XD-502

Operator’s Manual
204 Technology Park Lane,
Fuquay-Varina, NC 27526 USA
Tel: (919) 557-7300
Web: www.apexinst.com
XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

Disclaimer
Apex Instruments Inc. makes no representations or warranties with respect to this manual and, to the maximum extent
permitted by law, expressly limits its liability for breach of any warranty that may be implied to the replacement of this
manual with another. Furthermore, Apex Instruments reserves the right to revise this publication at any time without
incurring an obligation to notify any person of the revision.

The information provided in this documentation contains general descriptions and/or technical characteristics of the
performance of the products contained herein. This documentation is not intended as a substitute for and is not to be
used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user
or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to
the relevant specific application or use thereof. Neither Apex Instruments nor any of its affiliates or subsidiaries shall be
responsible or liable for misuse of the information that is contained herein. If you have any suggestions for improvements
or amendments or have found errors in this publication, please notify us.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For
reasons of safety and to help ensure compliance with documented system data, only the manufacturer shall perform
repairs to components.

Failure to observe this information can result in injury or equipment damage.

Copyright © 2019 by Apex Instruments, Inc.

204 Technology Park Lane All rights reserved. No part of this publication may be reproduced, distributed, or transmitted in any form or by any means,
Fuquay-Varina, NC 27526 including photocopying, recording, or other electronic or mechanical methods, without the prior written permission of the
publisher.
www.apexinst.com
(919) 557-7300
(800) 882-3214

For Support or Service contact:

Technical Services Group

support@apexinst.com
(877) 726-3919

XD-502 Operator’s Manual - SF v2.1 Revision Date: 5.2.19

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XD-502 Digital Isokinetic Console
Warranty Policy
Product Limited Warranty Policy
Apex Instruments, Inc. warrants products to be free from defects in materials and workmanship for a period of one year
from date of delivery. During the warranty period, we will repair or replace, at our option, any component that fails due to a
defect in materials or workmanship under normal use excluding installation. Items not manufactured by Apex Instruments
are subject to original manufactures warranty. All returns must be shipped freight prepaid at the purchasers’ expense.
Repair Services Limited Warranty Policy
Apex Instruments, Inc. warrants repairs to be free from defects in materials for a period of one year and workmanship for
a period of 90 days from date of delivery. During the warranty period, we will repair any item Apex Instruments repaired or
replaced that fails due to a defect in materials or workmanship under normal use.
What is Not Covered
Accidents, misuse, abuse and modifications. All forms of corrosion or other environmental conditions including lightning,
natural disasters, improper installation and installation of an incorrect part. Normal wear and tear, used or salvage parts
installed and shipping damage.
Contamination
Customer is responsible for decontamination of all equipment returned to Apex Instruments. Apex Instruments reserves
the right to return or decontaminate any equipment deemed unsafe or contaminated at the customers expense.
Additional Important Information
This limited warranty does not cover labor cost or incidental, indirect, special or consequential damages such as, but not
limited to, psychical injuries or property damage, loss of time, loss of use of the component, inconvenience, rental equip-
ment charges, or accommodations resulting from a defect in or failure of the component. You must be the original pur-
chaser of the component, warranty is not transferable.
This limited warranty represents the exclusive remedy for any component defect or failure and the total liability of Apex
Instruments for any component it warrants.
Apex Instruments makes no other warranties, express or implied, including any warranties of merchantability, condition of
any kind or fitness for a particular purpose.
Some states do not allow disclaimers of implied warranties. Therefore, all implied warranties that may apply to the compo-
nent are limited to the duration of this written warranty. Some states also do not allow limitations on how long an implied
warranty lasts or the exclusion or limitation of incidental, special or consequential damages, so the above information
may not apply. This warranty provides specific rights, and there may be other rights which vary from state to state. Apex
Instruments, Inc does not authorize any entity to vary the terms, conditions or exclusions of this warranty. If any provision
of the warranty should become invalid or unenforceable because of any laws, the remaining terms and provisions of the
warranty shall remain in full force and effect. To the extent allowed under local law, the remedies provided in this Limited
Warranty Policy are the purchaser’s sole and exclusive remedies. Apex Instruments, Inc., 204 Technology Park Lane,
Fuquay-Varina, NC 27526. Visit us on the web at www.apexinst.com.
Acceptance of Terms and Conditions
Apex Instruments manufactures and sells its products under the foregoing terms and conditions and will not be bound to
terms and conditions stated by any purchaser in any offer, acceptance or other contractual document. Placing an order or
accepting delivery of products constitutes acceptance of terms and conditions.
Apex Instruments, Inc.
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XD-502 Digital Isokinetic Console
Table of Contents
Disclaimer.......................................................................................................................... 3
Warranty Policy................................................................................................................. 4
1.0 Preface......................................................................................................................... 8
1.1 Description of the User..................................................................................................... 8
1.2 Purpose of this manual..................................................................................................... 8
1.3 Explanation of Safety Warnings....................................................................................... 9
1.4 Retaining Instructions....................................................................................................... 9
1.5 Obtaining Documentation and Information..................................................................... 10
1.5.1 Internet............................................................................................................................10
1.5.4 Support and Service.......................................................................................................10
2.0 Description of the Product....................................................................................... 11
2.1 Intended Use and Reasonably Foreseeable Misuse.......................................................11
2.3 System Overview........................................................................................................... 12
2.4 Technical Specifications................................................................................................. 14
2.5 Product Compliance....................................................................................................... 15
2.6 Console Components..................................................................................................... 16
3.0 Safety Instructions.................................................................................................... 18
3.1 How to Use the Product Safely...................................................................................... 18
3.1.3 Safety Information related to the intended use...............................................................18
4.0 Audit and Leak Checks with the XD-502................................................................. 19
4.1 Transducer Calibration Check........................................................................................ 19
4.2 Calibration Checks: Pressure Transducers.................................................................... 20
4.3 Console Leak Check Procedure (Vacuum Side)............................................................ 24
4.4 Pre-Calibration Leak Test for Consoles with a Diaphragm Pump.................................. 26
4.5 Thermocouple and Barometric Pressure Calibration Checks........................................ 27
4.6 Setting the Fuji Temperature Controller.......................................................................... 28
5.0 Preparation................................................................................................................ 29
5.1 What to do when you receive your console.................................................................... 29
5.1.1 Unpack and inspect .......................................................................................................29
5.1.2 Leak Checks...................................................................................................................29
5.1.3 Calibration Audits............................................................................................................29
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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

5.1.4 Test Plan and Methods....................................................................................................29 7.1.7 Dry Gas Meter.................................................................................................................86

5.2 How to Transport and Store the Console....................................................................... 29 7.1.8 Console In-Line Filter......................................................................................................87

5.2.1 Dimensions.....................................................................................................................29 7.1.9 Thermocouple Plugs.......................................................................................................87

5.2.2 Lifting and handling.........................................................................................................29
6.0 Using the Console.................................................................................................... 30
6.1 User Interface Design..................................................................................................... 31
6.1.1 User Interface Buttons....................................................................................................32
6.1.2 Button Functions Explained............................................................................................33
6.1.3 User Interface - Button Function Chart...........................................................................34
6.1.4 User Interface - Screen Hierarchy..................................................................................35
6.1.5 User Display Screen Navigation.....................................................................................36
6.2 (UI) Sampling Test Operations with the User Interface.................................................. 38
UI.1 Pre-Test Preparation........................................................................................................38
UI.2 On Site Preparation..........................................................................................................41
UI.3 Sample Test Operations...................................................................................................45
7.2 Manufacturer Support for your Product.......................................................................... 88
7.2.1 Technical Services..........................................................................................................88
7.2.2 Calibration Services........................................................................................................88
7.3 Identifying and Solving Common Console Problems..................................................... 89
8.0 Appendix.................................................................................................................... 90
8.1 Console Maintenance Front Panel Parts Chart.............................................................. 90
8.2 Console Maintenance Interior Parts Chart..................................................................... 91
8.3 Console Replacement Parts........................................................................................... 92
8.4 Plumbing Diagram.......................................................................................................... 94
8.5 Electrical Diagram.......................................................................................................... 96
9.0 References and Related Documentation................................................................ 98

6.3 Software Design............................................................................................................. 48 9.1 References..................................................................................................................... 98

6.3.1 Main Screen....................................................................................................................49 9.2 Related Documentation.................................................................................................. 98
6.3.2 Monitor Screen................................................................................................................56
6.3.3 Job Information Screen...................................................................................................57
6.3.4 Storage Screen...............................................................................................................58
6.3.5 Utility Screen...................................................................................................................59

6.4 (SW) Sampling Test Operations with the Software........................................................ 65

SW.1 Pre-Test Preparation......................................................................................................65
SW.2 On Site Preparation........................................................................................................71
SW.3 Sample Test Operations.................................................................................................79
SW.4 Exporting Data................................................................................................................84

7.0 Maintenance.............................................................................................................. 85
7.1 User Inspection and Maintenance of Console................................................................ 85
7.1.2 Pitot Tube Lines..............................................................................................................85
7.1.3 Orifice Meter Lines..........................................................................................................85
7.1.4 Timer...............................................................................................................................85
7.1.5 Temperature Controller...................................................................................................85
7.1.6 User Interface Display.....................................................................................................85

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

1.0 Preface
1.1 Description of the User 1.3 Explanation of Safety Warnings
Isokinetic source sampling is intended to be performed by technicians who have been trained in source ! DANGER
sampling methods. Personnel conducting source sampling are expected to understand the theory of
isokinetic source sampling, including basic gas laws and chemistry. Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or serious injury

! DANGER ! WARNING
In addition, all technicians should have adequate general safety training as well as site specific training to Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious
identify, abate, and prevent job related hazards including site specific training. injury.

1.2 Purpose of this manual ! CAUTION

Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate
The purpose of this manual is to provide a basic understanding of the Apex Instruments Isokinetic XD-502 injury.
Source Sampling Console. The XD-502 is applicable for use with a variety of US EPA Isokinetic Sampling
Methods.
NOTICE
Additionally, this manual provides the users with a reasonable amount of reference information on system Indicates information considered important, but not hazard-related.
configuration, calibration procedures, maintenance and troubleshooting referencing the specific product and
the US EPA Regulations.

For more information about isokinetic sampling, see our reference materials (Isokinetic Sampling Handbook
1.4 Retaining Instructions
or the 450 Sampling Student Manual).
Read and understand this manual and its safety instructions before using this product. Failure to do so can
result in serious injury or improper execution of sampling procedures.
Isokinetic Sampling
Follow all relevant instructions. This will avoid fire, explosions, electric shocks or other hazards that may result
The first four source test reference methods are applied before conducting Method 5. If prior data is available in damage to property and/or severe or fatal injuries.
or reasonably good assumptions can be made, not all of the methods need to be conducted. If you look at the
isokinetic rate equation and the nozzle diameter equation, you can see that there are a number of parameters The product shall only be used by persons who have fully read and understand the contents of this user
that must be followed before one can proceed with isokinetic sampling. manual.

US EPA Method Descriptions: Ensure that each person who uses the product has read these warnings and instructions and follows them.

Method 1 Determination of Sampling Location and Traverse Points Keep all safety information and instructions for future reference and pass them on to subsequent users of the
Method 2 Determination of Stack Gas Velocity and Volumetric Flow-rates product.
Method 3 Determination of Dry Molecular Weight and Percent Excess Air
Method 4 Determination of Moisture Content The manufacturer is not liable for cases of material damage or personal injury caused by incorrect handling or
Method 5 Determination of Particulate Matter Emissions from Stationary Sources non-compliance with the safety instructions. In such cases, the warranty will be voided.

Detailed information on method sampling may be found through the US EPA website - please visit http://www.
epa.gov/emc-tests-methods/ for complete method descriptions.

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

2.0 Description of the Product

1.5 Obtaining Documentation and Information 2.1 Intended Use and Reasonably Foreseeable Misuse
1.5.1 Internet 2.1.1 Isokinetic Sampling

Detailed product information, stack sampling guides and EPA regulation references are available on our The Sampling Console is the operator’s control station. The XD-502 can be used via the user interface or the
website: software to execute sampling operations for EPA regulation or EPA equivalent regulation compliance.

https://www.apexinst.com 2.1.2 Versatile Use

You can easily adapt the basic Method 5 sampling train to test for many other gaseous and particulate
1.5.4 Support and Service emissions from stationary sources. Adapting basic test methods allows you to expand testing to include
parameters of interest such as metals, polychlorinated biphenyls (PCBs), dioxins/furans, polycyclic aromatic
Our knowledgeable service staff includes skilled industry professionals, stack testers and technicians ready to hydrocarbons (PAHs), particle size distributions and an ever-increasing group of other pollutants.
help you with your specific service needs.

From basic troubleshooting to full equipment overhauls and repairs, our technical service team is available to
offer support to the user.

Toll Free (877) 726-3919 or (919) 346-5754

E-mail: service@apexinst.com.

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

2.3 System Overview reference of sample gas flow. The ∆P reading is then compared to the ∆H and flow is adjusted to maintain an
isokinetic sampling rate.
NOTE: This manual covers the sampling console part of the train. The rest of the console is sold separately.
The console is housed in a strong and durable polyethylene case with a carrying strap on top.
The first step to effective sampling is to familiarize yourself with the standard equipment. To illustrate the
necessary components of source sampling, we’ve included an overview of the six main components of the
Apex Instruments Source Sampling Train.

The main components of an Isokinetic Sampling system are: probe assembly, filter oven, impinger case,
umbilical, sampling pump, and the console.

2.3.1 Probe Assembly

Includes a probe sheath, probe liner, tube heater, Type-S pitot tubes, nozzle, stack and probe Type K
thermocouples. The probe nozzle draws in sample from the source effluent and the probe sheath protects the
heated probe liner.

2.3.2 Heated Filter Oven (Hot Box)

Heated Filter Oven
The insulated, heated filter oven contains the filter assembly to collect particulate from the gas sample while
preventing condensation of moisture within the sample.
Impinger Case
2.3.3 Impinger Case (Cold Box)
Probe Assembly Sampling Console
The impinger serves the purpose of preventing the moisture from entering the console. The case includes a
durable, foam-insulated, drainable reservoir with a pre-punched foam insert for positioning and holding the
impinger bottles in place. The ice lowers the sample gas temperature which causes condensation inside the
impingers. Moisture and other condensables are trapped for gravimetric or chemical analysis. The sample gas
exits the last impinger and passes through a check valve designed to eliminate back pressure.

2.3.4 Umbilical Cable

Umbilical Cable
Connects the impinger case and heated filter oven assembly to the source sampling console and includes the
sample line, two pitot lines, 5 type K thermocouples, a power output line, and a spare orsat line.

2.3.5 Sampling Console

The sampling console houses the dry gas meter, internal sampling pump, temperature controllers, differential
pressure measurement devices, flow adjustment valves and a user interface display.
***The other components of the Sampling
System are sold separately.***
Some sampling trains use an external pump assembly to pull the sample. An external pump is not necessary
when a console, like the XD-502, uses an internal sampling pump to pull the sample.

Sample gas enters the console through the umbilical, passes through a filter to remove any foreign matter,
then through the pump and dry gas meter, and exits the system through a calibrated orifice tube. The
calibrated orifice tube is connected to the differential pressure measurement device to allow the user a

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

2.4 Technical Specifications 2.5 Product Compliance

Dry Gas Meter: This product complies with all relevant US EPA Sampling Regulations and was designed based on the
Model SK25EX, with 100 CPR Quadrature Encoder, 0.7L/rev., 41 LPM max. schematics and sampling practices established by the EPA in the Code of Federal Regulations.

Sample Pump:
Internal Double Head Diaphragm Pump, 24VDC, 18 LPM @ 15” Hg and 70 LPM free flow.

Display:
4x20 Character Back-lit Transflective Liquid Crystal Display with digital operation of Timer, ∆P, ∆H, DGM Volume, Vacuum,
Barometric Pressure, and up to 8 Temperature Channels.

Display Control:
Six-button Long-Life Membrane Keypad for display operation and standard operations.

