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Classroom Companion: Business

Dmitry Ivanov

Introduction
to Supply
Chain
Resilience
Management, Modelling, Technology
Classroom Companion: Business
The Classroom Companion series in Business features foundational and introductory books aimed at
students to learn the core concepts, fundamental methods, theories and tools of the subject. The books
offer a firm foundation for students preparing to move towards advanced learning. Each book follows
a clear didactic structure and presents easy adoption opportunities for lecturers.

More information about this series at http://www.­springer.­com/series/16374


Dmitry Ivanov

Introduction to
Supply Chain
Resilience
Management, Modelling, Technology
Dmitry Ivanov
Department of Business and Economics
Berlin School of Economics and Law
Berlin, Germany

ISSN 2662-2866     ISSN 2662-2874 (electronic)


Classroom Companion: Business
ISBN 978-3-030-70489-6    ISBN 978-3-030-70490-2 (eBook)
https://doi.org/10.1007/978-3-030-70490-2

© The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzer-
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V

Preface

Resilience is of vital importance for design and management of viable value cre-
ation networks. The design and management of not only an efficient but a resilient
supply chain capable of operations and demand fulfilment continuity despite
severe disruptions is imperative and has been highlighted in literature and practice
alike for the last two decades. However, the COVID-19 pandemic has unveiled the
lack of resilience in many supply chains, as complex networks failed from disrup-
tions at local nodes, their propagation (i.e., the ripple effect), and the resulting
missing connectivity.
Supply chain resilience theory explains how complex networks can maintain
connectivity, survive, and recover during and after disruptions and severe crises. At
the same time, since supply chains are a backbone of economy, providing markets
and society with goods and services (e.g., food, communication, and mobility) in a
non-­interrupted manner despite disruptions and crises is directly connected to sup-
ply chain resilience. If supply chains are not resilient, if they disconnect and col-
lapse when facing disruptions and severe crises, then we all will be at risk of
shortages of critical products and services needed for our life.
Major local and global disruptions (e.g., natural and man-made catastrophes,
strikes, financial crises, and epidemic outbreaks) have significant adverse effects on
corporate performance, particularly for businesses with complex, global supply
chains. Managing disruptions and their associated effects is therefore a key focus
for firms posing resilience as a central determinant in supply chain management.
Supply chain resilience is a firm’s capability to withstand, adapt, and recover from
disruptions to meet customer demands, maintain some target performance and
operations continuity in a vulnerable environment. Resilience reflects the supply
chain’s systemic ability to absorb negative external disruptions and restore normal
operations.
The fundamentals of supply chain resilience theory have been developed in
response to more and more frequent natural and man-made disasters in the first
two decades of the twenty-first century. This knowledge has helped many firms to
cope with severe supply chain disruptions. On a larger scale, the importance of
supply chain resilience became highly evident during the COVID-19 pandemic that
has changed the operational conditions of many firms and supply chains on an
unprecedented scale. During the pandemic, companies have extensively dealt with
the concept of supply chain resilience as one of the central supply chain manage-
ment perspectives. Moreover, the COVID-19 pandemic has unveiled a new setting
for supply chain resilience, that is, the supply chain crisis and the associated notions
of supply chain viability and survivability, which goes beyond an event-driven dis-
ruption context of resilience.
Despite the increasing interest in and importance of supply chain resilience,
there is no concise and generally understandable source which could be taken as an
introduction to supply chain resilience. This book offers an introduction to supply
chain resilience in a concise but comprehensive form, covering management,
VI Preface

­ odeling, and technology perspectives. It is also designed as a supplementary sat-


m
ellite book for the textbook Global Supply Chain and Operations Management (Iva-
nov et al. 2021), advancing the chapters devoted to supply chain risks and resilience.
In this book, we offer an introduction to major concepts and principles of sup-
ply chain resilience. The book aims at delineating major features of supply chain
resilience and explaining methodologies to mitigate supply chain disruptions and
recover. Throughout the book, numerous practical examples and short case studies
are provided to illustrate theoretical concepts. It also reviews and explains novel
frameworks and concepts related to viable supply chains and the ripple effect.
Without relying heavily on mathematical derivations, the book offers a structured
presentation and explanation of major concepts and methods to build/improve
supply chain resilience and tackle disruption risks in a simple, predictable format
to make it easy to understand for students and professionals with both manage-
ment and engineering backgrounds.
Thus far, the book conceptualizes supply chain resilience and the related con-
cepts such as disruption management, ripple effect, and viability. Graduate/PhD
students and supply chain professionals alike would benefit from a structured and
didactically oriented concise presentation of the concepts, principles, and methods
to manage supply chain resilience. Providing graduate students and supply chain
risk managers with working knowledge on contemporary theory of supply chain
resilience, this book contributes to building more resilient supply chains to ensure
survivability of companies and non-interrupted flows of products and services to
markets.
The author wishes to thank Dr. Christian Rauscher, Executive Editor Business/
OR/MIS at Springer Nature; Mrs. Jialin Yin and Mrs. Faith Su, Associate Editors
at Springer Nature; and the entire Springer production team for their assistance
and guidance in successfully completing this book. We also thank all colleagues
working in supply chain resilience area for publishing their works, sharing the
knowledge, and helping build more resilient supply chain networks with the help of
their research results. Last but not least, I cordially thank my family who sup-
ported me enormously during our work on the book.

Dmitry Ivanov
Berlin, Germany
January 2021
VII

Abbreviations

BCT business continuation time


BDA big data analytics
BI business intelligence
BIBO bounded-in-bounded-out
BIV business impact value
BN Bayesian network
CPT conditional probability table
DAG directed acyclic graph
DC distributions center
DP daily profit
DSS decision-support system
ERP enterprise resource planning
HILF high-impact-low-frequency
ISN intertwined supply network
KPI key performance indicator
LIHF low-impact high frequency
OEM original equipment manufacturer
PML possible maximum loss
RBIT residual business interruption time
RFID radio-frequency identification
SE supplier exposure
SIR supplier importance ratio
T&T tracking and tracing
TTR time-to-recover
TTS time-to-survive
VSC viable supply chain
VSM viable system model
IX

Contents

1 Supply Chain Risks, Disruptions, and Ripple Effect . . . . . . . . . . . . . . . . . . . . . . 1


1.1 Uncertainty and Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.1 Definition of Uncertainty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.2 Definition of Risk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 Disruption Risks in Supply Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Supply Chain Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 Definition and Classification of Disruptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Ripple Effect in Supply Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.1 Definition of the Ripple Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
1.3.2 Reasons and Countermeasures for the Ripple Effect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1.3.3 Disruption Tails and Overlays: When Ripple Effect and Bullwhip Effects Intersect . . . . 18
1.4 Super Disruptions and Supply Chain Crises: Example of the COVID-19
Pandemic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.5 Questions and Discussion Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  23

2 Managing Supply Chain Resilience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29


2.1 Historical Development . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.2 Strategic Understanding of Supply Chain Resilience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
2.3 Supply Chain Resilience Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
2.4 Resilience Capabilities and Recovery Strategies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.5 Framework of Resilience Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.5.1 Absorptive Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.5.2 Adaptive Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.5.3 Restorative Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.6 Costs and Value of Supply Chain Resilience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.6.1 LCN (Low-Certainty-Need) Supply Chain Framework . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.6.2 Lean Resilience: The AURA (Active Usage of Resilience Assets) Framework . . . . . . . . . . . 50
2.7 Supply Chain Resilience During a Global Pandemic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.8 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

3 Modeling Supply Chain Resilience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63


3.1 Modeling Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.2 End-to-End Visibility, Digital Technology, and Resilience . . . . . . . . . . . . . . . . . . . . . . . . . 67
3.3 Optimization: Recovery Model of a Multi-stage Supply Chain . . . . . . . . . . . . . . . . . . . . 71
3.3.1 Problem Context . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
3.3.2 Mathematical Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
3.4 Simulation: Ripple Effect Prediction During the COVID-19 Pandemic . . . . . . . . . . . . . 79
3.4.1 Problem Context . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
3.4.2 Simulation Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3.4.3 Managerial Insights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
X Contents

4 Measuring Supply Chain Resilience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93


4.1 Measures of Supply Chain Resilience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4.2 Complexity Theory: Entropy-Based Assessment of Supply Chain Adaptability . . . . 101
4.2.1 Definition of Supply Chain Adaptability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
4.2.2 Quantitative Estimation of Supply Chain Adaptability: Basic Computation . . . . . . . . . . 102
4.2.3 Quantitative Assessment of Supply Chain Adaptability: An Extension . . . . . . . . . . . . . . . 105
4.3 Measuring Supply Chain Resilience Using Bayesian Networks . . . . . . . . . . . . . . . . . . . 107
4.3.1 Problem Context . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.3.2 Methodology of Bayesian Networks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.3.3 Resilience Metric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.4 Ripple Effect Exposure Quantification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
4.5 Network Design Characteristics and Their Relations to Supply Chain Resilience . . . 121
4.6 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124

5 Supply Chain Viability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127


5.1 System-Theoretic Foundations of Supply Chain Resilience and Viability: Multi-­
Structural Dynamics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
5.2 Viable Supply Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2.1 Supply Chain Viability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
5.2.2 Viable Supply Chain Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5.3 Intertwined Supply Networks and Their Viability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
5.4 Viability and Adaptation of Supply Chains: The Climate Change Challenge . . . . . . . 141
5.5 Discussion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

Supplementary Information
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
XI

Author Bio

Dmitry Ivanov
is professor of supply chain and operations management at Berlin School of Eco-
nomics and Law (HWR Berlin), deputy director and executive board member of the
Institute for Logistics (IfL) at HWR Berlin, and faculty director of the master’s
degree program on global supply chain and operations management at HWR Berlin.
His research explores structural dynamics and control in complex networks,
with applications to supply chain resilience, scheduling in Industry 4.0 systems,
supply chain simulation, risk analytics, and digital supply chain twins. He is co-­
author of structural dynamics control methods for supply chain management. His
research coined several seminal academic and practical directions such as the rip-
ple effect in supply chains and supply chain viability. He applies mathematical pro-
gramming, simulation, control, and fuzzy theoretic methods. Based upon triangle
“process-model-technology,” he investigates the dynamics of complex networks in
production, logistics, and supply chains. Most of his research stems from real prac-
tical context and focuses on the interface of supply chain management, operations
research, industrial engineering, and digital technology.
He has been teaching courses in operations management, supply chain manage-
ment, logistics, management information systems, and strategic management at
undergraduate, master’s, PhD, and executive MBA levels at different universities
worldwide in English, German, and Russian for more than 20 years. He has given
guest lectures and webinars, presented scholarly papers and has been a visiting
professor at numerous universities in Asia, Europe, and North America. He enjoys
being part of students’ learning experience and creating a safe and active learning
environment. He sees his job as an educator to equip future industry leaders with
working knowledge and skills in management and technology that would shape
more resilient, adaptable, and sustainable supply chains and operations.
His academic background includes industrial engineering and management,
operations research, and applied control theory. He studied industrial engineering
and production management in St. Petersburg and Chemnitz and graduated with
honors. He earned his PhD (Dr.rer.pol.), Doctor of Science (ScD), and Habilita-
tion (Dr. habil.) degrees in 2006 (TU Chemnitz), 2008 (FINEC St. Petersburg), and
2011 (TU Chemnitz), respectively. Prior to becoming an academic, he was mainly
engaged in industry and consulting, especially for process optimization in manufac-
turing and logistics and ERP systems. His practical expertise includes numerous
projects on the application of operations research and process optimization meth-
ods to operations design, logistics, scheduling, and supply chain management.
Prior to joining the Berlin School of Economics and Law, he was professor and
interim chair of operations management at University of Hamburg.
Professor Ivanov’s research makes impact. His papers belong to the most cited
worldwide in the areas of supply chain resilience and digital supply chain. For
example, he has been the most cited author of premier journals International Jour-
nal of Production Research and Transportation Research: Part E in 2020. His
XII Author Bio

research record includes over 350 publications, with over 100 papers in prestigious
academic journals, three editions of the leading textbook Global Supply Chain and
Operations Management, the research books Structural Dynamics and Resilience in
Supply Chain Risk Management and Scheduling in Industry 4.0 and Cloud Manufac-
turing, and Handbook of Ripple Effects in the Supply Chain. Professor Ivanov’s
research has been published in various academic journals, including Annals of
Operations Research, Annual Reviews in Control, Central European Journal of Oper-
ations Research, Computers and Industrial Engineering, European Journal of Opera-
tional Research, Expert Systems with Applications, IEEE Transactions on
Engineering Management, IISE Transactions, International Journal of Information
Management, International Journal of Integrated Supply Management, Interna-
tional Journal of Inventory Research, International Journal of Physical Distribution
& Logistics Management, International Journal of Production Research, Interna-
tional Journal of Production Economics, International Journal of Technology Man-
agement, International Journal of Systems Science, International Transactions in
Operational Research, Journal of Scheduling, Omega, Production Planning and Con-
trol, and Transportation Research: Part E.
He is a recipient of German Chancellor Scholarship Award (2005–2006), Best
Paper Awards of International Journal of Production Research (2018,2019, 2020),
and Commended Paper Award at International Conference LogDynamics (2018).
He is listed in WiWo rankings 2018 and 2020 “The Best Researchers in Business
and Management” in categories TOP 100 and Long-Term Stars. His research proj-
ects have been supported by funding by the European Commission (Horizon 2020),
DFG (German Research Foundation), DAAD, Alexander von Humboldt-­
Foundation, as well industrial companies.
Dr. Ivanov is profiled in supply chain and operations management, operations
research and industrial engineering. He delivered invited plenary, keynote, and
panel talks at the conferences of INFORMS, IFPR, DSI, IFAC, and IFIP. He is
passionate about bridging the knowledge of different disciplines and applying it to
solution of practically relevant problems. He is leading working groups, tracks, and
sessions on the digital supply chain, supply chain risk management, and resilience
in global research communities. He is editor of the International Journal of Inte-
grated Supply Management and an associate editor of the International Journal of
Production Research, International Transactions in Operational Research, and Inter-
national Journal of Systems Science. He is an editorial board member as well as
associate and guest-editor in different journals, including Annals of Operations
Research, Annual Reviews in Control, International Journal of Production Econom-
ics, International Journal of Production Research, International Transactions in
Operational Research, International Journal of Integrated Supply Management,
International Journal of Information Management, International Journal of Inven-
tory Research, International Journal of Physical Distribution and Logistics Manage-
ment, International Journal of Systems Science, and Production Journal. He is
chairman of IFAC TC 5.2 “Manufacturing Modelling for Management and Con-
trol” and co-chairman of the IFAC TC 5.2 Working group “Supply Network
­Engineering”. He has been member of numerous associations, including CSCMP,
DSI, GOR, INFORMS, POMS, and VHB. He has been general conference chair
XIII
Author Bio

of IFAC MIM 2019 – one of the worldwide largest conferences in manufacturing,


industrial engineering, operations, and supply chain management (750 partici-
pants). He regularly presents his research results and has been chairman, IPC, and
advisory board member of over 50 international conferences in supply chain and
operations management, industrial engineering, and control and information sci-
ences, where he has organized numerous tracks and sessions (including EURO,
INFORMS, IFORS, DSI, POMS, OR, IFAC World Congress, IFAC MIM, IFAC
INCOM, IFAC ISM, IFIP PRO-VE, and LDIC, to name a few).
1 1

Supply Chain
Risks, Disruptions,
and Ripple Effect
Contents

1.1 Uncertainty and Risk – 3


1.1.1 Definition of Uncertainty – 3
1.1.2 Definition of Risk – 7

1.2  isruption Risks in Supply


D
Chains – 8
1.2.1 Supply Chain Risks – 8
1.2.2 Definition and Classification
of Disruptions – 11

1.3  ipple Effect in Supply


R
Chains – 14
1.3.1  efinition of the Ripple
D
Effect – 14
1.3.2 Reasons and Countermeasures
for the Ripple Effect – 17
1.3.3 Disruption Tails and Overlays: When
Ripple Effect and Bullwhip Effects
Intersect – 18

Supplementary Information The online version of this


chapter (https://doi.org/10.1007/978-3-030-70490-2_1)
contains supplementary material, which is available to
authorized users.

© The Author(s), under exclusive license to Springer Nature


Switzerland AG 2021
D. Ivanov, Introduction to Supply Chain Resilience,
Classroom Companion: Business,
https://doi.org/10.1007/978-3-030-70490-2_1
1.4  uper Disruptions and Supply
S
Chain Crises: Example
of the COVID-19 Pandemic – 20

1.5 Questions and Discussion


Points – 22

References – 23
1.1 · Uncertainty and Risk
3 1
..      Fig. 1.1 Supply chain
resilience function

Disruptive Events

Withstand Recover

Supply Chain Resilience

nnLearning Objectives
In this chapter, we introduce major concepts related to uncertainty and risks in sup-
ply chains. Uncertainty, risks, and the resulting disruptive events are major vulner-
ability drivers in the supply chain which can be balanced and recovered by resilience
capabilities (which we will learn in 7 Chap. 2) if utilized properly (. Fig. 1.1).
To this end, our learning objectives for this chapter are as follows:
55 Understand the notions of uncertainty and risks
55 Classify supply chain disruptions
55 Explain the ripple effect in the supply chain
55 Analyze disruption overlays and disruption tails
55 Explain super-disruptions to supply chains using example of the COVID-19
pandemic

1.1 Uncertainty and Risk

1.1.1 Definition of Uncertainty

The major concern of supply chain resilience is to enable continuity of firm’s oper-
ations in the presence of uncertainties and disruptions. Decision-making under
uncertainty belongs to the most important areas of resilient supply chain manage-
ment (Klibi et al. 2010; Sodhi and Tang 2012; Ivanov 2018a; Sawik 2020).
Definition
Uncertainty is a system property characterizing the incompleteness of our knowl-
edge about the system, its environment, and the conditions of its development.
4 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

One of the main dangers of uncertainty is the disruption entailing changes in a


1 planned course of events in supply chain operations and (or) a threat of economic
performance decrease such as lost sales or stock returns. There are different exter-
nal and internal and objective and subjective perturbation impacts altering the
execution conditions of a supply chain.
Uncertainty factors are usually divided into two groups: stochastic factors and
non-stochastic factors. The first group can be described via probability models.
The factors described as aleatory variables (functions, fields) with known distribu-
tions are statistically defined. Aleatory variables with unknown distributions can
be of two types: those with known or unknown characteristics (Ivanov and Sokolov
2010, pp. 69–74).
Klibi et al. (2010) classify uncertainties and risks in the supply chain as follows:
55 Random uncertainty (demand fluctuation risks)
55 Hazard uncertainty (risk of unusual events with high impact)
55 Deep uncertainty (severe disruption risks)

For the formal description of non-stochastic uncertainty, fuzzy description with


known membership functions, subjective probabilities for the uncertainty factors,
interval description, and combined description of the uncertainty factors are used.
In analyzing uncertainty and risks, four aspects are usually encountered. The
first is uncertainty itself, the second is risks, the third is disturbances, and the last is
the disruptions (. Fig. 1.2).
Uncertainty is the general property of a system environment that exists inde-
pendent of us for any system of a sensible complexity degree. Risk arises from

Risk Uncertainty
initiates from exists in any system
uncertainty; can be with a sensible extent
identified, analyzed, of complexity; can be
controlled and reduced or amplified
regulated; can cause a
disturbance

Disturbance Disruption
results from risk; can results from a
be prevented and distrubance; can
eliminated by means disrupt the supply
of redundancy and chain; can be
flexibility reserves; eliminated by means
can cause a deviation of adaptation

..      Fig. 1.2 Interrelations of uncertainty, risk, disturbance, and disruption (Ivanov 2018a)
1.1 · Uncertainty and Risk
5 1
uncertainty. Risks can be identified, analyzed, controlled, and regulated. We usu-
ally talk about uncertainty factors and the appearance of risks such as the risk of
demand fluctuation as a result of the environmental uncertainty. A disturbance
(perturbation impact) is the consequence of risks. It may be purposeful (i.e., thefts)
and non-purposeful (i.e., demand fluctuations or the occurrence of some events
that may necessitate adapting the supply chain). It may cause a deviation (disrup-
tion) in the supply chain or not (e.g., a supply chain can be robust and adaptive
enough to overcome the disturbance). Operational deviations (e.g., a decrease in fill
rate due to some demand fluctuation) or severe disruptions (e.g., supplier unavail-
ability or market disruption) are the results of perturbation influences. They may
affect operations, processes, plans, network structures, goals, or strategies. To
adjust the supply chain in the case of deviations, adaptation measures need to be
taken.
Analysis of uncertainty impacts on the system can be related to the categories
of stability, robustness, and resilience (. Table 1.1).
In . Table 1.1, we illustrate major commonalities and differences between sta-
bility, robustness, and resilience for supply chain management.
Definition
Stability refers to process control level (e.g., stability of an inventory control policy
(Disney and Towill 2002)) and is considered the ability to return to a pre-distur-
bance state within some pre-determined bounds (i.e., BIBO-stability: bounded
input, bounded output stability (Ivanov and Sokolov 2013; Demirel et al. 2019)).
We talk about stability when short, limited scope shocks cause disturbances in
specific functions of the supply chain (e.g., in an inventory control policy, mani-
festing in a pendulum-like disturbance effect with a relatively rapid and predict-
able return to full normalcy).
Robustness is the ability to withstand a disruption (or a series of disruptions)
to maintain the planned performance (Nair and Vidal 2011; Simchi-Levi et al.
2018) and is considered as a proactive strategy to cope with disruptions (Rosen-
head et al. 1972, Bode and Macdonald 2017; Tan et al. 2019). Thus far, robustness
is the ability of a system to not be disrupted in the first place, i.e., to withstand
disruptions without breaking down, e.g., by stocking inventory or maintaining a
back-up supply base (Tomlin 2006; Wu and Olson 2008; Yang et al. 2009; Tang
et al. 2016).
Like robustness and differently to stability, resilience is a systemic property,
i.e., “a complex, collective, adaptive capability of organizations in the supply net-
work to maintain a dynamic equilibrium, react to and recover from a disruptive event,
and to regain performance by absorbing negative impacts, responding to unexpected
changes, and capitalizing on the knowledge of success or failure” (Yao and Fabbe-
Costas 2018), in line with the studies by Hosseini et al. (2019b) and Zhao et al.
(2019).
6 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

1 ..      Table 1.1 Major analysis concepts for supply chain performance under uncertainty

Concept Definition Scope Distur- Disruption Supply Recovery


bance in in supply chain
supply chain perfor-
chain structures mance
functions
or
processes

Stability The ability to Process Distur- Not Not Not


return to a property bance of a considered consid- considered
pre-­ single ered
disturbance function
state within or process,
some e.g.,
pre-deter- inventory
mined control
bounds policy
(pendulum-­
like)
Robust- The ability to Systemic Not Disrup- Impact Not
ness withstand a property considered tion in of a considered
disruption supply disrup-
(or a series chain tion on
of disrup- network, supply
tions) to e.g., chain
maintain the supplier perfor-
planned unavail- mance
performance ability
Resil- The ability to Systemic Not Disrup- Impact Selection of
ience withstand, property considered tion in of a a recovery
adapt, and supply disrup- policy to
recover from chain tion on restore
disruptions network, supply normal
to meet e.g., chain operations
customer supplier perfor- and
demand and unavail- mance planned
ensure the ability perfor-
target mance
performance.

In summary, stability can be used to analyze supply chain reaction to operational


disruptions (e.g., bullwhip effect), while robustness and resilience allow analyzing
supply chain reactions to severe disruptions. We can analyze stress-test supply
chains regarding their robustness (i.e., the ability to withstand) and recovery (i.e.,
the ability to restore operations and performance after a disruption) pointing to
the central role of resilience in managing supply chains in this volatile world (Peck
2005; Ponomarov and Holcomb 2009; Pettit et al. 2010; Brandon-Jones et al. 2014).
1.1 · Uncertainty and Risk
7 1
►►Example
One example for stability analysis is bullwhip effect. It has been observed that a small
deviation in demand leads to even greater deviations in ordering and production quanti-
ties upstream the supply chain (Lee et al. 1997). This negatively influences the stability
of production-inventory control policies.
As for robustness, many firms extended their supply chain by using a multiple-sourc-
ing strategy and by building new facilities on the supply side. Such supply chain segmen-
tation also helps to reduce disruption risk implications (Chopra and Sodhi 2014). ◄

1.1.2 Definition of Risk

The concept of risk is subject to various definitions. Knight (1921) classified under
“risk” the “measurable” uncertainty. From the financial perspective of Markowitz
(1952), risk is the variance of return. From a project management perspective, risk
is a measure of the probability and consequence of not achieving a defined project
goal. According to March and Shapira (1987), risk is a product of the probability
of occurrence of a negative event and the resulting amount of damage.
Generally, in decision theory, risk is a measure of the set of possible (negative)
outcomes from a single rational decision and their probabilistic values. In contrast
to risk, uncertainty is a more comprehensive term, considering situations that
cause both positive (chance) and negative (threats) deviations from an expected
outcome.

►►Example
One can compare risks with viruses and resilience with immune systems. Using the
immune system analogy, we can understand a difference between risks and resilience.
Immune system is an inherent property of any human being to absorb negative events,
e.g., a virus. It also helps to recover after an infection. In supply chain terms, risks are
negative events (i.e., a kind of a virus that can cause an infection) and resilience is an
inherent supply chain property responsible to absorb the negative events and restore the
normal operations (i.e., to recover).
We have immune systems in order to withstand different viruses and recovery in case
of illness. In case of some minor viruses (as an analogy to small operational deviations
such as a lead-time fluctuation), only a part or a function of our body is affected (e.g.,
we get some headaches). However, our body as a system is able to keep operating. We
would talk about the stability of supply chains in this case. In case of severe viruses (or
a weak immune system), their impact on our abilities and performances can be much
higher and disrupt our life on the system level. Here, we encounter the questions of
robustness and resilience. A strong immune system helps human beings achieve high
performances. Similarly, the supply chain performance depends on the resilience. A
weak immune system may result in chronic diseases leading to performance degrada-
tion. Low supply chain resilience, if a disruption is experienced, also results in profit-
ability reductions, mismatches of demand and supply, and destabilization of normal
operations. ◄
8 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

1.2 Disruption Risks in Supply Chains


1
1.2.1 Supply Chain Risks

The material flows in supply chains can be vulnerable to disruptions and numerous
risks (Tang 2006; Chopra et al. 2007; Craighead et al. 2007; Ivanov et al. 2017b; He
et al. 2019; Macdonald et al. 2018; Yoon et al. 2018), which yield different types of
supply, production, and logistics disruptions (Sawik 2020).
Risk management in supply chains became one of the most important topics in
research and practice over the last decade. A number of books (e.g., Waters 2011;
Gurnani et al. 2012; Heckmann 2016; Ivanov 2018a) and literature review papers
(Ho et al. 2015; Fahimnia et al. 2015; Gupta et al. 2016; Snyder et al. 2016; Ivanov
et al. 2017b; Dolgui et al. 2018; Bier et al. 2020; Duong and Chong 2020; Pournader
et al. 2020) provide insightful overviews and introductions to different aspects of
this exciting field.
For example, Chopra and Sodhi (2004) divided potential supply chain risks
into nine categories:
55 Disruptions (e.g., natural disasters, terrorism, and war)
55 Delays (e.g., inflexibility of supply source)
55 Systems (e.g., information infrastructure breakdown)
55 Forecast (e.g., inaccurate forecast and bullwhip effect)
55 Intellectual property (e.g. vertical integration),
55 Procurement (e.g., exchange rate risk)
55 Receivables (e.g., number of customers)
55 Inventory (e.g., inventory holding cost, and demand and supply uncertainty)
55 Capacity (e.g., cost of capacity)

Quang and Hara (2017) classify the following seven groups of risks:
55 External risks that “deal with threats from an external perspective of supply
chain that can be caused by economical, sociopolitical or geographical reasons.
Examples are fire accidents, natural catastrophes, economic downturn, external
legal issues, corruption, and cultural differentiation.”
55 Time risks referring to delays in supply chain processes.
55 Information risks, e.g., communication breakdown within the project team,
information infrastructure complications, distorted information, and informa-
tion leaks.
55 Financial risks, e.g., inflation, interest rate level, currency fluctuations, and
stakeholder requests.
55 Supply risks, i.e., risks related to suppliers, e.g., supplier bankruptcy, price
­fluctuations, unstable quality, and quantity of inputs.
55 Operational risks caused by problems within the organizational boundaries of
a firm, e.g., changes in design and technology, accidents, and labor disputes.
55 Demand risks that refers to demand variability, high market competition, cus-
tomer bankruptcy, and customer fragmentation.
1.2 · Disruption Risks in Supply Chains
9 1
Tang (2006) distinguishes operational risks (e.g., uncertain costs and uncertain
demand) and disruption risks (e.g., natural and man-made disasters or general
crises). Rao and Goldsby (2009) classify risks into environmental, industry, organi-
zational, problem-specific, and decision-maker related factors. Christopher (2011)
divides the supply chain risks into five groups: supply, demand, process, control,
and environmental risks. Ho et al. (2015) classify macro, demand, manufacturing,
supply, and infrastructural risk factors. Shen and Li (2017) offer a classification of
market disruptions in supply chains.
Another classification of supply chain risks has been proposed by Ivanov and
Dolgui (2019) and is as follows:
55 Network risks: risks imposed by specific types of supply chain networks (e.g.,
scale-free vs decentralized networks).
55 Process risks: specific parameters of supply chain processes such as inventory
and capacity may influence supply chain proneness to disruptions.
55 Supplier risks: risks induced by specific suppliers, e.g., those located in geo-
graphical zones with high probability of natural disasters.

In . Fig. 1.3, we present our classification of supply chain risks based on the
works by Chopra and Sodhi (2004), Tang (2006), Tang and Musa (2011), Ho et al.
(2015), and Quang and Hara (2017).
Supply chain risks stem from different areas related to material flows such as
supply, demand, production, and logistics process. Along with material flow-­
related risks, risks arise in financial and information flows, e.g., due to cyber-attacks
or financial crisis (Sawik 2021; Ghadge et al. 2019; Linkov and Kott 2019).
Moreover, supply chains are subject to macro-risks such as climate changes and
shortages of critical resources.

