Consulting Engineering Bureau & Laboratories

�� I ulJ �)' I J.o l.a.4 �

Date : 01-01-2024
BP Company
Owner

Consultant ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫اﻟﺸﻮارع اﻟﺪاﺧﻠﯿﺔ ﻟﺸﺮﻛﺔ‬

Coutrnctor : MT National

Subject : Asphalt Concrete Surface Design lVIix - 4 G

According The Above Mention Subject, Fined Attached Asphnlt Mix Design
which Comply with Project Specification. And Approved For Constrnction.

Best Reganls,

CEL

Tech. Manager
ubontorlH
Con,uH/ng E� BLrNu &
Consnltin
�1..:.1µ....'i1.µ.....J�

Hisham Nassar

3 El Mnlck El Afdnl Street ��1�1�l"

Znmnlck, Cniro. ii�w.t1 -1!.Ul.4jJ1
Tel.& Fox : 27367231 - 27363093 YVl"W• w - YVl"iVYf\ I �Is+�
/\CCHEDITED
Tes-ling Loborlnlory www.cel-egypt.com
 Consulting Engineering Bureau & Laboratories
��I i:,1J�)' I V'> l.a.'I �

Date : 01-01-2024
BP Company
Owner

Consultant ‫ﻣﻜﺘﺐ اﻻزھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﻟﺸﺮﻛﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design lVlix - 4 G

1- Engineering Characteristics:

Engineering Characteristics JOB Limits

Stability (kg) Not Less Than 1200 Kg

Unit Weight(ton/1113) ---

Flow (mm) 2.0---4.0

Air Voids(%) 3.0---5.0

VMA {%) Not Less Than 15.0 '½,

Co111ultlng Engl,._,ng a ....... u & t..ebontor

lu

4-4J1 .:.1µ.:....'1'1 J.u...J -,...1.o

3 El Molek El Afdol Street

J.waa\' 1 1!14.t 1 J;i r
Zomnlek, Cairo. ;;� 1.41 I - .!ll I.AjJ I
Tel.& Fox : 27367231 • 27363093 YVl"'\f• �\" - YV\"WYf\ I �Is+�
/\CCl�EDITED www.cel-egypt.com
Testing Lltborlotory
 �,.t,
Consulting Engineering Bureau & Laboratories
� l
- ........ i:i,j �,rt JAI.M �
•

Date : 01-01-2024

Owner BP Company

Consultant ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﻟﺸﺮﻛﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design IVIix - 4 G

A- Asphalt mix design Marshall tests to determine the engineering properties of the
mixture:

Asphalt Coucretc Surface Design Mix - 4 G

1-1 Grading of Materials used in Asphalt Concrete Surface Design Mix -4 G

Sieve Size Passing(%)

Inch mm Ilin- I Ilin- 2 Ilin- 3 Ilin- 4 Powder

1 25 100 100 100 100 100

3/4 19 70.4 99.8 100 100 100

1/2 12.5 1.0 41.1 99.2 100 100

3/8 9.5 0.6 5.9 83.1 100 100

#4 4.75 0.3 1.0 19.3 100 100

#8 2.36 0.0 0.2 0.7 77.4 100

_,_
#30 0.600 0.0 0.0 0.0 39.6 100

#so 0.300 0.0 0.0 0.0 25.4 99.0

#80 0.180 0.0 0.0 0.0 9.7 96.0

#100 0.150 0.0 0.0 0.0 7.8 90.0

#200 0.075 0.0 0.0 0.0 3.6 80.0

/-:/,;A_/ce6/!Y�

�-
Con111ltlng E�ng BurHu, Llboral,vl.,

��11!.JWI U" l"

3 El Molek El Af<.lnl Street
o_)'21 l,;il I - -!.U IAjJ I
Znmnlck, Cniro.
''
I cl.& I•'ux : 27367231 - 27363093
w,...,,., � r - YVl"'IVYl"I , �Is + i:,#
/\CCHCDIT,D www .cel-egypt.com
Testing L1.1bortalory
 Consulting Engineering Bureau & Laboratories
� I �,.t, UI �"'JAW�
"'""'"O"
M � •