Flow Indicator:
Precision Machined Stainless Steel Orifice with Pressure Transducer,
Range 0 - 5” H2O (1245 Pa) resolution of 0.01” (1 Pa).

Temperature Measurement:
8 channel individually isolated Type-K thermocouple channels,
°C/°F selectable, -200°C to 1372°C range. (-328°F to 2502°F).

Digital Pressure Transducers:

Ultra high resolution temperature-compensated, miniaturized,
ΔP +/-1.0” H2O (+/- 248.8 Pa) Range Bi-Directional with 0.001” (1 Pa) Resolution,
ΔP +/-10.0” H2O (+/- 2488 Pa) Range Bi-Directional with 0.001” (1 Pa) Resolution,
ΔH +/-5.0” H2O (+/-1245 Pa) Range Bi-Directional with 0.01” (1 Pa) Resolution.

Vacuum Measurement:
PCB-mounted Sensor.

Umbilical Connection:
Sample Inlet: 1/2” Stainless Steel Instrumental Quick-Connect (alternate sizes available).
Pitot Connections: 1/4” Stainless Steel Instrumental Quick-Connects.
Power Output Connector: Twist to lock, 120V/220V for Aux, Probe, Filter Power.
TC Connections: AUX, STACK, PROBE, OVEN, FILTER, EXIT.

Power:
Input Power: 120V/15A 60Hz, IEC C-14 Inlet.
Pump Power: 150W, 24V/6.3A.
Display Power Supply: 15W, 12VDC.
Optional Input Power: 240V/10A 50Hz, IEC C-14 Inlet.

Dimensions:
H17” x W17” x D12” (43 cm x 43 cm x 30.5 cm).

Weight:
37 lbs (9.98kg).

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 XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

2.6 Console Components

Console Components List

1. Hard plastic, lightweight case

2. Transflective, back-lit User Display

-- Displays measurements and sampling data during operation
1. Hard Plastic, 2. Transflective Backlit 3. Membrane Switch Buttons
Lightweight Case User Display -- Used to interact with the user display to control sampling operations

4. Company Contact Information

5. Console Calibration Information

6. Temperature Controllers -- The annual calibration results data is displayed via decal in a prominent location on the face
plate.
7. Probe and Oven Switches
6. Temperature Controllers
8. Main, Pump and AUX -- 6 easy-access thermocouple jacks for connecting the aux/stack/probe/oven/filter/exit
Switches
3. Membrane Switch 7. Probe and Oven Switches
9. Fine Valve and Buttons
8. Main, Pump, and AUX Switches
Coarse Valve
9. Fine and Coarse Valves
10. Thermocouple Jacks -- Flow may be adjusted with a ball valve for coarse adjustment and a needle valve for fine
adjustment.
4. Company Contact
Information 10. Thermocouple Jacks
11. Sample and Pitot Line 11. Sample and Pitot Line Quick Connects
5. Console
Quick Connects -- Pitot connections for ∆P+ and ∆P- pressures and a sample inlet quick connect.
Calibration
12. Power Supply Information
12. Power Supply Receptacle
Receptacle
13. Power Output
-- Supplies power for probe heater, filter oven, and aux

14. Main Circuit Breaker Push/Pull Switch

13. Power 15. PC Input -- The electronics are protected by a resettable panel mounted circuit breaker.
Connection
14. Main Circuit 15. USB Data Port
Breaker Switch -- Establishes a connection to a device that can use the software to operate the console and export
data

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

3.0 Safety Instructions
3.1 How to Use the Product Safely
3.1.3 Safety Information related to the intended use
Isokinetic source sampling is intended to be performed by technicians who have been trained in source
sampling methods. Personnel conducting source sampling are expected to understand the theory of
isokinetic source sampling, including basic gas laws and chemistry.
4.0 Audit and Leak Checks with the XD-502
4.1 Transducer Calibration Check
The Transducers on the XD-502 Electronics Package are high resolution, digital ultra low pressure sensors.
The operational range of the transducers are 1”, 5” and 10” H2O with an accuracy of 0.25% FSS BFSL
(full scale span, best fit straight line). All error compensation is performed internally by an advanced ASIC
(application specific integrated circuit) Therefore, no external calculation/calibration is required.

When a calibration check is required by EPA method regulations it is recommended that a NIST-traceable,
! DANGER handheld manometer be utilized to verify the transducers are within regulation.
In addition, all technicians should have adequate general safety training to identify, abate, and prevent job
related hazards including site specific training. Check the calibration of the transducer at a minimum of three points approximately representing the range
of ∆P values in the stack. The ∆P values, as read by the transducer and NIST device, must agree to within
Please visit the following link for more information on Stack Sampling Safety Procedures and Protocols: 5 percent for each point for the transducer to be considered within proper calibration. The following pages
provide the procedures for conducting Transducer Calibration Checks.
http://www.sesnews.org/

XD-502 MAIN BOARD rP

1” H O PCB-502MAIN-COMP
XD-502 MAIN BOARD rP+ Pitot 1 +
1” H O PCB-502MAIN-COMP
-

8V-29V
- +

8V-29V
1
1
2
+2
rP- Pitot 1 -
rP
3
3
4 4
Air Flow in Diagram
in T Valve
10” H O
10” H O 1
1 ATTACH LINE FROM
MANOMETER TO LUER “T”
10
ATTACH LINE

Com 1 2 3 4 5 6 7 8 SWITCHES
MANOMETER TO
5” H O 5 10
TO SYRINGE OR

Com 1 2 3 4 5 6 7 8 SWITCHES
OTHERPRESSURE
GENERATING
DEVICE
5” H O 5
TO S
OTHE
GE

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

4.2 Calibration Checks: Pressure Transducers

T� � � � : 0:00:00 T� � � � : 0:00:00

♦
PITOT: 0.0 PITOT: 0.0

NOTICE
7. The ∆H readout
ORIFICE: .00 should be 0.00. Both sides
TEMPERATURE 25C
ORIFICE: .00
TEMPERATURE 25C 7
of the transducers are vented to air. (See
1
DO NOT EXCEED THE TRANSDUCER PRESSURE Figure 4-7)
RATING OF 100 INCHES OF H2O. DOING SO MAY T� � � � : 0:00:00 T� � � � : 0:00:00
RESULT IN OPERATIONAL SENSOR FAILURE PITOT: 0.0
ORIFICE: .00
PITOT: 0.0
ORIFICE: .00
8. Connect a vacuum tee to the +∆H tee and

∆H+
TEMPERATURE 25C
TEMPERATURE 25C
position the lever as shown. (See Figure
to Orifice 4-8)
to PCB
! CAUTION Figure 4-7

REMOVE THE CONSOLE FROM THE CASE. NOT T� � � � : 0:00:00 T� � � � : 0:00:00

DOING SO COULD POSE AN ELECTRICAL HAZARD 9. Pull the plunger on the syringe to the end 8PITOT:
ORIFICE: .00
0.0
T� � � � : 0:00:00
PITOT: 0.0
ORIFICE: .00
TEMPERATURE 25C

∆H+
TEMPERATURE 25C T� � � � : 0:00:00
of its travel within the cylinder or turn the PITOT: 0.0 PITOT: 0.0
to Orifice
ORIFICE: .00 to PCB ORIFICE: .00

adjustment counterclockwise on the pressure

TEMPERATURE 25C

See US EPA Method 5 Section 8.4.1 concerning TEMPERATURE 25C

Leak Check Procedures. 4-9) ∆H+

generator to the halfway point. (See Figure

∆H+
A 20ml syringe, a tee valve and a manometer may be used. to Orifice to PCB

∆H+
10. Attach the syringe or pressure generator to

∆H+
1. Close the coarse valve to seal off the sample Figure 4-1 to Orifice to Figure
PCB 4-8
the vacuum tee as shown. (See Figure 4-10)
line from the rest of the system. (Figure 4-1)
2
2. The dry gas meter (DGM) outlet orifice must
11. Verify positive ∆H reading is 0.00. (See 9

∆H+
be sealed off using the 18mm stopper provided in
- +
Figure 4-11)

∆H+
the audit kit. (Figure 4-2) to Orifice to PCB

-Figure
+
- + 4-2 12. Use a digital manometer for the final steps ∆H+
-- +
3 Locate the positive and negative ∆H lines on
in this procedure. (See Figure 4-12)
the DGM Orifice. Trace the lines back. (Figure
+
4-3) 3
- +
to Orifice
∆H+
to PCB
Figure 4-9

- +
4. Disconnect (using a 1/2 twist) the ∆H line luer
- + 10
-- Figure
+ ∆H+
connections and attach the luer Lock “T”’s as to Orifice to PCB
shown to both lines. (Figure 4-4)
to Orifice + 4-3 to PCB
T� � � � : 0:00:00
PITOT: 0.0
ORIFICE: .00
to Orifice
T� � � � : 0:00:00
PITOT: 0.0
ORIFICE: .00
to PCB
∆H+
4
TEMPERATURE 25C
to Orifice to PCB TEMPERATURE 25C
5. Reposition the positive ∆H valve to the ALL
to Orifice to PCB
OPEN position as shown. This position vents to Orifice to PCB
to Orifice to PCB
the positive side of the ∆H transducer through all to Orifice to PCB T� � � � : 0:00:00
to Orifice to PCB T� � � � : 0:00:00

three directions. (Figure 4-5) PITOT: 0.0 PITOT: 0.0

to Orifice to PCB ORIFICE: .00 ORIFICE: .00
TEMPERATURE 25C
TEMPERATURE 25C
to Orifice to PCB Figure 4-10
to Orifice to PCB
to Orifice toPositive
PCB ∆H
6. Reposition the negative ∆H line in the to Orifice Figure
to 4-4
PCB
Positive ∆H 12 T� � � � : 0:00:00
VENT position as shown. This position vents to Orifice to PCB PITOT: 0.0
T� � � � : 0:00:00
PITOT: 0.0

the Negative side of the ∆H transducer to Positive ∆H ORIFICE: .00 ORIFICE: .00
TEMPERATURE 25C
to Orifice to PCB T�TEMPERATURE
� � � : 0:00:0025C T� � � � : 0:00:00

5 Positive ∆H
♦
PITOT: 0.0
atmosphere. (Figure 4-6)
PITOT: 0.0
to Orifice to PCB
11
ORIFICE: .00 ORIFICE: .00
to Orifice to PCB Positive ∆H TEMPERATURE 25C
TEMPERATURE 25C

Negative ∆H
to Orifice to 4-5
Figure PCB
Negative ∆H
to Orifice to PCB Figure 4-12
Negative ∆H
to Orifice to PCB
6 to Orifice to PCB
Negative ∆H
Negative ∆H
Figure 4-11
Figure 4-6

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XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

13. Connect the digital manometer tubing

to Orifice to PCB
∆H+ 15. Repeat steps 1-14 as needed for the 1” ∆P transducer and the 10” ∆P transducer.
to the ∆H+ tee and to the P1 port on the
manometer as shown. (See Figure 4-13) Each transducer must be checked at 0 (zero), 30% of full range, 60% of full range and 90% of full
range for both positive and negative ranges.

16. Reconnect plumbing in reverse order.

13
17. See CFR sections 10.8.1 and 10.8.2 for performing a post-test single-point calibration check.

∆P 1”H2O Transducer

Full Range Values: Reading must be within 3% or +/- .03” H2O

14. SLOWLY push the plunger on the syringe
to approximately 5ml. The digital manometer 90% = -.90” H2O
Figure X413
reading should match the console ∆H reading. 60% = -.60” H2O
Repeat procedure at 10ml and 15ml. The 30% = -.30” H2O
readings between the ∆H display and the 14a
digital manometer should match indicating
to Orifice to PCB
∆H+ 0 (Zero)
30% = .30” H2O
there are no leaks and the transducers have
passed audit. (See Figures 4-14a, 4-14b and 60% = .60” H2O
4-14c) 90% = .90” H2O

.05” H2O ∆P 10”H2O Transducer

Full Range Values: Reading must be within 3% or +/- .30” H2O

90% = -9.00” H2O
60% = -6.00” H2O
30% = -3.00” H2O
0 (Zero) = +/- .30” H2O
Figure 4-14a 30% = 3.00” H2O
14b 14c 60% = 6.00” H2O
to Orifice to PCB
∆H+ to Orifice to PCB
∆H+ 90% = 9.00” H2O

Method 2, 2F, 2G Post-test Single-Point Transducer Calibration Checks

16.2.2.1.1 “Before calibrating the meter box, leak check the system as follows: Fully open the coarse adjust valve,
and completely close the by-pass valve. Plug the inlet. Then turn on the pump, and determine whether there is any
leakage. The leakage rate shall be zero (i.e., no detectable movement of the DGM dial shall be seen for 1 minute).”
.05” H2O .05” H2O
16.2.2.1.2 “Check also for leakages in that portion of the sampling train between the pump and the orifice meter.
See section 8.4.1 for the procedure; make any corrections, if necessary. If leakage is detected, check for cracked gaskets,
loose fittings, worn O-rings, etc., and make the necessary repairs.”

Figure 4-14b Figure 4-14c

Apex Instruments, Inc. Apex Instruments, Inc.

22 23
XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

4.3 Console Leak Check Procedure (Vacuum Side)

NOTICE
DO NOT EXCEED THE TRANSDUCER PRESSURE RATING OF 5. Run the test
100 INCHES OF H2O. DOING SO MAY RESULT IN OPERATIONAL ♦
SENSOR FAILURE -- Start the timer and monitor the DGM flow for 1 minute. If the
flow through the DGM exceeds 0.02 CFM (0.00057m3/min or 4% 5
of average sample rate) the leaks must be found and corrected.
♦
1. Go to Leak Test screen and position the valves

-- Press Insert Note button on the console and use the up
and down arrows to select the Leak Test.
-- Close the coarse valve by turning the handle right to
horizontal position.
-- Increase the fine tune knob fully by turning all the way to
the right (clockwise).
♦ 6. Run second test
-- Turn off the pump. Monitor the vacuum for one minute. If the
1 vacuum decreases any amount, then you have a leak somewhere
between the plugged QC and the vacuum sensor. ♦
♦ ♦

7. Stop the test

2. Block airflow of sample inlet -- Remove the plug from the sample inlet.

-- Insert a capped quick-connect into the sample quick-

connect 1/2” inlet. 2

3. Initiate flow

-- Turn on the pump, then open the coarse valve (twist to

vertical position).

3
♦
4. Adjust vacuum (if necessary)

-- If your vacuum is below 15” Hg (380mm) slowly increase

the fine tune knob until the vacuum reading is at least
15”Hg (380mm).

Apex Instruments, Inc. Apex Instruments, Inc.

24 25
XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

4.4 Pre-Calibration Leak Test for Consoles with a Diaphragm Pump 4.5 Thermocouple and Barometric Pressure Calibration Checks

Apex Instruments recommends the following procedure to be followed for conducting a “back-side” leak The six thermocouple jacks on the XD-502 console face plate require periodic calibration and audit per the
check: EPA Methods.

10.3.1.1 (Method 5) “Before calibrating the metering system, it is suggested that a leak check be conducted. Temperatures audited should encompass the range of conditions expected during testing.
For metering systems having diaphragm pumps, the normal leak-check procedure will not detect leakages
within the pump.
1 2 3 4 5 6
For these cases the following leak-check procedure is suggested: AUX STACK PROBE OVEN FILTER EXIT

Make a 10-minute calibration run at 0.00057m³/min (0.020 cfm). At the end of the run, take the difference
of the measured wet test meter and DGM volumes. Divide the difference by 10 (number of minutes in the
calibration run) to get the leak rate. The leak rate should not exceed 0.00057 m³/min (0.020 cfm).”
Thermocouple 2: Stack
The calibrated critical orifice to be used for this procedure is #09.
10.3.1 (Method 2*) “In-stack Thermocouples shall be calibrated after each field use at a temperature within
NOTICE 10 percent of the average absolute stack temperature.”