• Production Capacity Breakdowns


• Facility Disruptions
• Logistics Risks
• Strikes
• Delivery Delays • Price Risks
• Product Quality Risks Supply Process Demand
• Demand Fluctuations
• Supplier Disruptions Risks Risks Risks
• Market Disruptions

• Liquidity Risks Supply


Financial Information • Information Distortion
• Financial Crisis Chain
Risks Risks • Cyber-Attacks
• Credit Risks Risks

• Climate Change and Natural Disasters Law and • Legal Risks


• Natural Resource Shortages Natural Cultural • Cultural Risks
• Epidemics/Pandemics Risks Risks • Trust Risks

..      Fig. 1.3 Classification of supply chain risks


10 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

►►Example
1 Practical insights. SC risks are highly intertwined and can induce each other. Consider
an example based on Manager Magazine (2021). In January 2021, production stops at
automotive assembly plants have been observed due to the supply shortages of semi-
conductors. The shortages were caused by surges in demand at automotive firms that
recovered after the pandemic shock in 2020. However, this fast demand recovery was
not well anticipated by semiconductor suppliers, which have reduced or reallocated their
capacities by cooperating electronics industry and healthcare SCs in order to substitute
the missing demand from automotive industry which suffered from severe shocks in the
wake of the COVID-19 pandemic. On the other hand, silicon as a raw material for semi-
conductor industry is associated with high sourcing risks. Silicon production has been
reduced in China in 2020 due to the shortages of electricity generated by hydropower
stations, which in turn were caused by long periods of drought. This example illustrates
interconnections between different SC risks shown in . Fig. 1.3.
Reference:
Manager Magazine (2021) ◄

From the perspective of impact severity, different types of risks in the supply chain
can be classified into areas of demand, supply, process, and structure entailing a
generalized separation in operational and disruption risks, also referred to as LIHF
(low-impact, high frequency) and HILF (high-impact, low-frequency) risks (see
. Fig. 1.4).
LIHF risks of demand and supply uncertainty are related to random uncer-
tainty and business-as-usual situation. Such risks are also known as recurrent or
operational risks (Tang 2006; Chopra et al. 2007). Supply chain managers achieved
significant improvements at managing global supply chains and mitigating recur-
rent supply chain risks through improved planning and execution. However, dis-

..      Fig. 1.4 Operational and


disruption supply chain risks Operational (Recurrent) Risks / Bullwhip Effect

Demand Lead time


fluctuations variations

Supply Chain
Risks

Structural Lean
complexity and structures and
connectivity processes

Disruption (Exceptional) Risks / Ripple Effect


1.2 · Disruption Risks in Supply Chains
11 1
ruption risk management presumes an advanced utilization of supply chain
resilience methods. We consider disruption risks in the next section.

1.2.2 Definition and Classification of Disruptions

Definition
Disruption is an unexpected event that interrupts the normal flow of goods and
materials in a supply chain network and has a severe negative impact on supply
chain operations and performance.

Disruption is considered an HILF event (Akkermans and van Wassenhove 2018;


Chen et al. 2019; Azadegan et al. 2020; Dolgui and Ivanov 2020; Kinra et al. 2020).
Appearance and consequences of disruptions are difficult to anticipate and predict
(Ivanov et al. 2017a; Paul et al. 2019; Essuman et al. 2020; Gupta and Ivanov 2020;
Ivanov 2020a). There are three different kinds of disruptions. Random disruptions
belong to the category of known-known uncertainty, i.e., we know which events can
happen, when they can happen, and how likely they are. For example, each sum-
mer, countries in Southeast Asia and the associated supplier locations are hit by
typhoons. The hazard disruptions are close to known-unknown uncertainty, i.e., we
know which events can happen but we do not know when they would happen and
what their impact is. An example is the continuously existing danger of earth-
quakes in Japan, which is however hardly predictable. The deep disruptions are
related to the unknown-unknown uncertainty, i.e., we do not know what can happen
and when, and what the consequences are. The deep disruptions represent the most
complex case for decision-making. One example for deep disruption is the COVID-
19 pandemic (Golan et al. 2020; Paul and Chowdhury 2021; Queiroz et al. 2020; El
Baz and Ruel 2021).
Disruption risks are of utmost importance for supply chain managers (Saghafian
and Van Oyen 2016; Sahebjamnia et al. 2015; Gianesello et al. 2017; Papadopoulos
et al. 2017; Paul et al. 2017). Disruption risks are events caused by natural catastro-
phes, such as hurricanes, earthquakes, or floods, or by man-made threats, such as
terrorist attacks or labor strikes. Disruption risks unpredictably vary in type, scale,
and nature; are intermittent and irregular to be identified, estimated, and fore-
casted well; and may have short- and long-term negative effects (Ho et al. 2015;
Torabi et al. 2015; Dolgui et al. 2018; He et al. 2019; Hosseini et al. 2019a; Ivanov
and Sokolov 2020).

►►Example
For example, as a result of the tsunami and earthquake that struck Japan in 2011,
Toyota’s parts suppliers were unable to deliver parts at the expected volume and time
(Marsh et al. 2011). This forced Toyota to halt production for several weeks. Similarly,
General Motors was forced to stop production because of a shortage of raw materials
from their Japanese suppliers (Huffington Post 2015). Nissan suffered significant set-
12 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

backs: the company had a high level of dependency on raw materials from suppliers who
1 were located in the tsunami and earthquake zone and supplied 12% of Nissan’s engines
(BBC News 2011). Nissan had to temporarily shut down production at its Sunderland
UK plant. ◄

Disruption risks may adversely affect supply chains because of several reasons.
First, globalization and outsourcing make supply chains more complex and less
observable and controllable. According to complexity theory, such systems become
more sensitive to disruptions. Second, the efficiency paradigms of lean processes
(e.g., single sourcing or just-in-time sourcing) can entail an increased proneness to
disruptions due to missing structural and process variety. As a consequence, supply
chains became more vulnerable. Disruptions in a global supply chain, especially in
its supply base, may immediately affect the entire supply chain. Third, with
increased specialization and geographical concentration of manufacturing, disrup-
tions in one or several nodes affect almost all the nodes and links in the supply
chain.

>>Important Observation
Disruptions at the tier-1 suppliers have an immediate impact on the OEM (origi-
nal equipment manufacturer). As such, risky tier-1 suppliers should be identified
very carefully. At the same time, a disruption at a tier-N supplier, even at a smaller
one, can have devastating impacts comparable with a tier-1 disruption. As such, the
search for and identification of such “hidden” suppliers is of an utmost importance
(Simchi-Levi et al. 2015; Yan et al. 2015).

Disruption risks are characterized by a very strong and immediate impact on the
supply chains since some factories, suppliers, warehouses, and transportation links
become temporarily unavailable. Adversely, the resulting material shortages and
delivery delays propagate downstream the supply chain, causing the ripple effect
and performance degradation in terms of revenue, service level, and productivity
decreases (Ivanov et al. 2014a, 2014b; Garvey et al. 2015; Sokolov et al. 2016;
Dolgui et al. 2018; Cao et al. 2019; Ivanov et al. 2019b; Pavlov et al. 2019; Dolgui
et al. 2020; Goldbeck et al. 2020; Li and Zobel 2020; Gholami-Zanjani et al. 2020).
We refer readers to the works by Ho et al. (2015), Fahimnia et al. (2015), ­Heckmann
et al. (2016), Ivanov and Dolgui (2019), and Xu et al. (2020) for comprehensive
reviews of definitions and core characteristics of supply chain risks.

>>Important Observation
Risks are the vulnerabilities that should be balanced and recovered by supply chain
resilience management. To this end, resilience management is different as risk man-
agement. Supply chain risk management is rooted in an event-oriented perspec-
tive while supply chain resilience is a system property. One can compare risks with
viruses and resilience with immune systems.

In . Table 1.2, some examples of disruptions in supply chains in recent years are
presented.
1.2 · Disruption Risks in Supply Chains
13 1

..      Table 1.2 Examples of disruptions in supply chains

Factor Example Impacts

Terrorism September 11, 2001 Five Ford plants have been closed for a long time
Piracy Somali, 2008 Disruptions in many supply chains
Natural Earthquake in Thailand, Apple computers’ production in Asia has been
disasters 1999 paralyzed
Flood in Saxony, 2002 Significant production decrease at VW, Dresden
Earthquake in Japan, 2007 Production breakdown in Toyota’s supply chains
amounted to 55,000 cars
Hurricane Katrina, USA, This storm halted 10–15% of total US gasoline
2006 production, raising both domestic and overseas
oil prices
Earthquake and tsunami Massive collapses in global automotive and
in Japan, 2011 electronics supply chains; Toyota lost its market
leadership position
Floods in Chennai, India, Production of academic literature has been
in 2015 stopped at many international publishing houses
Man-made Explosion at BASF plant 15% of raw materials were missing for the entire
disasters in Ludwigshafen in 2016 supply chain
Production of some products at BASF has been
stopped for many weeks
Transportation disruption Many ripple effects in global supply chains due to
in Suez Canal in March delayed deliveries and destabilization of the
2021 global shipment schedules
A fire in the Phillips Phillips’s major customer, Ericsson, lost $400
Semiconductor plant in million in potential revenue
Albuquerque, New
Mexico, in 2000
Political “Gas” crisis 2009 Disruptions in gas supply from Russia to Europe,
crises billions of losses to GAZPROM and customers
Financial Autumn 2008 Business bankruptcies; interruptions in supply
crises chains all over the world
Strikes Strikes at Hyundai plants Production of 130,000 cars has been affected
in 2016
Legal Volkswagen and Prevent Six German factories face production halt on
contract Group contract dispute in parts shortage; 27,700 workers were affected, with
disputes summer 2016 some sent home and others moved to short-time
working
Epidemics COVID-19 global Worldwide disruptions in supply and demand,
and pandemic in 2020–2021 devastating effects in many global and local supply
pandemics chains; ripple effects; supply chain collapses and
long-term performance degradation

Extended from Ivanov and Sokolov (2010) and Ivanov (2018a))


14 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

1.3 Ripple Effect in Supply Chains


1
In several contexts, disruptions can be localized without an associated cascading
effects throughout a network. However, in other situations disruptions in a sup-
plier base propagate to downstream supply chain echelons adversely impacting the
performance of individual firms and networks. Research works have analyzed how
one or more disruptive events that propagate through the supply chain impact per-
formance, thus placing increased emphasis on the ripple effect in the supply chain
(Ivanov et al. 2014a, b; Dolgui et al. 2018; Ivanov and Dolgui 2021). Ripple effect
is a specific area of supply chain disruptions and a strong stressor to supply chain
resilience. The phenomenon of the ripple effect, immensely existing in practice, is
considered in this section.

1.3.1 Definition of the Ripple Effect

The ripple effect occurs when a disruption, rather than remaining localized or
being contained to one part of the supply chain, cascades downstream and impacts
the performance of the entire supply chain (Dolgui et al. 2018). Ripple effect is fol-
lowed by supply chain structural dynamics (Ivanov 2018a) and its impact might
include lower revenues, delivery delays, loss of market share and reputation, etc.,
with adverse effects on the profitability of supply chain (Li et al. 2020, 2021;
Llaguno et al. 2021).
Definition
Ripple effect describes the disruption propagation in the supply chain network
entailing unavailability of components at different echelons and an associated
performance degradation.

According to Dolgui et al. (2020), the ripple effect “refers to structural dynamics
and describes a downstream propagation of the downscaling in demand fulfilment in
the supply chain as a result of a severe disruption.” Ivanov et al. (2014b) state that
the “ripple effect describes the impact of a disruption on supply chain performance
and disruption-based scope of changes in the supply chain structures and parameters.”
These definitions imply that the ripple effect refers to multi-stage networks and
triggering failures in the network elements as a domino or cascading effect.
Between 2010 and 2014, first studies appeared in the area of the ripple effect,
along with an increased interest in disruption propagation and correlated disrup-
tions (Liberatore et al. 2012; Chatfield et al. 2013; Ghadge et al. 2013; Ivanov et al.
2014a). The first explicit definition of the ripple effect has been undertaken by
Ivanov et al. (2014b) as indicated above. Thus far, much progress has been made in
the area deploying different methodologies and obtaining relevant managerial out-
comes and recommendations (Fiksel et al. 2015; Van der Vegt et al. 2015; Chaudhuri
et al. 2016; Scheibe and Blackhurst 2018). Dolgui et al. (2018) and Ivanov and
Dolgui (2020, 2021) presented overviews of the ripple effect in supply chains.
1.3 · Ripple Effect in Supply Chains
15 1
Studies on the ripple effects in supply chains have been collated in 2019 in a hand-
book of ripple effects in supply chains (Ivanov et al. 2019b). The recent works on
the ripple effect are multi-faceted and cover the areas of network analysis, design,
planning, and control.

►►Example
Consider some examples of the ripple effects. Earthquake and tsunami in Japan in 2011
have disrupted multiple suppliers in the automotive industry and led to production
breaks and material shortages worldwide leading to numerous ripple effects in global
supply chains (Ivanov 2018a). In May 2017, production at BMW was disrupted as a
consequence of a supply shortage of steering gears. BMW’s first tier supplier, Bosch,
was unable to deliver the steering gears since an Italian second tier supplier experienced
production delays for certain steering parts due to internal machine breakdowns (Moetz
et al. 2019; Dolgui and Ivanov 2021). The COVID-19 pandemic has caused numer-
ous ripple effects. Haren and Simchi-Levi (2020) observed two examples of a ripple
effect triggered by COVID-19 immediately after the epidemic outbreak. Fiat Chrysler
Automobiles NV halted production at a car factory in Serbia in response to being unable
to receive parts from China. As Hyundai stated, it had “decided to suspend its produc-
tion lines from operating at its plants in Korea … due to disruptions in the supply of
parts resulting from the coronavirus outbreak in China.” Further ripple effects have
been encountered in the wake of the COVID-19 pandemic, driven by the closures of
manufacturing facilities, stores, and logistics activities, and adversely affecting almost all
industries and services worldwide (Ivanov and Dolgui 2021).
In another example, a transportation disruption in Suez Canal in March 2021
resulted in numerous arrival delays and congestions at international ports leading to
longer lead times. As a consequence, suppliers and manufacturers suffered from mate-
rial shortages which led to an increase in backlogged demands at customers. Moreover,
global transportation shipment schedules have been destabilized. ◄

>>Important Observation
Detection and mitigation of the ripple effect can be improved by supply chain vis-
ibility. It is of crucial importance to observe the supply chain network beyond the
tier-1 suppliers.

With the ripple effect, a complex setting should be considered comprising a disrup-
tion (or a set of disruptions) and their propagations, analysis of impact of the
disruption propagation on operational and strategic economic performance, and
deployment of stabilization and recovery policies (. Fig. 1.5).
Ripple effects belong to reality of many supply chains. In many practical set-
tings, supply chain disruptions go beyond the disrupted stage; i.e., the original dis-
ruption causes disruption propagation in the supply chain, and at times still higher
consequences are caused (. Fig. 1.6).

>>Important Observation
The ripple effect describes disruption propagation in the supply chain, impact of a
disruption on supply chain performance, and disruption-based scope of changes in
supply chain structures and parameters.
16 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

..      Fig. 1.5 Ripple effect in the supply chain

Following a disruption, its effect ripples through the supply chain (Basole and
Bellamy 2014). The missing capacities or inventory at the disrupted facility may
cause missing materials and production decrease at the next stages in the supply
chain. Should the supply chain remain in the disruption mode longer than some
critical period of time (i.e., time-to-survive (Simchi-Levi et al. 2015)), critical per-
formance indicators such as sales or stock returns may be affected.
1.3 · Ripple Effect in Supply Chains
17 1

..      Fig. 1.6 Disruption propagation in the supply chain (Ivanov et al. 2021)

1.3.2 Reasons and Countermeasures for the Ripple Effect

The reasons for ripple effect are not difficult to find. With increasing complexity
and consequent pressure on speed and efficiency, the globalized and lean supply
chains are particularly exposed to rippling and its impact on economic perfor-
mance. The scope and scale of the ripple effect depend both on redundancy (e.g.,
inventory or capacity buffers) and effectiveness of recovery measures (Gupta et al.
2021; Ivanov 2021; Ivanov et al. 2019a).
Therefore, contingency plans (e.g., alternative suppliers or shipping routes)
should be prepared and quickly deployed to expedite stabilization and recovery in
order to ensure continuity of supply and avoid long-term impacts. In implementing
such recovery policies, companies need a tool supported by collaboration and end-
to-­end supply chain visibility for assessing the disruption impact on the supply
chain as well as the recovery effects and costs.
. Figure 1.7 and . Table 1.3 summarize the reasons and countermeasures for
the ripple effect (Ivanov and Rozhkov 2020; Dolgui et al. 2018; Ivanov 2018a).
18 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

..      Fig. 1.7 Reasons for the ripple effect (Ivanov 2018b)

..      Table 1.3 Reasons and countermeasures for ripple effect (Dolgui et al. 2018)

Reasons Supply chain Ripple effect impact Countermeasures


designs

Leanness Single sourcing In the non-disrupted Multiple/dual sourcing/


scenario, it is irrational to backup suppliers
avoid lean practices. At the
Low inventory Risk mitigation inventory
same time, a capacity
Inflexible disruption may result in the Postponement
capacity ripple effect and performance
decreases
Complexity Globalization Without a coordinated Geographical sourcing
contingency policy, disrup- diversification
tion recovery and perfor-
Decentraliza- Global supply chain
mance impact estimation can
tion contingency plans
be very long lasting and
Multi-stage expensive. Coordinated Supplier segmentation
supply chains control algorithms are needed according to disruption
to monitor supply chain risks
behavior, identify disruptions,
and adjust order allocation
rules using a coordinated con-
tingency policy

1.3.3  isruption Tails and Overlays: When Ripple Effect


D
and Bullwhip Effects Intersect
One interesting observation from intersections of the ripple effect with the bull-
whip effect is the so-called “disruption tail.”
1.3 · Ripple Effect in Supply Chains
19 1
Definition
A disruption tail is a postponed effect of a residue from a disruption period, such
as backlog and delayed orders, which appears in the post-disruption/recovery
period and may influence supply chain operations and performance even after the
disruption recovery. For example, a highly excessive inventory and destabilization
of inventory dynamics can be observed after a capacity disruption recovery as a
consequence of backlog orders if an inventory control policy is not adapted
accordingly.

Several works (Ivanov 2019; Dolgui et al. 2020; Ivanov and Rozhkov 2020) have
observed that non-coordinated ordering and production policies during a disrup-
tion period may result in backlog and delayed orders, the accumulation of which
causes post-disruption supply chain instability, resulting in further delivery delays
and non-recovery of supply chain performance. These residues have been named
“disruption tails.” The extant literature suggests that specific “revival” policies must
be developed for the transition from the recovery to disruption-free operation
mode to avoid these “disruption tails.”
On another note, there are interrelations of structural and operational vulner-
abilities in the supply chain – the so-called disruption overlays.

Definition
A disruption overlay is an effect of intersecting operational and disruption risks
leading to their mutual impact on each other and amplifying/dampening disrup-
tion propagations.

Disruption overlays occur if the negative consequences of changes in a supply


chain structure as a result of a disruption are either amplified or mitigated by
changes in the operational environment. Ivanov (Ivanov 2020a) proposed that
overlays can be both reciprocal (i.e., complementary or mitigating) and aggravate
(i.e., concurrent or enhancing). For example, a reciprocal overlay manifests when a
single supplier disruption happens at a time of low demand and immediately after
an inventory refill. An aggravate overlay can be encountered when simultaneous
disruptions occur at the primary supplier (e.g., due to a strike) and a backup sup-
plier (e.g., due to a natural catastrophe) at the times of high seasonal demand and
lower inventory levels. If a demand increase is followed by capacity disruption and
a demand decrease in the post-disruption period, strong mismatches of demand
and supply can be observed both during and after the disruption periods (Ivanov
2021b).
20 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

1.4  uper Disruptions and Supply Chain Crises: Example


S
1 of the COVID-19 Pandemic
Supply chains of many companies showed low resilience and lack of recovery
capabilities in the wake of the COVID-19 virus outbreak and the associated global
pandemic in 2020–2021.

►►Example
Nearly 94% of the Fortune 1000 companies have been affected by coronavirus-driven
supply chain disruptions in February 2020 (Fortune 2020). Supply chains have seen
unprecedented vulnerabilities in lead times and order quantities, disruptions in net-
works structures, and severe demand fluctuations. A survey by ISM (Institute of Supply
Management) (data for mid of April 2020) revealed that average lead times in sup-
ply chains increased by about 200% as compared to “normal” operations; moreover,
Chinese and European manufacturing rates were at about one-half normal capacity,
53% and 50%, respectively. ◄

The COVID-19 pandemic has imposed a new disruption context unlike any seen
before. At the pandemic times, for some supply chains, demand has drastically
increased and the supply was not able to cope with that situation (e.g., facial masks,
hand sanitizer, disinfection spray). As such, the question of market and society
survivability was raised. For other supply chains, the demand and supply have
drastically dropped resulting in the production stops (e.g., automotive industry),
the danger of bankruptcies, and necessities of governmental supports. Here, the
questions of supply chain survivability again arose.
The pandemic context can be described as a supply chain crisis subject to the
following characteristics:
55 Long-lasting crisis with hardly predictable scaling and uncertainty about both
short-term and long-term future in the supply chain and its environment, i.e., a
deep uncertainty (unknown-unknown)
55 Simultaneous disruptions in supply, demand, and logistics
55 Recovery is performed in the presence of a disruption and its hardly predictable
scaling (i.e., coupling of supply chain and disruption dynamics)
55 Simultaneous and/or sequential openings and closures of suppliers, facilities
and markets
55 Response and recovery strategies taking potential crisis recurrence and setbacks
into consideration
55 Cascading effects of disruptions through the supply chain networks (i.e., the
ripple effect).

The pandemic represents as specific type of disruption risks, i.e., a super disruption
that is characterized by four major aspects that differentiate the pandemic disrup-
tion from all other “instantaneous” (i.e., an event of an immediate impact) disrup-
tions as shown in . Table 1.4 (Choi 2020; Ivanov 2020b, c; Ivanov and Dolgui
2020, 2021; Ivanov and Das 2020). With the COVID-19 pandemic, some novel
1.4 · Super Disruptions and Supply Chain Crises…
21 1

..      Table 1.4 Instantaneous supply chain disruptions and super disruptions (supply chain
crises)

Instantaneous disruption, Super disruption (supply chain crises), e.g., a


e.g., an earthquake or fire pandemic

Impact Instant impact Long-lasting impact with hardly predictable


scaling
Scope Single supply chain echelon Simultaneous disruptions in supply, demand,
(with possible propagations) and logistics
Recovery Begins when disruption is Is performed in the presence of a disruption and
over its unpredictable scaling
Timing A single disruptive event Simultaneous and/or sequential openings and
closures of suppliers, facilities, and markets

context has been unveiled which goes beyond an instantaneous event-driven under-
standing and can be described as a supply chain crisis subject to some specific
characteristics.

►►Definition
Supply chain crisis is a long-term disrupted state that is characterized by unstable cur-
rent situation and uncertainty of future developments in the markets, supply base, and
capacities entailing a danger of supply chain collapses and interruption of market provi-
sion with goods and services. ◄

First, a pandemic is characterized by a very long existence of disruption and its


unpredictable scaling. Unlike other disruptions, the pandemic profile is character-
ized by gradual degradation and recovery rather than by instant disruptions of
high magnitude and immediate reactions, as this is the case, e.g., for natural disas-
ters. Since the pandemic is lasting long and its dynamics can be forecasted, e.g., by
SIR models, this may allow for more time to adapt the supply chains. Besides, the
gradual and long-lasting pandemic-like disruption profile may allow for avoidance
of disruption tails and overlays leading to different insights as compared to instant-­
event disruptions.
Second, the recovery begins in the presence of the disruption and its unpredict-
able scaling. This is different from “instantaneous” disruptions such as an earth-
quake, which hit the supply chain once, and the recovery begins when the disruption
is over.
Third, in the pandemic, we have simultaneous disruptions in demand, supply, and
logistics infrastructure. This is different from classical disruption risks that usually
impose shocks on either supply or demand.
Fourth, the pandemic is challenging by the timing of disruption propagation
driven by simultaneous disruption and epidemic outbreak propagations with
simultaneous and/or sequential openings and closures of suppliers, facilities, and
markets. Different supply chain echelons are bit by disruptions (i.e., due to lock-
22 Chapter 1 · Supply Chain Risks, Disruptions, and Ripple Effect

downs and quarantines entailing workforce shortages and surges in demand) at


1 different times. This is a novel timing setting with simultaneous and/or sequential
openings and closures of suppliers, facilities, and markets (Queiroz et al. 2020).

1.5 Questions and Discussion Points

In this chapter, disruption risks have been introduced as major vulnerability for
supply chain networks. Fundamentally, there are four important categories that
need to be analyzed in this domain, i.e., uncertainty, risk, disturbance, and disrup-
tion.
55 Can you explain how these four elements are mutually connected?
55 Can you summarize major differences and similarities related to stability,
robustness, and resilience?
55 Can you summarize uncertainty factors and the corresponding handling
­measures?
55 Can you explain different supply chain risks?

We have seen that demand, globalization, lead-time, and lean supply chains can be
considered as reasons for risks in supply chains. Explain why we should care of
risks in our supply chains?
Supply chains are exposed to recurrent operational risks and exceptional dis-
ruption risks. Summarize in your own words factors relevant to disruption risks
and explain the ripple effect providing some examples.
55 Where does information coordination help, and when would you suggest build-
ing up inventory buffers?
55 Is an explosion of a factory an operational or a disruptive risk?
55 What are low-frequency, high-impact risks? Are these operational or disruptive
risks?
55 What are high-frequency, low-impact risks? Are these operational or disruptive
risks?
55 What are consequences of the ripple effect that can be diagnosed in reduced
supply chain performance?
55 What differences can you see between singular disruptions and the ripple effect?
55 Can you explain the notions of “disruption overlays” and “disruption tails”?

The COVID-19 pandemic has shed light on a novel context of supply chain disrup-
tions entailing the notion of supply chain crisis.
55 What is the difference between an instantaneous disruption and supply chain
crisis?
55 How the firms can prepare for and manage supply chain crises?
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23 1
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29 2

Managing Supply
Chain Resilience
Contents

2.1 Historical Development – 31

2.2  trategic Understanding of


S
Supply Chain Resilience – 32

2.3  upply Chain Resilience


S
Framework – 35

2.4  esilience Capabilities and


R
Recovery Strategies – 37

2.5  ramework of Resilience


F
Capacity – 42
2.5.1  bsorptive Capacity – 43
A
2.5.2 Adaptive Capacity – 44
2.5.3 Restorative Capacity – 45

2.6  osts and Value of Supply


C
Chain Resilience – 45
2.6.1 L CN (Low-Certainty-Need) Supply
Chain Framework – 47
2.6.2 Lean Resilience: The AURA (Active
Usage of Resilience Assets)
Framework – 50

© The Author(s), under exclusive license to Springer Nature


Switzerland AG 2021
D. Ivanov, Introduction to Supply Chain Resilience,
Classroom Companion: Business,
https://doi.org/10.1007/978-3-030-70490-2_2
2.7  upply Chain Resilience During
S
a Global Pandemic – 51

2.8 Discussion – 55

References – 55
2.1 · Historical Development
31 2
nnLearning Objectives
In this chapter, we introduce the major concepts related to resilience management in
supply chains. We explain how to build and use resilience for supply chain recovery.
To this end, our learning objectives for this chapter are as follows:
55 Understand supply chain resilience and its strategic importance
55 Explain design and usage of resilience capabilities
55 Analyze resilience capacity concept
55 Decide on the trade-off resilience vs. efficiency
55 Illustrate supply chain resilience issues in the context of a super-disruption on
the example of the COVID-19 pandemic

2.1 Historical Development

Definition
Supply chain resilience is the “ability to maintain, execute and recover (adapt)
planned execution along with achievement of the planned (or adapted, but yet still
acceptable) performance” (Ivanov 2018a). According to Hosseini et al. (2019),
supply chain resilience is “the firm’s capability to withstand, adapt, and recover
from disruptions to meet customer demand, ensure target performance, and maintain
operations in vulnerable environments.”

Foundations of supply chain resilience literature were developed in the first decade
of 2000s. The works by Rice and Caniato (2003), Christopher and Peck (2004),
Blackhurst et al. (2005), Sheffi (2005), Wagner and Bode (2008), Ponomarov and
Holcomb (2009), Pettit et al. (2010), Jüttner and Maklan (2011), Bode et al. (2011),
Blackhurst et al. (2011) provided major definitions that have been rooted in and
motivated by a number of crucial supply chain disruptions at the beginning of the
twenty-first century. Ivanov (2018a, p. 23) presented a historical overview of severe
supply chain disruptions classifying them in natural disasters (e.g., tsunamis), man-
made disruptions (e.g., fire or strike), and financial disruptions (e.g., financial crisis
or bankruptcy). These events have been considered as severe disruption risks in con-
trast to more “light” operational risks such as demand fluctuations or delivery delays.
The works by Brandon-Jones et al. (2014), Melnyk et al. (2014), Scholten and
Schilder (2015), Ambulkar et al. (2015), and Chowdhury and Quaddus (2017)
extended supply chain resilience literature in relation to collaboration, agility, and
adaptability. Modeling and simulation studies for resilient supplier selection
(Silbermayr and Minner 2014; Torabi et al. 2015; Sawik 2011, 2013, 2019; Behzadi
et al. 2017, 2018; Hosseini et al. 2019b), resilient supply chain design (Klibi et al. 2010;
Losada et al. 2012; Khalili et al. 2016; Yildiz et al. 2016; Azaron et al. 2020), supply
chain recovery (Lücker and Seifert 2017; Lücker et al. 2020; Paul and Rahman 2018;
Ivanov et al. 2016b), and network theory (Li and Zobel 2020; Chauhan et al. 2021)
have extensively dealt with network, process, and supplier resilience analysis.
32 Chapter 2 · Managing Supply Chain Resilience

Ivanov et al. (2014a, b) introduced a specific perspective in supply chain resil-


ience that can arise from disruption propagation through the network, i.e., the
ripple effect. The ripple effect has been further investigated by Ojha et al. (2018), Li
2 et al. (2021), Hosseini and Ivanov (2019, 2020), and Li and Zobel (2020). To assess
the impact of disruptions on supply chain performance, supply chain resilience
assessment literature has been developed (Hosseini and Ivanov 2019; Dixit et al.
2020; Behzadi et al. 2020; Fattahi et al. 2020). For analysis of dynamic and feed-
back aspects of supply chain resilience, control theory (Spiegler et al. 2012; Ivanov
et al. 2018; Pavlov et al. 2018) and simulation (Ghadge et al. 2013, Ivanov 2017a,
b, Ivanov 2020c, Macdonald et al. 2018) have been used. Interrelations of supply
chain resilience and sustainability have been coined by Fahimina and Jabarzadeh
(2016), Ivanov (2018b), and Pavlov et al. (2019)). Utilization of supply chain end-
to-end visibility for supply chain resilience has been studied in the context of big
data analytics, digitalization, and Industry 4.0 (Park et al. 2018; Cavalcante et al.
2019; Ivanov et al. 2019; Ivanov and Dolgui 2020c; Ralston and Blackhurst 2020;
Dolgui et al. 2020a, b; Dubey et al. 2020) .
Supply chains must be designed in a way to withstand disruptions (i.e., supply
chain should exhibit low vulnerability) and recover from disruptions quickly and at
a minimal cost (i.e., supply chain should offer high recoverability). Indeed, disrup-
tion risks such as tsunamis, fires, and strikes may have high impact on supply chain
operations and performance. Thus far, a lack of supply chain resilience may result
in financial losses, mismatches of demand and supply, and destabilization of nor-
mal operational policies in production, distribution, and inventory control in the
face of today’s inevitable supply chain disruptions (Ivanov et al. 2016b, Pavlov
et al. 2019; Gupta et al. 2020, Yoon et al. 2020). These disruptions share a common
set of attributes, i.e.,
55 Discrete-event orientation (i.e., disruptions as singular or combined events)
55 Single feedback control (i.e., normal → disruption → return-to-normal cycle)
55 Finite-dimensional view on economic performance within a fixed time horizon
as the major resilience assessment criterion

In this chapter, we offer an introduction to major concepts and principles of supply


chain resilience. We do not pretend to be encyclopedic and refer the interested
reader to the supply chain resilience reviews by Hosseini et al. (2019b), Chowdhury
and Quaddus (2017), and Kamalahmadi & Mellat-Parast (2016a, b) for more
details. We also provide an extensive bibliography on supply chain resilience which
can help to identify relevant studies and methods for resilience analysis.

