Full Software documentation for Chrysler R6514630

8921/11807
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R6514432 ISSUE 2.0
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0

DPF: Worst Case Regeneration Detection

NAME SIGNATURE
Author DUAN Qian-Tammy Has signed

Approver HERRAULT Sébastien

 Full Software documentation for Chrysler R6514630
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0

HISTORY OF THE DOCUMENT

Edition Date Amendments Author Approver
1.0 28/01/2008 XMA80 : First Creation according to DCRMS 221000966, FDS 21822 DUAN AMIEZ
Qian Alexandre
Tammy
2.0 02/03/2008 DC spec review: DUAN Sebastien
For better understanding of the specification, the definition of Qian HERRAULT
P_T_Dpf_wcr_detect_condX is modified: X = [0, 7] instead of [1,8]; Also change Tammy
in P_T_DPF_WCR_CND0_SET_APV & P_T_DPF_WCR_CND0_RESET_APV

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
 Full Software documentation for Chrysler R6514630
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OM651 TPA91 Deliv - Issue 4.0
R6514432 ISSUE 2.0
PRINTED 19/11/08
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0

CONTENTS
1. GENERAL INFORMATION.................................................................................................................................................................. 4
1.1. PURPOSE .................................................................................................................................................................................... 4
1.2. SCOPE ........................................................................................................................................................................................ 4
1.3. REFERENCES .............................................................................................................................................................................. 4
2. DEFAULT CALIBRATION ................................................................................................................................................................... 4
3. FUNCTIONAL DESCRIPTION.............................................................................................................................................................. 5
3.1. TOP LEVEL OVERVIEW ............................................................................................................................................................... 5
3.2. INITIALIZATION.......................................................................................................................................................................... 5
3.3. MODULE R6514432_2_0/MAIN ................................................................................................................................................. 6
3.4. MODULE R6514432_2_0/MAIN/SUBSYSTEM ............................................................................................................................. 7
4. DATA DICTIONARY ........................................................................................................................................................................... 8
4.1. INPUTS ....................................................................................................................................................................................... 8
4.2. OUTPUTS.................................................................................................................................................................................... 8
4.3. INTERNAL VARIABLES ................................................................................................................................................................ 8
4.4. EVENTS ...................................................................................................................................................................................... 9
4.5. HIDDEN VARIABLES (UNSIGNIFICATIVE) .................................................................................................................................... 9
4.6. CALIBRATIONS........................................................................................................................................................................... 9
4.7. CONSTANTS ............................................................................................................................................................................... 9

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
 Full Software documentation for Chrysler R6514630
8924/11807
OM651 TPA91 Deliv - Issue 4.0
R6514432 ISSUE 2.0
PRINTED 19/11/08
Engineering Department PAGE 4/10
SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
1. GENERAL INFORMATION
1.1.PURPOSE
This specification aims to detect some unfavourable situations for the DPF, in order to avoid DPF cracks.
The scheduling of the function is 30ms.

1.2.SCOPE
This specification is done for Daimler OM651 project.

1.3.REFERENCES
R6513251 : DPF conditions
R6512801 : EGR activation for OM651

2. DEFAULT CALIBRATION
P_T_DPF_WCR_CND0_RESET_APV = 0 -;
P_T_DPF_WCR_CND0_SET_APV = 0 -;
P_T_DPF_WCR_CND5_LOAD_HI_APV = 0 %;
P_T_DPF_WCR_CND5_SOOT_HI_APV = 0 g;
P_T_DPF_WCR_CND6_EXH_TMP_HI_APV = 0 deg C;
P_T_DPF_WCR_CND6_EXH_TMP_SEL_APV = 0 -;
P_T_DPF_WCR_CND7_AIR_FLOW_LO_APV = 0 kg/h;
P_T_DPF_WCR_CND7_RPM_LO_APV = 0 rpm;
P_T_DPF_WCR_DETEC_CONFIG_APV = 1 -;

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
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R6514432 ISSUE 2.0
PRINTED 19/11/08
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
3. FUNCTIONAL DESCRIPTION
3.1.TOP LEVEL OVERVIEW

DOC 1
RTF Sched_30ms
Comment
2
P_T_Comb_config_rgn_enabled

3 IN_Engine_cycle_speed
DOC IN_Engine_cycle_speed
RTF
History 4 ACM_Exhaust_air_flow_filter
ACM_Exhaust_air_flow_filter

DOC
RTF 5 IN_Exhaust_temperature P_T_Dpf_wcr_detect_condition 1
Scope IN_Exhaust_temperature P_T_Dpf_wcr_detect_condition

6 P_T_Dpf_cont_sim_soot_mass
DOC
P_T_Dpf_cont_sim_soot_mass
RTF
References
7 P_T_Dpf_load_percent_wgh
P_T_Dpf_load_percent_wgh
Main
FIGURE 1 : R6514432_2_0

3.2.INITIALIZATION
P_T_Dpf_wcr_detect_condition = 0;