Italicized text is directly quoted from EPA method regulation documentation (See References and Related 10.3.2. (Method 2*) “The sensor
Documentation) being calibrated and the reference Tg = ______ ºF + 459.67º = ______ ºC + 273.15º
sensor shall agree to within 1.5%.,
Tg = ______ ºF + 459.67º = ______ ºC + 273.15º
From Any Main Menu Screen

Leak Test and Notes Menu

Press to Open Insert
Insert
Note Notes Screen Thermocouple E: Filter
Press to Open Leak Displays briefly
Select
Test Screen Stop/Start Timer 6.1.1.7 (Method 5) A temperature sensor capable of measuring temperature to
Return to Main Screen within ±3 °C (5.4 °F) shall be installed so that the sensing tip of the temperature sensor is in
direct contact with the sample gas exiting the filter.

Thermocouples 1, 3, 4, 6:Aux, Probe, Oven, Exit

XD-502 #09
Console Orifice
10.5 (Method 5) “Temperature Sensors. Use the procedure in Section 10.3 of Method 2 to calibrate in-stack
P+ P-
temperature sensors. Dial thermometers, such as are used for the DGM and condenser outlet, shall be
Internal
calibrated against mercury-in-glass thermometers. An alternative mercury-free NIST traceable thermometer
0.0 0.0 may be used if the thermometer is, at a minimum, equivalent in terms of performance or suitably effective
Delta P Delta H for the specific temperature measurement application. As an alternative, the following single-point calibration
procedure may be used. After each test run series, check the accuracy (and, hence, the calibration) of each
Console Display
P- P- H-
thermocouple system at ambient temperature, or any other temperature, within the range specified by the
P+
1
P+
10
H+
5 manufacturer, using a reference thermometer (either ASTM reference thermometer or a thermometer that
Side View
Display/Transducer Module has been calibrated against an ASTM reference thermometer). The temperatures of the thermocouple and
reference thermometers shall agree to within ±1 °F.”
0.0
To Vacuum
DGM Out Sensor on 10.6 (Method 5) “Barometer. Calibrate against a mercury barometer or NIST-traceable barometer prior to the
PCB field test. Alternatively, barometric pressure may be obtained from a weather report that has been adjusted for
the test point (on the stack) elevation.”
0.0 0000 168
0.0 0.0 Derived from
Sensor on
Liters LPM Vac. PCB Board
NOTICE
(CF) (CFM) 0.0 0.0
Italicized text is directly quoted from EPA method regulation documentation (See References and Related
(Max.) Barometric Documentation)
Pressure

Apex Instruments, Inc. Apex Instruments, Inc.

26 27
XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console

4.6 Setting the Fuji Temperature Controller 5.0 Preparation

SV °C SV °C SV °C

72 38 32
C1 C1 C1

Set
C2
Value
AL1 Setting
C2
AL1
C2
AL1 5.1 What to do when you receive your console
AL2 AL2 AL2

SEL SEL SEL

SV °C °C SV °C °C SV °C °C 5.1.1 Unpack and inspect
7272 3838 3232
SV SV SV
C1
SV C1 °C C1
SV C1 °C C1
SV C1 °C
C2
C1 C2 C2
C1 C2 C2
C1 C2
AL1
C2 AL1 AL1
C2 AL1 AL1
C2 AL1
AL2
AL1
AL2
AL2 AL2
AL1 SELAL2
AL2
AL2
AL1
AL2
AL2 Unpack your console from its shipping container. Inspect the console. Check your the Packing List to ensure
SEL SEL SEL SEL SEL SEL everything has arrived.
SEL SEL SEL

SEL SEL
5.1.2 Leak Checks
To change the Set Value (SV) press SEL
SEL once. Current Value is displayed and SV is lit.
Perform your console leak checks as explained in section 4.
Press the to increase or decrease the displayed SV (set value).

After the new setting is entered press SEL

to
SELlock in the value and return to C1 (control 1) display.
5.1.3 Calibration Audits
SEL

Repeat procedure to check value if necessary. Perform your console calibration audits as explained in section 4.

5.1.4 Test Plan and Methods

SEL

Begin your sampling operation procedures as directed by the method regulations.

°C °C
5.2 How to Transport and Store the Console
ProG P
SV SEL SEL SV
C1 SEL C1
C2 C2
AL1 AL1
AL2 AL2
5.2.1 Dimensions
SEL SEL
°C °C

ProG PP
SV °C SV °C

ProG
SV SV
C1
SV C1 °C C1
SV C1 °C
C2
C1 C2 C2
C1 C2 Height: 17” (43 cm)
AL1
C2 AL1
C2
AL2
AL1
AL1
AL2 AL2
AL1
AL1
AL2
Width: 17” (43 cm)
AL2
SEL
AL2
SEL
Depth: 12” (30.5 cm)
SEL SEL
SEL SEL Weight: 40lbs (16.8 kg)
°C

Pn-2
SV
C1
C2
AL1
AL2
5.2.2 Lifting and handling
SEL
°C

Pn-2
SV °C

Pn-2
C1
SV
SV
C1 °C ! CAUTION
C2
C1 C2
AL1
C2 AL1
AL2
AL1 AL2
AL2 SEL
SEL
Avoid dropping the console and any other forms of collision during transport.
SEL
SEL
°C °C °C

5 4 3
SV
C1
SV
C1
SV
C1
When lifting, make sure to use the handles on the sides to lift.
C2 C2 C2
AL1 AL1 AL1
AL2 SEL SEL AL2 AL2 Do not try to lift the console by anything other than the handles or the carrying strap.
SEL
SEL SEL SEL
°C °C °C

55 44 33
SV SV °C SV SV °C SV SV °C
C1
SV C1 °C C1
SV C1 °C C1
SV C1 °C
C2
C1 C2 C2
C1 C2 C2
C1 C2
AL1
C2 AL1 AL1
C2 AL1 AL1
C2 AL1
AL2
AL1 AL2 AL2
AL1 AL2 AL2
AL1 AL2
AL2 AL2 AL2
SEL SEL SEL SEL SEL SEL
SEL SEL SEL
SEL

SEL
Apex Instruments, Inc. Apex Instruments, Inc.
SEL SEL
28 29
SEL

SEL SEL
 XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console User Interface - Design

6.0 Using the Console 6.1 User Interface Design

The multifunction membrane switches allow the user to perform all necessary sampling operations and
Methods of Operation
monitor all critical information by interacting with the display.
The XD-502 Sampling Console can be operated using two different methods: User Interface Control and
Software Control. MAIN DISPLAY SCREENS
OPENING SCREEN MAIN SCREEN TEMPERATURE SCREEN TEST INFORMATION
User Interface Console Control MAIN DIS
OPENING SCREEN MAIN SCREEN TEMPER

Operation of the sampling console can be performed using the panel-mounted User Interface. The DISPLAYS BRIEFLY
multifunction membrane switches allow the user to perform all necessary sampling operations and monitor all
DISPLAYS BRIEFLY
critical information by interacting with the display. ACTUAL Select
Insert
SLOT Note Hold for 3 Seconds to access
LOCATION
TBD Insert OPERATION OPTIONS MENU
Menu Zero Previous ACTUAL Select
DGM Timer Screen SLOT Note Hold
LOCATION
TBD OPER
Menu Zero Previous
DGM Timer Screen

MAIN DISPLAY SCREENS MAIN DISPLAY SCREENS FROM ANY MAIN MENU SCREEN FROM ANY MAIN MENU SCREEN
SCREEN MAIN SCREEN
OPENING SCREEN TEMPERATURE MAIN
SCREEN
SCREEN TEST INFORMATION SCREEN
TEMPERATURE SCREEN TEST INFORMATION
LEAK TEST AND NOTES SCREEN
MENU LEAK TEST AND NOTES MENU
DAMPING MENU SCREEN
Insert Press to Open Selected
DAMPING MENU SCREEN
Press to Open Selected
TEST OPTIONS SCREEN ADDITIONAL MENU
Insert
Note Menu Item Screen TIMER IS ACTIVE Select
Note Menu Item Screen Timer is ZERO Select Timer is ZERO Select Timer is ZERO
1 Menu Item DAMPING
1 MENU SCREEN Menu Item 5 DAMPING MENUMenu SCREEN
Item TEST OPT
2 2 TIMER IS ACTIVE Select 6 Timer is ZERO Select Tim
3 3 7 9
BRIEFLY DISPLAYS BRIEFLY 1 Menu Item 1 Menu
10 Item 5
4 4
2 8 2 6
1 1
2 Press to Open Selected2 3 Press to Open Selected 3 to Open Selected
Press 7 to Open
Press
Insert Insert Select 4 Select Menu Item Screen
Select 4 Select 8
ACTUAL Select Menu Item Screen Menu Item Screen Menu Item Scr
Note Note Hold for 3 Seconds to access Hold for 3 Seconds to access Press to Open Selected Press to Open Selected
SLOT
LOCATION Select
Press to Open Selected Press to Open Selected Select Pre
TBD
OPERATION OPTIONS MENU OPERATION OPTIONS MENU Menu Item Screen
Select
Menu Item Screen
Select
Menu Item Screen Menu Item Screen
Select
Me
Previous Menu Zero Previous
Screen DGM Timer Screen

* * *
* ** * * *
Displays briefly 1 to 254 Averaging Size Displays briefly 1 to 254 Averaging Size 9999 Maximum Value 1 to 15
U SCREEN DAMPINGMENU
DAMPING MENUSCREEN
SCREEN TEST OPTIONS MENU SCREEN ADDITIONAL
SCREEN
DAMPING MENU
TEST SCREEN
OPTIONS SCREEN ADDITIONAL MENU SCREEN
ACTIVE Select
Software
Menu Item Console Control
11
22
Timer IS
TIMER is ACTIVE
ZERO Select
Menu Item 5
6
Timer is ZERO
1
2
Select
Timer is ZERO Select Timer is ZERO
Menu Item Menu Item 5
6
Timer is ZEROSelect Select
Menu ItemMenu Item
Timer is ZERO SelectSelect
Press to Save
Menu Item
Select 1Press
to 254toAveraging

Press
Save
*
Size Select 1 toCounter
Press to Reset 254 Averaging Size
* Select 999
Press to Overw

9 9 Return to Damping Menu Screenu Select

ReturntotoSave
Damping Menu Screen ReturnSelect Press
to Test to Save
Options Screen ReturnSelect Pre
to Addi
33 7 3 7
44 8 4 10 8 10
Operation of the sampling console can be also performed using the Console Software. After the software is Return to Damping Menu Screenu Return to Damping Menu Screen Ret
Open Selected Press to Open Selected
Select Press to Open Selected Press to Open Press to Open Selected
Selected Press Select
to Open Selected
Press to Open Selected Press to Open
Stop/Start Selected
Timer Stop/Start Timer
installed onSelect
a Windows Operating System device and -------------
Itemthe device is connected toMenu
the Item
console, theScreen
user is able
Select
m Screen Menu Item
Menu Item Screen
Screen
Select
Menu Menu
Screen Item Screen
Select
ScreenItem
Menu
Select
Menu Item Screen -------------
to perform all the necessary sampling operations and monitor all critical information using the software. Return to Main Screen Return to Main Screen

* * *
-------------
-------------

Certain settings and features that provide extra versatility are only accessible through Software Control. See 0 to 50% Change
* 0 to 50% Change
** Select Press to Reset Transducers
** NO = Back to N

*
Section 6.3 for more information.
* * * * * *
Select Press to Save Select 0Press
to 50%
toChange
Save
* 0 to
Return to Test 50% Change
Options Screen
* Select Pre
YES= Back to

* * * * * * *
Averaging Size 11 to
to 254
254 Averaging
Averaging Size
Size 1 toValue
9999 Maximum 254 Averaging Size 1 to 15 9999 Maximum Value 1 to 15 Return to Damping Menu Screen Select Press
ReturntotoSave
Damping Menu Screen Select Press to Save Ret

Save Select
Select Press
Press to
to Save
Save Select Press to Reset
Select Press to Save
Counter Select Press to Press to Reset Counter
Overwrite
Select Select Press to Overwrite Return to Damping Menu Screen Return to Damping Menu Screen
Return to MarkerScreen Return to MarkerScreen
o Damping Menu Screenu Return to Damping
Return to DampingMenu
MenuScreen
Screenu Return
Return to Test to Damping
Options ScreenMenu Screen Return toMenu
Return to Additonal Test Options
Screen Screen Return to Additonal Menu Screen
Press to Save Marker Press to Save Marker

* * *
Select Select

----------------
---------------- ----------------
----------------
----------------
---------------- *----------------
1 to 254 Averaging Size ----------------
----------------
1 to 254 Averaging Size
** Set mm:ss
* * Metrics, Imper

* * * * ----------------
----------------
*
----------------
----------------
----------------
Select Press to Save ---------------- Select 1Press
to 254toAveraging
Save Size
* Select 1 to 254 Averaging Size
Press to Save
* Select Set
Press to Save

* ** ** *
Change 00to
to50%
50%Change
Change 0 toTransducers
50% Change Displays
NO = Backbriefly
to NEWthen
Run Screen Displays briefly then Select Press
Return to Damping Menu Screen Returntoto
Save
Damping Menu Screen ReturnSelect Press
to Test to Save
Options Screen Pre
Select
Return to Addi
Select Press to Reset NO = Back to NEW
Select Press toRun Screen
Reset Transducers
Returns to Previous Returns to Previous
Main Menu Screen Main Menu Screen Return to Damping Menu Screen Return to Damping Menu Screen Ret
Save Select Press
Select Pressto
toSave
Save Select Press to Save YES= Back Return
to Standby Menu
to Test Options Screen YES= Back to Standby Menu
Return to Test Options Screen

o Damping Menu Screen Return

Return to
to Damping Menu Screen
Damping Menu Screen Return to Damping Menu Screen

* * *
0.0 to 25.0% Change
* 0.0 to 25.0% Change
** Set mm:ss (5 Second Minimum)
*
* * * * *
Select Press to Save Select 0.0 to 25.0%
Press

Press
Change
to Save
* Select 0.0 to 25.0% Change
Press to Save
* Set

ReturntotoSave
Select Press to Save Pre

* * * *
Select

*PressInc.
Select
Averaging Size 11 to
to 254
254 Averaging
Averaging Size
Size Set mm:ss 1 to 254 Averaging Size Set mm:ss Metrics, Imperials, MetricsReturn
(Pa) to Damping Menu Screenu Damping Menu Screen Return to Test Options Screen
¹ Does no
Apex Instruments, Metrics, Imperials, Metrics (Pa)
Apex Instruments, Inc.
Return to Damping Menu Screenu Return to Damping Menu Screen Ret
Save Select
Select Press
Press to
to Save
Save 30
Press to
Select Save to Save
Select
Select
Select Press to Save
Press to Save Select Press to Save 31
o Damping Menu Screen Return
Return to
to Damping
Damping Menu
Menu Screen
Screen Return
Return to Test to Damping
Options Screen Menu Screen Return to Additonal
Return toMenu
Test Screen
Options Screen Return to Additonal Menu Screen
XD-502 Digital Isokinetic Console User Interface - Design XD-502 Digital Isokinetic Console User Interface - Design

6.1.1 User Interface Buttons 6.1.2 Button Functions Explained

1. Arrow Up/Main Menu Button

-- Primary Function (Simple Press): Moves the indicator/value/main navigation screen up one unit
-- Secondary Function (Only in Main Navigation - Hold for 3 Seconds): Navigates to Standby Menu if
Timer is ZERO or Running Test Menu Screen if Timer is NON-ZERO.