2.2 Strategic Understanding of Supply Chain Resilience

Ivanov et al. (2021) consider resilience as a major component of supply chain strat-
egies. In particular, they position the notions of design-for-efficiency and design-­
for-­resilience as follows.
2.2 · Strategic Understanding of Supply Chain Resilience
33 2
Definition
Design-for-efficiency: efficient and responsive supply chains and operations are
coined by lean and agile principles. The key idea of such leagile operations and
supply chain designs is to utilize the available resources (i.e., material, time, capi-
tal, technology, and workforce) at the highest possible degree of efficiency to avoid
waste and maximize p ­ rofitability.
Design-for-resilience: resilient supply chain and operations are designed to
absorb unexpected, severe disruptions (e.g., natural disasters, fires at facilities,
strikes, or pandemic outbreaks) and restore operations thereafter. Resilience helps
mitigate the impact of disruptions using some redundancy (e.g., inventory, capac-
ity buffers, or back-up suppliers) and recover to an original or even better perfor-
mance later.

Understanding of strategic importance of supply chain resilience can be illustrated


when considering in detail efficient, responsive, and resilient supply chain strategies
(. Table 2.1).
The literature on supply chain strategic management usually points to efficiency
and responsiveness as two major strategies for supply chains (Fischer 1997).
Responsive supply chains focus on demand fulfillment and customer satisfaction
while efficient supply chains try to utilize advantages of lean production and econ-
omy of scale (Ivanov et al. 2021). Characteristics of responsive supply chains are a
fast response to customer demand, low inventory, and flexible suppliers. Also, lead
times are reduced to enable a swift reaction to demand fluctuations. Margins are
comparatively high to suitably fulfill the company’s financial needs. Responsive sup-
ply chains are best fit where market requirements are unpredictable and changeable.
When looking at efficient supply chains, almost always the opposite is the case.
The market situation is stable in demand and price. The variety of products is also
comparatively low. Efficient supply chains concentrate mainly on lowering costs
via high capacity utilization, minimizing inventory, and contracting suppliers from
low-cost countries. Accordingly, margins are kept at a low level. Efficient supply
chain strategy also tries to reduce lead time, but not at the expense of higher costs.
In the resilient supply chain, the major focus is directed toward ensuring opera-
tions continuity and demanding fulfillment in the presence of disruptions. Such a
strategy builds on some redundancies such as risk inventory and capacity buffers
as well as on flexibility (e.g., postponement and capacity pooling). Obviously, the
companies should strive a balance between efficiency, responsiveness, and resil-
ience in order to design profitable and disruption-resistant value-adding systems.

►►Example
In practice, firms should target an integrated system that combines elements of efficiency,
resilience, and responsiveness. For example, PepsiCo has developed a global supply chain
for beverages using coconut water. To utilize the advantages of efficiency, PepsiCo has
selected primary suppliers and manufacturers in Southeast Asia. To increase resilience
in light of frequent natural disasters in this geographical region, PepsiCo established
34 Chapter 2 · Managing Supply Chain Resilience

backup manufacturing capacities in other regions. Moreover, they utilized operations


management models to use inventory for protection against disruptions in an efficient
way. In terms of responsiveness, PepsiCo has located several packaging plants close to
2 the markets to reduce the lead time. This agility capability can also be considered for
resilience since the regional packaging plants can be used in case of a disruption at a
central packaging plant. ◄

..      Table 2.1 Efficient, responsive, and resilient supply chain strategies

Criterion Efficient supply Responsive supply chain Resilient supply chain


chain

Primary goal Supply demand Respond quickly to Ensure demand fulfillment in


at the lowest cost demand the presence of disruptions
Network Centralized, Decentralized, Decentralization, structural
organization global responsive, local-global variety, diversification,
balance localization, segmentation
Product Maximize Create modularity to Re-purposing, postponement
design performance at allow postponement of to ensure product flexibility,
strategy minimum product differentiation product substitution,
product cost capacity pooling
Pricing Lower margins Higher margins because Higher prices caused by the
strategy because price is a price is not a prime costs of resilience
prime customer customer driver
driver
Manufactur- Lower costs Maintain capacity Capacity reservations and
ing strategy through high flexibility to buffer flexibility
utilization against demand/supply
uncertainty
Inventory Minimize Maintain buffer Risk mitigation inventory
strategy inventory to inventory to deal with
lower cost demand/supply
uncertainty
Lead time Reduce, but not Reduce aggressively, Lead time reservations
strategy at the expense of even if the costs are
costs significant
Supplier Select based on Select based on speed, Supplier risk exposure
strategy cost and quality flexibility, reliability, analysis; backup suppliers
and quality and dual sourcing

Based on Fisher (1997) and Ivanov and Dolgui (2019)


2.3 · Supply Chain Resilience Framework
35 2
2.3 Supply Chain Resilience Framework

Recall that supply chain resilience is the “ability to maintain, execute and recover
(adapt) planned execution along with achievement of the planned (or adapted, but
yet still acceptable) performance is therefore the next objective property of the sup-
ply chain” (Ivanov 2018a). Consider . Fig. 2.1 as an illustration.
Supply chain resilience looks at maintaining some desired performance despite
disruptions. Using some proactive capabilities (i.e., inventory), a supply chain can
absorb negative disruption impacts (e.g., supply unavailability) without perfor-
mance degradation. However, if proactive capabilities do not help, performance
(e.g., on-time delivery or revenue) can decline. In this case, reactive capabilities
should be employed to restore the performance and operations. This takes time
and creates costs. Thus far, building a resilient supply chain is based on mitigating
risks, preparedness for disruptions, stabilization, and recovery (see . Fig. 2.2).

Disruption
Performance

Recovered
performance
time for recovery

0 Time

..      Fig. 2.1 Supply chain resilience concept

Resilience

Resistance Recovery

Redundancy Flexibility Stabilization Adaptation

Pre-disruption Post-disruption

..      Fig. 2.2 Supply chain resilience


36 Chapter 2 · Managing Supply Chain Resilience

Case Study: “Supply Chain Resilience Management”

A special focus of supply chain management at Toyota is risk and disruption man-
2 agement (Toyota 2021). Many parts of the Toyota’s supply chain are located in areas
that are likely to be hit by an earthquake (Marsh et al. 2011). As such, the risk that
Toyota’s supply chain might suffer from those disasters is rising, and the damage
could severely impact production and other activities. Given this context, one can
assume that Toyota would suffer greatly from such a disaster and so should make
preparations to affect early recovery. For these reasons, Toyota reassessed its busi-
ness continuity plan. The foremost premise of Toyota’s business continuity plan is to
work on preparedness before and recovery after disaster happens.
Learning from previous experiences, Toyota has prepared a nationwide frame-
work that utilizes the warehouses and logistics network throughout Japan for send-
ing relief supplies to disaster-affected areas. In addition to stocking emergency
supplies at the distributors nationwide, Toyota has also built a framework for send-
ing relief supplies to the disaster-affected distributors. Taking into consideration
possible problems such as motor fuel shortages, this framework is important for
delivering quick and reliable support to disaster-affected sites.
The risk management committee at Toyota organizes meetings twice a year to
identify risks that may affect business activities and to take preventative actions
against the negative impacts of those risks. The committee members include the
global chief risk officer (CRC), regional CRSs, and all senior managers and chief
officers. They work to manage and prevent the major risks in the regions and report
on any immediate and serious disruptions.
Toyota also has invested in new capabilities to improve supply chain resilience.
Working with its partners, the company created a database to visualize supply net-
works for each component. If disaster strikes, Toyota can immediately identify the
network at risk. The database identifies components that are supplied by only one
manufacturer and are difficult to replace. The company then decreases dependence
on solo providers by reducing the number of unique designs and sharing equipment
specifications with parts production facilities and suppliers.

Discussion
55 What are the main decisions involved with disruption management?
55 Why is it risky to rely on single sourcing when considering the tier-1 suppliers?
55 How can we prepare a supply chain for maintaining business continuity in a case
of disruptions?
55 What digital technologies can help in resilience improvement?

Sources:
Marsh et al. (2011)
Toyota (2021)
2.4 · Resilience Capabilities and Recovery Strategies
37 2

Vulnerabilities (V)
Unbalanced High V &
Excessive risk
Low C
A

C Balanced Portfolio of C
Resilience matched to the pattern Improved performance
of V
B
Unbalanced Low V &
Improved performance
High C
Capabilities (C)

..      Fig. 2.3 Balancing vulnerabilities and capabilities (based on Pettit et al. 2010)

Balancing vulnerabilities and capabilities is therefore a major concern in supply


chain resilience management (. Fig. 2.3).
Recall that one of the main objectives of supply chain management is to
increase total supply chain output performance, which is basically referred to as
supply chain effectiveness (i.e., sales and service level) and efficiency (supply chain
costs). At the same time, achievement of planned performance can be hindered by
disruptions in a real-time execution environment. This requires supply chain pro-
tection against and efficient reaction to disruptions. Therefore, supply chains need
to be planned to be robust and resilient enough to (1) maintain their basic proper-
ties and ensure execution and (2) be able to adapt their behavior in the case of
disruptions in order to achieve planned performance using recovery actions Ivanov
(2021), Ivanov and Das (2020), Ivanov and Dolgui (2021), Panetto et al. (2019),
Pavlov et al. (2020), Sawik (2016, 2020), Schmitt et al. (2017), Sokolov et al. (2020).
Supply chain resilience management is based on four major areas: Identify,
Quantify, Mitigate, and Respond (. Fig. 2.4).
The first stage is to identify the risks related to network design structure, inte-
grated supply chain processes, and individual supplier risks. Once the risks are
identified, they need to be quantified. Similarly, resilience and the ripple effect are
assessed. Next stage is to protect the supply chain by inventory, capacity agility,
and backup suppliers to mitigate the negative impact of possible disruptions. If a
disruption happens, the objective is to respond by deployment of contingency
plans, recovery strategies, and situational adaptations.

2.4 Resilience Capabilities and Recovery Strategies

There are three major resilience capabilities (assets):


(i) Redundancies (e.g., risk mitigation inventories, subcontracting capacities,
backup supply, and transportation infrastructures)
(ii) Recovery flexibility and contingency plans
(iii) End-to end supply chain visibility
38 Chapter 2 · Managing Supply Chain Resilience

• Identify • Quantify

2 Risk KPIs
Network risks
Resilience
Process risks KPIs
Supplier risks
Ripple effect
KPIs

Contingency Inventory
plans
Agile
Recovery capacity
strategies
Backup
Adaptability facilites
• Respond • Mitigate

..      Fig. 2.4 Supply chain resilience management

>>Important Observation
Supply chain resilience is based on proactive planning of some preparedness mea-
sures (e.g., backup suppliers and risk mitigation inventory) and reactive measures
(i.e., deployment of contingency plans) to recover in case of disruptions.

In . Table 2.2, we summarize some of the existing views on proactive and reac-
tive resilience capabilities in the supply chain.
. Figure 2.5 provides an illustration of major resilience capabilities.
Supply chain resilience capabilities can be classified into two groups: redun-
dancy and adaptation. In redundancy, different reserves (material inventory, capac-
ities, and network design redundancy) as well as facility fortification can be named.
For example, Lücker and Seifert (2017), Lücker et al. (2020), and analyzed the
issues of risk mitigation inventory and reserve capacity on supply chain resilience.
The redundancies are intended to protect the supply chain against disruptions
based on certain reserves. This issue is related to the supply chain robustness.

►►Example
Many companies invest in structural redundancy (e.g., Toyota extends its supply chain
subject to multiple sourcing and building new facilities on the supply side). ◄

Supply chain adaptation has four major dimensions: scalability (e.g., online retail-
ers used capacity expansions for coping with surges in demand during the COVID-
19 pandemic), process flexibility (e.g., auto manufacturers re-purposed their
2.4 · Resilience Capabilities and Recovery Strategies
39 2

..      Table 2.2 Resilience capabilities of the supply chain

References Main supply chain drivers Planning Vulnerable


type part

Spiegler et al. Surplus inventory Proactive Manufactur-


(2012) ing
Carvalho et al. Surplus inventory Proactive Manufac-
(2012) turing
Sawik (2013) Surplus inventory Proactive Supply
Chowdhury Backup supply, alternative transportation Proactive Supply and
and Quaddus routing, quick respond, information integra- and manufac-
(2015) tion, cooperation, and collaboration reactive turing
Chowdhury Quick response, quick recovery, information Proactive Supply
and Quaddus sharing, backup capacity and
(2017) reactive
Brusset and Integration capabilities, external capabilities, Proactive Supply
Teller (2017) flexibility
Ni et al. (2018) Backup facility, capacity expansion Proactive Facility
Ivanov and Structural complexity reduction, process and Proactive Supply,
Dolgui (2019) resource utilization flexibility, efficient and facility
parametric redundancy reactive
Hosseini et al. Supplier’s reliability, segregation of suppliers, Proactive Supply
(2019b) backup supplier, surplus capacity of supplier, and
additional restorative capacity of supplier reactive

Based on Hosseini et al. (2019b)

production from cars to ventilators), structural reconfiguration (e.g., usage of


backup suppliers), and intertwining (e.g., collaboration of commercial and health-
care supply chains) (Ivanov 2021b). Besides, product substitution can also be used
to adapt supply chains (Gupta et al. 2020). Moreover, organizations can learn from
previous disruptions, and so improve future resilience (Chen et al. 2021). Adapta-
tion is connected with flexibility with regard to both operations and resources
(Tang and Tomlin 2008).

>>Important Observation
Backup suppliers belong to standard resilience capabilities. While this approach is
relatively easy to implement for the tier-1 suppliers, it might become difficult for
firms to find appropriate backups at the tier-2/tier3 levels due to insufficient vis-
ibility and expertise. Therefore, in some cases, it can be preferable to have a strategic
relationship with a single supplier and invest in recovering from disruption when
40 Chapter 2 · Managing Supply Chain Resilience

Redundancy Adaptation

2 Ecosystem Intertwining

Network Network design redundancy Structural reconfiguration

Flow Inventory and capacity Capacity scalability


reservations

Node/Arc Facility fortification Process flexibility

..      Fig. 2.5 Supply chain resilience capabilities

necessary. Such a cooperative strategy is a very popular approach in industry. For


instance, Li & Fung, the global supply chain intermediary, has financed its long-­
term suppliers so that they can initiate production for Li & Fung orders (Tang et al.
2017). In another example, the power generator manufacturer in Sichuan, China,
has immediately offered an incentive payment to its disrupted supplier to initiate
production recovery after the massive earthquake in May 2008 (Li et al. 2017). In
other words, the responsibility for finding backups at tier-2/tier-3 levels in a disrup-
tion case can be moved to strategic tier-1 suppliers.

. Figure 2.6 summarizes different elements of redundancy and adaptation in sup-


ply chain resilience context based on structural, process, and parametric views
The issues of segmentation, diversification, backup suppliers, facility fortifica-
tion, globalization, and localization are considered important managerial levers to
increase supply chain resilience at the proactive and reactive stages (Dolgui et al.
(2018), Hosseini et al. (2020a), Ivanov et al. (2016a, 2016b)). Backup and dual
sourcing, postponement, product substitution, production capacity flexibility, and
coordination are major elements of the contingency processes drivers to be
addressed at the process management level.
Understanding of resilience capabilities allows design and deploy recovery
strategies. In . Table 2.3, elements of supply chain recovery strategies are classi-
fied into the areas of robustness and agility.
2.4 · Resilience Capabilities and Recovery Strategies
41 2

Structural variety Process flexibility Parametric redundancy

• Decentralisation • Backup sourcing • Risk mitigation inventory


• Diversification • Dual sourcing • Advanced purchasing
• Localisation • Postponement and • Capacity reservation
• Segmentation capacity pooling • Lead time reserves
• Fortification • Product substitution
• Coordination

..      Fig. 2.6 Supply chain resilience capabilities (Ivanov and Dolgui 2019)

..      Table 2.3 Supply chain recovery strategies

Robustness Agility

Source Backup sourcing Multiple sourcing


Risk inventory Product substitution
Make Backup production sites Capacity agility and expansion
Facility fortification Human-robot collaboration
Risk inventory Additive manufacturing
Postponement
Deliver Backup warehouses Omni-channel
Backup routes Product substitution

►►Example
Businesses have taken steps to strengthen the resilience of their global supply chains
to risks posed by natural or industrial HILF events, for example, Hurricane Katrina
in 2005, the earthquake and tsunami in Japan in 2011, and an explosion at the BASF
plant in 2016. Supply chain resilience has been fortified by investments in risk miti-
gation inventories; subcontracting capacities; backup supply and transportation infra-
structures; and data-driven, real-time monitoring and visibility systems. For example,
following Schmidt and Simchi-Levi (2013), Nissan has developed a supply chain resil-
ience program that encompasses supply chain monitoring and visibility, geographic
supply diversification, and flexible reallocation of demand and supply in the case of
disruptions. Toyota has invested in new capabilities to improve supply chain resilience.
Working with its partners, the company created a database to visualize supply networks
for each component. If disaster strikes, Toyota can immediately identify the parts at risk.
42 Chapter 2 · Managing Supply Chain Resilience

The database identifies components that are supplied by only one manufacturer and
are difficult to replace. The company then decreases dependence on solo providers by
reducing the number of unique designs and sharing equipment specifications with parts
2 production facilities and suppliers. ◄

Case Study: “Role of Collaboration and Trust in Supply Chain Resilience”

7 http://autonews.­com/article/20180730/OEM10/180739995/&template=print&n
ocache=1
Once a supplier makes the cut, BMW is committed to the relationship for the long
haul, Murat Aksel said (BMW Americas vice president for purchasing and supplier
network). “When they become a supplier, then they are with us on the boat,” even in
rough waters, he said. That trust was evident after a fire in May 2018 ripped through
a Meridian Magnesium Products of America factory in Eaton Rapids, Michigan. The
fire brought auto assembly lines around the country to a halt, affecting Ford Motor
Co., General Motors, Fiat Chrysler Automobiles, Mercedes-Benz, and BMW.
The Meridian factory produces instrument panel crossbeams – a structurally
important part on which a vehicle’s instrument panel is mounted. “It was not an easy
part to source,” Aksel said. “We were threatened with not getting parts because
machines were down, tools were broken.” BMW moved swiftly, flying 20 employees
from its Landshut, Germany, foundry where the automaker produces castings for its
manufacturing plants worldwide. Working with the supplier, the BMW foundry
workers located and extracted the affected machining tools and had them trans-
ported to a different supplier – Shiloh Industries in Clarksville, Tennessee. Line
workers from BMW’s Spartanburg, SC, plant helped to get the production of the
affected part started in the Tennessee plant.
The in-house experience and decisive action had bottom-line consequences.
BMW did not reveal how many units of vehicle production it lost, but the auto-
maker said the total was “very low.” “We had people who knew exactly how the tool
and the equipment worked and how to set it up quickly,” said Aksel. The coopera-
tion BMW received was a result of trust, Aksel said. Meridian helped the automaker
extract the tooling equipment from its fire-damaged site, and then Shiloh made its
plant available for production.

2.5 Framework of Resilience Capacity


The notion of resilience capacity has been introduced by Vugrin et al. (2011) and
Biringer et al. (2013) considering three categories, each of which represents tempo-
ral attributes before, during, and after a disruption: absorptive capacity, adaptive
capacity, and restorative capacity.
2.5 · Framework of Resilience Capacity
43 2
Definition
Resilience capacity is a concept for analyzing system performance under uncer-
tainty which consists of the resilience enhancement features that could increase
the ability of a system to absorb, adapt, and restore itself after disruption.

Resilience capacity principles have been adopted to analyze supply chain resilience
by Hosseini et al. (2019b, 2020b). We discuss them now and start our explanation
with . Fig. 2.7.

2.5.1 Absorptive Capacity

Absorptive capacity is related to supply chain robustness. It shows whether a sup-


ply chain can absorb disruptions without any changes in the system operations
(Vugrin et al. 2011).

►►Example
For example, PepsiCo uses a backup packing plant in the United States and carries a
risk mitigation inventory to cope with the disruptions in coconut water supply from
South Asia (HBS 2017). ◄

Absorptive capacity refers to the preparedness measured prior to a disruption


occurrence. Absorptive capacity can be viewed as the primary or “first line of
defense” as it emphasizes on the ability of a system to absorb disruptive shocks.

Disruptive events

Supplier segmentation; multiple-


sourcing; inventory pre-preositioning Absorptive capacity (1st line of defence)

Backup supplier; re-routing;


capacity expansion Adaptive capacity (2st line of defence)
Facility restoration;
Workforce recovery; Restorative capacity (3st line of
Technology restoration defence)

Resilience capacity

..      Fig. 2.7 Resilience capacity of supply chains with three lines of defense
44 Chapter 2 · Managing Supply Chain Resilience

2.5.2 Adaptive Capacity

In some case, absorptive capacity can help to withstand the disruptions. In other
2 cases, the supply chain needs to be adapted to cope with disruptions (Ivanov 2010;
Ivanov and Sokolov 2013). Adaptive capacity can be considered the second line of
defense against disruptions. It refers to the supply chain capability to adapt during
the disruption and recovery periods.

►►Example
For example, in a supply chain, contracts with backup suppliers can enable adaptive
production capacity at a manufacturing facility when the original supplier is disrupted
and inventory is exhausted. ◄

Case Study of ASOS: Building Resilient Supply Chains by Adaptive Capacity

A good example to display the importance of adaptive capacity in supply chains is


the British online fashion retailer ASOS plc. ASOS currently ships to 240 countries
and operates one main global distribution center located in Barnsley (UK). Around
70 percent of the stock is hold in Barnsley. The distribution center is crucial to ASOS
as every item ASOS sells online is screened and checked there before it is shipped.
ASOS also set up satellite warehouses and return centers in Ohio (USA), Sydney,
China, and Berlin.
On Friday, 20th June 2014, a fire at the central distribution center and warehouse
in Barnsley (UK) containing about ten million boxes of packaging forced ASOS to
cease trading. This is not the first time ASOS distribution has been affected by a fire
incident. Its previous warehouse in Hemel Hempstead was severely damaged after
an oil blast at oil depot in December 2005, just before ASOS was targeting the
Christmas season. If we compare the two events and the supply chain reactions, we
can see that ASOS has introduced an adaptive capacity and has designed its supply
chain to deal with disruptions such as fires.
While the operations in 2005 were hold off for about a month following the fire
in the warehouse, the fire in 2014 forced ASOS to set its website offline and to stop
taking orders over the weekend, and they needed only 2 days to resume trading again
while about 20% of total stock was destroyed. This is remarkable and proves that a
good risk management is in operation at ASOS and that ASOS learned from the fire
­incident in 2005. In comparison to 2005, ASOS’s supply chain design structure
included more warehouses. The layout of the main warehouse was redesigned.
Finally, contingency plans have been developed.
References:
Degun (2014)
Morrow (2014)
Sheree (2014)
Wearden (2014)
2.6 · Costs and Value of Supply Chain Resilience
45 2
2.5.3 Restorative Capacity

Restorative capacity, or the third line of defense, refers to the supply chain capa-
bility to restore some facilities on the physical level. For example, after sever
earthquakes and tsunamis, buildings of factories and suppliers can be physically
destroyed, and people can also be affected. The restoration of the supply chain
facilities, technological processes, and workers belong to this third line of defense.

2.6 Costs and Value of Supply Chain Resilience

Resilience design and management can be costly but the missing resilience can
result in much higher losses if a supply chain is hit by disruptions. This trade-off
presents a central issue in resilience management. High inventory, capacity reserva-
tions, and lead time reserves may not only help in increasing supply chain resil-
ience, but they can also negatively influence supply chain efficiency (Aldrighetti et
al. 2021).
>>Important Observation
Resilience can be expensive. Missing resilience can be fatal and entail supply chain
collapses.

The resilient supply chain management requires a balanced approach to invest-


ments in resilience which allows for achieving maximum performance with disrup-
tion risk considerations at acceptable redundancy costs. These ideas are exemplified
in . Figs. 2.8, 2.9, 2.10 and 2.11.
In . Fig. 2.8, a supply chain of a retailer, a warehouse, and a factory is pre-
sented. The factory orders 100 units of a product every day from factory that is
aligned with the daily production capacity of 100 units. No batching is considered
in this simple example. Daily shipments are assumed. The warehouse holds risk
mitigation inventory of 700 units as a proactive resilience policy. In . Fig. 2.9,
factory capacity is disrupted for 7 days. Considering the risk mitigation inventory
of 700 units and daily demand of 100 units, this disruption does not affect supply
chain performance in terms of service level, i.e., the ratio of on-time delivered
orders to all placed orders.
Now let us consider . Fig. 2.10.
. Figure 2.10 depicts that in case a factory stops producing for 14 days, service
levels will be disrupted since risk mitigation inventory would help for 1 week only.
In . Fig. 2.11, it can be observed that usage of backup factory mitigates the ripple
effect and performance decrease. However, both risk mitigation inventory and a
backup capacity increase supply chain costs
It is evident that through the adaptation, supply chain flexibility and robustness
are interrelated. From the dynamics point of view, the robustness elements can also
be considered as flexibility elements and the flexibility elements can also be consid-
46 Chapter 2 · Managing Supply Chain Resilience

Order of 100 units per day


2

Daily Daily
Factory Warehouse Retailer
shipments shipments
Capacity 100 Risk Mitigation
units per day Inventory 700 units

Performance

Examples:
– Annual sales
– Service level
– On-time delivery

7 14 21 28 35 42 Time (days)

..      Fig. 2.8 Supply chain without disruptions (Ivanov 2018a)

ered as robustness drivers. This is quite natural since both robustness and flexibility
serve as “uncertainty cushions” of a supply chain. Balancing the elements of flex-
ibility and robustness at proactive and reactive control loops, different constella-
tions of service level, costs, and resilience can be analyzed (. Fig. 2.12).
. Figure 2.12 depicts an example of a typical multi-objective analysis with
regard to different proactive and reactive policies. We are interested in investigat-
ing the impacts of different combinations of disruptions (i.e., two scenarios in
. Fig. 2.12), proactive mitigation strategies, and reactive recovery policies (A,
B, C, and D) on the supply chain performance in form of service level and costs.
The combinations of proactive mitigation strategies and reactive recovery poli-
cies (e.g., A – higher risk mitigation inventory and B – a back-up facility) may
differ in costs and service-level impacts for different disruption scenarios. The
task of quantitative analysis methods is to decide on what proactive and reactive
policies need to be selected. In further chapters of this book, we will consider
recent literature advancements and describe our own developments in this
research field.
2.6 · Costs and Value of Supply Chain Resilience
47 2
b

Order of 100 units per day

Daily Daily
Factory Warehouse Retailer
shipments shipments
Capacity 100 Risk Mitigation
units per day Inventory 700 units

Factory is disrupted for 7 days


Service
Level %
100

7 14 21 28 35 42 Time (days)

..      Fig. 2.9 Supply chain with a proactive policy (risk mitigation inventory) (Ivanov 2018a)

2.6.1 LCN (Low-Certainty-Need) Supply Chain Framework

The LCN (low-certainty-need) supply chain framework approaches resilience and


efficiency as a complementary setting (Ivanov and Dolgui 2019). Rather than
opposing efficiency and resilience, the LCN framework suggests considering their
mutual intersections to enhance each other based on synergetic effects in terms of
supply chain resileanness.
>>Important Observation
LCN supply chain framework aims at designing a lean resilience, i.e., a resileanness.

Major costs of resilience are seen in disruption prediction, protective redundancy,


and reactive capabilities as a result of a higher need for certainty entailing higher
redundancy and recovery efforts. As such, LCN suggests studying these areas from
the perspective of efficiency and resilience complementarity. Structural complexity,
process inflexibility, and non-flexible usage of resources and insufficient parametric
redundancy increase uncertainty and disruption risk propagation in the supply
chain. The three key elements of the LCN supply chain framework are as follows:
48 Chapter 2 · Managing Supply Chain Resilience

a
Order of 100 units per day

Daily Daily
Factory Warehouse Retailer
shipments shipments
Capacity 100 Risk Mitigation
units per day Inventory 700 units

Factory is disrupted for 7 days


Service
Level %
100

7 14 21 28 35 42 Time (days)

..      Fig. 2.10 Disrupted supply chain performance (Ivanov 2018a)

55 Structural simplification and variety


55 Process and resource utilization flexibility
55 Efficient parametric redundancy

The ultimate objective of the LCN supply chain design is to develop the ability to
operate according to planned performance regardless of environmental changes.
As such, the LCN supply chain design possesses two critical capabilities:
55 Low need for uncertainty consideration in planning decisions
55 Low need for recovery coordination efforts

>>Important Observation
LCN framework constitutes a novel approach to managing supply chain resilience in
an efficient manner. The main idea is to actively maintain efficient and agile “ready-­
to-­change” supply chain states in dynamics rather than pre-designing some static and
costly “ready-to-absorb,” passive redundancies. Building some actively used redun-
dant functions with a flexible use may help improve resilience better than anticipat-
ing disruptions.
2.6 · Costs and Value of Supply Chain Resilience
49 2
b
Order of 100 units per day

Factory Warehouse Retailer

Capacity 100
units per day
Back-up
factory

Factory is disrupted for 14 days


Service
Level %
100

But: both higher safety stock and


back-up factory increase costs!

7 14 21 28 35 42 Time (days)

..      Fig. 2.11 Supply chain with a proactive policy (back-up facility) (Ivanov 2018a)

Service Scenario I Service Scenario II


level level
D D
B
C
A
B
A
C

Costs Costs

..      Fig. 2.12 Efficiency vs effectiveness trade-off in supply chain resilience management (Ivanov
2018a)
50 Chapter 2 · Managing Supply Chain Resilience

Structural variety, process flexibility, and parametrical redundancy ensure dis-


ruption resistance and recovery resource allocation and allow for supply chain
operation in a broad range of environmental states. This means that planning
2 activities in the LCN supply chains do not heavily rely on uncertainty prediction
and proactive protection investments. Similarly, recovery coordination efforts are
reduced to a minimum. Note that the LCN supply chain design does not necessar-
ily imply higher costs, but rather seeks for an efficient combination of lean and
resilient elements.

2.6.2  ean Resilience: The AURA (Active Usage of Resilience


L
Assets) Framework
To recap, supply chain resilience is composed of the prediction of disruptive events
and their propagating chains (i.e., the ripple effect), building of redundant assets
(i.e., inventory) to absorb these anticipated disruptions, and the development of
reactive plans for recovery afterward. Notably, redundancies and recovery mea-
sures are mostly considered in light of some anticipated events and are treated
more or less as passive assets, which are “waiting” for use in case of an emergency.
This, however, can be inefficient. Ivanov et al. (2021) conceptualized the design of
the AURA (Active Usage of Resilience Assets) framework that takes the lens of
lean resilience and is discussed in this section.
>>Important Observation
The AURA framework is built around two major concepts: (i) shifting the focus
from disruption prediction efforts to building adaptable networks and (ii) value cre-
ation using resilience capabilities.

