V 2
0 dRP 3
cF 7
V R
d
c

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PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

Provisional

5. INFORMATION SUPPLIED BY THE BOARD

Below we have included a diagram of the PCB which shows the elements that supply visual information. All of this
information is included in the following points.

You're Reading a Preview PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

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5. INFORMATION SUPPLIED BY THE BOARD

Below we have included a diagram of the PCB which shows the elements that supply visual information. All of this
information is included in the following points.

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CONSOLE

V0.2 MAR.04 Page 8 3VFMAC-DSP_UK

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CONSOLE

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PRODUCT TECHNICAL MANUAL

3VFMAC-DSP FREQUENCY CONVERTER

Provisional
5.1. LED indicator lights

BLOCK GENERAL DESCRIPTION LED NO. DESCRIPTION OF LED COLOUR


HIGH
A High voltage ON: there is a high voltage Red
VOLTAGE
B Control of contactors 12 ON: contactors active Red
B RUN signal 13 ON: start command Red
B Nominal speed 14 ON: nominal speed command Red

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B Second speeds 15 ON: second set of speeds active Red
B Inspection speed PRODUCTOFF:
16 TECHNICAL MANUAL
inspection speed Red
Second
B 3VFMAC-DSP
17 FREQUENCY CONVERTER
ON: second set of accelerations and decelerations active Red
acceleration/deceleration
B Up/down 18 ON: up Red
5.1. LED indicator
Reset error lights

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B 19 ON: error reset active Red
C
BLOCK CAN communication
GENERAL DESCRIPTION CAN
LED NO. Not applicable OF LED
DESCRIPTION Green
COLOUR
D Emergency EM
HIGH Not applicable Green
A High voltage ON: there is a high voltage Red
D Speed limit SP
VOLTAGE ON: above speed limit Green
D
B Contactors
Control of contactors K
12 ON: contactors active Green
Red
D
B Brake
RUN signal BK
13 ON: brake with power supply
start command Green
Red
E
B Encoder speed
Nominal ENCODER
14 Not applicable
ON: nominal speed command Green
Red

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E
B RS-485 speeds
Second communication RS-485
15 Indicator:
ON: secondthere
set ofisspeeds
communication
active Green
Red
B
F
Inspection speed
RUN
Provisional16
RUN
ON FIJO:
OFF: RUN command
inspection speed not active Red
Green
Second INDICATOR: RUN command active
B 17 ON: second set of accelerations and decelerations active Red
acceleration/deceleration
B Up/down
5.2. Five-digit display (console) 18 ON: up Red
B Reset error 19 ON: error reset active Red

OR
C CAN communication CAN Not applicable Green
See point “6.2. Visualising information through display (monitoring)”
D Emergency EM Not applicable Green
D Speed limit SP ON: above speed limit Green
POSITION VISUALISATION GENERAL DESCRIPTION
D Contactors K ON: contactors active Green
0 Frec Command Frequency (Hz)
D Brake BK ON: brake with power supply Green

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1
E EncoderEncod Encoder pulses
ENCODER Not applicable Green
2
E RS-485 int s
communication Current intensity
RS-485 of Uthere
Indicator: phaseis(digital units)
communication Green
3 int r Current intensity
ON FIJO:of RUN
V phase
command
(digitalnot
units)
active

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F RUN RUN Green
4 Ad in rms outputINDICATOR: RUN to
current intensity command active
motor (Ampere)

5 tens Bus voltage (Volts dc)

6 Uerr Last error


5.2. Five-digit display (console)

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7 int d Measured Magnetisation Current Intensity (Ampere)

8 int u Measured Par Current Intensity (Ampere)


See point “6.2. Visualising
9 UEL information Measured
through display (monitoring)
speed (electric Hz) ”
POSITION VISUALISATION GENERAL DESCRIPTION
10 rEU Measured speed (r.p.m.)
0
11 Frec
EiUEL Command
Error Frequency
in Built-in (Hz)of speed PI (digital units)
Terminal
1
12 Encod
EPUEL Encoder
Error pulses
in Proportional Terminal of speed PI (digital units)
2
13 int
An s Current
Electricalintensity
angle of U phase (digital units)
3
14 int
Uddr Current intensity
Magnetisation of V phase
component of (digital units) vector to motor (digital units)
output voltage
4
15 Ad
Uudin rms output current
Par component intensity
of output to motor
voltage (Ampere)
vector to motor (digital units)
5
16 tens
UdE Bus voltage (Volts
X component dc) voltage vector to motor (digital units)
of output
6 Uerr Last error

7 int d Measured Magnetisation Current Intensity (Ampere)

8 V0.2 MAR.04
int u Page 9Intensity (Ampere)
Measured Par Current 3VFMAC-DSP_UK
9 UEL Measured speed (electric Hz)

10 rEU Measured speed (r.p.m.)


11 EiUEL Error in Built-in Terminal of speed PI (digital units)

12 EPUEL Error in Proportional Terminal of speed PI (digital units)

13 An Electrical angle

14 Udd Magnetisation component of output voltage vector to motor (digital units)

15 Uud Par component of output voltage vector to motor (digital units)

16 UdE X component of output voltage vector to motor (digital units)

V0.2 MAR.04 Page 9 3VFMAC-DSP_UK

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