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
3.3.MODULE R6514432_2_0/MAIN
DOC
RTF Sched_30ms
Comment

bit0

P_T_Comb_config_rgn_enabled
held states when enabling
bit1
AND
[P_T_Dpf_wcr_detect_cond0]

bit2
AND
[P_T_Dpf_wcr_detect_cond0]

bit3
AND
P_T_DPF_WCR_DETEC_CONFIG_APV In
[P_T_Dpf_wcr_detect_cond0]

bit4
[P_T_Dpf_wcr_detect_cond0] bit0
AND
[P_T_Dpf_wcr_detect_cond0]

bit5
P_T_Dpf_wcr_detect_cond1
bit1

bit6

P_T_Dpf_wcr_detect_cond2
bit2

bit7

P_T_Dpf_wcr_detect_cond3
bit3

out 1
1 IN_Engine_cycle_speed
P_T_Dpf_wcr_detect_condition
P_T_Dpf_wcr_detect_cond4 Init = 0
P_T_Dpf_wcr_detect_cond0 [P_T_Dpf_wcr_detect_cond0] bit4
IN_Engine_cycle_speed held when disabled

2 ACM_Exhaust_air_flow_filter
ACM_Exhaust_air_flow_filter
P_T_Dpf_wcr_detect_cond5 bit5

3 IN_Exhaust_temperature
IN_Exhaust_temperature
P_T_Dpf_wcr_detect_cond6 bit6

4 P_T_Dpf_cont_sim_soot_mass
P_T_Dpf_cont_sim_soot_mass

P_T_Dpf_wcr_detect_cond7 bit7
5 P_T_Dpf_load_percent_wgh
P_T_Dpf_load_percent_wgh
Subsystem

FIGURE 2 : R6514432_2_0/MAIN

The output P_T_Dpf_wcr_detect_condition aims to detect some unfavourable situations of DPF in order to avoid
component destruction.

It is a 8 bit variable, its definition is as follow:

Bit x Name Definition

Bit 0 P_T_Dpf_wcr_detect_cond0 Cond 5, 6, 7 = True
Bit 1 P_T_Dpf_wcr_detect_cond1 Cond 5, 6, 7 = = True && bit 1 of
P_T_DPF_WCR_DETEC_CONFIG_APV = True
Bit 2 P_T_Dpf_wcr_detect_cond2 Cond 5, 6, 7 = = True && bit 2 of
P_T_DPF_WCR_DETEC_CONFIG_APV = True
Bit 3 P_T_Dpf_wcr_detect_cond3 Cond 5, 6, 7 = = True && bit 3 of
P_T_DPF_WCR_DETEC_CONFIG_APV = True
Bit 4 P_T_Dpf_wcr_detect_cond4 Cond 5, 6, 7 = = True && bit 4 of
P_T_DPF_WCR_DETEC_CONFIG_APV = True
Bit 5 P_T_Dpf_wcr_detect_cond5 Too high soot mass OR too high DPF load
Bit 6 P_T_Dpf_wcr_detect_cond6 Too high exhaust temperature
Bit 7 P_T_Dpf_wcr_detect_cond7 Low engine cycle speed OR low air exhaust flow

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
 Full Software documentation for Chrysler R6514630
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OM651 TPA91 Deliv - Issue 4.0
R6514432 ISSUE 2.0
PRINTED 19/11/08
Engineering Department PAGE 7/10
SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
The output P_T_Dpf_wcr_detect_condition will be used in other specification with a TEST BIT. The result of comparaison
(True/False) will active some functions in order to cool down the engine, and to increase the exhaust mass flow. The
possiblities are:
- Bit 1 = True : Close EGR
- Bit 2 = True : Leave Regeneration (via DPF condition 13)
- Bit 3 = True : Increase idle target (via AGK interface)
- Bit 4 = True : Fan activation for engine cooling (via AGK interface)

This strategy depends on the calibration of P_T_DPF_WCR_DETEC_CONFIG_APV.

3.4.MODULE R6514432_2_0/MAIN/SUBSYSTEM
DOC
RTF
Comment
1
<
IN_Engine_cycle_speed

P_T_DPF_WCR_CND7_RPM_LO_APV

2 OR 4
<
ACM_Exhaust_air_flow_filter P_T_Dpf_wcr_detect_cond7

P_T_DPF_WCR_CND7_AIR_FLOW_LO_APV

3 P_T_DPF_WCR_CND0_SET_APV SET_THR
3 U P_T_Dpf_wcr_detect_cond6
IN_Exhaust_temperature U[E]
E > AND In 1
P_T_DPF_WCR_CND6_EXH_TMP_SEL_APV 0
P_T_Dpf_wcr_detect_cond0
P_T_DPF_WCR_CND0_RESET_APV RESET_THR

P_T_DPF_WCR_CND6_EXH_TMP_HI_APV Debounce

4
>
P_T_Dpf_cont_sim_soot_mass

P_T_DPF_WCR_CND5_SOOT_HI_APV

5 OR 2
>
P_T_Dpf_load_percent_wgh P_T_Dpf_wcr_detect_cond5
P_T_DPF_WCR_CND5_LOAD_HI_APV

FIGURE 3 : R6514432_2_0/MAIN/SUBSYSTEM

The unfavourable conditions for a worst case DPF are defined here:
- Condition 5: too high soot mass OR too high DPF load
- Condition 6: too high exhaust temperature
- Condition 7: low engine speed OR low air mass flow
- Condition 0: condition 6 AND condition 7 AND condition 8