The AURA framework contains five areas: plan, source, make, deliver, and return.
In all the five areas, the AURA framework provides guidance on how to utilize the
resilience capabilities in business-as-usual situations, thereby creating inherent net-
work adaptability that is equally valuable at “normal” and disruption times (Iva-
nov et al. 2019; Ivanov and Dolgui 2020c, Hsieh and Chang 2020). Let us
summarize the major elements that can be used both for value creation and for
resilience.
Plan:
55 Multiple structural networks designs
55 Adaptive mechanisms to transition between structural designs (Ivanov 2020b)
55 Supplier monitoring and transportation control using end-to-end visibility and
data analytics capabilities to predict and analyze the disruptions

Source:
55 Integration of backup suppliers into everyday business processes, e.g., regard-
ing new product development or multiple sourcing for their tighter integration
into the supply chain and a faster activation in case of an emergency.
2.7 · Supply Chain Resilience During a Global Pandemic
51 2
55 Product substitution is an important tool in managing resilience during sup-
plier disruptions (Gupta et al. 2020) and can also be used as a sales and market-
ing instrument.
55 Supplier collaboration portals can be used to enhance end-to-end visibility and
support recovery coordination in emergency cases.

Make:
55 Capacity agility and flexibility – flexible production lines and the use of post-
ponement principles are important both for market responsiveness and resil-
ience.
55 Digital supply chain twins and Industry 4.0 technologies create end-to-end vis-
ibility and so contribute to resilience and value-adding activities (Ivanov et al.
2019; Ivanov and Dolgui 2020c).

Deliver:
55 Decentralized logistics network designs help improve efficiency while simulta-
neously reducing the ripple effect.
55 Omnichannel distribution networks enhance both market responsiveness and
resilience.
55 T&T technologies integrate disruption monitoring and real-time transporta-
tion control.

Return:
55 Recycled materials can be used for resilience and sustainable operations (Hsieh
and Chang 2020).
55 Closed-loop supply chain resources can be utilized in disruptions cases and
used to enhance firm’s profitability.

2.7 Supply Chain Resilience During a Global Pandemic

The COVID-19 pandemic has been the strongest test to resilience of supply chains.
Supply chain resilience capabilities have been established at many firms in response
to more and more frequent natural and man-made disasters for the last two
decades. Supply chain resilience management is based on the following disruption
profile: “normal operations – disruption – recovery – bounce-to-old-normal.”
However, the “old” normal cannot always exist anymore in case of ­super-­disruptions
and bouncing back can become problematic (Ivanov 2020a).
The following resilience management elements have been mostly utilized by
firms to cope with the COVID-19 pandemic:
55 Health and safety measures
55 Business continuity plans
55 Global multi-sourcing strategy
52 Chapter 2 · Managing Supply Chain Resilience

55 Risk inventory management: Pre-lockdown procurement of essential goods


and materials
55 Securing transportation capacities
2 55 Collaboration with supply chain partners to synchronize decisions on shutting
down and ramping up
55 Utilization of digital technologies (additive manufacturing, supply chain visi-
bility, Industry 4.0)

Analysis of supply chain operations and performances from January to December


2020 shows that redundant resilience assets (i.e., risk mitigation inventories, sub-
contracting capacities, backup supply, and transportation infrastructures) have not
much helped firms. In automotive industry, most of the processes are organized
just in time and inventory was available for a period of about 30 days. Moreover,
suppliers and factories are located in different regions subject to different timing of
shutdowns and lockdowns (regardless of whether globally or local). As such, even
the available inventory or backup capacities were not accessible for longer periods
of time.
More positive experience has been done with agile capacities and data-driven,
real-time monitoring and visibility systems. Agile capacities have enabled firms to
repurpose their supply chains. Luxury goods manufacturers have completely trans-
formed their operations to manufacture urgently needed items during the COVID-
19 virus outbreak and repurposed their perfume and hair gel factories to produce
hand sanitizers. Automotive firms shifted their production from automobiles to
highly proprietary ventilators and hospital beds by collaborating with local manu-
facturers. Thus, flexible supply chains played a critical role, including rapid raw
material sourcing, product design, development and testing, and distribution.
Moreover, data-driven, real-time monitoring and visibility technologies were of
great help for companies to map their supply chains and utilize the data when pre-
paring their responses to the COVID-­19 pandemic settings. To summarize, adapt-
ability became a key to survive through the pandemic.

 ase Study: Resilient Sourcing Strategy Adoption at AGCO Corporation: Reacting


C
to COVID-19 Virus Outbreak

AGCO Corporation is an agricultural equipment manufacturer. The company uti-


lizes multiple sourcing strategy combining local/domestic sources and international
suppliers. The volume of local sourcing depends on the costs some other factors that
change dynamically. In case of market-specific equipment, local sources are mostly
used to increase responsiveness at the times of disruptions. AGGO selects suppliers
with consideration of both economic (costs) and risk criteria (Banker 2020). In addi-
tion, the company operates a digital sourcing platform to ensure an end-to-end com-
munication with suppliers to identify disruptions in a timely manner. Risk
management activities supported by the digital platform include prediction of future
scenarios and provision of PPE (personal protection equipment) to suppliers to
maintain manufacturing continuity.
2.7 · Supply Chain Resilience During a Global Pandemic
53 2

Such a preparedness and utilization of resilience practices at the “normal” times


have allowed AGGO to survive through the COVID-19 pandemic. In the wake of
the pandemic, various elements of resilience strategy to tackle supply chain disrup-
tions by adopting multiple sourcing and supplier diversification strategies have been
mobilized. Additional flexibility and adaptability were added by assemble-to-order
and postponement production strategies entailing faster and customized deliveries
to customers.
The COVID-19 action plan adopted by AGCO was as follows. The supply side
of AGCO had regular communication with Chinese suppliers which allowed to
respond quickly to the upcoming pandemic by searching for and utilizing alternative
sourcing channels. A task force was created that contained plant managers, materials
and logistics managers, and purchasing, supplier quality, and finance managers.
AGCO sourced/produced as many critical parts as possible in anticipation of the
shutdowns of Chinese factories, and all the finished goods inventories were moved to
European markets which have not been concerned with a pandemic yet. Even uncon-
ventional modes of transportation, e.g., railway shipment across Russia rather than
using conventional, cheap sea-shipping, have been activated. Even if this emergency
­transportation routes were 85% more expensive as sea freight, this recovery action
allowed to avoid material shortages at European factories thereby reducing the rip-
ple effect.
In addition, shipment allocations have been centralized in decision-making pro-
cesses to avoid disputes between different plants in the network regarding supply
prioritization. Especially, factories producing equipment with higher gross margins
and higher demand were prioritized for emergency supply allocations. AGCO also
developed a special lockdown forecasting method and thus predicted the South
Korean’s shutdown before it occurred. This helped to accelerate the impacted suppli-
ers’ shipments prior to the plant closures. Learning from this experience, they further
improved the lockdown forecasting method and applied it to Europe, especially in
Italy, where they predicted the closures 7 days prior to the official measures. AGCO
used these 7 days of lead time to scale up deliveries from 240 suppliers prior to the
lockdown announcement. Same policies have been adopted later in Brazil and North
America.
We can see that both preparedness and reactive capabilities helped AGGO to
achieve high resilience. They created flexible and adaptable supply chain network
management at “normal” times and so were able to adapt efficiently and effectively
in the wake of the COVID-19 pandemic that devastated supply chains of many other
companies.

 iscussion
D
55 What are the main resilience capabilities you can identify in this case study?
55 What proactive and reactive measures can you see at AGGO?
55 How can we prepare a supply chain for maintaining business continuity in a case
of super disruptions such as a global pandemic?
55 Why is it important for resilience to design and manage supply chains as flexible
and adaptable systems at “normal” times?
54 Chapter 2 · Managing Supply Chain Resilience

To summarize, the analysis of the firms’ operations during the COVID-19 pan-
demic has shown that measures and actions taken by the companies are in most
instances in line with what has been recommended by supply chain resilience man-
2 agement theory. At the same time, the pandemic posed a novel setting, i.e., supply
chain crisis, which is characterized by long-term disrupted state in the supply net-
work, unstable current situation and uncertainty of future developments in the
markets, supply base, and capacities entailing a danger of supply chain collapses
and interruption of providing markets with goods and services.
The following general main recommendations can be derived for future
pandemic-­like disruptions.
Preparedness measures:
1. Do not focus on a single region, neither in supply nor in demand
2. Ramp up inventory and position it strategically correct when a lockdown is
anticipated
3. Have a working business continuity plan in place
4. Develop viable supply chain designs and identify potential new (temporary)
business opportunities to quickly repurpose the supply chain
5. Manage the supply chain as an adaptive system utilizing new technologies for
creating highly flexible and reconfigurable supply networks

Recovery measures:
1. Take care of your employees
2. Collaborate closely with your supply chain partners
3. Repurpose the supply chain
4. Leverage modern digital technologies

►►Example
We illustrate using examples. The Panera Bread chain, having lost about 50% of its
largely indoors business to COVID-19, adapted to a new supply chain in order to offer
staple groceries along the traditional soups and bread. Burger chain Fuddruckers sold
toilet paper, gloves, and bleach at specific locations – products far removed from its regu-
lar fast food product line, requiring entirely different supply chain infrastructure (Taylor
2020). Many firms entered non-traditional supply markets for their existing products, in
order to meet disruption-induced surges in demand, as well as compensate for sudden
deficiencies in their regular supply chains. Examples include intertwining of commercial
and healthcare supply chains. Automotive companies intertwined with healthcare sup-
ply chains to produce ventilators and face shields. Moreover, intertwinings of competing
supply chains have been observed (Wang et al. 2018, Ivanov and Dolgui 2020). Amazon
turned to demand decline hit Lyft for warehouse and logistical staffing needs, with the
latter directing its employees to Amazon positions (Statt 2020). ALDI found a similar
unconventional supply chain partner in McDonalds. When demand surged at ALDI
Nord and ALDI Süd due to COVID stocking up customer behavior, ALDI collabo-
rated with demand-constrained McDonald’s Germany to allow the latter’s employees
to accept temporary positions at ALDI. The arrangement was lauded as a “win-win
situation” by McDonald’s CEO and elicited a “special times require special solutions’
commendation from ALDI management” (ESM 2020). ◄
References
55 2
2.8 Discussion

In this chapter, supply chain resilience management has been introduced.


Fundamentally, there are two major resilience management areas, i.e., proactive
and reactive ones.
55 Can you name some examples of redundancy and flexibility measures to
increase resilience in supply chains?
55 Analyze resilience capacity concept.

We learned the strategic importance of resilience and its capabilities which firms
should build to recover after disruptions.
55 Can you name some resilience capabilities?
55 Can you explain how proactive and reactive resilience capabilities are mutually
connected?
55 Can you explain their application in different practical settings?
55 What recovery strategies do you know with regard to redundancy, agility, and
visibility?

Subsequently, we offered insights into practical ways to resolve trade-offs between


resilience and efficiency.
55 How would you decide on resilience investments in the presence of the trade-off
resilience vs. efficiency?
55 Explain LCN and AURA frameworks. What are their objectives, differences,
and commonalities?

Finally, we learned that supply chain resilience issues in the context of a super-­
disruption, i.e., the COVID-19 pandemic require a specific treatment
55 What are the specific features of resilience management during a super-­
disruption like a pandemic?
55 Discuss some examples of resilience management in different industry and ser-
vice sectors which have been observed at the COVID-19 pandemic times

References
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development and empirical examination. Journal of Operations Management, 33, 111–122.
Aldrighetti R., Battini D., Ivanov D., Zennaro I. (2021). Costs of resilience and disruptions in supply
chain network design models: a review and future research directions. International Journal of
Production Economics, 235, 108103.
Azaron, A., Venkatadri, U., & Doost, A. F. (2020). Designing profitable and responsive supply chains
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63 3

Modeling Supply
Chain Resilience
Contents

3.1 Modeling Methods – 64

3.2 End-to-End Visibility,


Digital Technology,
and Resilience – 67

3.3 Optimization: Recovery


Model of a Multi-stage
Supply Chain – 71
3.3.1  roblem Context – 71
P
3.3.2 Mathematical Model – 72

3.4  imulation: Ripple Effect


S
Prediction During the COVID-19
Pandemic – 79
3.4.1  roblem Context – 79
P
3.4.2 Simulation Model – 80
3.4.3 Managerial Insights – 87

References – 89

© The Author(s), under exclusive license to Springer Nature


Switzerland AG 2021
D. Ivanov, Introduction to Supply Chain Resilience,
Classroom Companion: Business,
https://doi.org/10.1007/978-3-030-70490-2_3
64 Chapter 3 · Modeling Supply Chain Resilience

nnLearning Objectives
Supply chains are complex networks that operate subject to uncertainties. Modeling
resilience in such complex systems can be a challenging task. We explain in this chap-
ter the existing approaches to supply chain resilience modeling such as optimization,
simulation, and network analysis. To this end, our learning objectives for this chap-
ter are as follows:
3 55 Understand the management insights that can be obtained by optimization,
simulation, and network analysis methods of resilience modeling in supply
chains
55 Utilize mathematical optimization for supply chain recovery
55 Use digital supply chain twins as a combination of optimization, simulation, and
data analytics
55 Explain the usage of simulation techniques to identify the impact of disruptions
on supply chain performance

3.1 Modeling Methods

Modeling methods for supply chain resilience analysis can be classified according
to network, process, and control levels (Ivanov and Dolgui 2021) as shown in
. Fig. 3.1.
The methods at the network level primarily look at unlocking associations
between network structures and risk propagations (Li et al. 2020, 2021; Basole and
Bellamy 2014). Network modeling also allows to detect disruption scenarios and
identify critical nodes (or combinations of nodes), the failure of which would lead
to supply chain discontinuities and operational collapse (Kim et al. 2015). At the
network level, supply chain robustness and resilience under disruption propagation
and structural dynamics can be analyzed and measured. Along with the stress-­
testing of existing supply chain designs, the network-level analyses can offer guid-

Network and Mathematical


Simulation
complexity theories optimization

Bayesian networks Mixed-integer linear Agent-based


Complexity theory programming simulation
Reliability theory Robust optimization Discrete-event
Petri nets simulation
Markov chains Stochastic
optimization Systems dynamics

Network-wise
Planning decisions Process control
analysis

..      Fig. 3.1 Modeling methods for supply chain resilience


3.1 · Modeling Methods
65 3
ance to enhance resilience, e.g., through supplier diversification (Hosseini et al.
2019).
With the use of Bayesian networks, it becomes possible to model dependencies
and inter-dependencies in supply networks with consideration of both vulnerabili-
ties and recovery (Garvey et al. 2015; Ojha et al. 2018; Qazi et al. 2018; Liu et al.
2020). An integration of Markov chains and Bayesian networks allows to model
the node’s behaviors along with the overall network dynamics (Hosseini et al. 2019).

>>Important Observation
The network- and graph-theoretical studies allow us to understand potential weak-
nesses in supply chain designs, taking into account the structure, connectivity, and
dependence within the supply chain.

Compared to the network level, the methods at the process level take a more spe-
cific perspective (Dolgui et al. 2020b; Ivanov and Dolgui 2020; Ivanov and Sokolov
2010, 2012, 2020; Ivanov et al. 2021a; Paul & Chowdhury 2021). For example,
Garvey and Carnovale (2020) argue that “managers should focus more of their
attention on control or mitigation of exogenous events […] and spend less of an
effort and resources on mitigating the propagation of exogenous risk...” The math-
ematical optimization studies consider supply chain networks, which may vary
structurally and parametrically over time, and optimize flow reconfigurations
under disruption propagation (Sawik 2011; Ivanov et al. 2013, 2017). Optimization
models presume some parametrized structures to balance demands, processing
capacities, and supply (Ivanov et al. 2015; Paul et al. 2017; Sawik 2019; Azaron
et al. 2020; Sawik 2013; Ivanov et al. 2016; Khalili et al. 2016; Gupta et al. 2020).
The analysis at the process level is usually supported by mathematical optimization
(Paul et al. 2019), and system dynamics (e.g., Ghadge et al. (2013), along with the
overall impact of the ripple effect on performance (Giannoccaro et al. 2018; Dol-
gui et al. 2018; Hosseini et al. 2020).
As the most desirable outcome, process-level analysis seeks to identify and test
resilient supply chain designs to sustain disruptions, which range from optimistic
and pessimistic scenarios (Ivanov et al. 2014) to probability-based disruptions
(Pariazar et al. 2017) to worst-case scenarios in robust optimization (Zhao and
Freeman 2019; Özçelik et al. 2020). In some settings, the authors solve inverse
problems and search for the elements in supply chain structures that should be
strengthened to withstand disruption propagation (Liberatore et al. 2012; Ivanov
et al. 2013). Some models include recovery costs (Ivanov et al. 2016) and sustain-
ability issues (Pavlov et al. 2019).

>>Important Observation
The process-level methods help to analyze measures for disruption propagation miti-
gation. As the most desirable outcome, process-level analysis seeks to identify and
test resilient supply chain designs to withstand disruptions.

The control-level studies are distinctively characterized by the inclusion of inven-


tory control and production-ordering dynamics in the analysis (Ivanov 2018, Iva-
nov and Rozhkov 2020). At this level, simulation methods are the most dominant
66 Chapter 3 · Modeling Supply Chain Resilience

(Ivanov 2019; Dolgui et al. 2020a). Dynamic supply chain behaviors and time
dependencies in disruption propagation and responses (Ivanov 2017a, b, 2020a, b)
can be modeled conveniently using simulation techniques. In . Table 3.1, we sum-
marize major methods, their outcomes, and managerial applications.

3 ..      Table 3.1 Methods, outcomes, and managerial insights

Level of Methods Outcomes Managerial insights


analysis

Network Graph theory Associations between Identification of disruption


level network structures and scenarios of different severity
Complexity
resilience Stress-testing of supply chain
theory
Analysis of critical designs
Entropy network elements Proneness of specific supply
leading to supply chain chain designs to disruption risk
Petri nets discontinuities propagation
Bayesian networks Modeling of interdepen- Identification of critical
dencies in supply chains suppliers and facilities for
Markov chains State dynamics within maintaining supply chain
supply chain nodes operations
Reliability theory/
Assessment of supply Selection and proactive
statistical analysis
chain robustness and enhancements of supply chain
resilience to disruptions designs to sustain certain levels
with considerations of of disruptions
ripple effect Adaptation of supply chain
designs according to environ-
mental changes
Process Stochastic Optimal reconfigura- Stress-testing of supply chain
level optimization tions of material flows production-distribution plans
according to disruption within differently disrupted
Robust optimiza-
scenarios network designs
tion
Impacts of ripple effect Analysis of contingency-­
Linear/mixed- and structural dynamics preparedness plans
integer program- on service level and costs Recovery plan selection
ming Optimal re-allocation of
supply and demand
under disruptions
Control Optimal control Impacts of disruptions Building resilient supply chains
level on service level, for new, post-pandemic business
Systems dynamics
inventory levels, and models
Agent-based costs Analysis of disruption
simulation Time-dependent effect propagation in dynamics with
of disruptions on supply consideration of production and
Discrete-event chain behaviors and inventory control policies
simulation performance in Simulation of operation policies
dynamics during disruption, in transition
Individual behavior of to recovery, and in post-­recovery
firms in supply chains periods

Based on Ivanov and Dolgui (2021))


3.2 · End-to-End Visibility, Digital Technology, and Resilience
67 3
>>Important Observation
The control-level methods help to analyze the dynamics of disruptions and recovery.

3.2 End-to-End Visibility, Digital Technology, and Resilience

Supply chains are evolving toward technology-driven networks and digital ecosys-
tems (Queiroz et al. 2019; Roeck et al. 2020; Wamba and Queiroz 2020). Data
analytics, additive manufacturing, and Industry 4.0 allow creating end-to-end vis-
ibility for supply chains based on dynamically reconfigurable material flows and
digital information flows. For example, digital supply chain financing with the use
of blockchain (e.g., deep tier financing) creates an end-to-end supply chain visibil-
ity that is of vital importance for supply chain viability and resilience.
Based on the literature, digital technology for supply chain resilience manage-
ment can be classified into the following:
55 Visualization
55 Early warning systems
55 Blockchain and supply chain financing
55 Real-time disruption-detection systems (Sheffi 2015; Dolgui et al.)

Data-driven disruption modeling provides a basis for proactive, resilient supply


chain design in anticipation of disruptions and structural-parametrical adaptation
in the event of disruptions. The modeling combines simulation, optimization, and
data analytics to create a digital supply chain twin and thereby manages disruption
risks.

Definition
Digital supply chain twin is a computerized model that at each point of time repre-
sents the physical supply chain with the actual transportation, inventory, demand,
and capacity data and can be used for planning and real-time control decisions.

In the digital supply chain twin, model-based decision-making support enables the
simulation of the supply chain’s dynamic behavior in the event of disruption (Iva-
nov and Dolgui 2020c). In addition, before a disruption occurs, potential impacts
on supply chain performance can be evaluated, and then recovery policies can be
optimized. Data analytics is used at the proactive stage for building realistic disrup-
tion scenarios based on risk data about historical disruptions and other data (e.g.,
supplier reliability data from ERP systems) during the supply chain design phase.
At the reactive stage, data analytics is used for disruption identification in real time
using process feedback data, e.g., from sensors, T&T, and RFID (Papadopoulos
et al. 2017; Panetto et al. 2019; Fragapane et al. 2020; Ivanov et al. 2019, 2021b, c).
68 Chapter 3 · Modeling Supply Chain Resilience

According to the principles described above, the following modeling framework


for resilient supply chain design and recovery planning, which contains the concep-
tually integrated data, can be proposed (. Fig. 3.2).
. Figure 3.2 depicts data sources, information systems, and the parameters of
models for resilient supply chain design and recovery planning where the respective
data is used. We illustrate the digital supply chain twin principles and data-driven
3 disruption modeling framework from . Fig. 3.2 on example of the digital supply
chain twin anyLogistix (. Fig. 3.3).
The combination of anyLogistix and data analytics is based on a mapping of
the risk data with geographical locations in the supply chain structure as previously
discussed in Ivanov et al. (2019). This mapping is considered at the resilient supply
chain design and resilience recovery stages. The DSS (decision-support system)
uses disruption risk data to assess supplier and transportation disruption risks,
predicting possible supply chain interruptions. This data is used for computing
alternative supply network topologies and backup routes with assessment of esti-
mated times of arrival in anyLogistix.
In the dynamic mode, simulation is applied using real-time data to analyze the
disruption impact on supply chain performance and alternative supply chain
designs that contain non-disrupted network nodes and arcs depending on real-time
inventory, demand, and capacity data. Furthermore, the interaction of data ana-
lytics and simulation-optimization tools is not limited to updating model data.
Considering the output of simulation modeling, simulation results can be trans-
ferred to an ERP system or a business intelligence (BI) tool in order to analyze the
performance impact of disruptions. Additionally, the simulation models can acti-
vate some BI algorithms. For example, if service level decreases to a certain level in
the supply chain’s simulation model, the digital twin might activate a BI algorithm
to search for the cause of that problem and the necessary data updated to resolve
the problem.
. Figure 3.4 demonstrates three major areas of supply chain disruption risk
management covered in the digital twin proposed, i.e., disruption identification,
disruption modeling, and disruption impact assessment.
. Figure 3.4 shows the mapping of risk data identification, the locational sup-
ply chain model, and performance impact analysis. At the analysis stage, historical
risk data from external databases (e.g., natural disaster events in the past and geo-
graphical regional risk assessments) and internal sources (e.g., ERP data about
supplier reliability performance) are collected. This data can be used to build dis-
ruption scenarios for supply chain resilience analysis which then can be examined
and tested in simulation-optimization models. In the real-time mode, the resilience
analytics system is used to search for relevant disruption data that might affect sup-
ply chain resilience. The simulation can be subsequently run to observe the impact
of such a disruption on supply chain performance. Moreover, some recovery poli-
cies, such as activation of alternative supply chain designs during the disruption,
are simulated. Data collected from different sources in real time are used to update
model parameters, such as capacity, inventory, and lead times in terms of produc-
tion and shipment capacities and inventory availability in the supply chain. Finally,
ERP
RFID Sensors

Supplier collaboration Suppliers and sourcing Storage capacity (for Throughput (for Processing capacity
Sensors
plattform policy SMCG-slow moving FMCG-fast moving in production
consumer goods) Consumer goods), e.g.
cross-docking
Planned transportation
capacity
Trace and Tracking
RFID
Actual transportation Actual inventory Actual capacity Business
capacity intelligence

Resilient
ERP supply chain
APS ERP
Safety stock design and Costs
WMS WMS
Recovery planning
3.2 · End-to-End Visibility, Digital Technology, and Resilience

Lead-time Demand

Disruptions
Planned Actual Demand Actual
lead-time lead-time forecast demand
69

Trace and tracking Big data analytics


Risk data

Early warning systems

..      Fig. 3.2 Data structure in supply chain disruption risk modeling framework (Ivanov and Dolgui 2020c)
3
70 Chapter 3 · Modeling Supply Chain Resilience

Flood Fire Strike

Real-time Statistics
Disruption data
(monitoring) (analysis)

3 Power outage Storm Finance disaster

Big data Machine FILTER


analytics learning
feedback

feedback
Learning

Learning
OPTIMIZATION

SIMULATION
MODEL

MODEL
Constraint
Events
System

Proactive Reactive
Prediction resilient supply recovery Real-time
and analysis chain design planning control

ERP BI

Performance analysis

..      Fig. 3.3 Digital supply chain twin for managing disruption risks

..      Fig. 3.4 Interrelations between risk data, modeling, and performance analysis. (Based on Ivanov
and Dolgui 2020c)
3.3 · Optimization: Recovery Model of a Multi-stage Supply Chain
71 3
data analytics can be used as data-driven learning system to use past experiences to
manage future disruptions and so utilizing cyber-physical, artificial intelligence,
and machine learning principles and technologies (Cavalcante et al. 2019; Panetto
et al. 2019).

3.3  ptimization: Recovery Model of a Multi-stage


O
Supply Chain

3.3.1 Problem Context

We consider a supply chain network that is composed of two factories (nodes 1 and
6), a central distribution hub (node 4), two regional warehouses (nodes 2 and 3), a
rented regional warehouse (node 7), and a customer (node 5) in line with Ivanov
et al. (2013). The process dynamics in each of the nodes and transportation arcs
are limited by maximal production and warehouse capacity, processing intensity,
and transportation intensity (see . Fig. 3.5).
In . Fig. 3.5, triangles refer to the warehouse capacity, and numbers on the
arcs refer to maximal transportation intensity. The suppliers first deliver materials
to the factories 1 and 6. Then, the goods are processed at the central distribution
hub 4. The goods from hub 1 are additionally processed at warehouses 2 and 3.
From hub 4, the goods are moved to the customer at node 5, which has a certain
demand in each of the periods (i.e., 100 units). In order to take into account pos-
sible disruptions in the channel 4-5, a rented warehouse is used as a backup facility
(i.e., a proactive resilience capacity) for deliveries to customer 5. Besides, it is pos-
sible to move small quantities (maximal 30 units) directly from node 2 to node 5.

..      Fig. 3.5 Production-distri- 20


bution network structure 20
(Ivanov et al. 2013)
50
1 2

30
50 50
30

20 100
20 5
3 4
100
40 40
50 50

10 20
6 7
72 Chapter 3 · Modeling Supply Chain Resilience

The transportation volumes are constrained by maximal transportation inten-


sity (as noted on the arcs in . Fig. 3.5). The stocking volume is constrained by
maximal warehouse capacities as shown by the triangles in . Fig. 3.5. The in- and
outbound processing is constrained subject to maximal in- and outbound process-
ing intensities. Suppliers deliver certain order quantities to nodes 1 and 6 at the
beginning of each period, and many periods are involved in the planning horizon.
3 The primary problem context is to find optimal plan for supply chain recovery
through a reconfiguration of the aggregate product flows to be moved from facto-
ries through the intermediate stages to the customer subject to maximizing the
service level at node 5 and minimizing the total cost under (i) constrained capaci-
ties and processing rates and (ii) disruptions for a multi-period case. The secondary
problem consists of inverse analysis to determine the optimal supply chain net-
work design and its operational parameters for some required resilience level.

3.3.2 Mathematical Model

In this section, we introduce the main and dual models for the problem context
identified above based on Ivanov et al. (Ivanov et al. 2013, 2014a, Ivanov et al.
2016).
Let us define the following notations.

zz Indexes:
55 k = {1, 2, …, Lχ} is the number of a time interval (i.e., interval of structural
constancy) in the planning horizon T = (t0; tf].
55 χ is the number of a disruption scenario.
55 i = {1, 2, …, nχ} is the number of the delivering node in the supply chain, i Î N c- .
55 j = {1, 2, …, nχ} is the number of the receiving node in the supply chain, j Î N c+ .
55 ρ ∈ P = {1, 2, …, p} is the number of a commodity in the supply chain.

zz Sets:
55 Xχ(t) = {Axi(t), i ∈ Nχ} is the set of nodes on the supply chain.
55 Eχ(t) = {exij(t), i, j ∈ Nχ} is the set of arcs in the supply chain.
55 Wχ(t) = {wχij(t), i, j ∈ Nχ} is the set of operations characteristics for the transpor-
tation (if i ≠ j) or processing at warehouse (if i = j).
55 N c+ik is the set of node numbers for the nodes transmitting products to Aχi at
time interval k.
55 N c-ik is the set of node numbers for the nodes receiving products from Aχi at
time interval k.
55 Δχβ = {δχ} is the set of possible supply chain recovery plans.
3.3 · Optimization: Recovery Model of a Multi-stage Supply Chain
73 3
zz Variables:
55 γρ is the variable that denotes the importance of the product ρ.
55 λρ is the variable that denotes the urgency of the product ρ.
55 eχ(t) is the time-spatial matrix function to define the links between Axi and Axj,
and exij(t) is equal to 1, if a transportation from Axi to Axj is possible, 0 – other-
wise.
55 Iχk is the total ordered quantity from all suppliers in scenario χ within the inter-
val k.
55 Vχi(t) is the maximal warehouse capacity of the node Aχl.
55 ωχijρ(t) is the maximal transportation channel intensity for the product ρ between
Aχi and Aχj.
55 ψχiρ(t) is the maximal inbound processing intensity for the product ρ in Aχl.
55 ϕχiρ(t) is the maximal outbound processing intensity for the product ρ from Aχi.

It is assumed that each network element within the subintervals (structure con-
stancy intervals) is indicated by these characteristics that do not change within this
interval.
The following costs are included in the analysis:
55 cχijρ(t) is the transportation cost for the product ρ from Aχi to Aχj.
55 hχiρ(t) is the inventory cost for the product ρ at the node Aχi.
55 πχiρ(t) is the processing cost for the product ρ at the node Aχi.
55 rχiρ(t) is the return (utilization) cost for product ρ at the node Aχi.
55 fi, fij are the fixed costs of the node Aχi and channel from Aχi to Aχj, ­respectively.

zz Decision variables:
55 xχijρk is the amount of product ρ process in factory Aχi, transmitted from Aχi to
Aχj and received at Aχj at time interval number k.
55 yχjρk is the product ρ amount relating to the node Aχj and to be stored at ware-
house at time interval number k.
55 gχjρk is the product ρ amount relating to the node Aχj and to be delivered at time
interval k.
55 zχjρk is the product ρ amount relating to the node Aχj and to be returned (as
caused by the missing capacity of supply chain nodes and channels) at time
interval number k.