2. Arrow Down Button

-- Primary Function (Simple Press): Moves the indicator/value/main navigation screen down one unit
-- Secondary Function (Only in Main Navigation - When Timer NOT ACTIVE Hold for 3 Seconds): Resets
the volume of the Dry Gas Meter reading
-- Leak Test Function: Zeroes the leak test DGM volume during a Leak Test
2 3 4 5
3. Select and Zero Timer Screen Button
7 -- Primary Function (Only in Menu Screens): Enters the selected Menu Screen option
-- Secondary Function (Only in Main Navigation - Hold for 3 Seconds): Zeroes the Main Test Timer
1 6 -- Leak Test Function: Zeroes the timer during a Leak Test

4. Timer and Previous Screen Button

-- Primary Function (Only if a TIMER is on screen - Simple Press): Starts and Stops a timer
-- Secondary Function (Only in Menu Screens): Navigates the user display back to the previous Main
Navigation screen the user was on

5. Insert Note Button

-- Primary Function (Only in Main Navigation): Navigates to the Insert Note Menu
The User Interface of the Console is where the user can monitor information and execute functions necessary for a
sampling operation.
6. Save Data Button
The User Interface Controls: -- Primary Function (Only in Main Navigation): Creates a Save Data Point for Exporting
-- Leak Test Function: Saves and exits Leak Test Mode
1. Arrow Up and Main Menu Button
7. Contrast tuner
2. Arrow Down and Zero DGM Button -- Allows the user to use a screwdriver to adjust the degree of contrast of the characters on the screen of
the display
3. Select and Zero Timer Button

4. Timer and Previous Screen Button

5. Insert Note Button

6. Save Data Button

7. Contrast Tuner

The functionality of the user interface buttons varies based on how long they are pressed and the situation in which they
are used. See Table 6-1 on the next page for more details.

Specifically, the factors that change the function of the buttons are:

-- The duration of the button press: INSTANT or 3 SECOND HOLD

-- The status of the Main Test Timer: NON-ZERO or ZERO
-- The type of screen that is displayed: Main Navigation, Menu Screens, Leak Test Screen, or Setting

Apex Instruments, Inc. Apex Instruments, Inc.

32 33
XD-502 Digital Isokinetic Console User Interface - Design XD-502 Digital Isokinetic Console User Interface - Design

6.1.3 User Interface - Button Function Chart 6.1.4 User Interface - Screen Hierarchy

Opening Screen

Main Navigation Main Screen Temperature Screen Test Information Screen

Main Navigation Previous Goes to Note and Creates a Save

Next Screen N/A Starts/Stops the Timer
(press once) Screen Leak Test Menu Data Point

Go to
Main Navigation Zero DGM (If timer is Goes to Note and Creates a Save
Available Zeroes the Timer Starts/Stops the Timer
(3 Second hold) INACTIVE) Leak Test Menu Data Point
Menu

Menu Screens Running Test Menu Standby Menu Notes and Leak Check
Move Enters Selected
Goes Back to Previous
Menu Screens Selection Move Selection Menu Option or
Main Navigation N/A N/A
(press once) Cursor Up Cursor Down One Perform Selected
Screen
One Menu Option

Press and Hold 3

Press and Hold 3
Leak Test Seconds to Reset the Start and Stop the Saves and Exits
N/A Seconds to zero the N/A
Screen Leak Test Dry Gas Leak Test timer the Leak Test
Leak Test timer
Meter Volume

Increases
Setting Screens Value of Decreases the Value Goes Back to Previous
Saves Data N/A N/A
(press once) Setting by of Setting by One Menu Screen Pitot ∆P Damping Pitot ∆P Damping Leak Test
One

∆P Damping Band ∆P Damping Band Insert Note Option

Table 6-1: In-depth table of the functions of Settings Screens
each button on the User Interface
Orifice ∆H Damping Orifice ∆H Damping

∆H Damping Band ∆H Damping Band

Reset Marker #

ZERO Sensors

Traverse Pt. SAVE

NEW Run

Unit Type

Apex Instruments, Inc. Apex Instruments, Inc.

34 35
 MAIN DISPLAY SCREENS FROM ANY MAIN MEN
OPENING SCREEN MAIN SCREEN TEMPERATURE SCREEN TEST INFORMATION SCREEN LEAK TEST AND NO
MAIN NAVIGATION Insert Press to Open
MAIN
MAINDISPLAY
DISPLAYSCREENS
SCREENS FROM
FROMANY
ANYMAINNote Menu Item Sc
MAIN MENU
MENUSCREEN
SCREE
MAIN
MAIN DISPLAY
DISPLAY SCREENS
SCREENS FROM
FROM ANY
ANY MAIN
MAIN MENU
MENU SCREEN
SCREEN
User Interface - Design

OPENINGSCREEN
OPENING SCREEN MAIN
MAINSCREEN
SCREEN TEMPERATURESCREEN
TEMPERATURE SCREEN TEST
TESTINFORMATION
INFORMATIONSCREEN
SCREEN LEAK
LEAKTEST
TESTAND
ANDNOTES
NOTESMENU
MEN
OPENING
OPENING SCREEN
SCREEN MAIN
MAIN SCREEN
SCREEN TEMPERATURE
TEMPERATURE SCREEN
SCREEN TEST
TEST INFORMATION
INFORMATION SCREEN
SCREEN LEAK
LEAK TEST
TEST AND
AND NOTES
NOTES MENU
MENU
DISPLAYS BRIEFLY MAIN DISPLAY SCREENS FROM ANY MAIN MENU MAIN SCREEN
DISPLAY SCREENS MAIN DISPLAY SCREENS Insert Press
Insert PresstotoOpen OpenSelected
Selected
MAIN DISPLAY SCREENS Insert
InsertNote Press
Press to
Note Menu
Menuto 1 Open
Open Selected
Item
Item Selected FR
Screen
Screen
MAIN SCREEN TEMPERATURE SCREEN OPENING SCREEN TEST INFORMATION
OPENING SCREEN SCREEN MAIN DISPLAY MAIN SCREEN SCREENS LEAKMAINTEST SCREEN AND NOTES TEMPERATURE MENU SCREEN TEMPERATURE SCREEN TESTNote INFORMATION
FROM TEST SCREEN
INFORMATIO
Note MenuANY
Menu Item
Item 2 MAIN
Screen
Screen MENU SCR
OPENING SCREEN
Insert MAIN SCREEN TEMPERATURE SCREEN TEST INFORMATION SCREEN LE
MAIN SCREEN TEMPERATURE SCREEN Insert Press to Open Selected
TEST INFORMATION SCREEN
OPENING
ACTUAL
SCREEN
Select
Note MAIN DISPLAYHold for SCREENS
3 Seconds Noteto access LEAKFROM TESTANY AND
MAIN NOTES
MENU M
SC
DISPLAYS
DISPLAYS SLOT
BRIEFLY
BRIEFLY MAIN DISPLAY
Menu SCREENS
Item Screen Press FROM
to Ope
DISPLAYS
DISPLAYS BRIEFLY
LOCATION MAIN DISPLAY SCREENS MAIN DISPLAY MENUSCREENS FROMInsert ANY MAIN
Select
MENUFROM SC
TBD BRIEFLY Zero OPERATION OPTIONS TEST INFORMATION SCREEN Press to Menu
Open Selecte
Item Sc
MenuOPENING SCREEN
Screen OPENING SCREEN
Previous MAIN MAIN DISPLAY SCREEN SCREENS MAIN SCREENTEMPERATURE SCREEN TEMPERATURE SCREEN FROM ANY TEST MAIN INFORMATION
MENU SCREENSCREEN 1
11 LEAK Note Menu TESTItem AND NOTES
Screen LEAK
OPENING DGM
SCREEN
Timer
OPENING SCREEN MAIN SCREEN MAIN SCREEN TEMPERATURE
MAIN DISPLAY SCREEN
SCREENS TEMPERATURE SCREEN
TEST INFORMATION TEST
SCREEN INFORMATION SCREEN
1 2 2 LEAK TEST AND LEAK
NOTES
InsertMAIN
Insert SCREEN DISPLAYS TEMPERATURE
BRIEFLY SCREEN TEST INFORMATION SCREEN 22 FROM ANY
Insert PressMAIN to MENU
Open SC
Sele
ACTUAL
ACTUAL Select
Select Insert
DISPLAYS BRIEFLY LEAK TEST AND NOTES MENU In
Insert
Note
Note DISPLAYS BRIEFLY MAIN
MAIN SCREEN
DISPLAY SCREENS Hold TEMPERATURE
Holdfor for33SecondsSecondstotoaccess SCREEN
access TEST INFORMATION SCREEN
Note Menu
Insert Press Item
to OpenScreenSeleIns
ACTUAL Select OPENING SCREEN 1 FROM ANY MAIN MENU SCREEN LEAK NoteTEST
N
MenuAND Item NOTES
SLOT
SLOT
ACTUAL Select Note Hold for MAIN DISPLAY MAIN DISPLAY
SCREENS SCREENS Insert Press to Open Selected
Press
Press toto Open
OpenSelected
Selected
FROM
SLOTLOCATION
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Apex Instruments, Inc.

E Select TIMER IS ACTIVE Select
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XD-502 Digital Isokinetic Console User Interface - Console Operation XD-502 Digital Isokinetic Console User Interface - Console Operation

6.2 (UI) Sampling Test Operations with the User Interface

UI.1 Pre-Test Preparation UI.1.3 Set your Traverse Point Settings

Using the Method 1 data you have obtained and the total sample time for the run,
Can be performed at any point before the sampling operation has begun.
divide the sample time by the total amount of points to be sampled during the
Proceed through these steps to ensure proper settings before beginning
run. (ex. 60 minutes/12 points = 5 minutes/point).
sampling procedures.
♦
Using the membrane switch pad on the front of the console, hold the Up Arrow
on the membrane switch pad for 3 seconds to open the console menu.
UI.1.1 Power on the Console.
Use the arrow to navigate to the Traverse Point SAVE menu option and press
Connect console to a power source using supplied power cable and
then power on the console using the switch in the upper-left corner of
Select. ♦
the console faceplate.
Once inside of this menu, use the arrows to adjust the timer setting to your
calculated traverse point duration and then press Select to save.
♦
♦ Press the Timer (Previous Screen) button on the membrane switch pad once to ♦
return to the console menu or twice to return to Main navigation.

UI.1.2 Zero the Sensors

UI.1.4 Set your Periodic Save Settings
Allows the user to set a zero point on the Pitot (ΔP) and Orifice (ΔH) pressure
transducers. This is a user-based time setting to automatically record additional data points

Ensure that the timer is at 0:00. If it is not, hold down the Select button on the
♦ in the background that are unrelated to traverse point saving options. If you do
membrane switch pad for 3 seconds to zero the timer.
Make sure there is no pressure being applied to the pitot tube inlets or the
sample inlet.
♦
Hold the Up Arrow on the membrane switch pad for 3 seconds to open the
console menu.
Use the arrows to navigate to the ZERO Sensors menu option and press Select.
Once inside of this menu, follow the prompt and press Select again to zero the
sensors.
not wish to have additional data points saved, make this setting the length of the
sample run or greater.
♦
Using the membrane switch pad on the front of the console, hold the Up Arrow
for 3 seconds to open the console menu.
Use the arrows to navigate to the Periodic SAVE menu option and press Select.
♦
Once inside of this menu, use the arrows to adjust the timer setting to your
♦ preferred periodic save duration and then press Select to save.
♦
Press the Timer (Previous Screen) button on the membrane button once to return
to the console menu or twice to return to Main navigation. ♦

♦
Press the Timer (Previous Screen) button on the membrane switch pad once to
return to the console menu or twice to return to Main navigation.

Apex Instruments, Inc. Apex Instruments, Inc.

38 39
XD-502 Digital Isokinetic Console User Interface - Console Operation XD-502 Digital Isokinetic Console User Interface - Console Operation

SV °C SV °C SV °C
UI.2
72
On Site Preparation
38 32
C1 C1 C1
UI.1.5 Start NEW Run C2
AL1
C2
AL1
C2
AL1
AL2 AL2 AL2

This step allows the user to begin a new storage slot has doesn’t have any data (Console
SEL
is powered on and the remainderSEL of the sample train is set up – nozzle, SEL

AL2

AL2
AL1

AL1

AL2

AL2
AL1

AL1
probe, oven with heated filter, impinger set, and umbilical cable)

C2
C1
SV

C2
C1
SV

C2
C1
SV

C2
C1
SV
attached to it.

ProG
°C °C °C

SEL
SEL

SEL

Pn-2
SV °C SV °C SV °C

7272 3838 327232

SEL

SEL

SEL

SEL
SV SV SV
UI.2.1 Set your Probe and Oven
C1SELTemperatures

AL2

AL2
AL1

AL1

AL2

AL2
AL1

AL1
C2
C1
SV

C2
C1
SV

C2
C1
SV

C2
C1
SV
C1 C1 C1
Hold the Up Arrow on the membrane switch pad for 3 seconds to open the C1 C1

5 5
C2 C2 C2 C2 C2 C2

72 72
console menu. AL1 AL1 AL1

ProG
AL1 AL1 AL1

SEL
SEL

SEL

SEL
Pn-2
SEL

SEL

SEL

SEL
AL2 AL2 AL2 AL2 AL2 AL2
°C

°C

°C
SV SV

°C

°C
Please
SEL note
SEL that the probe and oven temperatures are controlled separately.
3
C1 C1
SEL SEL SEL C2 SEL C2
AL1 AL1

SEL
AL2 AL2

♦ ♦
SEL SEL

°CSV

°C

°C

°C SV
SEL

AL2
AL1
Use the arrows to navigate to the [NEW] Run menu option and press Select. To change the Set Value (SV) press once. Current Value is displayed and

C2
C1

AL2
AL1
C2
C1
AL2
AL1
C2
C1
SV
SEL

SEL
SEL
SV is lit. SEL

SEL
SEL

SEL
AL2
AL1
C2
C1
SV

AL2
AL1
C2
C1
SV
SEL
SV °C SV °C SV

72 38 3

4 4

AL2
AL1
C2
C1
SV
C1 C1 C1

SEL
SEL

P P
C2 C2 C2

38 38
Press the to increase or decrease the displayed SV.

SEL
AL1 AL1 AL1
AL2 AL2 AL2

SEL
Once inside of this menu, use the arrows to select the run number you wish to

SEL
♦
SEL SEL SEL

SEL
°C
begin data collection in and then press Select to save. If there is data already
♦

°C
SEL

°C
SEL
present inside of the selected run, there will be a prompt to overwrite the selected After the new setting is entered press to lock in the value and return to SEL

run. Press the Up Arrow to choose “No” and return to the [NEW] Run Screen C1 (control 1 value) display.

°C

°C SV
SV °C SV °C SV °C

AL2
AL1
72 38 32

AL2
AL1
°C
C2
C1
SV

C2
C1
C1 C1 C1

without any changes. Press the Down Arrow to choose “Yes” and return to the
SEL
C2 C2 C2 SEL
AL1 AL1 AL1

Repeat procedure to check value if necessary. AL2 AL2 AL2

[NEW] Run Screen after saving changes.

♦ ♦
SEL SEL SEL

SEL

SEL
AL2
AL1

AL2
AL1
SEL

C2
C1
SV

C2
C1
SV
°C

ProG P
SV SV

3 3
C1 C1
C2 C2

32 32
Press the Timer (Previous Screen) button on the membrane switch pad once to
SEL AL1 AL1
AL2 AL2

SEL

SEL
SEL SEL

return to Main navigation.

°C

°C
SEL SEL

°C °C

ProG P
SV SV
C1 C1 °C

Pn-2
SV

°C

°C
C1
C2 C2 °C °C

ProG
C2 SV

P
SV
SEL SEL C1 AL1 C1
AL1 AL1 C2 AL2 C2

UI.1.6 Change Units if Necessary AL2 AL2

AL1
AL2
AL1
AL2 SEL

UI.2.2
SEL
Pre-Test Audit SEL
SEL SEL

This option allows users to see data values in their preferred units: Imperial, SEL SEL

Metric, or Metric (Pa). Follow US EPA Method 5, °C Section 9.2.1.1 to perform an audit on the metering °C

5 4
SV SV
°C
♦
ProG PP
SV °C SV °C
C1 C1

ProG
SV SV
system before a field test.
°C C2 C2

Pn-2
SV

C1 C1 C1 C1 °C
C1
°C
AL1 AL1

ProG
AL2 AL2

P
SV C2 SV

C2 C2 C2 C2 C1
C2
AL1 C1
AL2 C2
SEL SEL

AL1 AL1 AL1 AL1 AL1

AL2
AL1
AL2 SEL

AL2 AL2 AL2 AL2

Hold the Up Arrow on the membrane switch pad for 3 seconds to open the
SEL SEL

♦♦
UI.2.3 °C Leak Check
Pitot (ΔP)

Pn-2
SV SEL SEL
console menu. C1
SEL SEL SEL SEL

C2 °C °C

5 4 3
SV SV SV
C1 C1 SEL C1
AL1
Leak checks the pitot lines on the probe, the pitot line tubing in the umbilical and °C

Pn-2
SV C2 C2 C2
C1 AL1 AL1 AL1
AL2 C2 AL2 AL2 AL2

the pitot plumbing connections inside of the console.

