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International Journal of Food Science and Technology 2023, 58, 1–8 1

Review
Polyols and chocolate technology: recent developments and
advances

Aziz Homayouni Rad,1 Nevzat Konar,2 Haniyeh Rasouli Pirouzian,1* Seyed Bagher Mirtajeddini,3
4
Omer Said Toker & Raheleh Rasouli Pirouzian5
1 Department of Food Science and Technology, Faculty of Nutrition and Food Sciences, Tabriz University of Medical Sciences, Tabriz, Iran
2 Department of Food Engineering, Faculty of Agriculture, Eskisehir Osmangazi University, 26160, Eskisehir, Turkey
3 Department of Food Science, College of Agriculture, University of Tabriz, Tabriz, Iran
4 Chemical and Metallurgical Engineering Faculty, Food Engineering Department, Yildiz Technical University, Istanbul, Turkey
5 Nutrition Research Center, Faculty of Nutrition and Food Sciences, Tabriz University of Medical Sciences, Tabriz, Iran
(Received 9 August 2022; Accepted in revised form 31 October 2022)

Summary Reducing the sugar level in chocolate and developing low-calorie products are important for meeting con-
sumer expectations, supporting public health and adapting to current consumption trends. However, the
identification of bulking agents to be used for this aim is a critical factor. The most commonly used sugar
alternatives for this aim are polyols. In this study, recent advances and developments for using possibili-
ties of polyols in chocolate technology were discussed and future perspectives were highlighted. Partially
and/or complete replacing of sugar with polyols can provide a low-calorie product. In addition, the use of
mixtures consisting of more than one polyol is an approach that can be used in chocolate sugar substitu-
tion. Optimization of refining, conching and tempering processes by considering polyol type and content
may contribute to the development of chocolate with improved quality properties and shelf life. However,
polyol and bioactive compounds interactions and possible effects on bioaccesibility, bioavalibility and sta-
bility of these compounds in chocolate composition and pre- and post-digestion periods should be deeply
investigated. In addition, the conching methods and conditions used is another factor to be considered in
the use of polyols.
Keywords Chocolate, low-calorie, polyol, sucrose-free..

characteristics of these products. Because the motiva-


Introduction
tion factor in the selection of these products is not
Chocolate is among the foods with high sugar and physiological nutrition. Generally, the aim is satisfac-
calorie value in the daily diet. Although it varies tion of hedonic hunger and mood improvement.
according to the type of chocolate, the total sugar con- “Hedonic hunger” causes people to consume food
tent is generally <47.3 g/100 g (Hashem et al., 2019). under conditions where they do not feel “hungry”
Consumers mostly choose low-calorie foods, and they physiologically (Naughton et al., 2017). This situation
demand the taste of sweetness and also weight control may result in unhealthy food preferences of con-
(Wongprawmas et al., 2021). In addition, even the tax sumers. Research reveals that most people are con-
policies and labelling laws of countries for high sugar scious of what a healthy diet should include and are
content are changed (Hoy & Wrenn, 2020). For this motivated to make healthy food choices and consump-
reason, chocolate producers are faced with negative tion decisions. Therefore, it can be stated that a signifi-
consumer perception development due to high cost cant part of preference mistakes in food consumption
and labelling regulations. stem from willpower problems (Naughton et al., 2017).
Although the demand of consumers for products For this reason, it is of great importance that alterna-
with lower calorie and sugar content is increasing, they tive or healthy foods to be developed address the “he-
do not want negative changes in the quality donic hunger” of the consumers. In this “hedonic
hunger” satisfaction, the sensory properties of innova-
*Correspondent: Fax: 00984133392772; e-mail: tive foods are of great importance and decisive. There-
rasoulipirouzian@tbzmed.ac.ir, rasuly_h@yahoo.com fore, chocolate needs to be developed, whose sensory

doi:10.1111/ijfs.16175
Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2023, 1, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.16175 by Institute Of Chemical Technology, Mumbai, Wiley Online Library on [02/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
2 Polyols and chocolate technology A. Homayouni Rad et al.

