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Autonomous Systems
Construction Robotics:
From Automation to
Collaboration
Stefana Parascho
Lab for Creative Computation (CRCL), École Polytechnique Fédérale de Lausanne (EPFL),
Lausanne, Switzerland; email: stefana.parascho@epfl.ch
183
1. INTRODUCTION
The construction industry is in a moment of crisis. It is one of the largest CO2 producers in the
world and is known to be inefficient and unstructured. Construction labor is usually not valued
highly, and unless workers are explicitly protected, they are often underpaid and work in unsafe
conditions. While there is a clear and urgent need to address these challenges, construction is an
industry that is very slow to change. An example is digitalization and automation: While these
advances have seen rapid development in other industries, such as manufacturing, retail, trans-
portation, and even agriculture, construction is lagging far behind in adopting them (1). Robots
have entered almost all industries in different roles, from automating major tasks, such as pick-
and-place and sorting processes, to engendering new processes through technologies that exceed
our own capacities, such as sensing and artificial intelligence (2).
Whether automation is the answer to the construction industry’s challenges is questionable
and may be too simple of an assessment. The intricacies of such a massive industry that impacts
our planet from the first extraction of a material up until the change of its configuration are too
complex to be solved through automation alone. However, robotics and information technology
have the potential to contribute to solutions to these tremendous challenges. And if we look at the
impact that robotics has had on other industries, it becomes evident that bringing change to the
construction industry will require reflecting on new technologies and considering their potential.
The reasons why the construction industry has not adopted robotics and automation as quickly
as others are multifaceted. The following is an attempt at a nonexhaustive list of possible factors
affecting this shortcoming:
1. Scale: Compared with many other industries, such as automotive and product manufactur-
ing, the construction industry operates at a much larger scale. It thus cannot easily adopt
the machines and processes developed specifically for desktop- or human-scale processes.
While in most industries the robot (or machine) will be larger than the manufactured prod-
uct, construction requires a different perspective to allow it to also produce elements larger
than the production machine.
2. Off-site versus on-site construction: Many construction processes and materials require on-
site work, while most manufacturing industries operate in controlled factory environments.
Although automation can be employed in prefabrication scenarios, this usage covers only
a limited area of the construction industry, missing out on the impact potential of on-site
construction.
3. Predictability: Construction sites are complex, unstructured environments that are prone to
unexpected change and unpredictable situations. This makes the use of autonomous robots
a much greater challenge since the robots need to accurately perceive a largely unknown
environment and be able to react to it. The level of robustness required to achieve this is
far beyond that of a conveyor belt type of process.
4. Human–robot interaction: The complexity of construction processes requires the involve-
ment of human labor. Humans are extraordinarily good at dealing with complex tasks and
making fast evaluations of unpredicted events. As such, they are an inherently necessary part
of a construction site. Employing robots in an unstructured environment around humans
requires a robust and redundant safety system that can react appropriately to unexpected
changes. The challenge of an infallible safety system exceeds by far those of other industries.
5. Lot size and quantity: Each building is unique or is intended to be unique. Of course, stream-
lined prefabricated housing systems exist, but the typical goal of architects is to propose
tailored solutions to each client and site demands. Developing a construction process, im-
plementing and testing it, and adding the necessary layers of safety redundancy and failsafe
184 Parascho
operation means developing a new solution each time. This makes automation inefficient
for individual results in terms of both cost and time.
To sum up, design and construction are best explained as multifaceted ecosystems that are not
comparable to industrial manufacturing processes, which can take advantage of the large number
of identical objects produced, the manageable scale, and the controlled environments.
But if automation turns out to be so difficult to achieve, why has the industry still pushed to
integrate robotics into its processes for the past 40 years? The reasons have changed along with
the discourses and crises that we have been facing. Today, the goal is no longer simply to replace
humans on-site for efficiency, but expands into finding new solutions to existing challenges. Po-
tential advantages or goals of robotics in construction and design are as follows (this is again a
nonexhaustive list, and will hopefully expand as more technology is integrated into construction):
(a) time and cost efficiency; (b) safety for humans (robots can be used for tasks that are dangerous,
tedious, or unhealthy); (c) the capacity to perform tasks that humans cannot do, such as plac-
ing objects precisely, holding heavy objects, and differentiating assembly or material processing;
(d) the capacity to rethink architectural design and its impact (e.g., using robots to save mate-
rial by building complex but efficient shapes); and (e) the potential to leverage the capabilities of
both robots and humans in creative processes in an attempt to broaden the range of solutions that
robotics offer (discussed further in Section 5).
