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Varidor 20 K/ 604511_F 02

Diagnostic

Summary This document contains diagnostic instructions for the Varidor 20 door drive.

kg:
This document is a translation of the master version published in English K 604511 02.
Name: euroscript AG
The company KG mentioned opposite is responsible for this. Date: 02/14/2006

Edit: 02
No. KA: 107196
KA date: 02/17/2006

This document is the property of INVENTIO AG and may only be used by SCHINDLER personnel or authorized SCHINDLER agents for purposes that serve the
interests of SCHINDLER. This design and information is our intellectual property. Without our written permission, it may not be copied by any means, nor used for
manufacturing purposes, nor communicated to third parties. Any request for authorization must be addressed to: INVENTIO AG, Postfach, CH-6052 Hergiswil NW

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Summary

1 * ......... ....... ....... ....... ......... .3

General remarks . . . . . .
2 * Preparation . . . . . . . . . . . . . . . ..... ......... ....... ......... ....... ...4
3 * First commissioning. . . ......... ....... ....... ....... ......... .7
4 * Configuration using the pocket computer. . . . 4.1 General operation of the ....... ....... .9
* ....................9
handheld computer.
4.2 * Modification of a code/parameter. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.3 * List of KSKB settings/parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.4 * Download. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
A.1 * Door drive overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
A.2 * ACVF frequency converter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
A.3 * IBV20 printed circuit (parallel input). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
A.4 IBV20M printed circuit (mono input). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A.5 Pocket computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
A.6 * Travel curve - clutch not active. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
A.7 * Travel curve - active clutch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
A.8 Schematic representation of the IBV20 circuit. . . . . . . . . . . . . . . . . . . . . . . . . . 29
A.9 Schematic representation of the IBV20M circuit. . . . . . . . . . . . . . . . . . . . . . . . 30

Varidor 20
K 604511_F 02
Diagnostics
Copyright © 2005 INVENTIO AG 2/17
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1 *
General remarks

Hazard ! Dangerous voltage

• Make sure not to work on live (plugged in) components!
• Before working on the door drive, check that there is no voltage greater than 50 VAC.

• Do not plug or unplug the connectors until the connected devices are turned OFF.

• When handling printed circuits, always observe the rules regarding the
“MOS/CMOS manipulation”.

Attention !

Switch off the power supply when working on the door drive! Risk of high voltage on the
intermediate circuit (DC Link) of the power electronics!

Noticed !
The staff knows the product well and has the necessary qualifications thanks to the training they have completed.

Tools
Tool Description
Multimeter Multimeter with sensitivity > 25 kÿ/V and measuring range up to 1000
VDC with diode test and continuity test, measuring cables with
insulated contact tips.
Pocket computer Pocket setting tool
• ID number 966552 (handheld)
Tools

Documents
Document Number

Cable schematics S 194494 IBV20M printed circuit (mono input)

Cable schematics S 194478 IBV20 printed circuit (parallel input)

Cable schematics S 194527 Printed circuit board IBV20 (Smart MRL ® 002)

Cabin door assembly K 604323

Landing door assembly K 604426

Commissioning K 604510
Necessary documents

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2 * Procedure
Summary The following block diagram shows a way to detect possible causes of malfunction. In
addition, it refers to the document/chapter containing information serving to eliminate
the malfunction.

Door blocked ------ Document Number

ÿ
Safety circuit ------ Control cabinet miscellaneous

ÿ
LED Status ------ Control cabinet (depending on the miscellaneous

responsible operation) OKR/ADDUM

ÿ

Error message ------ Maneuver miscellaneous

• Elevator status
• Error log

ÿ
Door LED status ------ Varidor 20 diagnostic “Visual inspection” K 604511
(servo converter, IBV20,...)
ÿ

------ Varidor 20 diagnostics “Additional K 604511

Functional check diagnostics”
ÿ

Other error symptoms ------ Varidor 20 diagnostics “Elimination of K 604511

faults based on symptoms”

Varidor 20
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3 * Voltage supply

Summary The wiring diagram below provides an overview of electrical distribution.

Overview
printed circuit IBV20

Overview of voltage supply IBV20

Abbreviations
Abbreviation Explanation
8200 Vector Frequency converter
JHCT Emergency stop safety contact
KET-O Exit End of door opening
KET-S Exit End of door closing
KSKB Closing force limiter output

KTC Cabin door contact

KTHMT General error/car door thermal switch
L1, N, PE 230 VAC
MGV Magnetic lock
RPHT Light curtain, reopening contact, 24 VDC
SKT Door safety buckle
T Thermal motor
M Engine

VRVRT Amplifier relay p. low speed door

VST-O Amplifier p. door opening switch
VST-S Amplifier p. door closing switch

Varidor 20
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Overview
printed circuit IBV20M

Overview of voltage supply IBV20M

Abbreviations
Abbreviation Explanation
DTO Door opening contact
K1 Relay controlling the power supply to the door based on the emergency
stop buttons (EN81-1)
K2 Electric cam relay
K3 Door closing relay
M0 0 VDC
P0 24 VDC
ST-S Door closing input, 24 V - 230 V, DC or AC
TAT Adaptation transformer (required only for 400 V)

Varidor 20
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4 Visual inspection

Summary This chapter deals with the elimination of faults which can be determined by observing the LEDs.