The main model can be written as balance Eqs. (3.1)–(3.2) and capacity constraints
(3.3):

I c i r k + yc i r ( k -1) + å wc jir k × uc jir k = fc ir k ×Jc ir k


jÎN c-ik
(3.1)
+ å wc ij r k × uc ij r k + yc ir k + zc ir k ,
jÎN c+ik

æ ö
ç å xc ij r k -
ç jÎN + å xc jir k ÷÷ + ( yc ir k - yc ir ( k -1) ) + g c ir k + zc ir k = I c ir k . (3.2)
è cik jÎN c-ik ø
74 Chapter 3 · Modeling Supply Chain Resilience

p
0 £ xc ij r k £ wc ij r k × ( tk - tk -1 ) ; 0 £ å yc i r k £ Vc i ; 0 £ g c i r k £ fc i r k × ( tk - tk -1 ) ;
r =1
(3.3)
z c i r k ³ 0,

and objectives (3.4)–(3.7) as follows:


3 p nc Lc
J c 1 = åg r ååz c i r k ; (3.4)
r =1 i =1 k =1

p nc Lc
J c 2 = ålr ååg c i r k ; (3.5)
r =1 i =1 k =1

p nc Lc
J c 3 = åg p åå yc i r k ; (3.6)
r =1 i =1 k =1

p nc nc Lc p nc Lc p nc Lc
J c 4 = åååcij r åxc ij r k + ååhi r å yc i r k + ååp i r åg c i r k
r =1 i =1 j =1 k =1 r =1 i =1 k =1 r =1 i =1 k =1
p nc Lc nc nc nc
+ ååri r åz c i r k + å fi + åå fij (3.7)
r =1 i =1 k =1 i =1 i =1 j =1

Optimal supply chain recovery plan δχ under disruption scenarios can be denoted as
follows:
d c = xc ,g c ,yc ,z c = xc ij r k ,g c i r k ,yc i r k ,z c i r k .

Then, Eqs. (3.1)–(3.3) define a set of feasible supply chain recovery plans Δχβ = {δχ}
in the disruption scenario Scχ. The search for optimal supply chain recovery plan
D*cb Í D cb is performed under preference relations (e.g., weights) based on the fol-
lowing criteria: (Jχ1(δχ) → min, Jχ2(δχ) → max, Jχ3(δχ) → min, Jχ4(δχ) → min). For the
procedure of the multi-objective resolution, we refer to Ivanov et al. (2013).
Now we turn to dual problem formulation. Dual problem formulation is a prac-
tical need in at least two cases. First, in the case of unsatisfied demand (i.e., no
feasible solution), the bottlenecks can be identified and strengthened by investment
in new facilities or capacity expansion. Second, such models can be applied by
analyzing future investments in new facilities/capacities. The basis of this analysis
is balancing demand and capacities at aggregate level.
In practice, the following parameters may influence the network planning
results:
55 Vχi(t) is the maximal warehouse capacity of the node Aχl.
55 ωχijρ(t) is the maximal transportation channel intensity for the product ρ between
Aχi and Aχj.
55 ψχiρ(t) is the maximal inbound processing intensity for the product ρ in Aχl.
3.3 · Optimization: Recovery Model of a Multi-stage Supply Chain
75 3
55 ϕχiρ(t) is the maximal outbound processing intensity for the product ρ fromAχi.
55 cχijρ(t) is the transportation cost intensity for the product ρ from Aχi to Aχj.
55 hχiρ(t) is the inventory cost for the product ρ at the node Aχi.
55 πχiρ(t) is the processing cost intensity for the product ρ at the node Aχi.
55 rχiρ(t) is the return (utilization) cost for the product ρ at the node Aχi.
55 fi, fij are the fixed costs of the node Aχi and channel from Aχi to Aχj, respectively.

Subject to pessimistic and optimistic scenarios, the lower bound ζ of performance


indicator is to minimize as shown in Eqs. (3.8) and (3.9):
p n+ L+ p n+ L+
a 3a 2 ålr ååg + i r k - a 3a1 åg r ååz+ i r k - a 4u+ ³ z , (3.8)
r =1 i =1 k =1 r =1 i =1 k =1

p n- L- p n- L-
a 3a 2 ålr ååg -i r k - a 3a1 åg r ååz-i r k - a 4u- ³ z . (3.9)
r =1 i =1 k =1 r =1 i =1 k =1

In addition, flow-related variables are to meet the constraints (3.10) and (3.11):
T
x+ ij r1 x+ ij r 2 ¼ x+ ij r L+ g + i r1 g + i r 2 ¼ g + i r L+ y+ i r1 y+ i r 2 ¼ y+ i r L+
d+ =
z+ i r1 z+ i r 2 ¼ z+ i r L+ u+ n + i h+ i1h+ i 2 ¼h+ iL+ (3.10)

T
x-ij r1 x-ij r 2 ¼ x-ij r L- g -i r1 g -i r 2 ¼ g -i r L- y-i r1 y-i r 2 ¼ y-i r L-
d- =
z-i r1 z-i r 2 ¼ z-i r L- u- n -i h-i1h-i 2 ¼h-iL- (3.11)


We assume that nodes in different execution scenarios have the same pre-­functioning
history, i.e., R+0i = R−0i = R0i ∀ i = 1, …, n, n = n+ = n−; and capacities and process-
ing/transportation intensities are equal for both pessimistic and optimistic scenar-
ios, i.e., V+i = V−i = Υi ∀ i, ω+ijρk = ω−ijρk = ϖijρ, ϕ+iρk = ϕ−iρk = φiρ ∀i, j, ρ, k.
With regard to the above-mentioned aspects, the dual problem for optimal sup-
ply chain redesign with structure dynamics considerations can be formulated as
shown in Eqs. (3.12)–(3.25):
æ n p n p n n ö
a 5z - a 6 ç åL i U i + ååPi r ji r ( t f - t0 ) + åååRij rv ij r ( t f - t0 ) ÷ ® max (3.12)
ç i =1 ÷ 
è r =1 i =1 r =1 i =1 j =1 ø
p n+ L+ p n+ L+
a 3a 2 ålr ååg + i r k - a 3a1 åg r ååz+ i r k - a 4u+ ³ z , (3.13)
r =1 i =1 k =1 r =1 i =1 k =1 

p n- L- p n- L-
a 3a 2 ålr ååg -i r k - a 3a1 åg r ååz-i r k - a 4u- ³ z , (3.14)
r =1 i =1 k =1 r =1 i =1 k =1 
76 Chapter 3 · Modeling Supply Chain Resilience

æ ö
( )
ç å x+ ij r k - å x+ ji r k ÷ + y+ i r k - y+ i r ( k -1) + g + i r k + z+ i r k
ç jÎN + ÷
è +i jÎN +-i ø (3.15)
= I + i r k , i Î N , r Î P, k = 1, ¼, L+ , 

3 æ ö
( )
ç å x-ij r k - å x- ji r k ÷ + y-i r k - y-i r ( k -1) + g -i r k + z-i r k
ç jÎN + ÷
è -i jÎN --i ø (3.16)
= I -i r k , i Î N , r Î P, k = 1, ¼, L- , 

p n L+ p L+
u+ - åårij r åx+ ij r k - åp i r åg + i r k - v+ i = R0i , i Î N , (3.17)
r =1 j =1 k =1 r =1 k =1 

p n L+ p L+
u- - åårij r åx-ij r k - åp i r åg -i r k - v-i = R0i , i Î N , (3.18)
r =1 j =1 k =1 r =1 k =1 

å y+ir k + h+ik = U i , i Î N , k = 1,¼, L+  (3.19)


r =1

å y-ir k + h-ik = U i , i Î N , k = 1,¼, L-  (3.20)


r =1

( )
0 £ x+ ij r k £ v ij r × tk+ - tk+-1 , 0 £ g + i r k £ ji r k ×

( tk+ - tk+-1 ) , i, j Î N , r Î P, k = 1,¼, L ,


+  (3.21)

( )
0 £ x-ij r k £ v ij r × tk- - tk--1 , 0 £ g -i r k £ ji r k ×

( tk- - tk--1 ) , i, j Î N , r Î P, k = 1,¼, L ,


-  (3.22)

y+ i r k ³ 0, z+ i r k ³ 0, v+ i ³ 0,h+ ik ³ 0,u+ ³ 0, i Î N , r Î P, k = 1, ¼, L+ ,  (3.23)

y-i r k ³ 0, z-i r k ³ 0, v-i ³ 0,h-ik ³ 0,u- ³ 0, i Î N , r Î P, k = 1, ¼, L- ,  (3.24)

0 £ U i £ U içàä , 0 £ v ij r £ v ijçàä çàä


r , 0 £ ji r £ ji r , i, j Î N , r Î P, (3.25)

where, Λ is the fixed cost, Π is the processing cost, and R is the transportation cost
in the dual model.
Priority coefficients α5, α6 ≥ 0 (α5 + α6 = 1) in the goal function (3.12) character-
ize supply chain efficiency subject to variable and fixed costs. The analysis of prob-
lem (3.12)–(3.25) shows that this is a linear programming model with two-side
constraints.
3.3 · Optimization: Recovery Model of a Multi-stage Supply Chain
77 3
3.3.2.1 Experimental Results
We now illustrate the optimization model application to resilience analysis. Let us
consider two disruption scenarios of different severity defined in . Figs. 3.6 and
3.7 in line with Pavlov et al. (2020).
. Figures 3.8 and 3.9 show the optimal recovery plans obtained for the two
disruption scenarios.
The optimal solution for the less severe scenario allows a delivery of 300 units
(which is the total demand over three periods with a period demand of 100 units)
which is equal to a fulfillment rate of 100%. For the more severe disruption sce-
nario, the optimal solution allows a delivery of 250 units which is equal to a fulfill-
ment rate of 83.3%. As such the decision-makers can prepare recovery plans for the
disruption scenarios of different severities and efficiently deploy them by relating a
real disruption to one of the previously detected disruption scenarios.
However, in some cases, the supply chain managers can be interested in achiev-
ing some desired level of resilience and thus redesigning their supply chains. In
particular, the following questions can be considered:
55 What elements are critical for the supply chain design and what elements are
redundant and can be removed without decreasing the service level?
55 Do additional costs in supply chain design elements pay off by the performance
increase?

The analysis shown below has been performed based on the dual problem formula-
tion for the developed main model. To answer the first question, in . Fig. 3.10, a
redesigned supply chain structure is presented. The analysis of the dual variables in
the models for optimistic and pessimistic scenarios and the solving of the inverse
problem allowed synthesizing the “ideal” supply chain to meet the demand of
300 units in both scenarios and thus ensure resilience (see . Fig. 3.10).
In . Figs. 3.11 and 3.12, the optimized optimal supply chain recovery plans for
optimistic and pessimistic disruption scenarios are presented.
100

50

20 20 20
1 30 1 30 1
50 20 50 20
20 20 20 20
50

60

50

2 3 2 3 2 50 3
50 50 20 50 50 20 20
10 10 10
50 50 50
30
4 40
6 30
4 6 30
4 6
0 0 0
10 20 10 20 10
50 50 50 20
5
[100]
40
7 5
[100]
7 5
[100]
7

40
4 Disrupted nodes Maximum shipment capacities

Customer demand 20 Maximum warehouse capacities


[100]

50 Incoming flows

..      Fig. 3.6 Low disruption severity scenario (Pavlov et al. 2020)


78 Chapter 3 · Modeling Supply Chain Resilience

100

50
20 20 20
1 30
1 30
1
50 20 50
20 20 20 20 20
2 3 2 3 2 3

50

60

50
50
50 50 20 50 50 20 50 20
10 10 10
50 50 50
6 4 6 4 6
3 4
30 30 30
40 40 40
0
10 20 20 20
50 50 50
5
[100]
40
7 5
[100]
40
7 5
[100]
40
7

40
4 Disrupted nodes Maximum shipment capacities

Customer demand 20 Maximum warehouse capacities


[100]

50 Incoming flows

..      Fig. 3.7 High disruption severity scenario (Pavlov et al. 2020)


100

50

20 20 20
30
50
1 30 50
1 20 20
1 20
20
20 10 20 10 20 10
50 50 50
2 3 2 3 2 3
50

60

50
20
20 20
20 50 20
20 50 50 10
10 10 50
10
30 50 30 50 30
100
4 6 100 4 6 100 4 6
50 90 40 50 90 50 60
20 40 20 40 20 20 20
5
[100]
7 5
[100]
7 5
[100]
7
100 100 100

50
4 Disrupted nodes Maximum shipment capacities 20 Maximum warehouse capacities

Customer demand actually used shipment capacities 10 actually used warehouse capacities
[100] 20

50 Incoming flows 50 actually delivered quantities

..      Fig. 3.8 Recovery plan for a less severe disruption scenario (Pavlov et al. 2020)

With the redesigned supply chain, the profit is achieved in both the optimistic
and the pessimistic scenarios due to 100% service level (300 units of the delivered
goods), decreased fixed costs (63$ instead of 90$), and inventory costs (8.4$ instead
of 12.6$). In the optimistic scenario, the transportation cost has been decreased
from 28.6$ to 27.8$. In the pessimistic scenario, transportation cost has increased
from 27.0$ to 33.6$ mainly due to the increase in the volume of the delivered goods.
It can be concluded that through the capacity alignment and fixed cost reduction,
both high resilience and by tendency lower inventory and transportation cost can
be achieved.
3.4 · Simulation: Ripple Effect Prediction During the COVID-19…
79 3

100

50
20 20 20
30
50
1 30 50
1 20 20
1 20
20
20 10 20 10 20 10
50 50 50
2 3 2 3 2 3

50

60

50
20 50 20 50 20
20 50 20 10 20
10 10 50
10
30 50 30 50 30
100
4 6 4 40
6 20
4 40
6
50 90 40 50
20 40 20 50 40 20 40 20
5
[100]
7 5
[100]
7 5
[100]
7
100 90 60

50
4 Disrupted nodes Maximum shipment capacities 20 Maximum warehouse capacities

Customer demand actually used shipment capacities 10 actually used warehouse capacities
[100] 20

50 Incoming flows 50 actually delivered quantities

..      Fig. 3.9 Recovery plan for a more severe disruption scenario (Pavlov et al. 2020)

..      Fig. 3.10 “Ideal” supply 10


chain network design (Ivanov 10
et al. 2013)
60
1 2

35
15 20
30

10 70
20 5
3 4
100
70 70
60 10

6 7

3.4  imulation: Ripple Effect Prediction During the COVID-19


S
Pandemic

3.4.1 Problem Context

The COVID-19 pandemic generated supply chain disruptions on a scale unlike any
seen before. Numerous ripple effects have been seen at the pandemic times (Ivanov
2020b; Ivanov and Das 2020). The pandemic has quite unique implications for
supply chains. In contrast to geographically centered, singular occurrence natural/
industrial disasters, a pandemic is not limited to a particular region or confined to
a particular time period. Different components of a supply chain are affected
sequentially or concurrently – manufacturing, DCs, logistics, and markets can
80 Chapter 3 · Modeling Supply Chain Resilience

..      Fig. 3.11 Optimal supply chain recovery plans for the redesigned supply chain in an optimistic
scenario (Ivanov et al. 2013)

..      Fig. 3.12 Optimal supply chain recovery plans for the redesigned supply chain in a pessimistic
scenario (Ivanov et al. 2013)

become paralyzed within overlapping time windows. This section illustrates the
ripple effect and its consequences for supply chain resilience and performance in
the COVID-19 pandemic setting.

3.4.2 Simulation Model


In this section, we analyze the results of a simulation that examines the impact of
a pandemic on a global supply chain that has upstream facilities located in China
(Ivanov 2020b; Ivanov and Das 2020).
We model a global supply chain of a company selling some equipment, in total
five different products (. Fig. 3.13). This is a multi-stage supply chain with suppli-
ers, factory, distribution centers (DC), and customers located in different geo-
graphic zones (. Fig. 3.14).
3.4 · Simulation: Ripple Effect Prediction During the COVID-19…
81 3
..      Fig. 3.13 Supply chain Suppliers Distribution Customers
design for simulations in China centers

USA USA

Germany Europe

Brazil South America

Suppliers

Customers DC Factories

..      Fig. 3.14 Supply chain design (screenshot from anyLogistix™)


82 Chapter 3 · Modeling Supply Chain Resilience

Our supply chain network design comprises upstream manufacturers in China,


using multi-modal transportation to ship products to DCs in Brazil, Germany, and
USA. The average lead transportation time from China to a DC is 30 days with
some variations. The lead times from DCs to customers are about 3–7 days. DCs
truck the goods to their customers. We modeled three scenarios and are as follows
55 Scenario I: Epidemic originates in and is limited to China producer regions.
3 55 Scenario II: Epidemic propagates to DCs all over the world.
55 Scenario III: Epidemic propagates to customers – demand disrupts by 50%.

Scenarios could coexist or exist independently at different points in time. However,


the market disruptions happen in the same time frame as the downstream DC dis-
ruptions caused by quarantine measures. For analysis, we use the timeline of coro-
navirus dispersal which was found in different Internet sources starting from
middle of January 2020 until March 12, 2020:
55 January 25 Production stop at suppliers in China
55 February 3 Assembly stops in China
55 February 11 Port operations stop in China
55 February 25 Shortage in DCs worldwide
55 March 11 Production restarts in China
55 March 13 Extended quarantine measures in Europe and the USA

We are interested in examining the epidemic outbreak impact on the supply chain
subject to some scenarios which were likely to happen after March 13, assuming
mitigation of epidemic outbreak in China.
The ripple effect was considered in three aspects: the speed of epidemic propa-
gation, the resultant duration of the disruption at DC node, and the duration of
the reduced (50% drop) demand period. We examined different disruption
­durations and scales of epidemic propagation. In total, we investigated 39 simula-
tion setups and are as follows (. Fig. 3.15).
Scenario I considers three different epidemic durations and the resulting pro-
duction stops at the producers in China of 45 days, 60 days or 90 days. These num-
bers are based on the actual or forecasted quarantine times in China from January
to March 2020.
Scenario II extends scenario I by adding epidemic propagation to USA,
Germany, and Brazil, which results in 12 different simulation setups. First, we
looked at two different setups with fast and slow epidemic propagations of 30 and
60 days, respectively. These times are based on the actual numbers on the start of
the quarantine measures outside China. For example, if an epidemic outbreak
begins in China on January 15, we set up epidemic outbreak downstream the sup-
ply chain with a delay of either 30 days (i.e., begin on February 15) or 60 days (i.e.,
begin on March 15). Second, we set up two different lengths of disruption periods
in the USA, Germany, and Brazil of 45 or 90 days. These numbers are based on the
actual or forecasted durations of the quarantine measures (e.g., in Germany the
quarantine measures were introduced on March 16 until April 20, with a declared
possibility of prolongation for another 45 days if the epidemic outbreak will not be
dampened by April 20). An example of such a combined setup is a disruption in
3.4 · Simulation: Ripple Effect Prediction During the COVID-19…
83 3
epidemic
duration in
China

45 days
Factory DC Market
I: disruptions only in China 60 days

90 days

Time between epidemic outbreaks


Epidemic duration in US/Europe/South
in China and US/Europe/South
America: 45 days
America :30 days

45 days
Time between epidemic outbreaks
Epidemic duration in US/Europe/South
II: disruptions in China, in China and US/Europe/South
America: 90 days
USA, South America 60 days America: 60 days
and Europe
90 days
Factory DC Market

Time between epidemic outbreaks


45 days Epidemic duration in US/Europe/South Market disruption:
III: disruptions in China, in China and US/Europe/South
America: 45 days 45 days
USA, South America, America: 30 days
Europe, and in the 60 days
markets
Time between epidemic outbreaks Market disruption:
90 days Epidemic duration in US/Europe/South
in China and US/Europe/South 90 days
America: 90 days
America: 60 days

Factory DC Market

..      Fig. 3.15 Case study scenarios for simulation (Ivanov 2020b)

China for 45 days (say from January 15 to February 29), beginning of an epidemic
outbreak in Germany in 60 days after the epidemic outbreak in China (i.e., on
March 15), and the resulting disruption duration at the DC in Germany of 90 days
(i.e., from March 15 to June 15). In total, we have 12 different setups considering
combinations of the upstream disruption duration, propagation speed of the epi-
demics downstream, and the downstream disruption duration. Finally, in scenario
III, we extended the 12 setups from the scenario II by adding demand disruption
of 50% in the markets in the USA, Germany, and Brazil of a short or long duration
of 45 or 90 days, respectively. We assume that the market disruptions occur in the
same time frame as the downstream DC disruptions. The rationales behind these
setups are the observed trends for demand and capacity decreases during the quar-
antine times. This extension resulted in 24 new simulation setups. . Table 3.2 pres-
ents selected, specimen simulation runs. A fuller simulation is available in Ivanov
(Ivanov 2020b).
Expectedly, scenario I, where the epidemic’s impact is still confined to China,
sees performance declines, stockouts, and price variability. In such conditions, the
duration of the (yet limited) disruption affects supply chain performance (cf. line 1,
. Table 3.2). Interesting insights emerge into scenario II. Now supply chain per-
formance is seen to be a function of pandemic propagation velocity and the dura-
tion of pandemic-induced downstream disruption.
Consider the following illustration for lines 2 and 3 in . Table 3.2 (see
. Figs. 3.16 and 3.17).
. Figures 3.16 and . Fig. 3.17 respectively contrast the difference in supply
chain performance under the 60- and 90-day downstream disruption duration
3
84

..      Table 3.2 Results of specimen simulation runs

No. Scenario Upstream Delay in epidemic Downstream Duration of On –time Revenue, $ Profit, $
disruption outbreak disruption market delivery, %
duration downstream the duration disruption
supply chain (demand drops
by 50%)

No disruption 0 0 0 0 89 108,100 28,568


1 I 45 0 0 0 84 108,028 19,005
2 II 45 60 45 0 75 102,130 11,969
3 45 60 90 0 64 88,072 −215
Chapter 3 · Modeling Supply Chain Resilience

4 60 60 45 0 71 92,259 7241
5 III 45 30 45 45 82 97,026 12,431
6 45 60 45 45 82 98,031 9448
7 45 60 90 45 70 90,947 3789
8 60 30 45 45 82 97,026 12,106
9 45 60 90 90 75 87,484 2133
10 60 60 90 90 69 77,490 −268
11 90 60 90 90 69 77,490 −734
3.4 · Simulation: Ripple Effect Prediction During the COVID-19…
85 3
a

..      Fig. 3.16 Supply chain performance in scenario II with 45 days of upstream disruption, 60 days of
delay in epidemic outbreak downstream, and 45 days of downstream disruption (line 2 in . Table 3.2)
(screenshot from anyLogistix) (Ivanov and Das (2020)). (a) Production-inventory dynamics. (b) Cus-
tomer (ELT service level) performance. (c) Financial performance. (d) Lead-time performance

cases (other conditions identical) in scenario II. Performance improves in terms of


profit, service level, and lead times, when the timing of facility recovery at different
echelons in the supply chain is synchronized. For example, in the case with 45 days
disruption in China, 60 days delay in epidemic propagation, and 45 days of disrup-
tion downstream, we may have a situation when China production stops on January
25, the DCs downstream close on March 25, China production resumes on March
10, and DC operations resume on May 10. We can observe in . Fig. 3.16 that
inventory dynamics minimize backlogs to a single backlog event, allowing a quick
recovery. The production quantities for five different products are depicted in the
bar chart of production inventory dynamics with different colors. Inventory
dynamics stabilize quickly, while on-time delivery (i.e., the ELT service level)
86 Chapter 3 · Modeling Supply Chain Resilience

3
b

..      Fig. 3.17 Supply chain performance in scenario II with 45 days of upstream disruption, 60 days
of delay in epidemic outbreak downstream, and 90 days of downstream disruption (line 3 in
. Table 3.2) (screenshot from anyLogistix) (Ivanov and Das (2020)). (a) Production-inventory
dynamics. (b) Customer (ELT service level) performance. (c) Financial performance. (d) Lead-time
performance

improves. Performance thus appears to be a function of the timing of closure and


opening of upstream production and downstream DC facilities. A complete shut-
down of the supply chain is avoided, since there are material flows in the supply
chain at every point in time.
3.4 · Simulation: Ripple Effect Prediction During the COVID-19…
87 3
On the contrary, a longer downstream disruption (90 days instead of 45 days),
keeping upstream disruption duration and pandemic propagation speed unchanged,
results in performance deterioration. Profits dip into negative territory while inven-
tory dynamics remain unstable for several months. Lead times increase and desta-
bilize accompanied by a decline and non-recovery of ELT service level (cf.
. Fig. 3.17).
Our simulation thus suggests that as epidemics propagate, supply chain perfor-
mance depends on the timing (e.g., 30 or 60 days between the upstream and down-
stream epidemic outbreaks) and scale of disruption propagation (i.e., the ripple
effect), as well as the sequence of facility closing and opening at different supply
chain echelons. The disruption duration of upstream facilities does not impact as
strongly on performance.
Scenario III introduces the added uncertainty of market disruption of varying
durations in an attenuated demand situation (demand drops by 50%) against the
general backdrop of variable upstream and downstream disruption times and vari-
able pandemic velocity. Backorder and lost sales costs are not included in this pre-
liminary examination. Interestingly, the combinatorial effects of negative events,
happening concurrently, may actually improve supply chain performance. The best
case in terms of supply chain performance is seen when facility recovery at differ-
ent echelons in the supply chain is synchronized across time (see lines 5 and 8 in
. Table 3.2). The worst performance is seen in cases with extended DC facility and
demand disruption durations, irrespective of the disruption period in the upstream
China-based production (see lines 10 and 11 in . Table 3.2).

3.4.3 Managerial Insights

. Table 3.3 provides a summary of the managerial insights obtained through this
study which can be used by supply chain managers to predict the impact of super-­
disruptions (i.e., a global pandemic) on their supply chains.
88 Chapter 3 · Modeling Supply Chain Resilience

..      Table 3.3 Managerial insights (Ivanov 2020b)

Scenario I: Scenario II: epidemic Scenario 3: epidemic


epidemic outbreak outbreak in China, the outbreak in China, the
only in China USA, and Europe (stops USA, and Europe:
at all facilities simulta- simultaneous epidemic
3 neously) crises (stops at all facilities
and demand disruption in
markets)

Performance Performance Longer delays in The lowest decrease in the


impact decrease is epidemic propagation supply chain performance
proportional to the and shorter disruption can be observed in cases
duration of the durations downstream when the facility recovery
upstream the supply chain result at different echelons in the
disruption in the lowest perfor- supply chain is synchro-
mance degradation nized in time. The most
negative impact on the
supply chain performance
is observed in the cases
with very long facility and
demand disruption
durations downstream the
supply chain regardless of
the disruption period in the
upstream part
Duration of The total supply The longer delays in the Simultaneous disruptions
supply chain chain disruption epidemic outbreaks in downstream demand
disruption time is about 30% increase the total supply and supply may have
time longer as an chain disruption time; positive effect on the total
upstream faster disruption supply chain disruption
disruption propagation and shorter time due to backlog
duration; the disruption durations reductions. Longer delays
supply chain downstream the supply in disruption propagation
disruption time is chain reduce the total and long-lasting disrup-
proportional to the supply chain disruption tions downstream the
length of an time supply chain are more
upstream dangerous as the
disruption disruption duration
upstream the supply chain
Role of the In this case, there is The performance Simultaneous disruptions
scope and no disruption reaction depends on the in demand and supply may
timing of propagation timing and scale of have positive, synergetic
disruption disruption propagation effects on supply chain
propagation (i.e., the ripple effect) as performance as a reaction
well as the sequence of to an epidemic outbreak,
facility closing and especially for short-term
opening at different disruptions and a
supply chain echelons synchronized recovery
rather than on the timing
disruption duration
upstream the supply
chain
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89 3
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3
93 4

Measuring Supply
Chain Resilience
Contents

4.1  easures of Supply Chain


M
Resilience – 95

4.2 Complexity Theory: Entropy-


Based Assessment of Supply
Chain Adaptability – 101
4.2.1  efinition of Supply Chain
D
Adaptability – 101
4.2.2 Quantitative Estimation of
Supply Chain Adaptability: Basic
Computation – 102
4.2.3 Quantitative Assessment of
Supply Chain Adaptability:
An Extension – 105

4.3  easuring Supply Chain


M
Resilience Using Bayesian
Networks – 107
4.3.1  roblem Context – 107
P
4.3.2 Methodology of Bayesian
Networks – 107
4.3.3 Resilience Metric – 109

Supplementary Information The online version of this


chapter (https://doi.org/10.1007/978-­3-­030-­70490-­2_4)
contains supplementary material, which is available to
authorized users.

© The Author(s), under exclusive license to Springer Nature


Switzerland AG 2021
D. Ivanov, Introduction to Supply Chain Resilience,
Classroom Companion: Business,
https://doi.org/10.1007/978-3-030-70490-2_4
4.4  ipple Effect Exposure
R
Quantification – 118

4.5  etwork Design Characteristics


N
and Their Relations to Supply
Chain Resilience – 121

4.6 Discussion – 124

References – 124
4.1 · Measures of Supply Chain Resilience
95 4
nnLearning Objectives
Measuring supply chain resilience is important in different settings. First, if we have
quantitative measures to assess supply chain resilience, we can compare resilience of
different supply chains or different alternative supply chain designs. Second, resil-
ience measures can be used for comparing resilience of our supply chains with the
competitor’s resilience. Third, we can use resilience measures to assess our efforts in
improving resilience over time. In this chapter, we explain the existing approaches
to supply chain resilience and ripple effect measurement. To this end, our learning
objectives for this chapter are as follows:
55 Understand probabilistic and non-probabilistic approaches to supply chain resil-
ience measurement
55 Be able to quantify supply chain resilience using Bayesian networks
55 Apply entropy analysis to measure supply chain adaptability as a key resilience
capability
55 Quantify the ripple effect in supply chains using supplier risk exposure index

4.1 Measures of Supply Chain Resilience

In this section, we review the measures that have been used to quantify resilience.
A comprehensive review of definitions and measures of system resilience has been
compiled by Hosseini et al. (2016). Resilience in the context of supply chain man-
agement is usually quantified using some metrics bounded between [0,1]. Many of
the existing methods to measure supply chain resilience are based on the work of
Bruneau et al. (2003) who measured the loss of community resilience following an
earthquake (Eq. 4.1):
t1
RL = ò (100 - Q ( t ) ) dt , (4.1)
t0

where Q(t) is the expected quality of community infrastructure at time t, t0 is the
time at which the earthquake occurs, and t1 is the time at which community infra-
structure returns to its stable condition. Some research addresses the consideration
of gradual performance degradation and recovery as an inherent supply chain
resilience property (Ivanov et al. 2018; Pavlov et al. 2018).
>>Important Observation
Supply chain resilience assessment should include consideration of recovery strat-
egies. Otherwise, we talk about robustness analysis if a supply chain reaction to
disruption is analyzed with consideration of some redundancies only and without
recovery actions.