Date : 01-01-2024

Owner BP Company

Consultant ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﺑﺸﺮﻛﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design lYiix - 4 G

1-2 Mix Preparation Materials used in Asphalt Concrete Surface Design Mix - 4 G

Sieve Size Bin-I Bin- 2 Bin- 3 Ilin- 4 Powder Design Limits

J013
l11ch 111111 I' 10% P(¾) 20% P(¾) 21% P(¾) 45% P(¾) 4%
{%)

I 25 100 10.0 100 20.0 100 21.0 100 45.0 100 4.0 100 100

3/4 19 70.4 7.04 99.8 19.96 100 21.0 100 45.0 100 4.0 97.0 80-100

1/2 12.S 1 0.1 41.1 8.22 99.2 20.83 100 45.0 100 4.0 78.2 --

3/8 9.5 0.6 0.06 5.9 1.18 83.1 17.45 100 45.0 100 4.0 67.7 60-80

fl 4 4.75 0.3 0.03 1 0.20 19.3 4.05 100 45.0 100 4.0 53.3 48-65

II 8 2.36 0 0 0.2 0.04 0.7 0.15 77.4 34.83 100 4.0 39.0 35-50

7
-
fl 30 0.6 0 0 0 _Q -0 -�o -3-9-.6 17.82- 100 -4,0 71.s-- 19-30

fl so 0.3 0 0 0 0 0 0 25.4 11.43 99 3.96 15.4 13-23

fl 80 0.18 0 0 0 0 0 0 9.7 4.37 96 3.84 8.21 --

# 100 0.150 0 0 0 0 0 0 7.8 3.51 90 3.6 7.1 7-15

# 200 0,075 0 0 0 0 0 0 3.6 l.62 80 3.2 4.8 3-8

Jd-±:feEL?2LL
l:l�Y�t�·�{ng1-ng e.,, ,u, u1>or110,,
I J...a.ll�t l!.LWt U" \"

!)�S
3 El Molek El �
3..,�llll - �\AjJt
�,.:.,�'t,.µ...J..,..1..
Znmnlck, Cnir
Tel.& Fox : 27367231 - 27363093 YVr'W• �\" - YV\"'\VY\"I 1 �Ii+'-'�
/\CCHEDITCD
Testing Lol.Jo(talory www.cel-egypt.com
 Consulting Engineering Bureau & Laboratories
��I ulJla:w)'I J.ow �

Date : 01-01-2024

Owner BP Company

Co11s11lta11t ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﻟﺸﺮﻛﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design Ivlix - 4 G

1-3 Design Curve of Asphalt Concrete Surface Design Mix - 4 G

� Design Curve

� Lower Limit

Upper Limit

30 25 20 15 10 5 0

/�av;-: 9...,...u' ubor•fo,/u

Conwltlng E�
�1.:.1��1 J.l,..J �

3 El Mnlek El Afdnl Street

��l�IJi,f
Znmnlek, Cniro. �..,w2)�1 -1!1.tlAj,tl
Tel.& Fox : 27367231 - 27363093 vvr,r, � r • vvrwvn , �l,j + w#
/\CCR EDITED www.cel-egypt.com
Testing Loborlntory
 Consulting Engineering Bureau & Laboratorios
4.1.U.1 l � ,, ., c:,1 �,.,, . ,ALM u.:lS:A
" ....... j v- .