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
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R6514432 ISSUE 2.0
PRINTED 19/11/08
Engineering Department PAGE 8/10
SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
4. DATA DICTIONARY

4.1.INPUTS
Name Unit Type Type Definition Dim
Description
ACM_Exhaust_air_flow_filter kg/h Fixed 2^-3 # [0 ; 8191.875] (1,1)
Differential mass exhaust gas from module exhaust mass flow and lambda
IN_Engine_cycle_speed rpm Fixed 2^-2 # [0 ; 8000] (1,1)
Engine cycle speed calculated over one engine cycle (two crank flywheel revolutions)
IN_Exhaust_temperature deg C Fixed 2^-2 # [-50 ; 1000] (12,1)
Exhaust temperature field
P_T_Comb_config_rgn_enabled - Bool (1,1)
True if the DPF regeneration mode is allowed
P_T_Dpf_cont_sim_soot_mass g Fixed 2^-14 # [0 ; 200] (1,1)
simulated/calculated soot mass
P_T_Dpf_load_percent_wgh % Fixed 2^-7 # [0 ; 500] (1,1)
load of DPF in %, maximum value over all calculation methods

4.2.OUTPUTS
Name Unit Type Type Definition Dim
Description
P_T_Dpf_wcr_detect_condition - Fixed 2^0 # [0 ; 255] (1,1)
Worst Case Regeneration condition

4.3.INTERNAL VARIABLES
Name Unit Type Type Definition Dim
Description
P_T_Dpf_wcr_detect_cond0 - Bool (1,1)
Worst Case Regeneration condition 0
P_T_Dpf_wcr_detect_cond1 - Bool (1,1)
Worst Case Regeneration condition 1
P_T_Dpf_wcr_detect_cond2 - Bool (1,1)
Worst Case Regeneration condition 2
P_T_Dpf_wcr_detect_cond3 - Bool (1,1)
Worst Case Regeneration condition 3
P_T_Dpf_wcr_detect_cond4 - Bool (1,1)
Worst Case Regeneration condition 4
P_T_Dpf_wcr_detect_cond5 - Bool (1,1)
Worst Case Regeneration condition 5
P_T_Dpf_wcr_detect_cond6 - Bool (1,1)
Worst Case Regeneration condition 6

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
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R6514432 ISSUE 2.0
PRINTED 19/11/08
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
P_T_Dpf_wcr_detect_cond7 - Bool (1,1)
Worst Case Regeneration condition 7

4.4.EVENTS
Name Dim
Description
Sched_30ms (1,1)
Sched_30ms

4.5.HIDDEN VARIABLES (UNSIGNIFICATIVE)

These variables are solely used in transient computations and shall not be usable or visible.
Name Unit Type Type Definition Dim
Description

4.6.CALIBRATIONS
Name Unit Type Type Definition Dim
Description
P_T_DPF_WCR_CND0_RESET_APV - Fixed 2^0 # [0 ; 65535] (1,1)
Reset debounce for WCR condition
P_T_DPF_WCR_CND0_SET_APV - Fixed 2^0 # [0 ; 65535] (1,1)
Set debounce for WCR condition
P_T_DPF_WCR_CND5_LOAD_HI_APV % Fixed 2^-7 # [0 ; 500] (1,1)
High threshold of Dpf load percent for WCR condition 5
P_T_DPF_WCR_CND5_SOOT_HI_APV g Fixed 2^-14 # [0 ; 200] (1,1)
High threshold of soot mass for WCR condition 5
P_T_DPF_WCR_CND6_EXH_TMP_HI_APV deg C Fixed 2^-2 # [-50 ; 1000] (1,1)
High threshold of exhaust temperature for WCR condition 6
P_T_DPF_WCR_CND6_EXH_TMP_SEL_APV - Fixed 2^0 # [0 ; 11] (1,1)
Selection of the exhaust temperature for WCR condition 6
P_T_DPF_WCR_CND7_AIR_FLOW_LO_APV kg/h Fixed 2^-3 # [0 ; 8191.875] (1,1)
Low threshold of the air flow for WCR condition 7
P_T_DPF_WCR_CND7_RPM_LO_APV rpm Fixed 2^-2 # [0 ; 8000] (1,1)
Low threshold of the engine speed for WCR condition 7
P_T_DPF_WCR_DETEC_CONFIG_APV - Fixed 2^0 # [0 ; 255] (1,1)
Configuration of the WCR condition

4.7.CONSTANTS
Name Unit Type Type Definition Value

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."
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SpecTool_Word_Generation_2_0 <> Specification_R6514432_2_0
Description

DELPHI confidential
"All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means and
whether or not transciently or incidentally for some other use of this publication) without the written permission of Delphi."