4.1 * VF - LED servo converter

Preview

12
Servo converter overview
1 red LED
2 green LED

Main Regulate the door motor.

function
LED
LED Color Description
1 red Servo converter error
2 Green Servo converter ready

Diagnosis using
Troubleshooting
LEDs 1 (red) 2 (green) Description

OFF ON Servo converter is ready, normal state

ON ON Mains switch ON and

automatic start blocked (synchronization
run)
OFF ON Normal display during startup, servo
(flashes) converter is blocked

OFF flashes OFF Current error View the error log using
every the pocket computer.
second The latest error code C0161
is displayed automatically.

See “Diagnosis via

Errorlog”.
ON flashes OFF Undervoltage Switch off the power supply
every 4 and carry out a check
seconds according to
the installation wiring
diagram.

Varidor 20
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Diagnostics
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4.2 *IBV20 printed circuit board

Summary The IBV20 door drive circuit board controls the Varidor 20 door drive. It serves as an interface between the
servo converter and the ADDUM/OKR box.

Overview of the IBV20

PCB

Overview of the IBV20 PCB

Overview of
position
sensors

Overview of position sensors (active clutch)

S0.. S4 = position sensor
Cc = Clutch closed position
Cd = Door closed position
O = Open position

Varidor 20
K 604511_F 02
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Push
buttons Description
Pushbutton
DTO Door opening order
DTS Door closing order

Potentiometer
Potentiometer Description
P+ More sensitive/less force between position S2 and S0
P- Less sensitive/more force between position S2 and S0

LED
LED Color Description
WE green IBV20 power supply
CLS green Closing order indicator

KSKB green Obstacle detection indicator

INIT red Sync mode indicator

S0 YELLOW Position sensor activated (ON) when door is closed
S1 YELLOW Position sensor activated (ON) when clutch is closed (only clutch active)

S2...S3 YELLOW Position sensor activated (ON) when the door moves in the opening or closing
direction

S4 YELLOW Position sensor activated (ON) when door is open

Varidor 20
K 604511_F 02
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Diagnosis using
LEDs LED State Description Troubleshooting

ON lit Printed circuit under voltage None

(ON), normal state

off Circuit board de-energized Check wiring if necessary

(OFF)

CLS on The closing order is active None

off The closing order is inactive None

KSKB bed The closing force limiter signals Adjust the KSKB potentiometer: + = more
an obstacle sensitive (less force) - = less sensitive
(more force)
Active between position sensors
S2 and S0

Set the parameter code: C = 0108 for

IBV20
Active between position sensors
S4 and S2

off Normal state after a synchronization run None

flashes Before and during a sync run No action, if LED is off after a sync
run

If the LED flashes after a

synchronization run, check the
connection of wires X4.7 and 4.8 on
IBV20 to 62 and 7 of the ACVF servo
converter

S0...S4 on.. Indicates the current position of None

.off the door
bed Always ON Short circuit on circuit board or
sensor/sensor cables

Malfunction of an LED and/or printed

circuit; replace the circuit board

IBV20

off Always OFF Check the connection of the sensor

and/or the position of the
electromagnets (distance and
mounting)

Varidor 20
K 604511_F 02
Diagnostics
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4.3 * IBV20M printed circuit board

Summary The IBV20M door drive circuit board controls the Varidor 20 door drive. It serves as an
interface between the servo converter and the ADDUM/OKR box.

Overview of the
IBV20M PCB

Overview of the IBV20M PCB

Overview
of position
sensors

VS O

Overview of position sensors (active clutch)

S0.. S4 = position sensor
C = Mechanically closed position
O = Mechanically open position

Varidor 20
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LEDs
LED Color Description
L1 ON green IBV20M power supply
CLS green Closing order indicator

RPHT green Relays Door photocell

KSKB green Obstacle detection indicator

INIT red Sync mode indicator

S0 YELLOW Position sensor activated (ON) when door is closed
S1...S3 YELLOW Position sensor activated (ON) when the door moves in the opening or closing
direction

S4 YELLOW Position sensor activated (ON) when door is open

Varidor 20
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Diagnosis using
LEDs LED State Description Troubleshooting

WE bed Circuit board under voltage None

(ON), normal state

off Circuit board de-energized Check wiring if necessary

(OFF)

CLS on The closing order is active None

not lit The close order is inactive None

Optional on Photocell activated during closing signal None

RPHT
(STS)

off Photocell inactive, normal state None

KSKB bed The closing force limiter signals Set the parameter code: C = 0156 for
an obstacle IBV20M
Active between position sensors
S4 and S2

off Normal state after a synchronization run None

flashes Before and during a sync run No action, if LED is off after a sync
run

If the LED flashes after a

synchronization run, check the
connection of wires X4.7 and 4.8 on
IBV20M to A1 and 59 of the ACVF servo
converter

S0...S4 on.. Indicates the current position of None

.off the door

on Always ON Short circuit on circuit board or

sensor/sensor cables

Malfunction of an LED and/or printed

circuit; replace the circuit board

IBV20M

off Always OFF Check the connection of the sensor

and/or the position of the
electromagnets (distance and
mounting)

Varidor 20
K 604511_F 02
Diagnostics
Copyright © 2005 INVENTIO AG 13/17
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5 *
Troubleshooting based on symptoms
Summary This chapter describes the symptoms of mechanical errors occurring during normal operation or during synchronization.