The history of construction robotics is a rather short one, going back only about 40 years.
However, looking at the development of the field over time shows that through close integration
of different disciplines (robotics, engineering, architecture, and computer science), we are pro-
gressing in overcoming the challenges listed above and giving robotics a chance to impact the
construction industry, hopefully for the better.
This review aims at highlighting the way that the focus, intentions, and goals have changed
over time and where construction robotics is situated today. It is thus structured around topics
that evolved naturally, with a clear tendency to move away from simple automation and toward
collaborative and more informed processes.
2. CONSTRUCTION AUTOMATION
Robotics has been introduced into the construction sector mainly with the intention to automate
existing processes, increase efficiency, and decrease costs. As a result, the first three decades of
robotic construction work focused on finding uses for robots in existing construction tasks (3).
However, how designers have taken advantage of the capabilities of robotics beyond au-
tomation should not be underestimated. Even since the beginnings of binary computer systems,
scientists have highlighted the potential of automated machines not only for automating existing
tasks but also for the realization of differentiated structures. Konrad Zuse (4) discussed the au-
tomatic construction of individual objects, particularly in the construction sector, as a main goal
for automation. In architecture, in 1969 Konrad Wachsmann had arguably already conceptual-
ized the first machine for automatic placement, the Location Orientation Manipulator, which was
capable of placing elements in individual locations (although not practically implemented) (5).
The desire to look beyond automating known tasks toward making new designs and applica-
tions possible by making use of robots’ capabilities is thus not a new one—it has accompanied
the development of robotic machines from their very beginning.
Still, the first step in developing a construction robotics process typically implies automating a
known process. From robotic rebar placement on-site (6) to mobile bricklaying robots (7–10), the
history of robotic construction has followed numerous automation processes (Figure 1). Today,
we still see numerous projects focused on automating existing processes in order to make con-
struction processes faster, cheaper, and safer. While fundamental automation processes perform
simple motions (pick and place, milling, bending, etc.), more recent attempts range from these
basic instructions (bricklaying, spatial structures, material placement, and material extrusion) to
highly complex systems requiring sensing and custom control for autonomous functioning.
It should be mentioned here that the term robot is very generic and encompasses a vast palette
of different types of machines. However, this section discusses only the use of industrial robots,
which have become widely popular in construction due to their versatility, availability, and low
cost. The industrial robots used in construction vary in size (from a reach of 0.5 m to more than
4.0 m) and number of axes (from five to nine, if external linear or rotational axes are included), but
they are all anthropomorphic manipulators conceived as a sequence of joints and links that allow
their tool center point to reach multiple positions and orientations in their workspace. Sections 3
and 4 discuss the use of other machines, such as mobile machines and custom robots.
To identify the range of state-of-the art robotics applications in construction automation, it is
important to look at the different types of tasks that can be performed by robots. In additive tasks,
the process is often based on pick-and-place procedures or continuous movements, both of which
are actions that robots are widely used for in other industries. Such processes include bricklaying
(11, 12), assembly of spatial structures (13, 14), robotic welding (15), robotic fiber placement (16),
and 3D printing (17, 18). Subtractive processes are used less widely but are present especially in
timber fabrication, either on their own or combined with additive robotic processes (19). While
industrial robots provide a cheaper alternative to computer numerical control (CNC) milling (es-
pecially five-axis milling) and potentially an increase in the size of the processed component, they
come with limitations in terms of metric precision, applicable force, and dimensional reach. How-
ever, when combined with robotic assembly, the use of the robot overcomes the need to reposition
and reprocess the working piece, which may also decrease tolerances and allow for more design
possibilities (20). Applications of subtractive robotic processes range from cutting and sawing (21–
24), milling (25–27), and drilling (20) to carving (28). Besides additive and subtractive processes,
186 Parascho
we can also delimit deformative processes, such as wire bending (29, 30), metal sheet bending or
folding (31, 32), and incremental sheet forming (33). These processes are used mostly in academic
research in an attempt to create new and complex shapes.