Date : 01-01-2024

Owner BP Company

Consultant ‫ﻣﻛﺗب اﻟزھﺎر ﻟﻸﺳﺗﺷﺎرات اﻟﮭﻧدﺳﯾﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design Mix - 4 G

1- Marshall test e11gi11eering properties of Asphalt Concrete Surface

Design Mix - 4 G at the proportion of bitumen design
2-1 Marshall test Results for Asphalt Concrete Snrfnce Dcsie.11 Mix - 4 G
Bitumen Content Stability Flow Unit Wt. Air Void V.M.A
(%) (Kg) (mm) (t/m3) (%) (%)

4.5 1100 3.5 2.32 5.25 16.3

5 1425 3.0 2.34 3.80 16.l
5.5 1220 2.6 2.36 2.50 16.0
6.0 1010 2.3 2.34 2.20 16.S

2-2 Mix Preparation Materials Design Curve:

(Bin-l)Aggrcgatc Pass 27mm Retain 18mm 10 %

(Bi11-2)Aggrcgatc Pass 18mm Retain 12mm 20 %

(Pin-3) ggr.cg.ate..Pass 12mm Rc.taiu.5111-111 21 °/o --

(Ili11-4)Aggregatc Pass 5mm 45 %

Powder 4%

Con,uH/ng EnglnHrlng DU'HU' ubonto,le,

4-4!1.:.1µ.....-t1.µ.....J.µ..

3 El Mnlck El Afdnl Stred

��1.!11..JI Ji, r"
Zn111nlcl<, Cniro. o�l:ill - �l.4jJI
Tel.& Fnx : 27367231 - 27363093 YVr''\r'•\f. YVY''\VYY'\ 1�1.il+i:,#
/\CCR[DllrD www.cel-egy11t.com
Tcsling Lnbortnto,y
 Consulting Engineering Bureau & Laboratories
��, ut_J �,r, J..ow �

Date
01-01-2024 :
Owner
BP Company
Consultant
‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬
Project BP ‫ﻣﺸﺮوع اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﺑﺸﺮﻛﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design Ivlix - 4 G

It is alreadv clear that the percentage of bitumen appropriate to achieve the required
specifications Asphalt Concrete Surface Design Mix - 4 G is (5.2 ±0.25) From total
weight of material (Coarse Aggregate, Fine Aggregate, ancl Fines)

2-3 Mix Properties of Asphalt Ilase Coarse 3-D at Ilitumen Content

(5. 2±0.25)
Properties Results Limits
Stability (kg) 1425 Not Less Than 1200
Kg
Unit Weight (ton/1113) 2.33 ---
Flow (mm) 3.0 2.0---4.0
Air Voids(%) 4.0 3.0---5.0
VMA(%) 15.8 Not Less Than 15.0 %
2-4 Cur-ve Design of Asphalt Concrete Surface Design Mix - 4 G

STABILITY (l<G)
1600 -------------
Surface
14 00 4-G
----------t 1200
stabtlity
1 000
800 -- - ---- ---------
-+-STABILITY (KG)
600 ·+----
4 00
2 00 -- -

0 - -, ---
0 �::;:;:::;:::::::l;:::;:::;::::=lii;::::;:::;:::�8

�q7
Con1ultlng Enr,/nffrlng B..-0111 A ubontc,rio•

3 El Mnlck El Afdnl Street

J.,as�I �I Ji, I"
Znmnlck, Cniro. o.>"I.UI -1!1.tl.ojJI
Tel.& Fnx : 27367231 - 27363093 YVl"i\"•�f - YVl"'IVYI"\ I��+ i:,;,,¥3
ACCREDITED www .cel-egypt.com
Tes-ling Loboflatory
 Consulting Engineering Bureau & Laboratories
��, i:i,J��, J.oLM �

D:ite : 01-01-2024

Owner BP Company

Co11s11Itaut ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project : BP‫اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﺑﺸﺮﻛﺔ‬

Contractor : MT Nati0nal

Subject : Asphalt Concrete Surface Design ]Vlix - 4 G

FLOW {mm)
4
3.S Surface
3 4G
2.5 Flow
2
�FLOW(mm)
Bitumen{%)
1 ---

0.5

0
4.5 5 5.5 6

Unit Wt. {t/m3)