How to use the resilience estimates? First, the resilience metrics can be used to
compare resilience of different alternative supply chain designs or the effectiveness
of different recovery strategies. Second, the metrics are of value when comparing
resilience performance over several years. Third, we can use resilience indexes to
compare resilience of different companies.
96 Chapter 4 · Measuring Supply Chain Resilience

1.00 Performance loss

0
tinitial t0 t0 +T t0 +T*

..      Fig. 4.1 Predicted resilience concept. (Based on Zobel et al. 2021)

Consider some metrics of supply chain resilience. Zobel et al. (2021) extended
the Bruneau’s concept by defining a predicted disaster resilience measure to be the
“relative amount of functionality retained by the system over time” (Eq. 4.2 and
. Fig. 4.1).

XT
T* -
R ( X ,T ) = 2 = 1 - XT X Î [ 0,1] , T Î éë0,T * ùû
(4.2)
*
T 2T * 
where X is the initial loss in system performance as a fraction and T is the time until
recovery. Note that in Eq. (4.2), instantaneous loss and a constant rate of recovery
are assumed.
Based on a modified predicted resilience concept, Torabi et al. (2015) developed
a metric that allows to quantify supply chain resilience with regard to supplier dis-
ruptions. Let’s assume that the amount of lost capacity is denoted by A, B, and C,
respectively, and that TA, TB, and TC denote the time of receiving items associated
with the A, B, and C recovery strategies. The loss of resilience RE′ can be shown
graphically as the shaded area in . Fig. 4.2 and can be mathematically calculated
by Eq. (4.3):

RE¢ = A ´ TA + B ´ TB + C ´ TC  (4.3)
It is clear that a lower value of RE′ results in higher supply resilience. The
authors then calculated the resilience of the supply base by Eq. (4.4):

RE¢
RE = 1 - (4.4)
Q ´T

4.1 · Measures of Supply Chain Resilience
97 4

C
Amount of shortage

Q B

TA

TB
TC

Time

..      Fig. 4.2 Measuring resilience by losses and recovery. (Based on Torabi et al. 2015)

where Q is the total amount of items the manufacturer needs from the supplier
(i.e., the material shortage due to the disruption) and T is the length of the recovery
process (. Fig. 4.2).
Consider a numerical example. A supply chain experiences a disruption on June
23, 2020, caused by a supplier disruption due to the COVID-19 pandemic which is
the day #175 in the year 2020. Due to the disruption, a shortage of materials of
140 units is observed. The disruption is expected to be recovered in 130 days.
During the disruption period, the material shortage should be compensated by
means of redirecting the material flows to a backup supplier. The firm considers
two alternative backup suppliers, A and B. Supplier A is capable of delivering
20 units within next 25 days after the disruption, 30 units within next 15 days,
40 units within next 30 days, and 50 within next 40 days. Supplier B can deliver
70 units within next 10 days after the disruption and 70 units within next 20 days.
55 Compute resilience for both supplier A and supplier B cases.
55 Which supply chain recovery strategy would entail a high resilience: supplier A
or supplier B?

(a) Compute resilience if recovery by supplier A is selected.

RE¢ = 20 ´ ( 200 - 175 ) + 30 ´ ( 215 - 175 ) + 40 ´ ( 245 - 175 )


+50 ´ ( 285 - 175 ) = 100000
98 Chapter 4 · Measuring Supply Chain Resilience

RE ¢ 10000
RE ( supplier A ) = 1 - = 1- = 1 - 0.55 = 0.45
Q ´T 140 ´ 130

(b) Compute resilience if recovery by supplier B is selected.

RE¢ = 70 ´ (185 - 175 ) + 70 ´ ( 205 - 175 ) = 2800

RE ¢ 2800
RE ( supplier B ) = 1 - = 1- = 1 - 0.15 = 0.85
4 Q ´T 140 ´ 130

We can observe that the recovery strategy with redirecting material flow to supplier
B implies a higher supply chain resilience.
Ojha et al. (2018) developed a metric to quantify resilience as a measure of
service level loss after a disruption. Suppose there are n nodes (suppliers) in the
supply network, and the resilience index of node n denoted by RIk is measured by
Eq. (4.5):

wn æ SL ö
å w= w ç1 - SLkw ÷
RI k = 1 - è
0
k0 ø
(4.5)
( n 0)
w - w

where w0 and wn are the weeks when disruption occurs at the supply chain node and
the time when disruption ends plus the time to recover from the disruption. SLk0
and SLkw are the service levels of node k prior to and after the disruption. The
similarity that can be observed across these two measures, proposed by Torabi
et al. (2015) and Ojha et al. (2018), is that resilience is calculated by 1 minus frac-
tion of loss, so both metrics are bounded between 0 and 1. Torabi et al. (2015)
measured the loss of supplier capacity, while Ojha et al. (2018) considered the loss
of service level.
Ivanov et al. (2018) developed a bi-criteria method using attainable sets from
control theory to measure supply chain resilience as a reaction to variations in both
supply chain design and recovery control policies. Their resilience index is calcu-
lated as the area of intersection of two rectangles, i.e., an approximated attainable
set and the extremal limits of two performance indicators, e.g., service level and
profit (see . Fig. 4.3).
The first (gray) rectangle is constructed on the basis of the extremal (e.g., mini-
mum or maximum) values of the performance indicators, e.g., the minimum ser-
vice level for a supply chain. After running the control algorithm with different
recovery strategies for different execution scenarios, different attainable sets (i.e.,
the sets that include all possible performance outcomes for different scenarios – the
blank rectangles in . Fig. 4.3). The greater the intersection region of the two rect-
angles, the less resilient is the supply chain. Ideally, the square of intersections of
the two rectangles should be zero, meaning that a supply chain is capable of with-
standing to all disruption scenarios considered. The larger the distance between the
two rectangles, the more unnecessary (i.e., excessive) redundancy the supply chain
contains.
4.1 · Measures of Supply Chain Resilience
99 4
a b
J2 J2

Approximated
attainable set
Approximated
attainable set
Area of
Net profit

Net profit
resilience loss
Jb1 Jb1

Area PJ of low bounds for Area PJ of low bounds for


planned performance planned performance

Service level Ja1 J1 Service level Ja1 J1


Attainable set analysis for supply chain structure #1 Attainable set analysis for supply chain structure #2

..      Fig. 4.3 Different resiliencies of the SC structures: (a) a non-resilient case and (b) a resilient case
(Ivanov et al. 2018)

Uncertainty Network design I Network design II Example for network


scenario design I and scenario 4:
Sales Profit RIX Sales Profit RIX Intersection square = RIX

Scenario 1 42 11 0 37 12 0 8

6
Scenario 2 40 10 0 35 9 0
Profit

4
Scenario 3 38 7 0 29 7 1
2

Scenario 4 27 5 9 18 5 36 0
0 5 10 15 20 25 30
Sales

..      Fig. 4.4 RIX index computation

Consider an example. Target performance of a supply chain is sales of


30,000 units and profit of 8 million euro. Two supply chain network designs with
associated backup recovery strategies are evaluated for resilience. Simulations of
four different disruption scenarios for each of the two network designs resulted in
the following performance outcomes:

zz Network design I:
Scenario 1: profit = 11,000; sales = 42,000/Scenario 2: profit = 10,000; sales = 40,000/
Scenario 3: profit = 7000; sales = 38,000/Scenario 4: profit = 5000; sales = 27,000

zz Network design II:


Scenario 1: profit = 12,000; sales = 37,000/Scenario 2: profit = 9000; sales = 35,000/
Scenario 3: profit = 7000; sales = 29,000/Scenario 4: profit = 5000; sales = 18,000
The resilience indexes RIX are then computed as shown in . Fig. 4.4.
The RIX index equals to the intersection square of two rectangles, i.e., the per-
formance targets and performance outcomes under disruptions. For example, in
case of network design I and scenario 4, RIX = (30–27) × (8–5) = 9. Obviously, the
100 Chapter 4 · Measuring Supply Chain Resilience

higher the RIX value, the lower the resilience. We note that sales and profit num-
bers of the computations shown above display the worst-case outcomes for each
uncertainty scenario. In reality, there are multiple outcomes of possible attainable
performance in each scenario subject to variations of uncertainty factors and
recovery policies. These sets of the outcomes form attainable sets that are then
approximated (e.g., in form of rectangles). The selection of a particular point on
the approximated attainable set (i.e., best case, worst case, average) depends on the
risk aversion of a decision-maker.
4 >>Important Observation
How to use the resilience estimates? First, the resilience metrics can be used to com-
pare resilience of different supply chain designs or the effectiveness of some recovery
strategies. Second, the metrics are of value when comparing the firm’s resilience over
several years. Third, based on the resilience metrics, one can judge whether a resil-
ience of a particular supply chain is acceptable/non-acceptable. In order to identify
the “acceptable” values or ranges of resilience (say 0.95 or between 0.93 and 0.98),
the latter analysis is usually supported by an associated performance analysis, e.g.,
demand fulfillment or service level. If a supply chain is capable of achieving some
desired service level under some disruption scenarios and recovery actions, the resil-
ience values can be considered satisfactory.

Other approaches to resilience measurement in supply chains can be found in the


works of Chen and Miller-Hooks (2012), Fattahi et al. (2020), Pavlov et al. (2018),
Hosseini et al. (2020), Behzadi et al. (2020). One difficulty in assessing and man-
aging supply chain resilience is the relative rarity of the risk event. Existing risk
prediction and assessment methodologies attempt to estimate the probability of
a disruption occurring together with its potential effects. However, the HILF
events are too varied in type and nature and too intermittent and irregular to
identify, estimate, or forecast well. These challenges are especially profound
because of the nature of HILF events, where historical data are either unavailable
or too inadequate to allow inference of statistical probabilities. While contribu-
tions to the domain of supply chain disruption research have emerged from prob-
abilistic theory and stochastic programming (Klibi et al. 2010; Sawik 2020; He
et al. 2019), the uncertainty of event occurrence combined with the wide variety
of risk events renders estimation of causes and underlying probabilities a difficult
task (Hosseini et al. 2019a, 2019b; Ivanov and Dolgui 2019; Ivanov et al. 2017;
Ivanov 2020a).
To overcome these limitations, researchers have begun to suggest shifting the
focus of supplier risk estimation from risk event antecedents to risk event exposure
(Simchi-Levi et al. 2014). Simchi-Levi et al. (2015) introduced a new model that
measures supply chain resilience using supplier risk exposure while avoiding a
major inconvenience, namely the need to estimate the likelihood of a disruption.
Their model uses two major notions: time-to-recover (TTR) and time-to-survive
(TTS). TTS is considered as the maximum time that the supply chain could operate
and match supply with demand after a disruption. In contrast, TTR is the time it
would take for a particular node to be restored to full functionality after a disrup-
4.2 · Complexity Theory: Entropy-Based Assessment...
101 4
tion (Simchi-Levi et al. 2015). TTR and TTS are used to “identify bottleneck sup-
pliers for which it’s critical to obtain accurate TTR information and distinguish
them from other suppliers where even plus or minus 30% error in TTR information
will have very little impact on the supply chain” (Simchi-Levi et al. 2015).
>>Important Observation
If TTS > TTR, then a supply chain can be considered resilient. In other words, the
existing resilience capabilities such as risk mitigation inventory, capacity agility, and
backup sourcing allow maintaining supply chain operations and surviving during
the recovery time.

Kinra et al. (2020) extended the TTR/TTS approach toward ripple effect assess-
ment. Their model is based on possible maximum loss rather than on the probability
of a disruption occurrence. We will consider the Kinra’s et al. model in 7 Sect. 4.4.

4.2  omplexity Theory: Entropy-Based Assessment of Supply


C
Chain Adaptability

4.2.1 Definition of Supply Chain Adaptability

The concept of supply chain adaptability can be formulated in line with Arkhipov
and Ivanov (2011) and Ivanov (2018)) as follows.

Definition
Adaptability is the structural property that characterizes the decoupling or branch-
ing degree of supply chain processes and the possibilities of process adaptation to
a real execution environment.

Supply chain adaptability concept is close to the supply chain structural control-
lability approach modeled as spanned cactus (Liu et al. 2011). Supply chain adapt-
ability is a kind of general (abstract) characteristic, like the concept of uncertainty
itself. Therefore, its quantitative estimation should be perceived as a relative mea-
sure that has a local value in the context of the considered supply chain design
problem. Due to this consideration, various approaches to the specified measure
construction exist based on subjective considerations.
We use supply chain adaptability concept for estimating the supply chain’s abil-
ity to compensate for the uncertainty level of its functioning conditions (predicted
for a corresponding time interval) by using a multi-variant approach while select-
ing the trajectories of process realization development. If uncertainty conditions
are formed under the influence of uncontrollable environmental factors, the adapt-
ability is a kind of process and structure variety that is introduced into the supply
chain to maintain the possibility of choosing alternative trajectories, thus ensuring
flexibility to cope with disruptions (Ivanov et al. 2019a, b, 2021; Ivanov 2020b;
Ivanov and Dolgui 2020).
102 Chapter 4 · Measuring Supply Chain Resilience

Taking into account the semantic affinity of uncertainty and adaptability con-
cepts, we explain in this section how to use the entropy measure applied in statistical
physics and the theory of information.

Definition
Entropy is a measure of a complex system state’s relative variety in the quantita-
tive estimation of adaptation potential (Shannon and Weaver 1963; Lim 2007).
4
Allesina et al. (2010), Isik (2010), Levner and Ptuskin (2018), and Hosseini and
Ivanov (2019) applied the entropy concept to analyze supply chain complexity and
structural dynamics.

4.2.2  uantitative Estimation of Supply Chain Adaptability:


Q
Basic Computation
Let us assume a network structure for a period divided into Т intervals. There are
nt supply chain elements within the t-interval of the planning period which can be
used for network design. Assume that a preference system of the supply chain
structuring is unknown; therefore, the probability p of choosing any path in a
­supply chain is equal.
A set of objects and links between them in a supply chain represent a set of
possible trajectories of supply chain process realization, e.g., alternative transpor-
tation routes. Trajectories are designed according to the set system of logical links
between adjacent time interval elements in the planning period. Network struc-
tural complexity as a measure of system process variety, equivalent to a variety of
choices of alternative sets, can be estimated with the help of an indicator known as
entropy Н of a supply chain (Eq. 4.6):
N
H = -å pi ln pi (4.6)
i =1 
where pi is the probability of i-state of system or, in our case, selection probability
of i-trajectory of process realization in a supply chain, i = 1,2,…,N. In order to
compute the entropy index H, first, the probabilities of each trajectory realization
in the supply chain should be determined and, second, the logarithm of this prob-
ability should be found. This will be explained further in a later section using a
numerical example (see . Fig. 4.5).
As the entropy assessment of supply chain adaptability is performed as a basis
for the further adaptation potential estimation, any of the log bases can be used.
We use the natural (normal) ln because it is the most convenient way for computing
experiments in entropy as shown in Shannon and Weaver (1963)). It is not difficult
to calculate the index of network entropy when the network is designed, and the
4.2 · Complexity Theory: Entropy-Based Assessment...
103 4
a N=6 b N=10

c d
N=10

..      Fig. 4.5 Examples of supply chain structures

hypothesis about the choice of equally probable operations at each planning stage
is accepted. As a result, an estimation can be received that indirectly characterizes
the network adaptation potential. Let us consider a simple example as shown in
. Fig. 4.5a, b.
104 Chapter 4 · Measuring Supply Chain Resilience

Let a supply chain have the structure presented in . Fig. 4.5a. For this network,
the entropy index is Н = 1.74 according to Eq. (4.6). There are two options to tran-
sit from the node of the initial stage to the 1st stage. Therefore, the probability is 0.5.
In considering the upper node of the 1st stage, there are four alternative links to
reach the 2nd stage. Therefore, the probability will be 0.25. Hence, the selection
probability of each of the four ways through the upper node of the 1st stage is
p = 0.5 × 0.25 = 0.125. Now, the logarithm from this probability can be taken as
follows: ln0.125 = 2.08. We get 0.125 × 2.08 = 0.26. Since four alternative links exist,
4 0.26 × 4 = 1.04. Analogously, in considering the bottom node of the 1st stage, there
are two alternative links to reach the 2nd stage. Therefore, the probability will be 0.
5. Hence, the selection probability of each of the two ways through the upper node
of the 1st stage is p = 0.5 × 0.5 = 0.25. Now, the logarithm from this probability can
be taken: ln0.25 = 1.39. We get 0.25 × 1.39 = 0.35 since two alternative links exist,
0.35 × 2 = 0.7. The sum of the two nodes in the 1st stage is, therefore, 1.04 + 0.7 = 1.74.
The maximum value for a network with a set number of supply chain elements
at each stage will be achieved when all the variants of transitions from i-operation
elements to (i + 1)-operation elements are admissible and equally probable (see
. Fig. 4.5b). For this case, we will have Hmax = 2.30. For a network that has a more
complex structure (see . Fig. 4.5c), the entropy index is Н = 4.52.
In analyzing a real supply chain, it is useful to have relative (normal) estima-
tions Н(о) as well as absolute estimations of a variety level (entropy) Н, previously
having constructed a supply chain with the same quantity of elements of planned
period stages (network knots), but with all the possible links between them and
equal probabilities of all the trajectories: Н(о) = Н/Нmax. Absolute estimations allow
us to compare supply chain structures that differ in the quantity of supply chain
stages (the number of stages of suppliers, production, distribution, wholesalers,
and retailers), the quantity of elements at each supply chain stage, and a variety of
links in between elements. The relative estimations characterize, in essence, the
degree of affinity between the varieties of links in a concrete supply chain to the
maximum value.
However, the index (4.6) does not reflect one important supply chain structural
characteristic – the maintenance of a high service level, which is important for the
adaptation possibilities for the execution of customer orders. Processes in the sup-
ply chain are always carried out under increased uncertainty. Therefore, supply
chain adaptation possibilities need to increase as supply chain process execution
nears the customer. The entropy index (4.6) does not reflect this idea. Let us intro-
duce another supply chain structure, but with the same number of elements and
links (see . Fig. 4.5c).
Indeed, the estimations calculated for networks, presented in . Figs. 4.5b, c,
are identical and equal Н = 2.30. At the same time, these two structures essentially
differ because the choice possibilities change in different ways while going down-
stream the networks. It can be supposed that the heuristic estimation of the choice
variety value for the supply chain presented in . Fig. 4.5b should be higher, as it
has more choice possibilities at the downstream stages than the supply chain shown
in . Fig. 4.5c. As such, we consider this issue and extend the present formulation
in the next section.
4.2 · Complexity Theory: Entropy-Based Assessment...
105 4
4.2.3  uantitative Assessment of Supply Chain Adaptability:
Q
An Extension
An extended estimation can be received after some transformations of Eq. (4.6),
considering each trajectory as a number of consecutive operational blocks (supply
chain units) and, accordingly, presenting the i-trajectory selection probability as
the multiplication of its units’ probabilities pi = pi1 x pi2 x …..x piТ. Eq. (4.6) will be
transformed as follows in Eq. (4.7):

N
H = -å pi1 xpi 2 x ¼ xpiT ln ( pi1 xpi 2 ¼ xpiT )
i =1
N
= å pi1 xpi 2 x ¼ xpiT ln ( pi1 xpi 2 ¼ xpiT )
i =1

æ ö
ç ÷ (4.7)
N ç T -1 T -1 T -1 ÷
= å ç Õ pik xpil ln pil + Õ pik xpi 2 ln pi 2 +¼+ Õ pik xpik ln pik ÷
i =1 ç k = 0 k =0 k =0 ÷
ç k ¹t k ¹t k ¹t ÷
çN ÷
è T -1 T -1 ø
æ ö
= åå ç Õ pik ÷ x ( pit ln pit )
i =1 t = 0 è k = 0 ø 

In Eq. (4.7), symbol ∏ means the multiplication of i-trajectory units’ probabilities


except for one probability “connected” to the algorithm. As it can be observed in
Eq. (4.7), supply chain variety is expressed through the probabilities of a trajectory
unit’s selection; each item, corresponding to a separate unit (or stage, which is the
same in this case), is calculated like the entropy estimation. This allows us to intro-
duce weights, which reflect the subjective considerations about the choice variety
value at each planning period stage. We will designate these weights as wt, and we
will consider them normal as 0 ≤ wt ≤ 1, ∑ wt = 1. Let us call the obtained estima-
tion the supply chain weighted variety (the weighted entropy) and designate it in
Eq. (4.8) as Нw.

æ ö
N T -1 ç T -1 ÷
H w = -ååwt ç Õ pik ÷ x ( pit ln pit ) (4.8)
i =1 t = 0 ç k =0 ÷
ç k ¹t ÷
è ø 

The index of weighted variety, calculated using Eq. (4.8), can also be named the
supply chain absolute adaptation potential; we designate it as А and А = Нw. For a
supply chain with the maximum value of weighted entropy (this supply chain has
106 Chapter 4 · Measuring Supply Chain Resilience

..      Table 4.1 Examples of supply chain variety and adaptation potential estimations for
different network structures (weights wt considered in direct proportion to the t interval
number)

Structure Variety Weighted variety Maximum Relative


variant (Fig. estima- estimation (absolute estimation of adaptation
no.) tions, Н, adaptation weighted variety, potential
(Нmax) potential), А = Нw Нwmax estimation, А(о)

4 . Figure 4.5a 1.74; (2.30) 0.94 1.31 0.72

. Figure 4.5b 2.30; (2.30) 1.31 1.31 1.00

. Figure 4.5c 2.30; (2.30) 0.99 0.99 1.00

. Figure 4.5d 1.98; (3.69) 0.68 1.39 0.49

the same quantity of actions as the initial network and the maximum number of
equally probable trajectories), this formula becomes simpler as shown in Eq. (4.9).
T -1
H wmax = - åwt ln pit (4.9)
t =0 
Let us consider the following estimation as the indicator of the supply chain’s rela-
tive adaptation potential (Eq. 4.10):

Hw
A( ) = max
0
(4.10)
Hw

In order to illustrate the proposed technique, we introduce several numerical exam-
ples. Supply chain structure variants are presented in . Fig. 4.5; the necessary
estimations of network variety and adaptation potential are shown in . Table 4.1.
As it can be observed, the adaptation potential index is sensitive to a change in
the supply chain knots (elements), the allocation of these knots within planning
period intervals, and the variety of variants in choice possibilities. Changes in sup-
ply chain potential estimations correspond to intuitive considerations about this
indicator’s dependence on the specified parameters.
Let us pay attention to absolute and relative potential estimation characteristics
(see previous remarks on these indicators). In particular, we would like to note that
the relative estimations with the maximum variety of links are identical and equal
to 1, no matter how many stages and actions it has. This fact limits their applica-
tion possibilities to a certain extent, but nevertheless they still keep their analytical
role, supplementing absolute adaptation potential estimations. The proposed sup-
ply chain adaptation potential indicators can be used as criteria for selecting supply
chain structures at the resilient network design stage.
4.3 · Measuring Supply Chain Resilience...
107 4
4.3  easuring Supply Chain Resilience Using Bayesian
M
Networks

4.3.1 Problem Context

While development of resilient supply chain designs is desirable and indeed critical
to withstand the disruptions, exploiting the resilience capabilities to achieve the
target performance outcomes through effective recovery is becoming increasingly
important. A more detailed vulnerability analysis can be achieved when the impacts
of disruption caused by the suppliers’ suppliers (tier 2 and tier 3 suppliers) are
quantified, i.e., considering the disruption propagation or ripple effect in the s­ upply
chain. We explain in this section a measure of supply chain resilience with a multi-
stage assessment of suppliers’ proneness to disruptions and test the developed
notion of supply chain resilience as a function of supplier vulnerability and recov-
erability using a Bayesian network (BN) and considering the ripple effect (Hosseini
and Ivanov 2020).

4.3.2 Methodology of Bayesian Networks

BNs are structured based on Bayes’ theorem and conditional probability theory.
Bayes’ theorem enables us to reason in a logical, rational, and consistent way by
computing the posterior probability of input data, given new data input in a spe-
cific state. Bayes’ theorem can be represented as shown in Eq. (4.11):

P ( D|q ) P (q )
P (q |D ) = (4.11)
P (D)

For data  and variable θ, P (q |D ) is the posterior probability of θ in light of the
observed data  , P ( D|q ) is the likelihood function of the probability of new
data  given θ,  (q ) is prior (unconditional) probability distribution of param-
eter θ, and P ( D ) is marginal likelihood (evidence). With the use of Bayes’ rule
and in light of the data, we are able to update our beliefs about the variable θ to a
posterior belief. BNs can be used for representing the impact of evidence on exist-
ing data through probabilistic expressions describing the causal relationship among
variables (Pearl 1998, 2000; Fenton and Martin Neil 2012).
To mathematically represent the structure of BN, consider a DAG (directed
acyclic graph) represented by G, where G = (V, E) and V = {X1, X2, …, Xn} repre-
sents a set of random variables (nodes) and E is a set of arcs (Hosseini et al. 2020).
An outgoing arc from Xi to Xj indicates the dependency or causal relationship
between these two variables, such that Xi is the parent of Xj and Xj is the child of
Xi. Generally speaking, there are three classes of nodes in BNs: (i) nodes without
any child that are called leaf nodes, (ii) nodes without any parent nodes that are
108 Chapter 4 · Measuring Supply Chain Resilience

..      Fig. 4.6 An illustrative


example of BN with four
variables (Hosseini and X3
Ivanov 2020)

4 X2 X1 X4

called root nodes, and finally (iii) nodes with parent and child nodes that are called
intermediate nodes. For the example given in . Fig. 4.6, X2 and X3 are the root
nodes, X4 is the leaf node, and X1 is the intermediate node.
The dependency between a child node and its parent nodes can be quantified by
a conditional probability table (CPT). For nodes without any parents, uncondi-
tional probabilities or prior probabilities are specified.
The dependencies among variables of a BN can be quantified by conditional
probability distributions. Consider a BN with n variables X1, X2, …, Xn. The gen-
eral expression for joint probability distribution can be represented as shown in Eq.
(4.12):

P ( X 1 ,X 2 , ¼ ,X n ) = P ( X 1 | X 2 , X 3 , ¼ , X n ) P ( X 2 | X 3 , ¼ , X n ) ¼
P ( X n -1|X n ) P ( X n ) (4.12)

Equation (4.12) can be rewritten as Eq. (4.13):
n
P ( X 1 ,X 2 , ¼,X n ) = ÕP ( X i |,X i +1|, ¼|,X n ) (4.13)
i =1 
The joint probability distributions of BN represented in Eq. (4.13) can be further
simplified based on the knowledge of which parent nodes belong to which child
node. For example, if node X1 has exactly two parents, X2 and X3, then P(X1| X2, …, Xn)
can naturally be substituted with P(X1| X2, X3). As such, the joint probability distri-
bution can be simplified to Eq. (14).
n
P ( X 1 ,X 2 , ¼,X n ) = ÕP(X i |parents ( X i )) (4.14)
i =1 
The full joint probability distribution, for example, illustrated in . Fig. 4.6 can be
written as shown in Eq. (4.15):

P ( X 1 , X 2 , X 3 ,X 4 ) = P ( X 2 ) P ( X 3 ) P ( X 1 | X 2 , X 3 ) P ( X 4 | X 1 )
(4.15)

In this case, we need the conditional probability (from a CPT) for P(X1| X2, X3) and
P(X4| X1) and unconditional probability (or prior probability) for P(X2) and P(X3).
The marginal distribution of each variable (node) can be computed by the margin-
4.3 · Measuring Supply Chain Resilience...
109 4
alization of the joint probability distribution. For example, the formula for margin-
alization of variable X2 is given in Eq. (16):

P( X2 ) = å P ( X 2 ) P ( X 3 ) P ( X 1 |X 2 , X 3 ) P ( X 4 |X 1 ) (4.16)
X1 , X 3 , X 4

Note that marginalization is a distribution operation over combinations. This implies
that global joint probability can be performed by marginalizing the local node prob-
ability. For the example given in . Fig. 4.6, P(X2) can be calculated as (4.17):

æ æ æ ööö
P ( X 2 ) = ç åP ( X 3 ) ç åP ( X 1|,X 2 |,X 3 ) P ( X 3 ) ç åP ( X 4 |X 1 ) P ( X 1 ) ÷ ÷ ÷ (4.17)
ç X3 çX çX ÷÷÷
è è 1 è 4 øøø 

4.3.3 Resilience Metric

The relationship q → r represents the material flow supplied from supplier q to sup-
plier r. This also means that a disruption at supplier q can cause a disruption at
supplier r, as materials flow from supplier q to supplier r. While an upstream sup-
plier can disrupt a downstream supplier (e.g., q disrupting r), it is assumed that a
disrupted supplier downstream will not disrupt an upstream supplier.
Represent supplier node i with Xi in a supply network with n suppliers, i = 1, …,
n and OEM is denoted by O (this is also the target node of the supply network).
Each supplier Xi can be either operational or disrupted. Generally, node Xi, whose
parents G are in state g, is in state x with the probability P(x| g) and åP ( x|g ) = 1
x
for every realization of the states of parent nodes. The conditional probabilities
P(x| g) are called risk parameters. Assume that each node has two binary states
(True or False). Therefore, there are 2n risk parameters at a node with n parents. It
should be noted that True represents disrupted state while False represents opera-
tional states.
Consider a simple BN model consisting of OEM (node O) and two supplier
nodes (X1, X2) as represented in . Fig. 4.7. Node O is conditioned on supplier
nodes X1 and X2, which means that disruption of either supplier can cause the dis-
ruption of the OEM. The prior probability of each supplier is assumed to be 3%,
suggesting each supplier has a 3% likelihood of failing to supply the
OEM. Disruption of a supplier induces disruption at the OEM with a specific
probability. . Table 4.2 lists the conditional probabilities of disruption at the
OEM due to the i- supplier disruption.
According to . Table 4.2, the probability that the OEM is disrupted if supplier
1 is disrupted and supplier 2 is operational is 0.12. This probability changes to 0.21
when both suppliers are disrupted.
The prior and joint distribution probabilities at supplier and the OEM are rep-
resented in . Fig. 4.8. The marginal probability of an OEM disruption is 1.54%,
calculated from the conditional probabilities illustrated in . Table 4.2 and based
on Eq. (4.17).
110 Chapter 4 · Measuring Supply Chain Resilience

..      Fig. 4.7 A simple BN with


two suppliers and one OEM
(Hosseini and Ivanov 2020)

X1 (supplier 1)

O (OEM)
4

X2 (supplier 2)

..      Table 4.2 CPT of OEM disruption

Supplier 1 (X1) Operational Disrupted


Supplier 2 (X2) Operational Disrupted Operational Disrupted

OEM disrupted 0.01 0.08 0.12 0.21


OEM operational 0.99 0.92 0.88 0.79

..      Fig. 4.8 Prior and joint


disruption probabilities of
suppliers and the OEM X1 (supplier 1)
calculated using CPT
(Hosseini and Ivanov
2020) 3.00% True
97.00% False

X2 (supplier 2)

3.00% True
97.00% False

O (OEM)

1.54% True
98.46% False
4.3 · Measuring Supply Chain Resilience...
111 4

P ( OEM disrupted ) = å P (Supplier disrupted|,X1|,X 2 ) ´ P ( X1 ) ´ P ( X 2 )


X1 , X 2
= P ( OEM disrupted|, X 1 = disrupted|, X 2 = disrupted )
´P ( X 1 = disrrupted ) ´ P ( X 2 = disrupted )
+ P ( OEM disrupted|, X 1 = disrupted|,X 2 = operational )
´P ( X 1 = disrupted ) ´ P ( X 2 = operational )
+ P ( OEM disrupted|, X 1 = operational|,X 2 = disrupted )
´P ( X 1 = operational ) ´ P ( X 2 = disrupted )
+ P ( OEM disrupted|, X 1 = operational|,X 2 = operational ) (4.18)
´P ( X 1 = operational ) ´ P ( X 2 = operational )
= ( 0.21´ 0.03 ´ 0.03) + ( 0.12 ´ 0.03 ´ 0.97 ) + ( 0.08 ´ 0.97 ´ 0.03)
+ ( 0.01´ 0.97 ´ 0.97 ) = 1.54%


Note that the CPT of an OEM disruption as represented in . Table 4.2 requires
23 = 8 risk parameters, as there are n = 3 nodes, where each node has two binary
states (True or Disrupted) vs. (False or Operational). In practice, constructing a
CPT from an OEM disruption can be challenging because the OEM may receive
materials from many suppliers, meaning that the disruption of an OEM is condi-
tioned on the disruption of many suppliers. To deal with this issue, we utilize the
noisy-OR model (Pearl 1998) to build the causal relationship between disruption at
parent and child nodes in large supply networks. The main advantages of utilizing
noisy-OR model include the following: (i) it significantly reduces the computa-
tional efforts in large supply networks, particularly when OEM is conditional
based on dozens of suppliers, and (ii) the number of required elicitation probabili-
ties is much lower relative to a BN built using a CPT.
Suppose that there are n suppliers, X1, X2, …, Xn, that affect the status of O
(OEM). Assume that there is a probability associated with O being disrupted when
one and only one Xi (supplier i) is disrupted and all suppliers other than Xi are oper-
ational. The noisy-OR model for the O node can be expressed as shown in Eq. (4.19):

(
NoisyOR X 1 ,vO| X1 ,X 2 ,vO| X 2 , ¼,X i ,vO| X i , ¼,X n ,vO| X n ,qO ) (4.19)

where each i, vO| X i = P (O = disrupted|X i = disrupted, X j = operational for each j ¹ i )


is the conditional probability of the OEM being disrupted if, and only if, the sup-
plier is alone disrupted and other suppliers are operational. There is a leak variable
θO that represents the probability that the OEM is disrupted when all suppliers are
operational. The leak variable is taken into account because the disruption of the
OEM does depend not only on supplier disruption but also on several other dis-
ruptions that may occur at manufacturing sites (e.g., machine failures, labor strikes,
economic collapse of manufacturer, and natural disaster). The leak variable is
defined as given in Eq. (20):
112 Chapter 4 · Measuring Supply Chain Resilience

qO = P(O = disrupted|X 1 = operational, X 2


= operational, ¼, X n = operational) (4.20)

By applying the noisy-OR model, we assume that each supplier operates indepen-
dently of others in terms of their effects. To understand how the noisy-OR model
is utilized, consider an example of an OEM with two suppliers 1 and 2 that feed
materials to the OEM. The conditional probability of a disruption at the OEM due
to disruption at supplier i, ∀i = 1, 2, is represented by vO| X i . The leak probability of
4 OEM (node O) is θO. The prior probability of the disruption at supplier i is denoted
by ηi, and the marginal distribution probability of the O node is represented by FO.
Assume that vO| X1 = 40%,, vO| X 2 = 55%, qO = 5% , η1 = 3%, and η2 = 4%. The mar-
ginal probability of an OEM disruption is calculated in . Table 4.3.
In . Table 4.3, there are four states, g1, …, g4. In state g1, both suppliers are
operational, (X1, X2). In the second state, the first supplier is fully operational (X1
is 100% in the False state), but the second is fully disrupted ( X 2 is 100% in the True
state). In the third state, supplier 1 is fully disrupted ( X 1 ) and supplier 2 is opera-
tional (X2). Finally, in the fourth state, both suppliers are disrupted, ( X 1 ,X 2 ) . The
probabilities of two suppliers and an OEM modeled using noisy-OR model are
illustrated in . Fig. 4.9. As shown in . Fig. 4.9 and . Table 4.3, the probability
FO of OEM disruption is 8.2%.
The resilience of OEM in this paper is measured as a function of its vulnerability
and recoverability when its supplier fails to supply because of a disruption. Let
denote the resilience of the OEM corresponding with supplier Xi, and let
VO| X i and O| X i represent the vulnerability and recoverability indices, respectively,
of the OEM given that supplier Xi is disrupted. is then expressed as a ­function
of VO| X i and O| X i , .