AL1

Use the arrows to navigate to the Unit Types menu option and press Select.
♦
AL2 SEL SEL SEL

SEL SEL

Navigate to the Main Screen

°C using the arrows on the membrane switch pad on
♦
Pn-2
SV °C

Pn-2
SV
SEL SEL

C1 the
C1 front of the console. °C °C °C

5 4 3
SV SV SV

♦
C2 C2 C1
C2
C1
C2
SEL C1
C2

Once inside of this menu, use the arrows to find the preferred units and then AL1
SEL
AL1 AL1
AL2
AL1
AL2
AL1
AL2

press Select to save.

AL2 Blow
AL2 through the pitot impact opening until at least 7.6 cm (3.0 in.) H2O SEL SEL SEL

°C °C °C

5 4 3
SV
velocity head registers on the manometer,
SV
then close off the impact opening.
SV
♦ SEL SEL
C1 C1 C1
C2 The pressure shall remain stableC2(±2.5 mm H2O, ±0.10 in. H2O) for at leastC215
AL1 AL1 AL1 SEL

Press the Timer (Previous Screen) button on the membrane switch pad once to AL2 seconds. AL2 AL2
SEL

return to the console menu or twice to return to Main navigation. SEL

SEL
SEL SEL
DoSELthe same for the static pressure side, except using suction to obtain the
minimum of 7.6 cm (3.0
°C in.)
°CH2O. Other leak check procedures,
°C subject
°C to the °C

55 44 33
SV SV SV SV SV SV °C
C1 approval
C1 of the administrator, mayC1
be used.
C1 C1 C1
C2 C2 C2 C2 C2 C2
AL1 AL1 AL1 AL1 AL1 AL1
AL2 AL2 AL2 AL2 AL2 AL2
SEL
SEL SEL SEL SEL SEL SEL

SEL
Apex Instruments, Inc. Apex Instruments, Inc.
40 41
SEL SEL
XD-502 Digital Isokinetic Console User Interface - Console Operation
UI.2.4 System Leak Check
Leak checks the nozzle, liner, filter assembly, impinger set glassware,
gooseneck, umbilical, and the internal sample plumbing connections in the
console.
While on any main navigation screen of the user interface, press the Insert Note
button once. Inside of this menu, use the arrows to choose the Leak Test menu
option and press Select (this mode removes all captured data from the sample
run data, although it is also recorded in the final export).
Ensure that all connections on the sample train are tight and that the nozzle
opening is being covered by a technician’s clean finger (wear clean gloves, if
possible) or a clean rubber stopper.
Close the coarse valve (turn handle until it is fully horizontal) and decrease
the fine tune valve the maximum amount (turn handle all the way to the left or
counter clockwise).
Turn on the sample pump and open the coarse valve by turning it to the vertical
position.
Slowly increase the fine tune valve (rotate handle to the right or clockwise).
As you adjust the fine tune valve, keep an eye on the vacuum value displayed on
the screen and stop when you reach an appropriate vacuum value for the sample
run.
Note: If the maximum desired vacuum was passed, slowly release the stopper
from the nozzle and turn off the sample pump. Adjust the valves back to a lower
flow rate, replace the stopper, and restart the leak test.
Apex Instruments, Inc.
42
XD-502 Digital Isokinetic Console User Interface - Console Operation
Once you have reached this vacuum value, hold the Down ♦ ♦
♦ Arrow (Zero DGM) button for 3 seconds and, once that value
has returned to zero, immediately press the Timer button to
start the console timer.
♦ Once the timer has reached one minute, record the DGM volume that is
♦
displayed and divide by 60 seconds (or the total time elapsed). The calculated
rate should be less than 4% of the average expected sampling rate or 0.00057
m3/min (0.57 L/min or 0.020 CFM), whichever is less. Leakage rates above the
minimum tolerance are unacceptable.
Release the stopper from the nozzle and turn off the sample pump.
NOTICE
If the sample pump is turned off before the stopper is removed from the nozzle,
there is a possibility the train will “back-flush” sending the impinger contents
forward in the train towards the sample oven.
If the leak test fails, adjust the sample training connections for any possible leaks
and restart the leak test. If the leak test passes, press the Save Data button to
exit the leak test menu.
♦
♦
Apex Instruments, Inc.
43
XD-502 Digital Isokinetic Console User Interface - Console Operation XD-502 Digital Isokinetic Console User Interface - Console Operation

UI.3 Sample Test Operations

UI.2.5 Additional Steps UI.3.1 Place the Sample Probe at the First Traverse Point

Check the system temperatures by navigating to the Temperature Screen using

the membrane switch pad on the front of the console.
Ensure that all temperatures are within the allowed specifications for the
sampling method that is being performed. If these temperatures are not within the
allowed specifications, adjust set point settings, add ice to the impinger train, or
simply wait for them to rise to set point.
Take note of the barometric pressure by navigating to the Test Information
Screen using the membrane switch pad on the front of the console. This value is
recorded in the data points that can be exported.
♦♦ Uncover the nozzle and place the probe in the stack by inserting it into the port
hole. Use a flame-resistant material to “pack” the port hole opening around the
probe.
UI.3.2 Monitor Stack Conditions
♦ ♦
Just before the confirmed start time for the sample test, take note of the stack
conditions (ΔP value and stack temperature). These two values will be used
immediately to calculate the first ΔH value once the run begins. Calculate the
♦ projected ΔH value using the isokinetic equation and the calculated K-factor. ♦

While on the Test Information Screen ensure that traverse point data is set
properly. ♦
Use the arrows to navigate to the Main Screen and make sure that the timer is at UI.3.3 Start the Pump and Timer
0:00, ΔP and ΔH sensors are not reading values, and the DGM volume is at zero.
If any of these are not true, return to the steps above to correct them.
♦ Power on the sample pump using the switch in the upper-
left corner of the console faceplate with the coarse valve
closed (turned horizontally). Ensure that your fine adjust
knob is fully decreased (rotated to the left or counter ♦
clockwise).

Once the confirmed start time has been reached, note the starting ♦
time, open the coarse valve fully (turn the handle until fully vertical) and
press the timer button at the same time.
+

UI.3.4 Adjust the ΔH for Isokinetics using Sample Conditions

Use the fine tune valve to adjust the ΔH reading to the projected ΔH value
calculated just before the run.

Recalculate the ΔH value and use the fine tune valve to adjust to this number.

Note: By default, the user interface is set to flash 15 seconds before the next
traverse point.

Continuously monitor the temperatures by using the arrows on the membrane

switch pad to navigate to the Temperature Screen.
♦
Also, continuously monitor the vacuum by using the arrows on the membrane
switch pad to navigate to the Test Information Screen.
♦

Apex Instruments, Inc. Apex Instruments, Inc.

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XD-502 Digital Isokinetic Console User Interface - Console Operation XD-502 Digital Isokinetic Console User Interface - Console Operation

UI.3.5 Change Probe Location to the Next Traverse Point UI.3.7 Resuming and Completing Sampling

Prepare to slide the probe to the next marked traverse point when the screen After the issue has been resolved or the port has been changed, ensure the
begins to flash or approximately 15 seconds before the probe needs to be moved probe is situated at the next point. Repeat steps UI.3.2-UI.3.5.
to the next traverse point.

Once this time is reached and the probe is at the next traverse point, recalculate
♦ Once the last traverse point has been reached, prepare to end the sample run.
the ΔH value considering the stack temperature and ΔP value and use the fine
tune valve to adjust to this number.
♦
Note: Data is saved automatically during the traverse point by default settings
configured by the user in previous steps. Data is also saved during the manual
data points that can be triggered by the operator by pressing the Save Data button
on the membrane switch pad on the front of the console.
Just as the run time has been reached (typically 60 minutes), close the coarse
valve (turned horizontally) and press the Timer button on the membrane switch
pad on the front of the console to end the test.
At this point, all data points for the sample run should be recorded and stored in
the console memory.
Proceed to remove the probe from the stack and allow it to cool.

Additionally, data points are saved when the timer is started or stopped and when
♦ Begin a post-test leak check by referring to step UI.2.3 for the leak check
markers are inserted. The timer is started and stopped by pressing the timer procedure. However, it is only necessary to go 50 mm Hg (2 in. Hg) above the
button on the membrane switch. Markers are inserted by pressing the insert note highest vacuum achieved during the sample test.
button on the membrane switch pad on the front of the console and then using the ♦
Down Arrow to hover over the Marker # option and pressing Select. Once the leak test has been completed, the sample run is now considered
finished.

UI.3.6 Pausing the Sampling Test

♦ UI.3.8 Starting a New Sample Run
The user can pause the sampling test when issues arise or during port changes.
After completing a sample run, ensure to start a new run by referring to step
While the user interface screen is in Main Navigation, push the timer button on the UI.1.5 and then begin pre-test operations as described in UI.2.
membrane switch pad to pause the timer, then immediately close the coarse valve
by turning the handle horizontally (a data point is saved any time the timer button
is pressed – a feature that can be disabled using the software).

Insert a marker, if necessary, by pressing the Insert Note button on the membrane ♦
switch pad and then using the Down Arrow to hover over the Marker # option and
pressing Select. Write down the reason for the pause in a designated place for
note taking.

♦
To change ports: remove the probe from the sample port and move the sampling
train assembly to the other port. Insert the probe into the next sample port and
place it at the first traverse point.

Note: If the user feels it is necessary to perform an intermediate leak check now,
or any time during the run, use the Leak Test function. Make sure the timer is
stopped, the pump is running, and the coarse valve is closed (turned horizontally).
Refer to step UI.2.3 for the leak check procedure. However, it is only necessary
to go 50 mm Hg (2 in. Hg) above the highest vacuum achieved during the sample
test.

Apex Instruments, Inc. Apex Instruments, Inc.

46 47
XD-502 Digital Isokinetic Console XD-502 Digital Isokinetic Console Software - Design

6.3 Software Design 6.3.1 Main Screen

3 4

2
5

After the software is installed on a Windows Operating System device and the device is connected to
the console, the user is able to perform sampling operations and monitor all critical information using the 6
software.

Certain settings and features that provide extra versatility are only accessible through Software Control. 8
See the Software Operation section for more information. 7

The Main Screen of the software is where the user can monitor all the necessary information for a sampling operation.

The Main Screen is divided into the following subsections:

1. Navigation Bar (Accessible from every screen)

2. Traverse Point Section
3. Periodic Save Section
4. Auto Stop Section
5. Volume Section
6. Temperatures Section
7. Pressures Section
8. Console Time Section
9. Data Point and Insert Note Section (Accessible from every screen)

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6.3.1.1 Main Screen (Navigation Bar) 6.3.1.2 Main Screen (Traverse Point Section)

5
1
4
6
2
7

The Navigation Bar of the Main Screen allows the user to control the connection of the console and switch between the
software screens. 8

Navigation Bar
Traverse Point Section
1. USB Connect Button (Opens Console Connect Window - See Below)
-- Click the USB Connect button to establish communication with the console. Ensure you are connected with 4. Start/Stop Timer Button
the provided USB-A to USB-A cable between the front of the console and your device. -- Starts and stops the timer (a data point can optionally be saved using this button)

5. Timer Reset Button and Checkbox

Console Connect Window -- Resets the main run timer

1a. USB Button 6. Sample Timer

-- Connects the Software via USB cable -- Displays current elapsed time for a run or leak test

1b. Wifi Button and IP Address Field 1a 1c 7. Time

-- Connects to the Software via Wifi -- Displays a countdown timer until the next traverse point
1b
1c. Cancel Button 8. Current
-- Closes the Window -- Displays current traverse point

-- Once connected, the USB Connect button will turn into Disconnect Button and will display the COM port.

2. Console Status
-- Not Connected – Console is not currently connected to the PC software
-- Connecting – PC software is in the process of connecting to the console, this alert should not appear for
more than 5 seconds
-- Console Not Found! – An attempt was made to connect the PC software and the console; this attempt was
unsuccessful and adjustments must be made before attempting to connect again
-- TCP/IP Address – When connected, displays the current TCP/IP Address
-- Disconnect Button – When connected, this button breaks the connection

3. Software Version Number

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6.3.1.3 Main Screen (Periodic Save and Autostop) 6.3.1.4 Main Screen (Volume and Temperatures Sections)

10 11 12

8 9
13

Periodic Save Section Volume Section

8. Periodic Save Timer Countdown 10. DGM Volume
-- Shows time until the next periodic data save is performed in the background (configured under Traverse -- Displays the current DGM volume that has been metered
Point Menu)
11. Flow Rate
Autostop Section -- Displays the current flow rate being metered by the console

9. Auto Stop Status 12. Zero Transducers Button (Only Available when timer is at 0:00)
-- Disabled: Indicates that the timer must be manually operated. -- Zeros all transducers
-- Enabled: Indicates that the timer will stop after the designated number of traverse points.
NOTICE
Ensure that no pressure is being generated from system when performing this action!

Temperatures Section

13. Thermocouple Readouts

-- Displays real time temperature values for each of the eight TCs in the sampling system
-- Auxiliary, stack, probe, oven, filter, exit, DGM, and internal

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6.3.1.5 Main Screen (Pressures/Console Time Section) 6.3.1.6 Data Point and Note Saving Menu Section

14 17 18 21 22 23

19 24

20 25
15 16

Pressures Section The Data Point and Note Saving Menu is the section of the software where the user can save data points manually and
insert notes for reference. This section of the software is available at the bottom of the window from any of the software
14. Flow Readouts screens.
-- Displays the current ΔP and ΔH values from the pitot and console respectively. Also displays the current
vacuum of the system and maximum vacuum for leak check reference. Data Point and Note Saving Menu Section
15. Barometric Readout 18. Last Saved Data Point
-- Displays the current, ambient barometric pressure -- Displays date and time of the last data point save

16. Perform Leak Test Checkbox and Button 19. Optional Notes Text Box
-- Allows the user to perform a leak test of the sampling train. Must check the box to the left before clicking -- The user can type a quick, or elaborative, note in this box and manually save a data point
this button. Will bring up a separate menu to display leak test data. -- The note will accompany that data point save in the exported spreadsheet

Console Time Section 20. Previous Optional Note

-- Below the optional notes box, a text field displays previous optional notes that were saved manually
17. Console Date and Time
21. Save Data Point Button
-- When connected to the console, this area displays the current date and time that was last updated on the
-- When clicked, the software saves a data point at that time
console. If the console and PC connection becomes severed, a line will cross through the date and time and
the time stamp will indicate when the devices were disconnected.
22. Current Run Number
-- Displays the current run number (1-16)

23. Current Data Point Number

-- Displays the current data point number for the run

24. Marker Note Button

-- When clicked, the software saves a point at that time with an iterative number to be used as a marker.
The user would keep track of what each marker number was for during the run.

25. Reset Marker # Checkbox and Button

-- Resets the marker number back to 0. Must check the box to the left before clicking the button

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6.3.2 Monitor Screen 6.3.3 Job Information Screen

1 2

3 1

2
4
3
9
10
8 7 6 5 11

4
12
The Job Information Screen allows the user to input general test information that will be added to the Data Export
The Monitor Screen displays a graphical form of the sampling train with real-time values and data (temperatures, flows, datasheet.
volumes, and time).
1. General Sampling Test Information Fields
-- [a] Client Name
1. Autostop Status -- [b] Plant Name
8. DGM Volume -- [c] Address
2. Timer Data (See the Main Tab section for -- [d] Test Date
descriptions of functions in this section) 9. Barometric reading -- [e] Run Number
-- Timer -- [f] Personnel
-- Traverse Point Save 10. Zero Transducers Button -- [g] Project Number
-- Periodic Save -- 3 different field boxes for inputing different sets of project number data
-- Start Button 11. Vacuum Reading
-- Reset Button 2. Save Notes Button
12. Data Point/Note Saving Menu (See Section -- Stores the information fields for the export datasheet.
3. Impinger Out/Exit Temperature 6.3.1.6 for descriptions of functions in this section)
3. Additional Notes Field
4. ΔH reading/setting -- Allows user to include additional information to be exported with the sampling datasheet.