The ideal of automating existing processes usually comes with a top-down workflow. The de-
sired design of the structure or building is first defined according to the requirements posed by
the specific construction task (site, functional requirements, cost, etc.), after which the specific
robotic instructions are defined (e.g., for bricklaying: pick up a brick from a stack, move it up to
a given height, move it above the placement position, lower it to the final position, and release
it). These instructions are typically predefined for every element to avoid having to calculate the
exact procedures during the construction and keep maximum control of the processes. In a last
step, these instructions are executed by the machine, and the structure is realized.
Top-down processes are used mainly due to their simplicity, the lack of a requirement for
complex sensory procedures such as computer vision, and the minimal expertise required to ex-
ecute them. While this type of procedure can be very robust for certain construction processes,
unexpected problems often arise during fabrication, especially if considering the complexity of
a construction site. Material tolerances can add up, small inaccuracies in the robotic setup can
equally lead to large shifts between the design and the real structure, and changes in the envi-
ronment of the structure might lead to unexpected collisions or inaccuracies. With a completely
predefined process, one does not have the capacity to react to any changes, whether small toler-
ances or large unexpected deviations, and the design and fabrication procedures are 100% bound
to what can be anticipated and safely executed. There are different ways to counteract some of
the issues of a top-down process, from using highly precise materials and site conditions (pre-
fabrication lends itself to that) to using materials that allow for deformation and inaccuracies
(e.g., viscous cement, elastic elements, or glue between bricks) or monitoring the state of the
construction and making adjustments on the spot. The latter option is discussed in Section 4,
which presents ways in which construction processes can be made more reactive and informed.
However, those approaches are no longer considered top-down processes, since with the input of
information, the initially predefined process needs to be altered, by adjusting either the design or
the robotic instructions.
With automation also come questions of labor and human workers. Many automation processes
have the sole purpose of making the construction process faster and cheaper and removing human
labor from the construction site (or the prefabrication environment). An argument in favor of this
type of automation is that it makes construction sites safer, by employing robots for tasks that
are tedious or dangerous for humans, and using them to enable new construction processes that
humans cannot perform due to the required accuracy, payload, or time (34). However, such argu-
ments should not be taken out of context, and they do not constitute any absolute truths. While the
use of robots has enabled new designs and construction methods (e.g., differentiated brickwork,
individual fiber placement, and construction of doubly curved geometries from discrete elements),
this does not release us from asking what effect automating the construction industry has on the
human workforce (35). In addition, pure automation often loses the advantages that humans bring
to a construction process, such as quick reaction to changes by maintaining a clear overview of
the entire construction process and fast adaptability. An argument against human–robot collab-
orations, especially on-site, is the difficulty of ensuring a 100% safe working environment when
working with high-payload machines and dangerous processes. However, as shown in Section 5,
there have been many attempts to bring both humans and robots into construction processes and
take advantage of the complementary skills of each agent to solve the complexity of automated
construction processes.
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Figure 2
The Sequential Roof, digital assembly of a complex roof structure, Zurich, 2010–2016; copyright Gramazio Kohler Research, ETH
Zurich.
which will typically be at most ∼6 m in diameter. To increase the scale of the possible structures,
the setup can be extended by a gantry system or other extension that increases the reach (51).
A process strongly impacted by the size of the robotic setup is on-site 3D printing. Since this
process typically does not require six-axis freedom of movement, it can be simplified to a gantry
system with three to five axes. However, the gantry must first be set up and exceed the dimen-
sions of the final structure (52–55), which of course does not come without a cost. Other attempts
to increase the reach of the machine include setting up a robot on an extended mobile arm (56)
and utilizing mobile machines (see Section 3.2.2). An interesting approach proposed by Gramazio
Kohler Research involves using a robot to catapult material over a certain distance, thus substan-
tially increasing the dimension of the built structure far beyond the size of the machine (57).
There has been a trend toward a different approach that expands beyond simply increasing the
size of the setup, and instead makes use of existing additional material to address the challenge of
robotic reach. Minibuilders are mobile robots that can climb onto the structure they are about to
build (58); in distributed robotic timber construction, the building material is temporarily used
as a robotic link (59); and in collaborative robotic construction with irregular material, the robots
utilize the construction material (bamboo) to propel themselves to new locations (60). In a similar
approach, Fiberbots climb onto the structure they build in order to grow the final structure
(61). These projects elegantly dissolve the clear separation between robot and environment and
provide a new perspective on how construction sites could contribute to a robotic process rather
than limit it.
3.2.2. Mobility and localization. The mobility of the robotic setup is crucial primarily for
transporting the setup on-site and secondarily to allow a robot to access as large an area as possible.