..      Table 4.3 Calculation of the marginal distribution probability of OEM, FO using


noisy-OR technique

States g P(O| g) P(g)

g1 = {X1, X2} θO = 0.05 (1 − η1)(1 − η2) = 0.93

(1 − η1)η2 = 0.039
g 2 = { X 1 ,X 2 } ( )
1 - (1 - qO ) 1 - vO| X 2 = 0.573

η1(1 − η2) = 0.029


g 3 = { X 1 ,X 2 } ( )
1 - (1 - qO ) 1 - vO| X1 = 0.43

η1η2 = 0.001
g 4 = { X 1 ,X 2 } ( )( )
1 - (1 - qO ) 1 - vO| X1 1 - vO| X 2 = 0.74

FO = åP ( O|g ) ´ P ( g ) = 0.082, FO = 8.20%


g
4.3 · Measuring Supply Chain Resilience...
113 4
..      Fig. 4.9 Prior probabili-
ties of two suppliers and
marginal distribution X1 (supplier 1)
probabilities of OEM
calculated using noisy-OR
model (Hosseini and Ivanov 3.00% True
2020) 97.00% False

X2 (supplier 2)

4.00% True
96.00% False

O (OEM)

8.20% True
91.80% False

The vulnerability index, VO| X i , quantifies the disruption risk increase at the
OEM (marginal disruption probability) when supplier i ( X i ) is disrupted. To cal-
culate FO ( X i ) , we enter evidence describing supplier i and set its state to be True.
This means that we make an observation about supplier i when it is disrupted and
update the marginal probability of OEM through propagation (21).

(
VO| X i = FO ( X i ) - FO ) (4.21)

The recoverability index O| X i measures the decrease in disruption risk (marginal
disruption probability) when supplier i is fully operational. To calculate O| X i , the
state of supplier i is changed to 100% False, and the impact is propagated BN to
determine the disruption risk of the OEM. In essence, the recoverability index
quantifies the effect on the disruption risk at the OEM when supplier i is fully
operational. The recoverability index is calculated as shown in Eq. (4.22):

O|Xi = ( FO - FO ( X i ) ) (4.22)

The resilience value of the OEM corresponding with supplier i is calculated as the
ratio of the recoverability and vulnerability indices (4.23):
114 Chapter 4 · Measuring Supply Chain Resilience

(4.23)

To understand how the resilience index is calculated, consider an OEM that is con-
ditioned on four suppliers (X1, X2, X3, X4). The prior disruption probabilities of the
four suppliers are η1 = 3 % , η2 = 4 % , η3 = 5 % , and η4 = 6%, respectively. The
disruption probabilities of the OEM, given the disrupted suppliers, are
VO| X1 = 31.04%, VO| X 2 = 35.3%, VO| X 3 = 39.56%, and VO| X 4 = 43.83% , respectively.
4 The probability of the leak variable associated with OEM is θO = 2%. The disrup-
tion risk or marginal disruption probability of the OEM is then FO = 9.53%, as
illustrated in the baseline BN model in . Fig. 4.10.
To calculate how much the disruption risk probability of the OEM increases if
supplier i is disrupted, we set the value of each supplier to True (True state = 100%)
and propagate the impact of this observation throughout the BN to measure the
impact of this observation on the OEM’s risk of disruption. For example, Table 16
shows that the disruption risk of the OEM is FO ( X 1 ) = 40.57% when we have
evidence that supplier 1 is fully disrupted. VO| X1 is calculated as the difference
between FO and FO ( X 1 ) as calculated in Table 16. The vulnerability index for sup-
plier 1 is 31.04%, which means that the disruption risk of the OEM increases by
31.04% when supplier 1 is disrupted or that the vulnerability of the OEM with
respect to supplier 1 is 31.04%. For suppliers 2, 3, and 4, the vulnerability indices
are 35.3%, 39.56%, and 43.83%, respectively.
A simple comparison between these four suppliers indicates that
VO| X 4 > VO| X 3 > VO| X 2 > VO| X1 , suggesting that a disruption at supplier 4 increases
OEM’s risk of disruption. As such, supplier 4 plays a key role in determining the
OEM’s level of disruption risk. The vulnerability index value can be obtained by

Supplier 1 (X1) Supplier 4 (X4)


3.00% True 6.00% True
Supplier 1 (X1) 97.00% False 94.00% False
Supplier 2 (X2)
Supplier 2 (X2) OEM(O)
4.00% True 9.53% True
96.00% False 94.47% False
Supplier 3(X3) OEM(O)

Supplier 3(X3)

Supplier 4 (X4) 5.00% True


95.00% False

..      Fig. 4.10 BN model, prior probabilities of four suppliers, and marginal disruption probability of
OEM (Hosseini and Ivanov 2020)
4.3 · Measuring Supply Chain Resilience...
115 4
performing inference from cause (supplier i) to effect (OEM) by setting evidence
that supplier i is 100% disrupted (True state) and measuring the resulting impact of
this observation on the posterior distribution probability of the OEM. Considering
the illustrative example of the BN model in . Fig. 4.10, the probability of the
OEM being disrupted under normal conditions is FO = 9.53%.
A vulnerability index comparison across the four suppliers highlights the
importance of reducing the probability of disruption at supplier 4 by analyzing
the threats that can lead to its disruption and developing a pre-disaster strategy
(e.g., extra inventory prepositioning, fortifying the physical location of sup-
plier) and post-disaster resilience strategies (e.g., contracting with backup sup-
pliers).
The recoverability of the OEM with respect to each supplier is calculated
using Eq. (4.22). To calculate FO(Xi), we set the state of each supplier i to their
False states by assuming that supplier i is 100% operational and propagate this
impact to the risk of disruption at the OEM. The recoverability index of the
OEM with respect to each supplier i is calculated in . Table 4.4. Finally, the
resilience of the OEM with respect to each supplier i is calculated using Eq.
(4.23).
Finally, we illustrate the resilience metric using a complex, real-life example.
Auto supply networks can be very large since OEMs can have somewhere between
50 and 500 suppliers: analyzing multi-tier supply networks with a large number of
suppliers and a causal relationship between suppliers can be a difficult task. We
utilize the noisy-OR formulation to lessen the computational burden of analyzing
a BN developed for the 29 suppliers of this OEM supply network, as illustrated in
. Fig. 4.11.
Using our method, we could both identify resilience of the OEM and cluster
the suppliers as shown in . Fig. 4.12.
The multi-quadrant chart offers us a convenient way to identify which suppli-
ers are important, but less resilient. This plot is divided into four quadrants. The
most critical suppliers are the ones located in the upper left quadrant (suppliers 2,
9, 19, 21, 22, 26), since they are highly important with regard to the OEM, but not
sufficiently resilient. As such, the OEM can request them to improve their pre-
disaster and post-disaster resilience strategies to reduce the risk of disruption
propagation throughout the supply network. Suppliers located in the upper right
quadrant are also considered important but probably do not need major revisions
in their resilience strategies. Finally, suppliers located in the lower left quadrant
lack resilience, but are not as important as other less resilient suppliers. Such an
analysis allows for identifying critical suppliers and developing respective resil-
ience strategies.
4
116

..      Table 4.4 The calculations of vulnerability, recovery, and resilience index of BN model given in . Fig. 4.10

Supplier i Vulnerability index ( VO| X i ) Recoverability index ( O| X i ) Resilience index

Supplier 1 FO − FO(X1)=
FO ( X 1 ) - FO =
9.53 % − 8.57 % = 0.96%
40.57 % − 9.53 % = 31.04%
Supplier 2 FO − FO(X2)=
FO ( X 2 ) - FO =
9.53 % − 8.05 % = 1.48%
44.83 % − 9.53 % = 35.3%
Chapter 4 · Measuring Supply Chain Resilience

Supplier 3 FO − FO(X3)=
FO ( X 3 ) - FO =
9.53 % − 7.44 % = 2.09%
49.09 % − 9.53 % = 39.56%
Supplier 4 FO − FO(X4)=
FO ( X 4 ) - FO =
9.53 % − 6.73 % = 2.8%
53.36 % − 9.53 % = 43.83%
4.3 · Measuring Supply Chain Resilience...
117 4

X27 X25 X9 X14

X21
X5

X20 X12 X8 X22 X6 X26 X17

X4 X7

X2 X1 X29
OEM (0)
X24

X11 X19

X3 X18 X23 X15 X13 X10 X28

..      Fig. 4.11 The BN model of center console supply network (Hosseini and Ivanov 2020)

100%
Supplier 7 Supplier 14

90% Supplier 27
Supplier 5
Supplier 2
80% Supplier 26
Supplier 13

Supplier 22
70% Supplier 25
Percentile of Importance

Supplier 11
Supplier 21
60%
Supplier 18
Supplier 9
50.00% Supplier 19 Supplier 12
50%
Supplier 24
Supplier 16
40%
Supplier 8
Supplier 23 Supplier 10

30% Supplier 15 Supplier 6

20% Supplier 1
Supplier 20
Supplier 4
10% Supplier 28
Supplier 29 Supplier17
Supplier 3
50.00%
0%
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Percentile of Resilience

..      Fig. 4.12 Quadrant plot analysis of percentile resilience versus percentile of importance (Hosse-
ini and Ivanov 2020)
118 Chapter 4 · Measuring Supply Chain Resilience

4.4 Ripple Effect Exposure Quantification

While the resilience assessment shown in 7 Sect 4.2 is based on probabilistic the-
ory assuming that we can fairly estimate likelihood of disruptions at different sup-
pliers, in this section, we explain a non-probabilistic approach based on supplier
risk exposure assessment. Kinra et al. (2020) proposed a new model to measure the
ripple effect of a supplier disruption based on possible maximum loss. The con-
structed ripple effect exposure (REE) model quantifies the ripple effect, compre-
4 hensively combining features such as impacts of financial, customer, and
operational performance, consideration of multi-echelon inventory, disruption
duration, and supplier importance.
. Figure 4.13 shows the computational logic of the REE model.
We introduce the following notations in line with Kinra et al. (2020):
55 REE is the ripple effect exposure of the supply chain
55 𝑆𝐸𝑖 is the supplier exposure
55 𝑖 is the supplier index, 𝑖∈[1,…,𝑛].
55 𝑗 is the product index, 𝑗∈[1,…,].
55 𝑙𝑗 is the part needed for product 𝑗, 𝑙∈[1,…,𝑗].
55 𝑞𝑙i, is the number of units of part 𝑙 sourced from supplier 𝑖 at stage k or the
number of missing parts resulting from supplier disruption when considering
stage k + 1 according to downstream disruption propagation in the supply
chain.
55 Q𝑙i, is the total number of units of part 𝑙.
55 m is the total number of units of part 𝑙𝑗 sourced across all suppliers.
55 𝑉𝑗 is the demand for 𝑗.

Average units sold


per day
Daily profit (# units per day) Unit profit margin
($ per day) (%)
Profit per unit
($ per day)
Price per unit
($ per unit)
Number of units
Business impact procured from
value supplier(#)
($ per day) Supplier importance
ratio (%)
Supplier (#) Total number of units
Exposure for part across all
($) supplier(#)
Ripple effect Possible maximum
exposure loss - product A Inventory on hand
($) ($) (# days of inventory)
Supplier (#) Business
Exposure continuation time Downstream inventory
($) (# days of inventory) (# days of inventory)
Residual business Upstream inventory
Possible maximum interruption time (# days of inventory)
loss - product B (# day)
($) Business
interruption time
(# days)

..      Fig. 4.13 REE model for ripple effect measurement (Kinra et al. 2020)
4.4 · Ripple Effect Exposure Quantification
119 4
55 𝜋𝑗 is the profit margin for product 𝑗 in % of revenue.
55 𝑝𝑗 is the sales price of product 𝑗.
55 𝑐l is the business interruption time.
55 𝐼𝑘 is the inventory (measured, e.g., as weeks of supply) held at process step 𝑘.
55 𝑘 is the supply chain echelon, 𝑘∈[1,…,𝑗].

REE is considered a function of SE to risk. Assessment of SE is based on the


analysis of “possible maximum loss” (PML), resulting from upstream disruptions
in the supply chain (Eq. 4.24):

PMLlj = BIVlj × RBITlj (4.24)



PML is a compounding function of two variables: residual business interruption
time (RBIT) and “business impact value” (BIV), a financial impact variable. The
BIV computation is shown in Eq. (4.25).

qli
BIVlj =
Ql
(
×V j × p j × p j ) (4.25)

qli
The term in BIV shows the supplier importance ratio (SIR). The higher the
Ql
supplier spending, the higher the SIR and the higher the BIV. The second part of
the BIV computation is related to the lost sales due to the supplier disruptions.
The second factor in determining the PML in the model is RBIT. RBIT consists
of two separate parts, i.e., the BIT (business interruption time) and BCT (business
continuation time). Their meaning is close to TTR/TTS time introduced by Simchi-­
Levi et al. (2015). BIT is the amount of time for which the supplier is expected to be
unavailable due to a disruption and during which no supply substitute can be estab-
lished. BCT is the amount of time the focal company can continue to meet demand
in spite of a disruption in supply, e.g., using some inventory on-hand. Thus, RBIT
considers the maximum time the system is affected, given some recovery strategies.
The model sets negative RBIT values to 0 in order to ensure that instances with
BCT > BIT, i.e., making the RBIT negative, are not included as negative PML val-
ues, i.e., profit gains. The computation of the RBIT is outlined in Eq. (4.26).

((
RBITlj = max BITlj - BCTlj ,0 ) ) (4.26)

Now we compound the Eqs. (4.24)–(4.27) to the SE and REE indexes (Eq. 4.27).

s m ææ q ö æ æ sj ööö
REE = åSE k ; SEi = å ç ç li × V j × p j × p j ÷ × max ç 0; ç c - ålk ÷ ÷ ÷ , (4.27)
j =1 j (
l Î 1,¼,rj ) ç Ql ç ç ÷÷
k =1 ø ø ÷
k =1
èè ø è è ø 

where, SEs are computed at each supplier. REE extends the analysis toward a
multi-echelon setting. REE is considered as a compounding function for the dis-
120 Chapter 4 · Measuring Supply Chain Resilience

ruption propagation (i.e., the ripple effect) downstream in the supply chain, taking
into account individual SE assessments. Depending on the decision-maker’s risk-­
aversion, REE can reflect either the total impact, as a worst-case scenario where all
suppliers would experience a disruption, or the average impact among all possibly
disrupted suppliers.

zz Practical Example
A three-stage retail supply chain with five suppliers, one distribution center (DC),
4 and two customers with equal demand is considered. Each supplier delivers exactly
one product (i.e., water, drinks, juice, yogurt, and milk) to the DC, and the DC
delivers these products to customers. Analyze the REE and PML with consider-
ation of total impact and the importance of each homogeneous node in the supply
network. Data for the analysis and computations of REE/SE are shown in
. Fig. 4.14.
. Figure 4.14 displays five supplier-product combinations with different aver-
age disruption durations (BITs), supplier importance ratios, average inventory in
terms of days of supply, and profits based on analysis of historical company data
over 3 years. The average daily demand of the DC is 1310 boxes for water, 1900
boxes for drinks, 980 boxes for juices, 1200 boxes for yogurt, and 850 boxes for ESL
(extended shelf life) milk. Average inventory in supplier data refers to the inventory
of the supplier’s products at the DC. Analogously, average inventory in the DC
data refers to the inventory of the DC’s products at the customers.
We first compute SEs on the supplier level. PML equals 0 for the two cases
(water and yogurt) because average inventory enables compensation after the dis-

..      Fig. 4.14 Input data and REE/SE computation example (Kinra et al. 2020)
4.5 · Network Design Characteristics and Their Relations...
121 4
ruption during the BIT (i.e., average inventory in days > BIT and RBIT = 0). For
drinks, juices, and ESL-milk, PML is positive and its total is $769,200. As such, the
total SE (i.e., the case if all suppliers would be disrupted simultaneously) is
$769,200.
Considering the ripple effect of the supplier disruptions, we now move to the
DC level. The total daily demand at the customers (i.e., the supermarket stores) is
2620, 3800, 1960, 2400, and 1700 boxes for water, drinks, juices, yogurt, and ESL-­
milk, respectively. Since, in reality, two DCs deliver to the stores, the average daily
demand at the DC considered is lower (1310, 1910, 980, 1200, and 850 boxes,
respectively). The disruption-driven shortage is identical to those in the upper part
of the computational sheet. The REE of the supply chain is $1,027,650, which is
the maximum possible financial loss that our supply chain can suffer from supplier
disruptions.
In other words, REE quantifies the costs of disruptions for a given level of
resilience (Aldrighetti et al. 2021, Ivanov 2021a, b).
A number of management recommendations can be derived using the REE and
SE indicators. In terms of sourcing strategy, identifying critical suppliers and/or
replacing/re-planning inventory in the supply chain can be recommended in cases
with high REE and SE. At a strategic level, the REE exposure analysis can be used
to determine an improved supplier strategy (e.g., dual/backup supply) by identify-
ing which suppliers will have the greatest impact on performance, when disrupted.
The model can also be applied at the operative level in two ways. First, it can pro-
vide critical information for adjusting inventory placements and levels in the sup-
ply chain, subject to RBIT. Second, using the REE index can enable quick
estimations of possible impacts of disruptions on supply chain performance. Such
estimation can also be useful when deciding on the timing and scale of deployment
of a contingency policy, e.g., the timing of installation of a backup source and its
scope.

4.5  etwork Design Characteristics and Their Relations


N
to Supply Chain Resilience
In several practical decision-making settings, resilience of supply chains can be
analyzed indirectly by quantification of some network design characteristics with-
out considering any operational processes or recovery strategies (Sokolov et al.
2006; Ivanov et al. 2013). In this section, we introduce two coefficients known from
the graph theory, i.e., connectivity and reachability that allow to judge about sup-
ply chain resilience to some extent (Eqs. 4.28 and 4.29).
We introduce the following notations in line with Sokolov et al. (2016):
55 A = ‖aij‖ is the adjacency matrix.
55 A* = aij* = A( 0 ) ŠA ŠA( 2 ) żŠA( n ) is the reachability matrix.
55 n is the number of elements in the graph
122 Chapter 4 · Measuring Supply Chain Resilience

Connectivity coefficient (J1):

1
J1 = ååaij
2 ( n - 1) i j
(4.28)

Reachability coefficient (J2):

ååaij*
i j
4 J2 =
n 2
(4.29)

Connectivity coefficient (J1) characterizes the relation of total arc number to the
minimal arc number when a connected graph with the required number of nodes
can be maintained. The higher the connectivity coefficient, the higher the network
ability to maintain flow continuity in case of disruptions. The coefficient (4.28) is
relevant for the resilience of the supply chain network design since it characterizes
the ability to maintain operations continuity despite the disruptions. Reachability
coefficient (J2) characterizes the ability to achieve all the nodes in the graph
(Eq. 4.29). This coefficient can be interpreted as flexibility of the supply chain
design.
We illustrate using an example. Consider four supply chain design structures as
shown in . Fig. 4.15.
The structures #1–4 are composed of a central distribution center (CDC),
regional distribution centers (RDC), local distribution centers (LDC), and cus-
tomers (C). The resulted coefficients J1 and J2 are presented in . Table 4.5.
The structure #1 is a fully connected graph leading to the highest values of
connectivity, reachability, and centralization. However, such a network design
can also entail high costs and with high coordination complexity. Analysis of
other structures and their performance indicators can support managers in find-
ing a balance between resilience and structural investments. The structure #2
allows for a relatively high flexibility (J2) despite the absence of both LDCs in the
network design. This can be an indication for management to reconsider the
necessity of having the LDC in the supply chain network. We can also observe
that the absence of the CDC (structure #3) significantly reduces connectivity (J1)
and flexibility (J2). A reduction in transportation links between the RDCs and
customers (structure #4) also negatively influences the connectivity and flexibil-
ity of the supply chain network making these network designs potentially exposed
to disruptions.
4.5 · Network Design Characteristics and Their Relations...
123 4
Structure #1

X1 X3 X5 X7 X9 X11
C1 C2 C3 C4 C5 C6

X2 X4 X8 X10
LDC RDC RDC LDC

X6
CDC

Structure #2

X1 X2 X4 X7 X8 X9
C1 C2 C3 C4 C5 C6

X3 X7
RDC RDC

X5
CDC

Structure #3

X1 X2 X4 X5 X7 X8
C1 C2 C3 C4 C5 C6

X3 X6
RDC RDC

Structure #4

X1 X4 X5 X7 X8 X10
C1 C2 C3 C4 C5 C6

X2 X6 X9
LDC RDC RDC

..      Fig. 4.15 Supply chain network design structures (Sokolov et al. 2016)
124 Chapter 4 · Measuring Supply Chain Resilience

..      Table 4.5 Connectivity and reachability coefficients

Structures J1 J2

1 2.2000 1.0000
2 1.2500 1.0000
3 0.8571 0.5313

4 4 0.7778 0.3400

4.6 Discussion

This chapter was devoted to supply chain resilience quantification and measure-
ment. We learned how to assess and quantify supply chain resilience using different
techniques. Measuring supply chain resilience is important in different settings.
First, if we have quantitative measures to assess supply chain resilience, we can
compare resilience of different supply chains or different alternative supply chain
designs. Second, resilience measures can be used for comparing resilience of our
supply chains with the competitor’s resilience. Third, we can use resilience mea-
sures to assess our efforts in improving resilience over time. Finally, we explained in
this chapter the existing approaches to supply chain resilience and the ripple effect
measurement.
55 Why is it important to quantify supply chain resilience?
55 Explain probabilistic and non-probabilistic approaches to supply chain resil-
ience measurement
55 How can we assess supply chain resilience using Bayesian networks?
55 What is entropy and how it can be used to quantify?
55 What is the difference between probabilistic and non-probabilistic approaches
to supply chain resilience assessment?
55 Explain the principles and techniques to quantify the ripple effect in supply
chains using supplier risk exposure index

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127 5

Supply Chain
Viability
Contents

5.1 System-Theoretic Foundations


of Supply Chain Resilience
and Viability: Multi-Structural
Dynamics – 128

5.2 Viable Supply Chain – 130


5.2.1 S upply Chain Viability – 130
5.2.2 Viable Supply Chain Model – 136

5.3 I ntertwined Supply Networks


and Their Viability – 138

5.4  iability and Adaptation of


V
Supply Chains: The Climate
Change Challenge – 141

5.5 Discussion – 143

References – 143

© The Author(s), under exclusive license to Springer Nature


Switzerland AG 2021
D. Ivanov, Introduction to Supply Chain Resilience,
Classroom Companion: Business,
https://doi.org/10.1007/978-3-030-70490-2_5
128 Chapter 5 · Supply Chain Viability

nnLearning Objectives
In some settings, disruptions in supply chain offer decision-making situations which
go beyond the traditional understanding of resilience. Besides, many supply chains
have a shared supplier base and intersect with each other forming intertwined struc-
tures. In this chapter, we aim at learning the following topics:
55 Understand system-theoretic basics of supply chains as multi-structural dynamic
networks
55 Define the concept of supply chain viability
55 Explain the differences and commonalities between viability and resilience
55 Design a viable supply chain model
5 55 Understand the intertwining of supply chains and its influence on the viability

5.1  ystem-Theoretic Foundations of Supply Chain Resilience


S
and Viability: Multi-Structural Dynamics
In real life, the corporations have several supply chains such as a product supply
chain, a project supply chain, a service supply chain, and a digital supply chain.
The system-theoretic view on the supply chain networks offers a useful lens in their
presentation and analysis using a multi-structural dynamics notion (Ivanov et al.
2010; Ivanov 2018) (. Fig. 5.1).
Supply chains represent complex coordinated networks that operate in uncer-
tain environments and are therefore exposed to different risks and disruptions.
Notable, supply chain networks are composed of different structures that are inter-
connected. It can be observed from . Fig. 5.1 how the multi-dimensional dynamic
space along with coordinated and distributed decision-making guides us to the
understanding of supply chain resilience in terms of multi-structural dynamic sys-
tems (Ivanov et al. 2010; Dolgui and Ivanov 2020). The main supply chain struc-
tures are as follows:
55 Product structure (bill-of-materials)
55 Process structure (structure of management functions and business-processes)
55 Organizational structure (structure of facilities, enterprises, managers and
workers)
55 Technological structure (structure of technological operations for manufactur-
ing, structure of machines, devises etc.)
55 Logistics structure (roads and multi-mode transportation ways)
55 Informational structure (information flows according to a coordination strat-
egy in the supply chain)
55 Financial structure (structure of costs and profit centres)

Additional structures, e.g., energy structure, can be added within specific contents.
The above-mentioned description of supply chains as dynamic systems with struc-
tural changes can be used as a framework for analysis of supply chain viability and
resilience.
5.1 · System-Theoretic Foundations of Supply Chain Resilience…
129 5

Product structure

Process structure

Organizational structure

Technological structure

Logistic structure

Financial structure

Informational structure

..      Fig. 5.1 Multi-structural supply chain dynamics (Based on Ivanov et al. 2010)

►►Example
During the COVID-19 pandemic, supply chain networks have experienced tremendous
structural dynamics. Despite high inventory and backup infrastructures, many SCs
have frequently demonstrated severe shortages, chaotic behaviors, and a high exposure
to the ripple effect during shock events, especially long-lasting events with drastically
increased demands. The COVID-19 pandemic has been a stress test for SCs and revealed
their weak responsiveness to severe demand shocks (Craighead et al. 2020). Attempts
to substitute supply resulted in designing ad-hoc SCs using resources and capacities
of intertwined and even competing networks. Time delays, high coordination efforts,
and long shortage periods have been seen during these adaptive transformations. Since
many suppliers became unavailable due to lockdown measures or bankruptcies, firms
had to adjust the organizational structures of supply networks along with the product
structures to react to demand disruptions. Technological and process structures should
130 Chapter 5 · Supply Chain Viability

..      Table 5.1 Supply chain resilience as a system property

System principles Cybernetic principles Supply chain resilience


principles

Goals-­directedness The ability to retain control is determined The ability to absorb


by “available” requisite variety; viable disruptions by structural
system model (VSM) presumes adequacy variety and parametric
of system functioning to manage variety redundancy
and the relationship between recursion
and requisite variety

5 Performance control Monitoring of system states according to The ability to maintain


the goals in interaction with a perturbed planned performance
environment once disrupted
Self-­adaptation & Feedback-driven control Recovery control and
homeostasis viability assurance

Based on Hosseini et al. (2020)

also be changed, e.g., when the firms re-purposed their traditional operations to manu-
facturing of new products (e.g., ventilators instead of cars like Ford or hand sanitizers
instead of perfumes like Gucci). Closure of major global harbors leads to redesigning
of the logistics structures. Missing liquidity in supply chains entailed financial structure
dynamics, e.g., by changing the contract schemes. Moreover, frequent cyber-attacks on
the information systems in the supply chain influence the information structures and
brought the issues of cyber-security into the forefront of discussion. ◄

Theoretical underpinning of supply chain resilience can be seen through the lens of
the systems theory as shown in . Tables 5.1 and 5.2.
Analysis of major systems and cybernetics principles such as “requisite variety”
(Ashby 1956), the viable system model by Beer (1981), and complexity in large-­
scale systems (Casti 1979) allows for the understanding of supply chain resilience
from systemic risk positions. These principles are used to develop the notion of the
viable supply chain that will be discussed further in this chapter.