5. ΔP reading
4. Data Point/Note Saving Menu (See Section 6.3.1.6 for descriptions of functions in this section)
6. Flow Rate

7. Dry Gas Meter Out Temperature

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6.3.4 Storage Screen 6.3.5 Utility Screen

1
3

2 3
2 4

5 4 6

The Storage Screen displays a list of runs, and their associated data, as well as buttons to export run data.

1. Run names list

-- [a] The green arrows indicate which run is currently being used (a different run may be highlighted for
exporting)
-- [b] List of all current run names in the list
-- [c] The amount of data points in each run is displayed
-- [d] The date and time of the last data point save for the run 7

2. Start a New Run button The Utility Screen of the software is where the user can view and update the settings for the console and software.
-- When clicked, a small window will appear allowing the user to start a new run (open a new, dedicated
storage group). The user will be alerted if that storage group already contains a run. If this is the case, the The Utility Screen is divided into the following subsections:
user can export, cancel, or simply overwrite the previous run. The user can also specify a name for the run at
this point, or simply refer to the default of the current time stamp. 1. Navigation Bar (accessible from all screens)
2. Wireless Settings Section
3. New run name text box 3. Timers Section
-- The user can optionally input a name here before clicking the New Run button to create a new storage 4. Set Date/Time Section
group where data will be contained for a new run 5. Formats Section
-- The default run name is Date/Timestamp 6. DGM Section
7. Data Point and Insert Note Section (accessible from all screens)
4. Export Run button
-- When clicked, this button allows the user to export all the data contained in a selected storage group
(run) and save it locally on their PC as a CSV file (comma separated values) that can be viewed in an Excel
spreadsheet or equivalent software.

5. Data Point and Note Saving Menu (See Section 6.3.1.6 for descriptions of functions in this section)

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6.3.5.1 Utility Screen (Wireless Settings Section) 6.3.5.2 Utility Screen (Timer Section)

1 1
2
2 3
4
3 5
6

4 5
The Wireless Settings Section of the Utility Screen allows the user to modify and update settings related to the console
connectivity, units, data point saving based on time, and enter the calibration settings menu.
Wireless Settings Section
1. XD-502 as Access
-- Allows the console to function as a router and connect to software wirelessly
-- SSID: Name of the wireless channel created by the console
-- Password: User-generated password for wireless software access
2. Connect to Local Option
-- Allows the user to connect to an existing wifi network
-- SSID: Input field for the name of the wifi network
-- Password: Input field for the password of the wifi network
3. Disable Option
-- Allows the user to turn off the wireless functionality
The Timers Section of the Utility Screen allows the user to modify and update settings related to data point saving.
Timers Section
1. Traverse Auto Save
-- Minutes and Seconds Fields: Allows the user to specify the amount of time of traverse point in minutes.
This will allow the console to save at each new traverse point after a point change and will be clarified in the
final data.
2. Traverse Point Change Alert
-- Traverse Point Change Check Box and Seconds Field: Allows the user to enable/disable the option and
specify the amount of time in seconds before each traverse point change to flash the LCD screen on the
console to alert the user of an upcoming point change (also flashes the timer in the software).
3. Periodic Auto Save
-- Enable Checkbox: Allows the user to enable and disable the option of periodic auto save.
-- Periodic Auto Save Minutes and Seconds Fields: Allows the user to specify the amount of time to save
extra data during the run. This data can be collected every so often (i.e. 30 seconds) to collect more data
than single traverse point readings and is done in the background with no alerts.

4. Get Current Settings Button 4. Timer Change Save

-- Displays the current connection settings -- Save when Timer STARTS or STOPS Checkbox: Allows the user to enable/disable the option. When this
option is enabled, the system will save a data point each time that the timer is started or stopped by the user.
5. Accept Button
-- Confirms and updates the wireless connection settings of the console 5. Autostop Enable
-- Enable Checkbox: When enabled, the timer will stop after the designated number of traverse points.
When disabled, the timer must be manually operated.
-- Value Field: Allows the user to designate the number of traverse points.

6. Accept Button
-- All changes in the Timer Settings box are not saved until this Accept button is clicked. If the user does not
click this button, all previous settings are still in effect.

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6.3.5.3 Utility Screen (Set Date/Time Sections) 6.3.5.4 Utility Screen (Format Section)

1 3
1
2 2 4

3
5

The Date/Time Section of the Utility Screen allows the user to view and update the date and time on the console. The Format Section of the Utility Screen allows the user to modify and update settings related to measurement units.

Date/Time Section Format Section

1. PC 1. Metrics Checkbox
-- Displays the current date and time of the user’s PC -- Clicking this checkbox will change all units to metric in both the software and on the console. If this box is
unchecked, all units will be imperial.
2. Console
-- Displays the current date and time on the console 2. Pa Checkbox
-- By default, the time is set to the Eastern Standard Time zone. -- Clicking this checkbox will change pressures to pascals (Pa or kPa)
-- Note: When console is disconnected from the software device, this time does not stop.
3. dd-mm-yy Checkbox
3. Set Time Button -- Clicking this checkbox will change the date used in both the software and firmware to the dd-mm-yy
-- If the two times (PC and Console) differ, the user must click this button in order to sync the console time format. If this box is unchecked, all dates will be displayed in the dd-mm-yy format instead.
to the PC time. This should be checked each time the software is opened and a connection between the two
devices is made. 4. 24 Hr Clock Checkbox
-- Clicking this checkbox will change all times used in both the software and firmware to the 24 hour clock
(i.e. 7:00PM will be 19:00). If this box is unchecked, times will be displayed in 12 hour format.

5. Accept Button
-- Saves and stores all of the Formats Settings. If not pressed, the console reverts to previously set settings

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6.3.5.5 Utility Screen (DGM Section) 6.4 (SW) Sampling Test Operations with the Software

SW.1 Pre-Test Preparation

Can be performed at any point before the sampling operation has

begun. Proceed through these steps to ensure proper settings before
beginning sampling procedures.

SW.1.1 Power on the Console and Connect your Laptop

Connect console to a power source using supplied power cable and

then power on the console using the switch in the upper-left corner

1
of the console faceplate. ♦

The DGM Section of the Utility Screen allows the user to zero the dry gas meter.
Connect the console to the software device using the usb cable (USB type
DGM / Cals Section A to USB type A).

1. Zero DGM Button

-- Allows the user to zero the DGM volume
-- The checkbox must be pressed first to perform this action Initiate the XD-502 sampling software program, which is available for download
at www.apexinst.com/resources/software.

If you are prompted with a warning, select “Run Anyway” and click OK.

By default, the software will open to an inactive Main page. Click the COMM button on the top
left. Click the USB button in middle of the pop-up window. The word “Connecting...” will briefly
appear and then you will be taken to an active Main page.

When you are properly connected, the top left button will say “Disconnect” and will indicate the
communications port that is being used for the connection.

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SW.1.2 Zero the Sensors SW.1.3 Set your Traverse Point Settings

Allows the user to set a zero point on the Pitot (ΔP) and Orifice (ΔH) pressure transducers. Using the Method 1 data you have obtained and the total sample time for the run, divide the sample time by
the total amount of points to be sampled during the run. (ex. 60 minutes/12 points = 5 minutes/point).
Navigate to the Main page using the navigation bar at the top of the screen.
Navigate to the Utility page using the navigation bar at the top of the screen.

Ensure that the timer is at 0:00. If it is not, check the reset timer checkbox and then click the Reset button.

Find the Timers section of the Utility screen. Type in the minutes and seconds values in the Traverse Auto
Save input boxes to reflect your calculated traverse point duration and then click the Accept button located in
the Timers section. If you do not want to save data at traverse points automatically, set this time to be greater
than expected run time.

Make sure there is no pressure being applied to the pitot tube inlets or the sample inlet.

Click the Zero Transducer button.

Traverse Point Change Alert

If the user wants an alert when the traverse point change is coming up, the Traverse Point Change Alert can
be activated. Click the checkbox to enable this alert or leave it unchecked to maintain no alerts. Type in the
minutes and seconds values in the Traverse Point Change Alert input boxes to reflect the user-preferred
time to alert before the next traverse point. Click the Accept button located in the Timers section to save the
change.

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SW.1.4 Set your Periodic Save Settings SW.1.5 Start NEW Run

This is a user-based time setting to automatically record additional data points in the background that are This action allows the user to repurpose a designated storage slot.
unrelated to traverse point saving options. If you do not wish to have additional data points saved, disable the
periodic auto save function or make this setting the length of the sample run or greater. Navigate to the Storage page using the navigation bar at the top of the screen.

Navigate to the Utility page using the navigation bar at the top of the screen.

Select the slot where you want your new run to be written and click the New Run button. Type in a name for
the new run or let the system use a default name (date and approximate time). Click Yes.

Find the Timers section of the Utility screen. Type in the minutes and seconds values in the Traverse Periodic NOTICE
Auto Save input boxes to reflect your preferred periodic save duration and then click the Accept button
located in the Timers section. By selecting a slot of data and creating a new run, the existing data in that slot will be permanently deleted.

To export a run, skip ahead to section SW.4.

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SW.1.6 Change Units if Necessary SW.2 On Site Preparation

This option allows the user to see data values in their preferred units: Imperial, Metric, or Metric (Pa).
SW.2.1 Job Information Input (Optional)
Navigate to the Utility page using the navigation bar at the top of the screen.
The user can input job information that will export with the data set and will appear at the top of the CSV file.

Navigate to the Job Information page using the navigation bar at the top of the screen.

Fill in the following input fields as desired: Client Name, Plant Name, Address 1, Address 2, Test Location,
Test Date, Run Number, Personnel, Project Number and Notes.
Find the Formats section of the Utility page. Click the checkboxes that corresponds with the desired units.
When ready, click the Save Notes button to ensure this information is attached to the CSV file during data
Click the Accept button located in the Formats section.
export. If the Save Notes button is not clicked, no changes will be saved.

Note: Job Information is not associated with any one specific data set (Run number 1-15). When any data set
is exported, it will attach the most recently saved Job Information to the CSV file. Ensure Job Information is
accurate before exporting your data.

Measurement Unit Options

Imperial Metric with mm of H2O

Imperial with Pascals Metric with Pascals

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SW.2.4 Pitot (ΔP) Leak Check

SW.2.2 Pre-Test Audit Leak checks the pitot lines on the probe, the pitot line tubing in the umbilical and the pitot plumbing
connections inside of the console.
Follow US EPA Method 5, Section 9.2.1.1 to perform an audit on the metering
system before a field test. Navigate to the Main page using the navigation bar at the top of the screen.
SV °C SV °C SV °C

72 38 32
C1 C1 C1

AL2

AL2
AL1

AL1

AL2

AL2
AL1

AL1
C2
C1
SV

C2
C1
SV

C2
C1
SV

C2
C1
SV
C2 C2 C2
AL1 AL1 AL1

ProG
SEL
SEL

SEL
AL2 AL2 AL2

Pn-2
SEL

SEL

SEL

SEL
AL2

AL2
AL1

AL1

AL2

AL2
AL1

AL1
C2
C1
SV

C2
C1
SV

C2
C1
SV

C2
C1
SV
5 5
SEL SEL SEL
SW.2.3 Set your Probe and Oven Temperatures

72 72
ProG
SEL
SEL

SEL

SEL
Pn-2
SEL

SEL

SEL

SEL
SV °C °C SV °C °C SV °C °CSV Blow through the pitot impact opening until at least 7.6 cm (3.0 in.) H2O velocity head registers on the

7272 3838 ♦ 32
°C °C °C

°C

°C
SV SV SV
SV SV

°C

°C
72 38 32
32
C1 (Console
C1 is powered on and the remainder
C1SEL C1 of the sample train is set up – nozzle,
C1 C1
C1
C2
AL1
C1
C2
AL1
C1
C2
AL1
manometer, then close off the impact opening. Observe the ∆P value in the Pressures section of the Main
C2 C2 C2

SEL
probe, oven with heated filter, impinger set, and umbilical cable)
AL2 AL2 AL2
C2 C2 C2
AL1 AL1 AL1 AL1 AL1 AL1 SEL SEL SEL
page. The pressure shall remain stable (±2.5 mm H2O, ±0.10 in. H2O) for at least 15 seconds.
°CSV

°C

°C

°C SV
AL2 AL2 AL2 AL2 AL2 AL2
AL2
AL1
C2
C1

AL2
AL1
C2
C1
Please
SEL note
SEL that the probe and oven temperatures are controlled separately.

AL2
AL1
C2
C1
SV
SEL
SEL SEL

SEL
SEL SEL
Do the same for the static pressure side, except using suction to obtain the minimum of 7.6 cm (3.0 in.) H2O.

SEL
SEL

SEL
Other leak check procedures, subject to the approval of the administrator, may be used.
AL2
AL1
C2
C1
SV

AL2
AL1
C2
C1
SV
SEL
SV °C SV °C SV °C

72 38 32
4 4

AL2
AL1
C2
C1
SV
SEL C1 C1 C1

To change the Set Value (SV) press once. Current Value is displayed and

SEL
SEL

P P
C2 C2 C2

38 38
SEL
AL1 AL1 AL1
AL2 AL2 AL2
SEL
SEL

SV is lit. SEL

SEL
♦
SEL SEL SEL

SEL
°C

°C
°C
SEL

Press the to increase or decrease the displayed SV.

°C

°C SV
SV °C SV °C SV °C
AL2
AL1

72 38 32

AL2
AL1
°C
C2
C1
SV

C2
C1
C1 C1 C1 SEL
C2 C2 C2 SEL

SEL SEL
AL1 AL1 AL1

After the new setting is entered press to lock in the value and return to
AL2 AL2 AL2

♦
SEL SEL SEL
SEL

SEL
C1 (control 1 value) display.
AL2
AL1

AL2
AL1
C2
C1
SV

C2
C1
SV
°C °C

ProG P
SV SV
3 3

C1 C1
C2 C2

32 32
SEL AL1 AL1
AL2 AL2

Repeat procedure to check value if necessary.

SEL

SEL
SEL SEL
°C

°C
SEL SEL SEL

°C

Pn-2
SV
°C

°C
C1
°C °C

ProG
C2 SV

P
SV
C1 AL1 C1
C2 AL2 C2
AL1 AL1
AL2 AL2 SEL

°C °C

ProG P
SV SV

♦
SEL SEL

C1 C1
C2 SEL C2 SEL SEL

SEL
AL1 AL1 °C °C °C

5 4 3
SV SV SV
AL2 AL2 °C
C1
C2
C1
C2
C1
C2

Pn-2
SV
C1 AL1 AL1 AL1
°C °C

ProG
AL2 AL2 AL2

P
SV C2 SV
SEL SELC1 AL1 C1
C2 SEL SEL SEL
AL2 C2
AL1 AL1
AL2 AL2 SEL

SEL SEL

°C °C

ProG PPn-2P
SV °C SV °C

ProG
SV SV
C1 C1 C1 C1 SEL SEL

C2 C2 C2 C2
°C °C °C
AL1 AL1
5 4 3
SV SV SV
AL1 AL1 C1 C1 SEL C1

AL2 AL2 AL2 AL2 SV

C1
°C C2
AL1
C2
AL1
C2
AL1
C2 AL2 AL2 AL2

°C AL1

Pn-2
SV SEL SEL AL2
SEL SEL SEL SEL SEL

C1 SEL

C2
AL1
AL2 SEL SEL

°C °C °C

5 4 3
SV SV SV
SEL C1 C1 SEL C1
C2 C2 C2
AL1 AL1 AL1
AL2 AL2 AL2

SEL SEL SEL

°C

Pn-2
SV °C

Pn-2
SV
C1 C1
C2 C2
SEL
AL1
AL1 SEL

AL2 AL2
°C °C °C

5 4 3
SV SEL SV SEL
SV
SEL
C1 C1 C1
C2 C2 C2
AL1 AL1 AL1
AL2 AL2 AL2

SEL SEL SEL

SEL SEL
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°C 72 °C °C 73

55 44 33
SV SV °C SV SV °C SV SV °C
C1 C1 C1 C1 C1 C1
C2 C2 C2 C2 C2 C2
AL1 AL1 AL1 AL1 AL1 AL1
AL2 AL2 AL2 AL2 AL2 AL2
XD-502 Digital Isokinetic Console Software - Console Operation XD-502 Digital Isokinetic Console Software - Console Operation

SW.2.5 System Leak Check Ensure that all connections on the sample train are tight and that the nozzle
opening is being covered by a technician’s clean finger (wear clean gloves, if
Leak checks the nozzle, liner, filter assembly, impinger set glassware, gooseneck, umbilical, and the internal possible) or a clean rubber stopper.
sample plumbing connections in the console.