properties are at least not less negative than conven- diabetes. They have a lower nutritional value than
tional formulations, but which have a lower calorie sucrose because of slower and imperfect absorption in
value and sugar content. the intestine. Therefore, polyols are useful in weight
Another fact is that the demand for chocolate does control, tooth decay and diabetes (Grembecka, 2018).
not decrease even in periods such as COVID-19, when Excessive consumption could cause laxative effects
all living conditions and styles are affected on a glob- (Hartel et al., 2018). Using some polyols may also
ally. In researches on consumer purchasing and prefer- enhance fat bloom stability of chocolates (Son
ences under lockdown, it has been determined that et al., 2018). According to the recent advances and
chocolate consumption has increased in various coun- developments, this study describes the main polyols as
tries (Bracale & Vaccaro, 2020; Laguna et al., 2020). alternative sweeteners applied in the food industry and
Although this is an advantage for producers, it is a their adaptability and applicability in the production
disadvantage in terms of public health. Because in of sucrose-free and low-calorie chocolates (Table 1).
2016, the World Health Organisation (WHO) esti-
mated that more than 2 billion adults were over-
Polyols in chocolate technology
weight and 650 million adults were obese. These statis-
tics are expected to show negative changes, especially Polyols produce nearly zero to 50% the calories of
in some countries and regions, depending on lockdown sucrose on a per weight basis. Also, their other chemi-
practices (Khan & Smith, 2020). Therefore, developing cal and physico-chemical properties should be consid-
low-calorie chocolate may contribute to public health. ered for sucrose-replacement such as, cooling effects
In the global pandemic, there are those with a long due to negative heat of solution. Most of the polyols
shelf life among consumers’ preferences. It can be pre- are not completely digested and little is absorbed. This
dicted that this consumer attitude will continue for a is the main proof for their low caloric values in com-
long time (Bakalis et al., 2020). After global pandemic parison to sucrose. Tolerable amount of polyol con-
increasing rate of demand, consuming and varieties of sumption is nearly 20–50 g per day. This amount will
functional foods also has been affected positively, even vary depending on the polyol type. FDA has allocated
for confectionery products. However, there are possi- a temporary ADI (Acceptable daily intake) of
bilities of interactions of bioactive compounds and <50 g/day and < 20 g/day for sorbitol and mannitol
sugar alternatives which may cause various effects on respectively (Afoakwa, 2016). The rest of the polyols
both quality and also stability of these products. Shelf have been assigned an ADI of “not specified”. Average
life is the time during which the quality characteristics total polyol intake (g/day) in cocoa-based products is
of a food are maintained at an acceptable level. Dur- 2 g and total polyol intake per body weight (g/kg
ing this period, it should not show undesirable physi- bw/day) in cocoa-based products is 0.04 g. Polyols can
cal, chemical and microbiological changes be used as bulking agents that can substitute sugar in
(Spanemberg et al., 2019). A factor to be taken into 1:1 ratio (Grembecka, 2015) and the maximum polyol
account in low-calorie chocolate developments is the use levels as a sweetener in chocolate has been
effects of sugar replacer ingredients on shelf life. reported 48.68% (Selvasekaran & Chidambaram, 2021).
In this case, we may state that developing chocolate
with low calorie and reduced sugar content is impor- The utilisation of anhydrous crystalline forms of
tant in matters such as meeting consumer expectations, polyols including maltitol, lactitol and isomalt are
adaptation to legal regulations and additional tax much uncomplicated to work with from a process
practices, compliance with changing consumption point of view. However, for non-anhydrous polyols
habits and contribution to public health. However, the attendance of water of crystallisation during pro-
while performing these, there should be no negative cessing (refining and conching) can cause re-
change in quality characteristics and tolerable changes crystallisation and chocolate viscosity will increase.
in shelf life should occur. Considering all these condi- Appropriate chocolate could be produced with the
tions, polyols stand out as the main alternative bulking non-anhydrous polyols unless great care should be
agents that can be used as sugar replacer in chocolate. taken to reduce the temperature of the mass. For
Polyols may define as the most proper sucrose replac- example, the proper temperatures are 42°C and 45°C
ers for chocolate. They are produced through a cat- for sorbitol and isomalt, respectively. The mentioned
alytic hydrogenation of natural carbohydrates (Rasouli polyols with the exception of isomalt are slightly
Pirouzian et al., 2019) and can be found in small hygroscopic and accuracy is required during handling
amounts in some fruits and special types of vegetables and processing to prevent moisture absorption (Gods-
and algae. The consumption of chocolates possessing will Awuchi, 2017). Excess moisture absorption pro-
polyols will not enhance the glucose level in blood or duces viscous chocolate which is difficult to mould and
insulin secretion; (Hartel et al., 2018) therefore these has an unpleasant sticky mouth-feel. Additionally,
foods are suggested for patients suffering from most of bioactive compounds are unstable under high