5.2 Viable Supply Chain

5.2.1 Supply Chain Viability

To recapitulate, supply chain resilience is considered the supply chain’s ability to


bounce back from a severe disruption and recover to an “old normal” (Fiksel 2006;
Hosseini et al. 2019). Notably, resilience theory has been developed for managing
disruptions, which are usually defined as events. As a new super-disruption, the
COVID-19 pandemic raised novel questions and decision-making contexts, which
5.2 · Viable Supply Chain
131 5

..      Table 5.2 Supply chain resilience in the systemic context

Cybernetics Cybernetic treatment of resilience Notion of supply chain resilience


principles in the open system context

Requisite The ability to retain control is deter- Resilient supply chain design using
variety mined by “available” requisite structural and process variety to
variety ensure controllability in different
environments
Viable system VSM is based upon continuous Performance and state monitoring;
model system performance monitoring measuring supply chain resilience in
(failures and successes) to control the viability setting as a balance of
operations executions resilience design and control
Second-­order Proactive planning and control; Proactive control and self-adaptation
cybernetics simultaneous modeling of the of the supply chain; integration of
environment and the control object uncertainty at different supply chain
in this environment; feedback- layers; information feedback-based
driven resilience control resilience control

Based on Hosseini et al. (2020)

frequently exceeded the resilience scope. Ivanov (2020a) identified four major char-
acteristics of a pandemic that distinguish it from other supply chain disruptions,
i.e., long duration, unpredictable scaling, and uncertain demand and supply.
Moreover, recovery needs to be organized in the presence of disruption and accord-
ing to a significantly changed market and supply environment (i.e., a so called “new
normal”).
An analysis of the extant literature shows that the COVID-19 pandemic has
laid out a set of novel decision-making situations that have not been previously
considered in resilience theory and principally go beyond its scope. In situations
where SCs were literally crumbling, the question no longer concerned bouncing
back and recovering to some “normal” state, but rather how to adapt and survive
in radically changed internal and external conditions. To answer this and many
other related questions, a novel theoretical underpinning is required, which builds
on and extends the supply chain resilience. With regard to the global pandemic
context, we posit that adaptation plays the central role in supply chain operations
during a pandemic, and certain aspects of this pandemic-related context can be
approached using the notion of supply chain viability.
Adaptation in supply chains is as vital for firms as adaptation mechanisms are
for living organisms. Adaptation mechanisms continuously monitor, anticipate,
and adjust to dynamic environments. Similarly, organizations are also exposed to
and affected by changes in environmental and operational factors. In addition,
such systems evolve through adaptation and reconfiguration of their structures,
i.e., through structural dynamics (Ivanov 2018). Adaptation helps to survive and be
viable at a longer timescale (Ivanov and Dolgui 2020b). Recent literature has
offered the concept of supply chain viability, which we consider in this chapter.
132 Chapter 5 · Supply Chain Viability

Viability can be considered a central lens to design and manage supply chains
in the post-pandemic world (. Fig. 5.2).
Initially developed in terms of leanness and agility (and their combination as
leagility), supply chain research has been extended by the perspectives of resilience
and sustainability, followed by the advanced utilization of digital technologies and
Industry 4.0. The current state-of-the-art supply chain management results from a
number of remarkable transformations. In . Fig. 5.3, these transformations are
framed in a historical perspective. Being lean, responsive, and globalized in struc-
tural designs, supply chains have also learned a great deal about how to act in line
with nature and societal interests (i.e., becoming sustainable), how to strengthen
5 their resilience during disruptions triggered by severe natural or man-made disas-
ters, how to recover and manage the ripple effects, and how to utilize the advan-

Triggers;
Lean; Natural and man- Climate changes; society Industry 4.0; Global
responsiveness made disasters and economics data analytics pandemic

Viability

Digitalization

Sustainability

Resilience

Leagility
1990 2005 2010 2015 2020

..      Fig. 5.2 Transformation of supply chain research over time (Ivanov 2020b)

Impact Super-disruption and


Disruption structural changes in the
assessment
,,old normal’’

Search for and adaptation to a ,,new normal’’

Back to-
Stabilization
normal Stabilization in the ,,new
normal’’ and performance
recovery

Recovery

Supply Chain Resilience: Closed-System View Supply Chain Viability: Open System View
bouncing back to an ,,old normal’’ after a disruption or adaptation to a ,,new normal’’ to survive in radically
the ripple effect to recover a planned performance changed internal and external conditions

..      Fig. 5.3 Viability and resilience concepts (Ruel et al. 2021)


5.2 · Viable Supply Chain
133 5
tages of digital technologies in supply chain management. However, in 2020, the
leagility, resilience, and sustainability of supply chains have been put to the test.
Supply chains worldwide have experienced an unprecedented series of shocks
caused by the COVID-19 virus outbreak and global pandemic, which have been a
new instigator of supply chain disruptions, unlike any seen in recent times. The
COVID-19 outbreak and global pandemic have immensely affected all areas of the
economy and society, raising a series of completely novel decision-making settings
for supply chain researchers and practitioners (Ivanov and Das 2020; Ivanov and
Dolgui 2019, 2021; Ivanov and Sokolov 2013).
Moreover, as we defined in 7 Chaps. 1 and 2, the COVID-19 pandemic context
goes beyond the event-driven understanding of disruptions and posed the notion
of supply chain crisis which is distinctively different from instantaneous disruptions
by long-term existence and high uncertainty of current and future developments in
the markets, capacities, and supplier base. The notion of supply chain crisis is very
closely associated with the supply chain viability.
The concept of viability in supply chain management is relatively new and was
coined by Ivanov (2020b) and Ivanov and Dolgui (2020b).
Definition
Viability is the ability of a supply chain to maintain itself and survive in a changing
environment through a redesign of structures and replanning of performance with
long-term impacts (Ivanov and Dolgui 2020b; Ivanov 2020b).

Viability can be considered an overarching resilience perspective, which extends the


supply chain resilience notion from a closed system, “bounce-back” view to an
open system, “bounce-forward-and-adapt” notion (. Fig. 5.3).
Despite several common features such as disruption-orientation, recovery, and
system-view, viability and resilience have some key differences as shown in
. Table 5.3.
Supply chain resilience is usually considered the ability to bounce back once
disrupted and recover to a known normal state. In contrast, viability looks at the
ability to bounce forward and adapt once disrupted when a normal state cannot be
reached at a reasonable time scale, and a search for an unknown “new normal” is
required. While resilience is triggered by a disruption, the viability is linked to a
supply chain crisis. To this end, resilience is considered a disruption-driven supply
chain property related to single, discrete, exceptional disruptive events within a
closed system setting. These analyses are performance-oriented for some fixed
time-windows and mostly linear, single-flow directed supply chain systems. Viability
is a behavior-driven property (continuous system change) of a system with struc-
tural dynamics. It considers system evolution (i.e., open system context) through
disruption-reaction balancing in the open system context. Speaking in terms of
chaos theory, with the supply chain viability, we have a case of searching for new
attractors to stabilize the system which was thrown into a crisis. Next, resilience is
related to the level of individual supply chains or supply networks, whereas viabil-
ity is concerned with intertwined supply networks “that encapsulate entireties of
134 Chapter 5 · Supply Chain Viability

..      Table 5.3 Differences between supply chain resilience and supply chain viability

Resilience Viability

Trigger Supply chain disruption Supply chain crisis


Subject of Discrete, instantaneous Continuous evolution through disruption-
analysis disruption-reaction analysis reaction balancing in the open system
within a closed system context
setting
Target of Performance-oriented Survival-oriented
5 analysis
Time horizon of Short-term (single or Long-term (radically changed external and
disruptions correlated disruption internal environments)
events)
Notion Ability to bounce back once Ability to bounce forward and adapt once
disrupted and recover to a disrupted when a normal state cannot be
known normal state reached in a reasonable time scale, and a
search for an unknown “new normal” is
required. In terms of chaos theory, we have
a case of searching for new attractors to
stabilize the system.
Profile Closed system view: Open system view: Disruption →
Disruption → performance performance and structure degradation →
degradation → restoration adaptation-to-survive → search for “new
actions → performance normal” → stabilization in the “new
recovery normal” → restoration actions →
performance recovery
Assessment Degree of performance Survivability of a supply chain
criterion degradation and recovery
Management Maintaining performance Maintaining provisions for a society with
objective of a supply chain or a firm critical services such as mobility (survival
of car manufacturing companies),
communication (survival of electronic
companies), and food (survival of food
supply chains)
Preparedness One can prepare a One cannot plan for super-disruptions;
contingency and recovery adaptation is the only way to survive
plan to overcome the
disruption period and
survive in the disrupted
mode
Object Individual supply chains Individual supply chains and intertwined
supply networks (ISN)
5.2 · Viable Supply Chain
135 5
interconnected supply chains, which, in their integrity, secure the provision of society
and markets with goods and services.” Further, we retain the focus of supply chain
resilience toward performance in a fixed time window and in a closed system set-
ting, while supply chain viability considers the structural dynamics of continuous
system change in an open system context wherein the time window is open to reach
survivability. In supply chain resilience, one can prepare a contingency and recov-
ery plan to overcome the disruption period and survive in the disrupted mode. In
supply chain viability, one cannot plan for super disruptions, and adaptation is the
only way to survive.
Since survivability is the central dominant in the supply chain viability, we shall
define the survivability in supply chains as follows.
Definition
Survivability of the supply chain is its ability to continue to exist and secure the
provision of society with products and services of vital needs by adapting network
designs and functions to radically changed environments.

>>Important Observation
Viability can be considered in a narrow and broad perspective. In the narrow per-
spective, viability is an extension of supply chain resilience toward survivability
under super disruptions. In the broad perspective, the viable supply chain encom-
passes resilience, sustainability, and leagility angles guaranteeing viability of the
value-adding networks over their whole life cycle and securing providing society with
goods and services.

To illustrate, consider an example of an automotive supply chain. From the posi-


tions of resilience, a car manufacturer can establish a supply chain with some
backup facilities, inventory buffers, flexible capacities, and a visibility control
­system to enable the robustness and recovery against, e.g., severe natural disasters
which may temporarily, adversely affect in- and outbound material flows. The resil-
ience would be assessed by a performance of the car manufacturer, e.g., annual
revenues or service level. From the positions of viability, the supply chain of a car
manufacturer should ensure leagility and profitability, be resilient, and deliver the
mobility service to society at a long-term perspective.

►►Example
Commonalities and differences between resilience and viability can be illustrated in a
simple format using the following example. In an operational view, we are driving cars
to get faster at some destinations at a short lead-time. Strategically, we are using cars to
stay mobile. If a car breaks down, then it should be repaired. For the time of service, one
can receive another car as a substitute. Then one receives the car back in an old, normal
state. This is a classical resilience profile “disruption – backup – recovery – old normal.”
However, if the car cannot be repaired any more, we should adapt structurally. One can
start using public transportation to stay mobile. Or one can purchase a new car. In both
136 Chapter 5 · Supply Chain Viability

cases, the decisions to adapt are driven by the strategic objective to stay mobile rather
than by the operational objective to get faster at some destination. And this is the viabil-
ity profile: “disruption – performance and structure degradation – adaptation-to-survive
(i.e., to ensure/secure some strategically important service; the mobility) – search for
“new normal” – stabilization in the “new normal” – restoration actions – performance
recovery.” ◄

5.2.2 Viable Supply Chain Model

5 The viable supply chain (VSC) model was proposed to address the issues of
dynamically adaptable and structurally changeable value-adding networks. The
VSC model comprises three major perspectives: a viable SC ecosystem, a multi-
level supply chain network design, and a set of viable supply chain capabilities
(. Fig. 5.4).
Across these there perspectives, the VSC model is based on three cycles – the
leagility cycle, resilience cycle, and survivability cycle – and the transition/adapta-
tion mechanisms between them. We posit that survival and adaptation in confront-
ing such super-disruptive changes require a special supply chain property – the
capability to survive, to remain viable. Mechanisms to adapt seem to be most criti-
cal for healthcare SCs in a pandemic setting; however, little is known about these
adaptation mechanisms.
The VSC model is based on adaptable structural supply chain designs for
supply-­demand allocations and, most importantly, the establishment and control
of adaptive mechanisms for transitions between the structural designs. Ivanov
(2020b) defined VSC as follows: “Viable Supply Chain (VSC) is a dynamically
adaptable and structurally changeable value-adding network able to (i) react agilely
to positive changes, (ii) be resilient to absorb negative events and recover after the
disruptions, and (iii) survive at the times of long-term, global disruptions by adjusting
capacities, utilizations, and their allocations to demands in response to internal and
external changes in line with the sustainable developments to secure the provision of
society and markets with good and services in a long-term perspective.”
The VSC framework thus takes the supply chain ecosystem perspective. The
interactions in these supply chain ecosystems are very complex and are triggered by
mutual interrelations and feedback between supply chains, nature, society, and the
economy.
The VSC model is based on the following three cycles (cf. . Fig. 5.4):
55 Leagility-oriented cycle
55 Resilience-oriented cycle
55 Survival-oriented cycle

►►Example
Ford utilizes three levels of the viable supply chain model. Its major supply chain design
is based on cost-efficiency and profitability by utilizing the advantages of lean produc-
tion such as just-in-time, agility (i.e., locating factories close to the markets), and global
sourcing. To be prepared for disruptions and to transit to a resilient supply chain design,
5.2 · Viable Supply Chain
137 5

Technology / Innovation (+) Workforce (+) Strikes (-) Epidemics (-)

Nature Society

Natural resources (+)


Natural disasters (-)

Employment

Investments
Emissions (-)

Society
needs
Products and
Supply chain services
input Leagility (+) output Make profits (+)

Resilience (-)(+) Fulfill demand (-)(+)

Survivability (-) Secure society needs (-)

Cyber threats (-)


Supply Chain Ecosystem Intertwined

growth (+)
Economic

Recession
Data (+)

Volacity
supply network

(+)(-)

(-)
Digital
Twin
Digital supply Economy &
chain governance

Taxation / Regulation (+)(-) Capital (+) Financial shocks (-)

visiblity and mapping


Viable supply chain model

Leagile supply
chain design
Resilient
lean supply chain
Multi-level supply chain

Recovery
agility design
network design responsiveness risk inventory
product variery Survivable supply
capacity buffers chain design
backup suppliers production re-purposing
localisation
re-design of supplier
Adaptation
base and logistics

Adaptation

Organizational capability Technological capability


- Backup suppliers - Additive manufacturing
- Business-government collaboration

- Backup subcontractors - Robotics


- Facility fortification - Smart manufacturing and warehousing
Financial capability

Workforce resilience Industry 4.0


Viability capabilities
- Revenue management

Informational capability Process-funtional capability


- Liquidity reserves

- Digital twins - Inventory and capability pre-positioning


- Data analytics - Flexible capacities and sourcing
- Visibility - Omni-channel
- Supplier portals - Product diversification and substitution
- Blockchain - Production re-purposing

..      Fig. 5.4 Viable supply chain model. (Based on Ivanov 2020b)

Ford evaluates the supplier risks, identifies critical suppliers, analyzes the supply chain
resilience in terms of time-to-survive and time-to-recover, and utilizes visibility technol-
ogy to identify disruptions. In case of severe crisis such as COVID-19 pandemic, Ford
has launched the survivable supply chain design while the production systems and sup-
plier base have been re-purposed to produce face shields and ventilators instead of cars
using the available equipment and technology. ◄
138 Chapter 5 · Supply Chain Viability

Although the lean (i.e., cost-efficient) and resilient SC network designs, as well as
the transitions from lean to resilient through deployment of some recovery capa-
bilities (e.g., backup suppliers or risk mitigation inventories), have progressed sig-
nificantly over the last two decades, little is known about the transition from lean
to survivable or from resilient to survivable since this novel context has been just
framed through the pandemic times.
We note that it might be a very challenging task to operate and control three
supply chain designs simultaneously, both in terms of efficiency and complexity. In
addition, it is nearly impossible to predict all possible future scenarios and respec-
tive supply chain designs for matching supply and demand in these scenarios. As
5 such, the main role in the VSC belongs to adaptation and recovery mechanisms,
their design, establishment, training, and implementation. It might be instructive
for firms to “virtually” design and simulate the supply chain structures for resil-
ience and survivability and focus on the adaptation trainings to practice the supply
chain changeability.
The principal ideas of the VSC model are adaptable structural supply chain
designs for situational supply-demand allocations and, most importantly, estab-
lishment and control of adaptive mechanisms for transitions between the struc-
tural designs (Ivanov 2021). The VSC model can help firms in guiding their
decisions on recovery and rebuilding of their supply chains after global, long-term
crises such as the COVID-19 pandemic.

►►Example
Luxury goods manufacturers have completely transformed their operations to manu-
facture urgently needed items during the COVID-19 virus outbreak in 2020. LVMH,
L’Oreal, and Coty repurposed their perfume and hair gel factories to produce hand
sanitizers. Giorgio Armani, Burberry, Gucci, and Prada altered their designer cloth-
ing factories in Italy to produce masks, gloves, and nonsurgical gowns. Similarly, many
automotive giants like Ford and Tesla shifted their production from automobiles to
highly proprietary ventilators and hospital beds by collaborating with local manufac-
turers. Thus, flexible supply chains played a critical role, including rapid raw material
sourcing, product design, development and testing, and distribution. In addition, some
companies resolved shortages of parts for life-saving ventilators and masks by using 3D
printers. This triggers the role of new production technology of additive manufacturing
in spare parts supply chains (Schatteman et al. 2020). ◄

5.3 Intertwined Supply Networks and Their Viability

A supply chain intertwining can be observed when firms are involved with different
supply chains at the same time (Nair et al. 2009). Such an intertwining can also be
encountered in industrial symbiosis as well as in circular and sharing economies.
For example, a symbiosis of commercial and humanitarian logistics can exist when
several business and humanitarian supply chains share warehouse facilities. As
seen during the COVID-19 pandemic, suppliers in the automotive sector can
5.3 · Intertwined Supply Networks and Their Viability
139 5
simultaneously become producers of valves for respirators as well (Ivanov and
Dolgui 2020b).
Despite the increasing practical utilization of the above concepts, the supply
chain management literature has not yet framed these new kinds of network integ-
rities in a specific concept. To address this, Ivanov and Dolgui (2020b) introduced
the new term, “intertwined supply network.”
Definition
An intertwined supply network (ISN) is an entirety of interconnected supply chains,
which, in their integrity, secure the provision of society and markets with goods
and services (Ivanov and Dolgui 2020b).

Indeed, value-adding systems rarely represent linear, isolated chains or networks


(Wang et al. 2018). Rather, they are open systems characterized by structural
dynamics. In contrast to linearly directed supply chains or supply networks (cf.
. Fig. 5.5) with static structures, the firms in the ISNs may exhibit multiple behav-
iors in buyer-supplier relations (i.e., behavioral dynamics) by acting as buyers and
suppliers in interconnected or even competing supply chains simultaneously.
From the position of viability, the ISNs as a whole provide services to society
(e.g., food service, mobility service, or communication service), which are required
to ensure long-term survival. The analysis of survivability at the level of the ISN
requires consideration at the same large scale as the resilience of individual supply
chains. The example of the COVID-19 outbreak clearly shows the necessity of this
new perspective.
>>Important Observation
Consideration of supply chain viability and intertwined supply networks means that
we are looking beyond the traditional resilience (bounce back to old normal) of a
supply chain of a single firm toward viability (adapt and bounce forward to new
normal) in the context of more complex networks that contain intersecting supply

Linear supply chain Supply chain network Interwined supply network

Suppliers Manufacturers Customers

..      Fig. 5.5 Different types of supply networks. (Based on Ivanov and Dolgui 2020b)
140 Chapter 5 · Supply Chain Viability

chains. These intertwined supply chains as a whole can ensure provision of society
with critical services (food service, mobility service, communication service). To this
end, the analysis focus shifts from how a particular firm can return its SC perfor-
mance to an old normal to how the supply chain ecosystems can adapt to secure the
society with critical services.

►►Example
Repurposing is a concept of utilizing the existing manufacturing and logistics capaci-
ties for production of a new, untypical product in a supply chain. The concept of re-­
purposing has been used extensively during the COVID-19 pandemic in 2020. Healthcare
5 supply chains for PPE (personal protection equipment) items have not been able to cope
with an increased demand due to the COVID-19 epidemic outbreak. To address the
PPE shortages that have been hampering the healthcare sector worldwide, governments
have appealed to commercial companies which resulted in the creation of ad-hoc supply
chains to combat these shortages. A number of cases to repurpose production systems
and supply chains during the COVID-19 have been observed to meet the demand of
critical items. ◄

Case Study Ford: Supply Chain Repurposing to Save Lives During the COVID-19 Pandemic

In the wake of the COVID-19 pandemic in the USA, Ford repurposed their produc-
tion line to help healthcare sector to cope with a shortage of PPE (personal protec-
tion equipment) within 2 weeks. Starting on March 20, designers and prototypers at
Ford began to review and refine face shield concepts (Ford 2020). They identified
suppliers and engaged engineering and program managers. In collaboration with the
hospital managers, on March 21 face shields designs have been identified that could
be built by a repurposed Ford’s supply chain. On March 22, material planning and
logistics started planning inbound and outbound deliveries for the newly established
product. Suppliers started delivering materials to production sites. On the same day,
the first prototype was completed, and an initial prototype production run was
established. On March 23, new suppliers have been identified to resolve capacity
problems with supply for some materials needed for the face shield production. On
March 24, the first 5000 face shields arrived at the hospitals. Some problems needed
to be operatively resolved. The supply of elastic bands was identified as not sufficient
for full speed production. Alternative product designs have been validated, and new
suppliers have been identified and contacted. On March 25, production continued
reaching 32,000 units per day on March 27. On March 28, a secondary design was
approved, which removed the need for staples. Thus, in 1 week, Ford was able to go
from idea to mass production. Production rate reached 225,000 shields per day, and
the overall delivery of over 1 million units by April 5 has been realized.
Reference:
Ford (2020)
5.4 · Viability and Adaptation of Supply Chains: The Climate…
141 5

Discussion
1. What are the major decisions involved with supply chain when launching a new prod-
uct? Which decisions have been done at Ford?
2. What are the differences between developing a new product in a supply chain and
repurposing the existing one?
3. What is the role of time-criticality in the case of Ford?
4. Which major bottle-necks can you identify which hindered to ramp-­up the new sup-
ply chain for face shields? How they have been resolved at Ford?
5. Discuss on the importance of collaboration between commercial supply chains,
healthcare supply chains, and governments.
6. What steps could be taken in future to quickly repurpose the supply chain? Do you
think that some preparedness measures (in terms of production planning, supplier
management, visibility, and digital technology) could help to react more effective and
efficient?

>>Important Observation
Viability-based supply chain designs have the potential to rapidly serve new markets
and/or pivot to new supply chains for new products for business survival.

5.4  iability and Adaptation of Supply Chains: The Climate


V
Change Challenge
Climate change represents one of the major challenges for the humanity in the
twenty-first century, and so the supply chain viability is tightly related to the cli-
matic changes on the earth. Numerous studies forecast radical changes in climate
by 2050 and 2100 which will directly and explicitly influence the supply chains
(DHL 2012; Ghadge et al. 2020; McKinsey 2020). Because of the climate change,
many supply chain activities in manufacturing and logistics could be restricted or
even impossible for long periods of time at many locations worldwide due to
increase in severity and duration of extremal weather conditions. In these settings,
global supply chain management would not be focused on efficient production
only, but rather it would need to ensure the existence of production and logistics as
such providing society with goods and services through dynamic reconfigurable
supply chain networks (Dolgui et al. 2020). Besides, climate change is distinctively
different from other types of supply chain risks since it is probably the most long-­
term disruption the supply chains will confront with (. Fig. 5.6).
142 Chapter 5 · Supply Chain Viability

Examples of Time Perspectives of supply chain Coping strategies


disruptions horizon resilience and viability
Climate Long-term Adaptation and multi-
change Macro structural network
perspective transformation

Meso
Pandemic Medium- perspective Adaptation and SC
term survivability

5 Fire Short-term
Micro
Recovery and firm’s
perspective
resilience

..      Fig. 5.6 Micro-, meso-, and macro-perspectives of supply chain viability

Supply chain disruptions and crises can be divided into micro-, meso-, and
macro-perspectives. For example, a fire at an assembly plant represents an instan-
taneous disruption (i.e., the micro-perspective). The usual coping strategies for this
kind of disruptions are recovery and firm’s resilience. A pandemic is an example for
a long-lasting, super disruption or supply chain crisis (i.e., the meso-perspective).
The meso-disruptions are coped by adaptation and supply chain survivability.
Climate change takes the macro-perspective of supply chain viability that is coped
by adaptation and multi-structural network transformations, e.g., using reconfigu-
rable supplier, manufacturing, and logistics bases and so forming a structurally
reconfigurable supply chain. For example, if some regions are affected by severe
weather disruption, it is likely that all suppliers in this region will be disrupted. As
such, to maintain supply chain continuity, a backup supplier base (i.e., a set of sup-
pliers) somewhere else in the world will be needed in order to situationally recon-
figure the supply chain flows to this backup supplier base. Smooth and efficient
adaptations will be possible using both preparedness plans and digital technology.
Finally, supply chains can mediate the severe impacts of the climate change by
developing sustainable practices and so contributing to reducing emissions and
waste of natural resources. Energy-efficient manufacturing, sustainable logistics,
and flexible, dynamically reconfigurable supply chain designs with situational net-
working of distributed supplier, manufacturing, and logistics bases can be seen as
directions to match resilience, viability, and sustainability across micro-, meso-,
and macro-perspectives.
References
143 5
5.5 Discussion

In this chapter, we presented supply chain viability as an overarched resilience


modeling. First, we explained system-theoretic view of supply chain resilience
which is important for further understanding of supply chain viability in the open
system context.
55 Explain the multi-structural view of supply chain networks

In some settings, disruptions in supply chain offer decision-making situations


which go beyond the traditional understanding of resilience. To this end, we then
presented the supply chain viability framework and explained the notions of inter-
twined supply networks and the viable supply chain model. An extended resilience
perspective is viability which is based on adaptation of supply chains to super-­
disruptions. Viability is an overarched resilience perspective in supply chains. Via-
bility is the ability of a supply chain (supply chain) to maintain itself and survive in
a changing environment through a redesign of structures and replanning of perfor-
mance with long-term impacts.
55 How is viability different from resilience?
55 Explain the viable supply chain model.
55 How do you understand the notion of survivability in the supply chain resil-
ience and viability context?

Besides, many supply chains have a shared supplier base and intersect with each
other forming intertwined structures. Thus far, our attention was directed to under-
stand the intertwining of supply chains and its influence on the viability.
55 What is an intertwined supply network?
55 Elaborate on the chances and challenges of resilience management when con-
sidering intertwined supply networks rather than linear supply chain systems.

Finally, we learned three viability perspectives, i.e., micro, meso, and macro.
55 Explain three viability perspectives.
55 How can supply chains cope with climate change?

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147

Supplementary
Information
Index – 149

© The Editor(s) (if applicable) and The Author(s), under


exclusive license to Springer Nature Switzerland AG 2021
D. Ivanov, Introduction to Supply Chain Resilience,
Classroom Companion: Business,
https://doi.org/10.1007/978-3-030-70490-2
149 A–M

Index

A –– propagation 17
–– risks 11
Absorptive capacity 43 –– scenarios 66, 68
Active Usage of Resilience Assets (AURA) 50 –– tail 19
Adaptability 52, 101 Disturbance 5
Adaptable structural supply chain design 138 Dual sourcing 40
Adaptation 39, 66, 131 Dynamics of disruptions 67
Adaptive capacity 44
Additive manufacturing 41
Agent-based simulation 66 E
Agility 40
Early warning system 67
Efficient supply chain 34
End-to-end supply chain visibility 67
B Entropy 102
Backup sourcing 41 Epidemic 82
Bayesian network 65, 107–115 External risk 8
Bayes’ theorem 107
Blockchain 67
Business intelligence (BI) 68 F
Facility fortification 40
Financial risk 8
C
Capacity agility 41
Capacity flexibility 40 H
Conditional probability 111 Hazard uncertainty 4
Connectivity 121
Contingency plan 17
Coordination 40 I
Coronavirus (COVID-19) pandemic 20, 79, 82
Industry 4.0 132
Critical network elements 66
Information risk 8
Critical nodes 64
Intertwined supply network 133, 139
Critical supplier 66
Inventory 38
Inventory control 65

D
Data analytics 67 K
Deep tier financing 67 Known-known uncertainty 11
Deep uncertainty 4 Known-unknown uncertainty 11
Demand risk 8
Design-for-efficiency 33
Design-for-resilience 33 L
Deviation 5
Digital supply chain twin 67 Lean resilience 50
Discrete-event simulation 66 Localization 40
Disruption 11 Low-certainty-need (LCN) supply chain 47
–– data 68
–– identification 68
–– impact assessment 68
M
–– modeling 68 Markov chain 65
–– overlay 19 Mathematical optimization 65
150 Index

Measuring supply chain resilience 107–115 –– management 8


Modeling 64 –– mitigation inventory 38
Multi-strucrual supply chain dynamics 129 Risk-aversion 100
Robustness 5

N
Network risk 9
S
Network structures 64 Scalability 38
Segmentation 40
Service level 45
O Simulation 68
Open system 133 Stability 5
Operational risk 8, 10 Stress-testing 66
Structural complexity 102
Structural reconfiguration 39
P Structural redundancy 38
Structural variety 50
Parametrical redundancy 50 Super disruption 20, 135
Possible maximum loss 101, 119 Supplier risk 9
Postponement 40 Supply chain
Proactive planning 38 –– adaptability 101
Process flexibility 38, 50 –– crisis 21, 133
Process risk 9 –– discontinuities 64
Product substitution 40 –– ecosystem 136
–– recovery plan 72, 74
–– resilience 31, 37
R –– risk 8
Random uncertainty 4 –– viability 131, 139
Reachability 121 Supply risk 8
Reactive measures 38 Survivability 135, 139
Real-time disruption-detection 67 System dynamics 65
Real-time inventory 68
Recoverability 112
Recovery 68, 138 T
–– costs 65 Time risk 8
–– plan 66 Time-to-recovery 100
–– strategies 40 Time-to-survive 100
Recurrent risks 10
Redundancy 38
Repurposing 140 U
Requisite variety 131
Resilience 3, 5 Uncertainty 3, 4
–– capabilities 37 Uncertainty factors 4
–– capacity 42 Unknown-unknown 11
–– supply chain 34
Responsive supply chain 34
Ripple effect 12, 14, 82
V
–– assessment 101 Viability 132, 133
–– exposure 118 Viable supply chain 135–137
–– prediction 79–89 Viable system model 131
Risk 4, 7 Visualization 67
–– data 68 Vulnerability 37, 112

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