2.365
2.36 ·r-----------b-----
2.355

2.345 -t----------1 4G
2.34 Unit Wt
-¢-Unit Wt. (t/1113)
2.335
2.33
2.32S -
2.32 ,-------�-- ----
2.315 ------.-- -----, --,
0 2 4 6 8
ubora torH•
Con,u/tlltfl Englrtffrlr,g Bix,uu t.
�1.:.1µ:...�1 .µ,....,"'""'
��, ..!.14.tt J;i r
IAS
3 El Malek El i\fdnl Street
o..,.s>�I - l!.ULAj.tt
Zumnlek, Cniro.
Tel.& Fox : 27367231 - 27363093 YVf'\f• �Y" - YVl"WYY"I I �Lg+ i)#
/\CCR EDITED www.cel-egypt.com
Testing Lobor1otory
 Consulting Engineering Bureau & Laboratories
��I ulJ�)'I JALM �

Date : 01-01-2024

Owucr BP Company

Co11s11ltaut ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﺑﺸﺮﻛﺔ‬

Contractor MT National

Subject : Asphalt Concrete Surface Design l\!Iix - 4 G

Air Voids {%) Surface

6 4G
Air Voids
5

4 ---

3
�Air Voids(%)
2

1 - - ------
i
0 -;
I -.----, -----,
2 4 6 8

VMA {%) Surface

16.6 --- ----- 4G
16.5 VMA
16.4 -r------------------1---

16.3 -- - -- ----- _______ ,__ -

16.2 �VMA(%)

16.1 i------------�

16

15.9 -,-- r· -, --,

0 2 3 4 5 6

��li!iWIJ;ir
IAS
3 El Molek El Afdnl Street
Zn11111lck, Cniro. ;;�1411 - �IAj.tl
Tel.& Fnx : 27367231 - 27363093 YWW•W- YV\"'\VYY"I ,�le+�
/\CCR EDITED
Tes-ting Loborlalory www.cel-egypt.com
 Consulting Engineering Bureau & Laboratories
� 1� ..t1 u1 �)'1 JA��
" ---0- j .

Date

Owner BP Company

Consultant ‫ﻣﻜﺘﺐ اﻟﺰھﺎر ﻟﻸﺳﺘﺸﺎرات اﻟﮭﻨﺪﺳﯿﺔ‬

Project BP ‫ﻣﺸﺮوع اﻟﻄﺮق اﻟﺪاﺧﻠﯿﺔ ﻟﺸﺮﻛﺔ‬

Contrnctor MT National

Subject : Asphalt Concrete Surface Design IVIix - 4 G

Test Bitumen Content(%)
Properties Unit Min. Max. Avern2.c
Stability Ke 6.0 5.0 5.5
Flow Mm 6.0 3.5 4.25
Unit Wt. t/m3 4.5 5.5 5.00
Air Voids % 6.0 4.5 5.25
V.M.A % 5.5 6.0 5.75
Optimum B.C (%) 5.2

• From the previous tables and curves the percentage of bitumen that
fulfills that fulfills the specification requirement for bituminous binder
course was found to be(5.20 ± 0.20) (Limits between 3.5 % to 7.0 %)
• Trail Mixture have been prepared and tested at 5.2 % and results was
found as followed :

Properties Results JOB Limits

Stability (kg) 1430 Not Less Than 1200

l(u
Unit Weight(ton/m3) 2.330

Flow(mm) 3.0 2.0---4.0

Air Voids (%) 3.9 3.0---5.0

VMA (%) 16.0 Not Less Thau 15.0 %

Con,ultlf)fl EnglnHrlno Bun•u, /..obontorlu

�1.:.1;..i...,."11J,(A..J-,..i.

��t�IJ;iY'
3 El Mnlek El Afdnl Stl'ect
Z11111nlck, Coiro.
;;jA1 � I • .!.I.I IAjJI
Tel.& Fnx: 27367231 - 27363093 YVY''\Y'. � Y' - YVY'WYY' \ I �Ul + i:i#
/\CCnCDITCD
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