While industrial robots are themselves stationary (unless they are coupled with additional axes
that are tedious to set up on-site), mobile platforms for these robots have been developed (62).
However, these platforms were proposed for precisely leveled and controlled factory sites, not for
rough, quickly changing, uncontrolled construction sites. For this reason, research on relocating
industrial robots before and during the construction process has been going on since the early
2010s.
Possibly the simplest process involves simply installing the robotic setup directly on-site (63).
DimRob was initially developed as a robot that could be moved to a series of fixed locations,
localize itself, and continue fabrication at every movement step (64). Its further development, the
Figure 3
Construction of a stone wall using an autonomous hydraulic excavator, 2020. The in-progress wall has been overlaid with potential
extensions of the structure generated by a stochastic solver. Figure reproduced from Reference 70 (CC BY 4.0).
190 Parascho
3.2.3. Safety. Construction sites are unstructured environments that are unique and constantly
changing. Imagining a fully automated construction site without any humans involved is not only
unrealistic but also inefficient. Humans are good at reacting to unexpected change and complex
information, while machines need to be programmed specifically to react to any type of exter-
nal information, and thus have more difficulty working with unexpected adjustments. Making use
of human capabilities on-site, for both the construction process itself and the decision-making
process, can increase both efficiency and the capabilities of robotic construction processes. How-
ever, when humans are working alongside machines, safety is an essential concern that has always
limited the application of robots on construction sites (75). The ever-changing conditions and
unexpected adjustments make developing a safety strategy for robots and humans on-site quite
challenging. Of course, there are strategies for human–robot collaboration in general, but they
are not yet robust enough to be applied to an environment as complex as a construction site.
All in all, robotic construction is moving from prefabrication laboratory environments to con-
struction sites. However, addressing all of the complex challenges that such an environment offers
will require improving the way in which robots and humans can interact and developing new con-
trol methods that allow robots to react as spontaneously as humans. Section 5 further discusses
human–robot collaboration scenarios.
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control more accessible and less limited to specialists and experienced users, which is necessary in
order to open up their use in an industry with no robotics expertise.
Besides employing sensors on the robot itself, other approaches have also been implemented
to retrieve information about a robotic process. Optical tracking is often used when working with
flying machines (68) but is also useful for industrial robotic setups with low precision (100). While
this technique simplifies the localization process, it requires a fixed setup and controlled condi-
tions (no obstruction, regular light conditions, etc.). As such, its application and calibration on-site
is not easy to implement, and it has therefore been used primarily in laboratory setups. Still,
the process allows for the tracking of the exact movement of the robot or even of a human in-
side the robotic workspace, and it opens up the way for human–robot interaction processes (101,
102) (see Section 5).
To sum up, sensors have become indispensable for robotic processes, regardless of whether the
goal is higher fidelity for automation processes or more potential for interaction and adaptability.
While many sensor approaches have been implemented in laboratory environments, the challenge
remains to bring them on-site in a robust and reliable way and enable more robotic autonomy for
construction. At the same time, their use and application rely strongly on the control setup and
interface and its accessibility to nonexpert users, particularly when moving toward human–robot
collaborative processes. This topic is discussed further in the next section.
5. MULTIAGENT COLLABORATION
The sections above have discussed the variety of construction robotics processes, from predefined
fabrication processes to sensor use and mobile machines. Another factor that has strongly im-
pacted the variety of applications is the number of agents involved in the construction process.
The use of the term agents is deliberate, so as to include not only multirobotic processes but also
processes that involve humans and machines. The collaboration of multiple agents not only speeds
up construction but also enables more complex processes with multiple tasks to be performed si-
multaneously. The increase in possibilities is thus not linear with the number of agents, unlocking
entirely new possibilities where agents can support each other and complement their tasks and
skill sets.
at different moments of the fabrication, such as placing an element and acting as a support when
not used for placement (107). The result is a process that allows for more geometric differenti-
ation and precision without the need of additional support structures (14). Of course, such tasks
come with a larger number of constraints, as the robots can easily limit each other’s movement
space, requiring the use of robotic sequence- and path-planning algorithms (108, 109).
Given the advantages of multirobotic assembly processes, these processes have been suc-
cessfully applied to different materials and processes, such as brick construction (Figure 4),
timberwork, and concrete processing (40, 92, 110). It is important to note that while these pro-
cesses utilize multiple machines, they are rarely aimed at full automation of the construction
processes and employ robots only for tasks that are inherently easier for robots to perform than
humans, such as precise spatial placement and supporting of structures.