International Journal of Food Science and Technology 2023 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
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Polyols and chocolate technology A. Homayouni Rad et al. 3

Table 1 Effects of polyols on sucrose-free chocolates quality

Type of
chocolate Sucrose replacer Effect on chocolate quality Reference

Compound milk 33% w/w (87.8% maltitol Chocolate with high levels of maltitol resulted in similar Rasouli Pirouzian
chocolate +12.2% xylitol) rheological properties to sucrose. et al. (2017)
Dark chocolate 48.68% w/w maltitol Maltitol chocolates indicated improved blooming resistance Son et al. (2018)
properties compared with control chocolates.
White chocolate Maltitol 38.75 g/100 g Plastic viscosity and yield quantities of chocolate control were Konar et al. (2018)
lower than those of maltitol-containing chocolates. Maltitol
chocolates showed higher brightness values than the
control.
Milk chocolate 33% w/w (11.16% w/w maltitol, Replacing sucrose with polyols led to a darker chocolate in Homayouni et al.
8.9% w/w xylitol and 12.93% comparison. to the control. High concentrations of the (2019)
w/w isomalt) polyols caused to a hardening effect on the chocolates.
Milk chocolate Maltitol Chocolates containing maltitol indicated the most similar to Aguilar-Villa (2019)
control in their sensory and quality properties.
Milk chocolate 28.24 g maltitol and 4.76 g Chocolates with high amounts of maltitol pleased the consumer Rasouli
xylitol demand. Chocolates containing high amounts of xylitol did Pirouzian (2021)
not represent desirable physicochemical properties because
of their high moisture level, Casson viscosity and low values
of hardness.
Dark chocolate 5.16% isomalt, 20.99% erythritol Chocolates were found to have a darker appearance as Pradhan (2021)
and 3.85% xylitol compared to sucrose-made chocolate. Xylitol-made
chocolate received the best score in the case of all sensory
parameters.
Milk chocolate 5.1 g erythritol and 14.9 g Increase in erythritol reduced mouthfeel owing to the cooling Paranjape
isomalt effect of erythritol. Increase in isomalt also led to an et al. (2021)
increase in taste score of chocolates.

moisture conditions. For instance, when PUFAs investigated. By further studies, this interaction
(Polyunsaturated fatty acids) in chocolate composition, between them should be cleared by considering refinin-
oxidation may develop (Toker et al., 2018). Also, ing and conching methods and parameters.
moisture content and probiotic viability should be con- Contrary to the caloric and glycemic differences,
sidered for chocolate including hygroscopic ingredients polyols are physically similar to sucrose, which permits
such as some polyols. So, these should be used a re- them to entirely or partially replace sucrose without
formulation criterion during development both low- negatively influencing physicochemical characteristics.
calorie and also sugar-free chocolate. One of the reasons using polyols in chocolate as
sucrose replacer is their bulking properties and possi-
bility of one-to-one replacement. However, because of
Selection of appropriate polyols for use in
the lower sweetness of some polyols, products contain
chocolate
a combination of polyol and high intensity sweeteners
Relative sweetness, hygroscopicity and heat of solution (Godswill Awuchi, 2017). Most of the potential con-
are among the main criteria to be considered in the sumers are health-conscious persons, so producers
selection of polyols for chocolate. In addition, their need using natural high intensity sweeteners with
affinity for volatile compounds of cocoa origin and polyol. Also, in some cases such as maltitol and xylitol
their ability to absorb them may need to be taken into the use of high-intensity sweeteners is not required,
account with their effects on fat crystallisation beha- because maltitol and xylitol are as sweet as sucrose
viour. The importance and effect levels of these factors when used at nearly a one-for-one replacement. The
may vary depending on the chocolate production tech- optimum concentrations of maltitol and xylitol based
nology to be used and the product type (dark, milk, on rheological attributes of compound milk chocolate
white, etc.). For instance, an amorphous sugar fraction were determined as 87.8% maltitol and 12.2% xylitol
(nearly 2.0%) could be used during chocolate produc- by using mixture design method (Rasouli Pirouzian
tion according to effects on cocoa-originated volatile et al., 2016, 2017). Xylitol contains hydroxyl groups
compounds (Beckett et al., 2017). This fraction has on its chemical formula which is the cause of preserv-
potential to enhance chocolate flavour. However, ing of the moisture in formulations. Hygroscopic poly-
effects of polyols on these compounds have not been ols including xylitol absorbs moisture during chocolate

Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2023
13652621, 2023, 1, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.16175 by Institute Of Chemical Technology, Mumbai, Wiley Online Library on [02/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
4 Polyols and chocolate technology A. Homayouni Rad et al.

production ending in particles agglomeration. Choco- Above this temperature the water of crystallisation
late with high degree of agglomeration will not exhibit inherently present in these polyols will come free and
higher reduction in particle size. Xylitol can absorb the viscosity of the chocolate increases (Homayouni
some moisture that is released from ingredients such Rad et al., 2019). But when using anhydrous lactitol
as milk powder during chocolate processing. In terms the conching temperature can be 80°C. For some poly-
of Casson yield value, smaller particle sizes (in formu- ols such as maltitol the processing conditions are the
lations containing high levels of maltitol) increase the same.
surface area of the dispersed particles and thus, the Some polyols such as sorbitol (Grembecka, 2018)
stronger the particle-particle interactions will be, and xylitol are hygroscopic and would absorb mois-
resulting in higher yield values. ture from the environment during conching and this
Alternatively, some high-intensity sweeteners are increase the viscosity of the final product (Homayouni
used for balancing the products sweetness. These Rad et al., 2019). Homayouni Rad et al. (2019) pro-
include aspartame, acesulfame-K, rebaudioside A, sac- duced sucrose-free milk chocolates including various
charin, sucralose and neotame (Khan & Aroul- kinds of polyols (maltitol, isomalt and xylitol). The
moji, 2018). The physicochemical characteristics of results indicated that Casson viscosity and Casson
polyols are summarised in Table S1. Aspartame is yield stress were significantly influenced by the kind of
widely used because its sweetness profile is similar to polyols in chocolate samples produced with xylitol.
sucrose. It should be added at the end of conching The concentration and types of the ingredients used in
process. Acesulfame-K is distinct for its high stability. the formulation and particle size distribution are
It shows synergism when combined with other intense important factors that influenced chocolate viscosity.
sweeteners. Rebaudioside A is distinguished for its nat- The lower Casson viscosity values in sugar-free and/or
ural status and stability. The low cost of saccharin low-calorie chocolate formulations may be related to
makes this intense sweetener the most-cost-effective of lower mean particle size, because particles with smaller
all commercialised sweeteners. Also, it poses a high size, will contain more surface area, therefore more fat
stability. Sucralose is commonly known for its similar will coat the solid particles and reduces the viscosity.
sweetness profile to sucrose and also high stability. Moreover, xylitol has a higher hygroscopicity among
Neotame is well-defined for its sweetness profile and polyols therefore it absorbs the moisture from the
cost effectiveness (Khan & Aroulmoji, 2018). But the chocolate mass leading to higher viscosity because in
ideal approach is to replace sucrose without the need the presence of water, the interactions between sugar
for high-intensity sweeteners. Especially for milk and particles will increase (Saputro et al., 2017) resulting in
white varieties, maltitol, isomalt and xylitol are ideal higher viscosity. The interactions among particles in
polyols based on relative sweetness. However, consid- chocolate mass and interfacial attributes affect the
ering the texture, melting properties and flow beha- yield value of the chocolate (Rodriguez Furlan
viour of chocolate, the sweetness perceptions of these et al., 2016). More active and free hydroxyl groups of
polyols in oral processes should be investigated with polyols result with more interactions between particles.
further studies and it should be determined whether There are two solutions; one could be addition of
their theoretical relative sweetness changes due to fat and/or emulsifiers to modify texture, flow and melt-
matrix effect. ing characteristics and the second one is to increase
Most of the polyols possess a cooling effect stronger the conching time for modify chocolate formulations
than sucrose because of their negative heat of solution. including polyol(s) if needed. However, both of these
This mouth-cooling effect is not accepted in chocolate. approaches may cause increase of product costs.
This cooling effect can be reduced or eliminated by Depending on the consumer requirements and process-
adding fibres (inulin and fructo oligosaccharide), ing equipments different types of polyols could be used
hydrogenated maltodextrin and or sugar esters. These in chocolate formulation. For example, when using
agents offer a positive heat of solution. When polyols universal refining-conching systems such as ball mill is
are used alone, maltitol is more advantageous than applied it is suggested to use isomalt-LM because of
others in terms of heat of solution, because this polyol its lower moisture content compared to isomalt-ST.
has the closest heat of solution to sucrose (Saraiva Erythritol has high digestive tolerance of approxi-
et al., 2020). mately 0.8 g/kg body weight which allows a very high
Furthermore, using polyols in sucrose-free chocolate concentration in the chocolate formulation (Berns-
production could cause some modifications in process- meier, 2018). Another approach may be particle size
ing conditions. In view of the use of lactitol monohy- optimization. Considering that the average particle size
drate in sucrose-free chocolates, the conching does not negatively affect other quality parameters, the
temperature should be kept below 60°C, because it moisture affinity of the chocolate mass can be changed
contains crystal water. This prevents any inappropriate by optimization, because this feature differs between
increase in viscosity or agglomeration of the matrix. large particles and small particles. Chocolate