Symptoms on the
cabin door Description of Possible cause Troubleshooting
symptoms

The door makes a noise The panels rub against the threshold Check the condition of
the slides; replace them if necessary

Cart knocking against the stopper Check the mechanical

adjustment of the door carriage
A rubber stopper is in preparation following the adjustment
instructions

Check if the position of the

sensor and/or electromagnet is
correct

If necessary adjust the settings.

For details see K604510

Inclined door panels Reduce, without pressure, the backlash of the counter-
pressure rollers

Clashing of the clutch Follow the adjustment instructions.

device during the race For details see K608227

Back pressure rollers stuck on main Adjust, without pressure, the

rail counter-pressure roller on the main
rail

Squeaking at the KTC contact Readjust the KTC contact.

For details see K608227

Mechanical door lock lever rubs Adjust the door lock

against latch lever. For details see K608227

Door motor makes noise Worn engine bearings Replace the motor

Slack in the toothed belt Check that the belt

notched only extends approx.
10mm more than the maximum
intended stretch.
For details see K608227

No manual door movement with DTO/ Poor wiring of door motor cable Change the motor wiring
DTS according to the installation
wiring diagram

Varidor 20
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Description of Possible cause Troubleshooting

symptoms

Reopening the door during KSKB enabled Make sure the door panels move
normal door closing easily. If not, follow the
adjustment instructions. For details
see K608227

Readjust the potentiometer of the

IBV20 printed circuit between
the position sensor
S02 and S0

Adjust the setting between position

sensor S4 and
S2:
IBV20M = code C0156
IBV20 = code C0108

For more details, see

K604510

Deceleration errors/ In normal operation, the door Check the connection of signal
acceleration closes without any deceleration wiring X3 of the ACVF servo
converter; the insulation may be
stuck.

See chapter “Voltage supply”

During normal running, Check the settings according to

acceleration/deceleration does K604510
not work well

Symptoms on the
landing door Description of Possible cause Troubleshooting
symptoms

Landing door lock cannot be The landing door Follow the adjustment instructions:
activated locking mechanism does not K608223/K608224
work

The landing door lock does not Readjust the landing door locking if
open in normal service (semi- necessary, or increase the value of
automatic door) parameter C0010/PS2 (open position
frequency 0...4 Hz)

Varidor 20
K 604511_F 02
Diagnostics
Copyright © 2005 INVENTIO AG 15/17
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6 *
Additional diagnostics

Diagnosis via error The door control can report an error through the handheld when an error occurs. Connect the handheld to the
log ACVF servo converter; possible errors are displayed directly.
(Error Log)

Handheld
diagnostics Coded Description Solution

LP1 Motor phase fault Check motor connection

READ DC Bus undervoltage Check the voltage of 230 V

OC1 Short circuit Check motor cables

OC2 Land problem Check the motor and cables

OC3 Current overcurrent during Check the PS1 and PS2 parameters,
acceleration race Code 12

OC4 Current overcurrent during Check the PS1 and PS2 parameters,
deceleration stroke Code 13

OC5 Constant running ACVF overload Check the mechanical adjustment

OC6 Motor overloaded Check for blockage

OH Heat sink at temperature over 85°C Clean the heat sink and check for blockages

OH3 Raised temperature Check for blockage – Check PCT connection

(PTC)

OH4 Raised temperature Clean the heat sink, check for blockages
VVF

OH51 PTC Warning Check for blockage – check PCT connection

OR DC Bus Overvoltage Check mains voltage < 264 V and acceleration and
deceleration

Pr Settings download fails Download again

CCr Fatal error while Reset: Set to “OFF” and

downloading " WE "

EER Communication problems Check if code PS1 126 is set to 0

VF/ pocket computer (pocket)

H05 Internal Defect Exchange ACVF

LP1 Motor phase warning Check if code PS1 597 is at the value
0

OC6 Motor overloaded Check code PS1 120

Varidor 20
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VF Settings
Coded Description

50 Frequency output monitoring

108 Closing force IBV20

156 Closing force IBV20M

54 Current output monitoring

02 Parameter transfer VF ÿ “Value 29” handheld (download)

02 Handheld parameter transfer ÿ VF “Value 10” (download)

Varidor 20
K 604511_F 02
Diagnostics
Copyright © 2005 INVENTIO AG 17/17