Navigate to the Main page using the navigation bar at the top of the screen.

Close the coarse valve (turn handle until it is fully horizontal) and decrease the
fine tune valve fully (turn knob all the way to the left or counter clockwise).

Click the checkbox next to the Do Leak Test button. Then, click the Do Leak Test button. The Leak Test
window should pop-up. (This mode removes all captured data from the sample run data, although it is also
recorded in the final export).

Turn on the sample pump and open the coarse valve by turning it to the
vertical position.
♦

Slowly increase the fine tune valve (rotate knob to the right or clockwise).

As you adjust the fine tune valve, keep an eye on the vacuum value displayed on
the screen and stop when you reach an appropriate vacuum value for the sample
run (EPA suggests 380 mm Hg or 15 in. Hg for pre-test leak checks).

Note: If the maximum desired vacuum was passed, slowly release the stopper
from the nozzle and turn off the sample pump. Adjust the valves back to a lower
flow rate, replace the stopper, and restart the leak test.

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Once you have reached this vacuum value, click the Zero DGM button found within the Leak Test pop-up SW.2.6 Additional Steps
window, then click the Start button in the pop-up window to start the Leak Test timer.
Check the system temperatures by navigating to the Main page using the navigation bar at the top of the
screen.

Once the timer has reached one minute, click the Stop button, record the DGM volume that is displayed and
divide by 60 seconds (or the total time elapsed). The calculated rate should be less than 4% of the average
expected sampling rate or 0.00057 m3/min (0.57 L/min or 0.020 CFM), whichever is less. Leakage rates
above the minimum tolerance are unacceptable. Ensure that all temperatures are within the allowed specifications for the sampling method that is being
performed. If these temperatures are not within the allowed specifications, adjust set point settings, add ice to
Release the stopper from the nozzle and turn off the sample pump. the impinger train, or simply wait for them to rise to set point.

Type in additional notes in the Optional Notes field box and then click on the Save and Exit button to exit the Take note of the barometric pressure. This value is recorded in the data points that can be exported.
Leak Test screen.

NOTICE

Notice: If the sample pump is turned off before the stopper is removed from the nozzle, there is a possibility
the train will “back-flush” sending the impinger contents forward in the train towards the sample oven.

If the leak test fails, adjust the sample training connections for any possible leaks and restart the leak test. If
the leak test passes, press the Save Data button to exit the leak test menu.

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SW.3 Sample Test Operations

Ensure that traverse point data is set properly by navigating to the Utility page using the navigation bar at the SW.3.1 Place the Sample Probe at the First Traverse Point
top of the screen and looking at the input values found in the Timers section.
Uncover the nozzle and place the probe in the stack by inserting it into the port hole. Use a flame-resistant
material to “pack” the port hole opening around the probe.

SW.3.2 Monitor Stack Conditions

Just before the confirmed start time for the sample test, take note of the stack conditions (ΔP value and stack
temperature). These two values will be used immediately to calculate the first ΔH value once the run begins.
♦ Calculate the projected ΔH value using the isokinetic equation and the calculated K-factor.

SW.3.3 Start the Pump and Timer

Power on the sample pump using the switch in the upper-

left corner of the console faceplate with the coarse valve
closed (turned horizontally). Ensure that your fine valve is
decreased fully (rotated to the left or counter clockwise). ♦
Once the confirmed start time has been reached, note the starting time, open the coarse valve
fully (turned vertically) and click the Start button on the Main page (or the Timer button on the User
Navigate back to the Main page to ensure that the timer is at 0:00, ΔP and ΔH sensors are not reading values, Interface) at the same time.
and the DGM volume is at zero. If any of these are not true, return to the previous steps to correct them.

♦ +

or

♦
♦
+

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SW.3.4 Adjust the ΔH for Isokinetics using Sample Conditions SW.3.5 Change Probe Location to the Next Traverse Point

Use the fine tune valve to adjust the ΔH reading to the projected ΔH value calculated just before the run. Prepare to slide the probe to the next marked traverse point when the screen begins to flash or approximately
15 seconds before the probe needs to be moved to the next traverse point.

Once this time is reached and the probe is at the next traverse point, recalculate the ΔH value considering the
stack temperature and ΔP value and use the fine tune valve to adjust to this number.

Note: Data is saved automatically during the traverse point by default settings configured by the user in
previous steps. Data is also saved during the manual data points that can be triggered by the operator by
Recalculate the ΔH value and use the fine tune valve to adjust to this number. clicking the SAVE Data Point button located in the footer section of every page.

Note: By default, the Traverse Point Section text on the Main page is set to flash 15 seconds before the next
traverse point.

Continue to monitor temperatures and vacuum on the Main page. The user can also navigate to the Monitor
page using the navigation bar at the top of the screen to see the desired information displayed on a visual
depiction of the sampling train.

Additionally, data points are saved when the timer is started or stopped and when the user inserts markers.
The timer is started and stopped by clicking the Stop/Start button in the Traverse Point section of the Main
page. Markers are inserted by clicking the Marker # button located in the footer of every page.

Saves Data

Saves Data

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XD-502 Digital Isokinetic Console
SW.3.6 Pausing the Sampling Test
The user can pause the sampling test when issues arise or during port changes.
Navigate to the Main page or the Monitor page and the click the Stop button then immediately close the
coarse valve by turning it horizontally (a data point is saved any time the timer button is pressed – a feature
that can be disabled using the software).
Insert a marker, if necessary, by clicking the Marker # button in the footer of the software. You may
additionally use the Optional Notes field box to notate details about the event; type in desired text into the
optional notes field box and then click the SAVE Data Port button.
To change ports: remove the probe from the sample port and move the sampling train assembly to the other
port. Insert the probe into the next sample port and place it at the first traverse point.
Note: If the user feels it is necessary to perform an intermediate leak check now, or any time during the run,
ensure the Leak Test function is used. Make sure the timer is stopped, the pump is running, and the coarse
valve is closed (turned horizontally). Refer to step SW.2.3 for the leak check procedure. However, it is only
necessary to go 50 mm Hg (2 in. Hg) above the highest vacuum achieved during the sample test.
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SW.3.7 Resuming and Completing Sampling
After the issue has been resolved or the port has been changed, ensure the probe is situated at the next
point. Repeat steps SW.3.2-SW.3.5.
Once the last traverse point has been reached, prepare to end the sample run. Just as the run time has been
reached (typically 60 minutes), close the coarse valve (turned horizontally) then navigate to the Main page
and click the Stop button in the Traverse section to end the test. (Alternatively, you can go to the Monitor page
and click the Stop button at the top right section to end the test.)
At this point, all data points for the sample run should be recorded and stored in the console’s memory.
Proceed to remove the probe from the stack and allow it to cool.
Begin a post-test leak check by referring to step SW.2.3 for the leak check procedure. However, it is only
necessary to go 50 mm Hg (2 in. Hg) above the highest vacuum achieved during the sample test.
Once the leak test has been completed, the sample run is now considered finished.
SW.3.8 Starting a New Sample Run
After completing a sample run, ensure to start a new run by referring to step SW.1.5 and then begin pre-test
operations as described in SW.2.
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SW.4 Exporting Data
The user can export storage groups as CSV files that can be viewed in Excel or equivalent software. Data can
be exported at any time as long as the console is powered on, connected to a PC device, and the software is
running.
Navigate to the Storage page by clicking the Storage button on the top menu.
Select the run for export by clicking on the circle next to the run number (Runs 1-15). Click the Export Run
button at the bottom right. A popup window will appear that allows the user to add notes and complete the
export of data.
Enter any desired text in the Optional Notes input boxes (Notes 1-4). When you are ready, click the Export
Data button.
Once the export is completed, click the Exit button.
7.0 Maintenance
7.1 User Inspection and Maintenance of Console
7.1.1 Sampling Console
Periodic inspection of the console components is a must to ensure accurate sampling. This is especially true
after the console survives rough treatment during field use or shipment. Although seldom necessary, the
casing can be removed by unscrewing the front panel securing screws on the sides.
7.1.2 Pitot Tube Lines
To be certain the pitot lines are free of obstructions, gently blow (or use a pressure generating device) through
the pitot tube quick connects. The pitot tube gauge should respond. Be careful not to put more than 10 inches
(254mm) of water pressure on the system
7.1.3 Orifice Meter Lines
The following procedure should be used to check that the orifice lines are clean of obstructions. Turn off all
switches expect the POWER and PUMP switches. Carefully open the coarse and fine valves. The manometer
should respond with movement. If no movement is observed, check to be sure that all lines are connected
and valves open.

7.1.4 Timer
The digital timer built into the user interface on the console displays elapsed time in minutes and seconds.
If power is lost during a sample run, internal battery will power the display and the running timer will
automatically stop.

7.1.5 Temperature Controller

The Fuji temperature controllers are set by using the Fuji temperature controller SET VALUE procedure,
which can be found in Section 4.6 of the manual. There are no user serviceable parts in this temperature
controller.

7.1.6 User Interface Display

Keep away from extreme heat and humidity. Do not apply pressure to or scratch the screen. If the screen
malfunctions, contact an Apex Instruments representative for a replacement.
REMINDER

Exporting data will attach the most recently saved Job Information to the CSV file. Before you export your
data, visit the Job Information page and ensure that the Job Information inputs are correct.

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7.1.7 Dry Gas Meter 7.1.8 Console In-Line Filter

The meter and orifice are calibrated before leaving the manufacturer. A record of initial calibrations is kept
at Apex Instruments Inc. for a period of 1 year. When required, recalibrate the dry gas meter and orifice
according to US EPA Method 5 Dry Gas Meter calibration procedure.
1. Connect the control unit to a calibration device (Standard dry gas meter, wet test meter, calibrated orifice,
etc.)
7.1.9 Thermocouple Plugs
2. Run the control unit for a period of 15 minutes to allow all components to warm up. lf using a wet test
meter, it is very important that the water be at room temperature to avoid errors. It is also necessary that room
temperature not fluctuate.
Located on the interior of the console, on the exit of the sampling pump. A second set of inlet filters are
located right before the air passes into the differential pressure measurement devices (transducers).
If the sampling flow is lower than expected, it is likely that this filter is plugged up. Examine and replace the
filter to ensure it is not limiting sampling flow.
The sampling system uses type K thermocouples to measure temperature. If a repair is necessary to any of
the plugs, the red wire should be attached to the negative screw and the yellow to the positive screw.

3. Adjust the flow rate to the desired flow. For a post test calibration, the flow rate should be set to the average
∆H achieved during the sample runs. If using calibrated orifices, open the main and coarse valves completely
to 1-2” (25-50mm Hg) above theoretical critical pressure = ~1/2 Pbar vacuum.

4. Do not adjust the flow rate. Turn the pump power off and record the dry gas meter volume and calibration
device volume.

5. Reset the timer.

6. Turn the pump and timer switches on simultaneously.

7. Record all data as requested.

8. A minimum of 5 cubic feet (0.15 m3 ) is required at each flow rate.

9. Calculate the γ and ∆H@ for each flow setting.

10. A calibration is acceptable if all of the individual values are ± 2% of the average. Contact the Apex
Instruments Inc. customer service department if the meter is not functioning properly. If the dry gas meter
coefficient values obtained before and after a test series differ by more than 5%, recalibrate the meter over
the full range of settings.

NOTE: Any tests performed using a meter failing the 5% criteria should be voided or calculations performed
using they (before or after) that gives the lower value of total sample volume.

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7.2 Manufacturer Support for your Product 7.3 Identifying and Solving Common Console Problems

7.2.1 Technical Services

Maximum vacuum or flow rate Filters are dirty and need replacement
Our knowledgeable service staff includes skilled industry professionals, stack testers and technicians ready to decreases Obstruction in sample flow path
help you with your specific service needs. From basic troubleshooting to full equipment overhauls and repairs, Pluggage in plumbing
our technical service team can help.
Pump motor fails to start or hums Check for correct current (5-6 amperes)
Toll Free (877) 726-3919 or (919) 346-5754 Check to see if fuse is blown
E-mail: service@apexinst.com. Unit has frozen due to ambient temperature - move pump to a warmer environment
to “heat” it up and then return to your sampling location
7.2.2 Calibration Services Unit has overheated

Apex Instruments offers dedicated, climate-controlled precision calibration services for a variety of measuring Probe won‘t heat or heats slowly Verify that the correct thermocouple is plugged in and that the Fuji controller settings
instruments to help keep all your equipment up to date and within US EPA calibration requirements. are correct
Calibration services are available for consoles, reference meters, critical orifice and orifice sets, pitots and Auto-tune the temperature controller
thermocouple simulators. Check all connections for probe power (output on console end, output on hot box
end, power plug from probe to hot box, and TCs)
Please contact the service department or a sales representative for more details on our calibration services.
Certification of calibration available upon request. Filter Oven won’t heat or heats Verify that the correct thermocouple is plugged in and that the Fuji controller settings
slowly are correct
Check all connections for oven power (output on console end, output on hot box
end, and TCs)

Console doesn’t pass leak check Tighten all connections in the sample train and retest
Test the console alone and then start adding each section of the train until you are
able to determine which section of the train is leaking

User Display says “Err” as a Open thermocouple line

temperature

User Display doesn’t power on Check connections on the board

Check the operating range for the temperature

Console doesn’t power on Check the position of the circuit breaker switch
Check to make sure the console is plugged in to a working power source

A leak in the console has been Close the coarse valve. Shut off the vacuum pump. Observe the vacuum display
identified reading. If there is no loss of vacuum for one minute, the vacuum side of the source
sampler console is leak free.