Another approach to multirobotics foregrounds the use of multiple small machines, often mo-
bile, instead of large static industrial robots to achieve the construction of structures larger than
themselves. To this end, machines can pass on material from one to another to increase the size
of the built structure (111) and climb onto the structures they built to continue building (112).
The challenges here remain mostly working with the limited payloads of small robots and in-
creasing the sizes of the potential results through smart interactions between the machine and the
environment or construction material. Section 3 discussed similar processes.
A natural progression is from using similar machines cooperatively to using heterogeneous
teams of robots and making use of the different capabilities of different machines. Applications
range from the separation of parallelized tasks [e.g., using smaller robots to prepare stacks of
bricks and larger robots to individually place them (103)] to using mobile machines together with
stationary ones to increase the built structure’s volume [e.g., using flying machines to pass on
material from one large-scale robot to another (44)].
Employing multiple robots also raises questions of control. While the robots are often con-
trolled centrally, with movements or behaviors defined before their interactions with each other,
other control strategies such as distributed control (113) and stigmergic processes (114) are
promising for construction tasks. These strategies allow a robotic system composed of multiple
machines to make decisions autonomously, based on the information they share or information
194 Parascho
from the environment, which makes the entire process more adaptable and robust to changes and
unexpected results (115, 116).
this approach allows humans and robots to maximize their creative freedom through interaction
with the constraints set by the other agent. While human–robot collaboration may look very dif-
ferent with respect to task distribution and safety setups, the current trend is to bring humans and
robots closer together to maximize the use of complementary skills to avoid deadlocks and hard
constraints on-site.
Accessibility: Can robotic technology become easier to implement, test, control, and in-
teract with? Are there methods for intuitive control of machines that allow designers and
construction workers to explore the range of possibilities that robotics offers without re-
quiring them to become experts in the field? This does not mean that the construction field
should be completely unskilled with regards to robotics; rather, the question is whether we
196 Parascho
Cobot
1,900 Collaborative robot
1,700 Robot artificial
intelligence
1,500 Human–robot
Number of papers
interaction
1,300 Creative robot
1,100 Robot
Automation
900
700
500
300
100
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
2021
Year
Figure 6
Analysis of the most representative terms used in construction robotics research, showing the number of papers published each year on
ScienceDirect that included each term.
can provide designers, engineers, and construction workers with an environment and inter-
face that makes it easy to learn a new technology and experiment with it such that they can
more quickly understand its limits and possibilities and thus its range of applications.
Versatility: Can we develop processes that are easily adaptable to new materials, environ-
ments, or working conditions? Doing so would drastically reduce the development time and
effort required to set up a single process, since that process would rely on existing adapt-
able ones; however, given the vast range of parameters in a construction task, accomplishing
this goal is still extremely challenging. Making processes more versatile means simplifying
the implementation workflow, increasing the feedback input from the environment, and
developing more generic end effectors and robotic setups.
Upscaling: The limited scale of robotic setups compared with the scale of construction re-
mains a large challenge to overcome. There is no consensus on whether the research should
focus on developing larger and larger machines or small machines that can extend their own
reach. This is natural, of course, given the vast variety of processes and requirements, such
as payload, precision, and speed.
Creativity: Allowing for more creativity within robotic processes is a key factor in enabling
the design community to make use of these tools and fully engage with them already in
the design conceptualization phase. Lowering the barrier of interaction with machines and
improving the sensing and communication between humans and machines can lead to new
co-design approaches in which humans and robots support each other at every decision step.
We may find ourselves at one of the most critical points in the field’s history, when it be-
comes clear whether robotics technology can truly impact the design and construction industry
or will remain a niche research area for robot-enthusiastic academics, architects, and engineers.
The key question is whether we will be able to move beyond the most straightforward advantage
that robotics offer, of precisely constructing new and complex geometries, toward overcoming
current challenges of sustainability and resource scarcity. Numerous questions remain. For exam-
ple, can robots be used for applications other than new construction of buildings, and would this
bring true contributions to the question of resource use? Can we make robotics more accessible
DISCLOSURE STATEMENT
The author is not aware of any affiliations, memberships, funding, or financial holdings that might
be perceived as affecting the objectivity of this review.
ACKNOWLEDGMENTS
I would like to thank Maxence Grangeot for his support in editing this article.
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