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8.0 Appendix
8.1 Console Maintenance Front Panel Parts Chart 8.2 Console Maintenance Interior Parts Chart

TSIL-4/2 M-PXR3-F (x2)

TPU-4/2 Temperature Controllers
Tubing
B2VH-6S XC-CS51-V
Coarse Flow Valve Case

M-PXR3-F (x2)
Temperature Controllers PCB-502MAIN-COMP
XD-502 Main Board SSR-330-25
Relays (x2)
M-CBR10A (x2)
Breaker Switches (120V Console)
TPU-6/4
M-CBR5A (x2) M-LCD-NHD0420 PC-SENS-B1B5B10 Tubing
Breaker Switches Transducer Board
(240V Console Alternative) User Interface Display

TC-PJK (x6)
M-RA911 MS-6X1 M-OT10 Thermocouple Jacks
Main/Pump/AUX Switches Membrane Switch Orifice

DGM-SK25EX-100B QC-M2-LUER
Dry Gas Meter 6ET6-S (hidden)
QC-F3/32-LUER 6MSC2N-S
TCP-PJK (x6) Valves
Thermocouple Jacks Pump Plumbing Connections

NV3HA-65
Fine Flow Control Valve
PCB-TC8MUX-COMP DIF-33001
8 Channel TC Mux Board
QC-BHF8-SS QC-BHF4-SS Filter
Sample Quick Connect Pitot Quick Connects

M-SCKT15A EL-HART-USB
Receptacle USB Data Port

EC-C13-515-14-6
Power Cord

AM-MCP M-CBP15A-M
Power Output Connector Circuit Breaker (120V Console)

DIF-1PZ
M-CBP10A-M
AM-311GS Circuit Breaker
Filters (x2) GPU-PU3899-UN838
Power Output Connector (240V Console Alternative) Sample Pump
(5-Pin Alternative)
M-PS-LPVVL150/24
Power Supply

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8.3 Console Replacement Parts

[1] PCB-502MAIN-ASY1 XD-502 MAIN BOARD ASSEMBLY M-PXR3F FUJI TEMPERATURE CONTROLLER, °F

R C Y
Trap

M-LCD-NHD420 LCD DISPLAY BOARD

R 1 Y
DGM

R 2 Y
AUX

R 3 Y
Stack

PCB-SENS-B1B5B10 DIGITAL TRANSDUCER BOARD- 1”/5”/10”

R C Y
Probe

R 1 Y
Oven

1 2
1
2

R 2 Y
3
Filter 4

[2] PCB-TC8-COMP TRANSDUCER

R 3 Y
Exit

R C Y
Trap

R C Y
R 1 Y
DGM Trap

[1] DIF-33001 DAMPING FILTER, PUMP TO METER

R 2 Y

C YR 1 Y
AUX DGM

THERMOCOUPLE PCB, 8 CHANNEL 1

Trap

R 3 Y

2 Y
Stack AUX

1 YR R
DGM

R C Y

R YY
Probe Trap
Stack

2 YR 3C
1
AUX

R 1 Y
[2] DIF-1PZ DAMPING FILTER, DGM ORIFICE TO

1 YY
Oven DGM

YR
Probe

1 2

CR C
Trap 1

3RYR
2

R 2 Y
Stack 3

2YY
Filter AUX 4

R
Oven

1
1R Y
1 2
DGM

Y RY R
1

R 3 Y
2
Exit Probe

C
23 Y
Stack 3
Filter

R
2R Y
4
AUX

1RYR
GP-PU3899-UN838 PUMP, SAMPLE, XC-170, 24VDC TRANSDUCER
Oven

R YY
1 2
Exit
Probe

3C
1

3 Y
2
Stack

1
2

2RYR
3
Filter

1 Y
4
Oven

3RYCR YR
1 2
Probe 1
Exit 2

2 Y
3
Filter

R 2R Y3 Y R 1R YR
4
Oven

1 2 2
1
Exit 2

1
3
Filter 4

R 3 Y
Exit

1
2
2
M-RA911 SWITCH, CURVETTE, EC COMP, I-O 2
DGM-SK25EX-100B METER, DRY GAS, SK25EX INCLUDED M-CBR10A-M (120V) Breaker, EL, MAGNETIC, 10A (120V) / 5A 2
M-CBR5A-M (240V) (240V) , P

M-CBP15A-M (120V) Breaker, EL, PUSH/PULL, 15A (120V) / 10A

M-PS-LPVL150/24 POWER SUPPLY, 150W, 24V/6.3A M-CBP10A-M (240V) (240V), MAG, P

TC-PJK THERMOCOUPLE JACK, TYPE K, PA

B2VH-6S BALL VALVE 3/8 TUBE
NV3HA-6S NEEDLE VALVE 3/8 TUBE

TPV-4/2 TUBING, 1/4”OD X 1/8ID, VINYL

AM-CF-SXC FAN, COOLING, AXIAL, 80MM, 110V TPU-6/4 TUBING, 5/8”OD X 1/8ID,
TSIL-4/2 POLYURETHANE
1 TUBING, SILICONE

2
1
1
21
1
1
2
2
2
2

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8.4 Plumbing Diagram

XD-502
PLUMBING DIAGRAM
XD-502-V
PLUMBING DIAGRAM
Side View Top View
Display/Transducer Module Display/Transducer Module
Side View Top View
H+ P+ P+ Display/Transducer Module Display/Transducer Module
5 10 1 Com 1 2 3 4 5 6 7 8 SWITCHES
H+ P+ P+
5 10 1 Com 1 2 3 4 5 6 7 8 SWITCHES

H- P- P-
3” 3” 3” 3” 3” 3” 8V-29V
H- P- P-

10

+
-
5

1
TSIL-2/1 3” 3” 3” 3” 3” 3” 8V-29V

10

+
-
5

1
38036 TSIL-2/1
1.5”
1.5” 38036
1.5” 3/32HBT-P (x2)
1.5” 3/32HBT-P (x2)
QC-F3/32-LUER (X5) Coarse Flow 1.5”
B2VH-6S 1.5”
Control Valve QC-F3/32-LUER (X5) Coarse Flow
B2VH-6S
Control Valve
6PC6-S
4T2HB-S (x2) 6PC6-S
20” 4T2HB-S (x2)
Pitot 1 - QC-M2-LUER (X5) 6ET6-S 20”
Pitot 1 - QC-M2-LUER (X5) 6ET6-S
17” 6PC6-S
Pitot 1 + TSIL-4/2 38036 17”
Pitot 1 + 6PC6-S
TSIL-4/2 38036
QC-BHF4-SS (x2) 2.5” 9.5” Fine Flow
QC-BHF4-SS (x2) 2.5” 9.5”
DIF-1PZ Filter Control Valve Fine Flow
NV3HA-6S DIF-1PZ Filter Control Valve
TSIL-4/2 6ET6-S NV3HA-6S
TSIL-4/2 6ET6-S
8” 2.5” DIF-1PZ Filter 38036
DIF-33001 2.5” DIF-1PZ Filter 38036
10MSEL6N-STW 8” DIF-33001
Filter
6MSEL4N-S TV-4/2 10MSEL6N-STW Filter
6MSEL4N-S TV-4/2
M-OT10
M-OT10
6MA2N-S 6MSC2N-S TO
VACUUM 6MA2N-S 6MSC2N-S TO
SENSOR VACUUM
SENSOR
38036
38036

INTERNAL
FILTER INTERNAL
38036 FILTER
38036
6PC8-S
6PC8-S
Dry Gas Meter
Dry Gas Meter
DGM-SK25EX-100B
DGM-SK25EX-100B
Rear View Rear View
6EE6-SVP QC-BHF8-SS QC-BHF8-SS
6EE6-SVP
Pump Pump
GP-PU3899-UN838 GP-PU3899-UN838

NAME DATE NAME DATE

CREATED SBB 4.2.18 CREATED SBB 4.2.18
CHECKED CHECKED
ENG APPR. TITLE: ENG APPR. TITLE:
LEUR LOCKS MFG APPR.
XD-502 LUER LOCKS MFG APPR.
XD-502
COAT INNER CYLINDER Q.A. PLUMBING DIAGRAM COAT INNER CYLINDER Q.A. PLUMBING DIAGRAM
WITH THIN FILM OF COMMENTS: WITH THIN FILM OF COMMENTS:
VACUUM GREASE SIZE DWG. NO. REV VACUUM GREASE SIZE DWG. NO. REV
DO NOT OBSTRUCT UPDATED 1.16.2019 PD-XD-502 DO NOT OBSTRUCT UPDATED 7.27.2018 PD-XD-502
PASSAGE WITH PASSAGE WITH
EXCESSIVE GREASE! SCALE: WEIGHT: SHEET 1 OF 1 EXCESSIVE GREASE! SCALE: WEIGHT: SHEET 1 OF 1

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8.5 Electrical Diagram

XD-502 Electrical Diagram
XD-502 (120V) XD-502-V (240V)
16Ga
XD-502-V ELECTRICAL DIAGRAM
16Ga
16Ga

OFF
ON
16Ga
AUX 16Ga
OEM CORD

OFF
ON
RA-911 SV °F SV °F 16Ga
AUX
C1 C1
C2 C2

M-PS-LPVL150/24
AL1 AL1
OEM CORD
BL - AC
AL2 AL2
RA-911 °F °F
Probe
SV SV
POWER SUPPLY DC + SEL SEL
Oven C1
C2
C1
C2
+ AC DC - M-PXR3-F M-PXR3-F M-PS-LPV-150/24
AL1 AL1

BN 10 11 12 13 14 15 16 17 18 10 11 12 13 14 15 16 17 18 D A BL RD AL2 AL2

- AC POWER SUPPLY DC + Probe SEL SEL

Oven
+ AC DC - M-PXR3-F M-PXR3-F
BN BL POWER POWER
C B BN BK 10 11 12 13 14 15 16 17 18 10 11 12 13 14 15 16 17 18 D A
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9

OEM CORD 16Ga 16Ga AM-MCP

BN POWER POWER
C B
AC- AC- AC- AC- AC-
AC+ AC+ AC+ AC+
12Ga 12Ga A = Aux 120V/220V (Black)
16Ga
1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
16Ga
16Ga B = Common (White)
OEM CORD AM-MCP-IC
16Ga 16Ga C = Oven 120V/220V (Red)
16Ga 16Ga M-862-604 M-862-504 D = Probe 120V/220V (Brown) 12Ga 12Ga AC- AC- AC- AC- AC-
AC+ AC+ AC+ AC+ A = Aux 220V (BROWN)
OFF

MAIN BK OEM WIRE RED OEM WIRE 16Ga 16Ga

B = Common (BLUE)
16Ga C = Oven 220V (RED)

B A
M-RA911 Oven 16Ga 16Ga M-862-604 M-862-504
ON

BK RD 16Ga 16Ga OFF

MAIN
D = Probe 220V (BLACK)

B A
OFF
ON
12Ga M-RA911 Oven
Probe 16Ga
ON
16Ga 16Ga
M-221-413 16Ga

OFF
ON
12Ga

OFF
M-CBP15A-M

ON
(x2) 16Ga Probe 16Ga
M-CBR10A-M M-221-413

OFF
M-CBP10A-M

ON
12Ga 12Ga (X 2) (x2)
12Ga 12Ga L1 T1 L1 T1 M-CBR5A-M
20Ga 25A RELAY
20Ga
25A RELAY
20Ga 12Ga 12Ga (X 2)
SSR-330-25 SSR-330-25 12Ga 12Ga L1 T1 L1 T1
A2(-) A1(+) A2(-) A1(+) 20Ga 25A RELAY 25A RELAY
M-SCKT15A 20Ga SSR-330-25 20Ga SSR-330-25 20Ga
16Ga A2(-) A1(+) A2(-) A1(+)
XC-CS51 CASE M-SCKT15A 20Ga
16Ga
AM-CF-SXC 16Ga XD-502 MAIN BOARD 20Ga 20Ga XC-CS51-V CASE
FAN
PCB-502MAIN-COMP AM-CF-SXC-V 16Ga
EL-HART-USB FAN
XD-502 MAIN BOARD 20Ga 20Ga
XD-502
RED OEM PUMP WIRE

M-890-213 M-890-203 -
PCB-502MAIN-COMP
TRANSDUCER BOARD
8V-29V

EL-HART-USB XD-502

RED OEM PUMP WIRE

+ PCB-SENS-B1B5B10 M-890-213 M-890-203
1 - TRANSDUCER BOARD

8V-29V
2
3 + PCB-SENS-B1B5B10
4 1
2
16Ga 3
16Ga 4
8 CHANNEL TC MUX BOARD
16Ga PUMP DC-USB-A-C-1.5 PCB-TC8-COMP
GP-PU3899-UN838 1
DC-USB-A-C-1.5

R C Y
PUMP
M-221-412 Trap
GP-PU3899-UN838 1

R C Y
10 M-221-412 Trap
OFF
ON

R 1 Y
PUMP DGM
10
Com 1 2 3 4 5 6 7 8 SWITCHES

OFF
ON
M-RA911

R 1 Y
PUMP DGM

Com 1 2 3 4 5 6 7 8 SWITCHES
R 2 Y
5 AUX M-RA911
Pan

R 2 Y
Grounding DFK-MSTB4 5 AUX
R 3 Y

Screw Stack
DFK-MSTB4

R 3 Y
Stack
R C Y

Probe

R C Y
Probe
R 1 Y

MS-6X1 MEMBRANE SWITCH Oven

R 1 Y
1
MS-6X1 MEMBRANE SWITCH Oven
Insert Save 2
R 2 Y

ACTUAL Select Filter 3 1

APPLY SILICONE TO SLOT Note Data 4

APPLY SILICONE TO Insert Save
2

R 2 Y
LOCATION 3
ACTUAL Select Filter
DFK-MSTB5 Note Data 4
USB BOARD CONNECTION USB BOARD CONNECTION
TBD SLOT
R 3 Y

Menu Zero Zero Previous

Exit LOCATION
DGM Timer Screen
1. GND BK 20Ga DFK-MSTB5
AFTER MOUNTING AFTER MOUNTING
TBD

R 3 Y
Menu Zero Zero Previous
Hold (3sec) 2. 5V RD 20Ga DGM Timer Screen Exit 1. GND BK 20Ga
2. 5V RD 20Ga
BOARD TO PANEL PIN # TO SWITCH # PIN # TO SWITCH #
3
4.
RX OR
TX WT
20Ga
20Ga BOARD TO PANEL Hold (3sec) 3
4.
RX OR
TX WT
20Ga
20Ga
1..................1 5..................5 8 CHANNEL TC MUX BOARD
PIN # TO SWITCH # PIN # TO SWITCH #
2..................3 6..................6 PCB-TC8-COMP
1..................1 5..................5
3..................4 7..................GROUND 2..................3 6..................6
4..................2 8..................GROUND 3..................4 7..................GROUND
4..................2 8..................GROUND

HEDS-C5-CABLE

HEDS-C5-CABLE
DGM-SK25EX-100B WK-24-24 WK-24-24
DGM-SK25EX-100B

DGM Encoder
1- GND (Black) DGM Encoder
2- Not Used (Green) STACK AUX PROBE OVEN FILTER EXIT 1- GND (Black)
3- CH. A (White) 2- Not Used (Green) STACK AUX PROBE OVEN FILTER EXIT
4- +5 VDC (Red) 12345 3- CH. A (White)
5- CH.B (Brown) 4- +5 VDC (Red) 12345
5- CH.B (Brown)
TC-PJK (x6)
TC-PJK (x6)
UNLESS OTHERWISE SPECIFIED: NAME DATE

CREATED SBB 8.30.18

UNLESS OTHERWISE SPECIFIED: NAME DATE
TOLERANCES:
FRACTIONAL CHECKED
CREATED SBB 8.30.18
TOLERANCES:
CHECKED
ANGULAR: MACH 1 BEND 1
ENG APPR. TITLE:
XD-502-V
FRACTIONAL TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005
ANGULAR: MACH 1 BEND 1
ENG APPR. TITLE: MFG APPR.

XD-502
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL .005 MFG APPR. INTERPRET GEOMETRIC Q.A. WIRING DIAGRAM
TOLERANCING PER:
INTERPRET GEOMETRIC Q.A. WIRING DIAGRAM COMMENTS:
TOLERANCING PER:
COMMENTS:
MATERIAL
SIZE DWG. NO. REV
SIZE DWG. NO.
0
MATERIAL
REV
PER ECN-107 ED-XD-502-V
A
FINISH
FINISH
PER ECN-107 ED-XD-502
SCALE: WEIGHT: SHEET 1 OF 1

Apex Instruments, Inc. Apex Instruments, Inc.

DRAWING NOT TO SCALE
DRAWING NOT TO SCALE SCALE: WEIGHT: SHEET 1 OF 1

96 97
XD-502 Digital Isokinetic Console

9.0 References and Related Documentation

9.1 References
EPA, Method 5, Determination of Particulate Matter Emissions from Stationary Sources 8-2-17 (PDF)

EPA, Method 2, Text of Text Method 2 - Velocity - S-type Pitot 8-2-2017 (PDF)

9.2 Related Documentation

Isokinetic Handbook
450 Isokinetic Student Manual

Aldina, G.J., and J.A. Jahnke. 1979. Source Sampling for Particulate Pollutants. (APTI Course 450 Student
Manual). EPA 450/2-79-006. U.S. Environmental Protection Agency.

Rom, J.J. 1972. Maintenance, Calibration and Operation of Isokinetic Source-Sampling Equipment. APTD-
0576. U.S. Environmental Agency.

Apex Instruments, Inc.

98