International Journal of Food Science and Technology 2023 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
13652621, 2023, 1, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.16175 by Institute Of Chemical Technology, Mumbai, Wiley Online Library on [02/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
Polyols and chocolate technology A. Homayouni Rad et al. 5

formulations containing maltitol may indicate higher certain European countries. In this case, absorption of
yield stress in comparison to isomalt and xylitol due to aromatic compounds of cocoa origin by bulking
maltitol’s PSD (Particle size distribution), which con- agents, especially during conching, may be another cri-
tained more amounts of smaller particles and higher terion for polyol selection.
plastic viscosity with isomalt is associated with its Polyols are more expensive than sucrose; their func-
higher solid volume fraction in chocolate, crystallinity tionality makes it worth the added cost in many appli-
and hygroscopicity. A polyol with higher particle size cations. The cost of the raw ingredient has a key
should be selected for amending rheological properties; impact on industry economics; although other factors
however, the particle size should be small enough to may substantially balance that parameter. Developing
benefit suitable sensory attributes (Aguilar-Villa novel processes could reduce the price of the polyols.
et al., 2019). Intensive sweeteners could provide reduced-calorie
Polyols (e.g., isomalt or lactitol) may affect hardness chocolates at lower cost because of their high sweet-
of chocolate. Higher hardness of chocolates produced ness intensity and low levels of use. Another approach
with polyols is related to large particle size median of is sugar substitution using low-cost combinations of
polyols denoted by d(0.5) and significantly larger vol- bulking agents and polyols. However, in this case, the
ume mean diameter d(3,2) compared (Belscak- relative sweetness level of the polyol to be used should
Cvitanovic et al., 2015). Aguilar-Villa et al. (2019) pro- be considered.
duced sucrose-free milk chocolate. Sucrose was In addition, the influence of new components such
replaced with maltitol as a bulk agent. Chocolates con- as alternative bulk sweeteners on the tempering beha-
taining maltitol indicated the most similar to control viour of cocoa butter should be investigated, because,
in their sensory and quality properties. Samples with addition of sugar, have affected the cocoa butter crys-
maltitol resulted in hardness values close to control. tallisation (Toker et al., 2019). The addition of the
Although there were no statistically significant differ- sugar particles promoted the formation of polymorphs
ences in Casson viscosity and Casson yield value, but with lower melting points. It was suggested that the
these attributes were almost influenced by the distribu- sugar acted as a heterogeneous nucleation agent, pro-
tion of particle size and ingredients used. Paranjape longing the nucleation and growth of cocoa butter
et al. (2021) developed a sucrose free chocolate by crystals since foreign surfaces acted as nucleation sites
using a combination of isomalt and erythritol. The for crystallisation (Konar et al., 2017; Oba
results demonstrated that texture of sucrose-free et al., 2017). Optimization of the tempering heat pro-
chocolates was influenced by variation in its ingredi- gram and process conditions may be required in
ents. Increase in erythritol and isomalt negatively ham- chocolate production using polyol (Toker et al., 2020).
pered the texture owing to their property to form Also, the polyol particle size used may be investigated
waxy structure when mixed fatty acids in cocoa butter. as a possible influencing factor.
Increase in erythritol reduced mouthfeel owing to the The differences in sensory properties in chocolates
cooling effect of erythritol. Increase in isomalt also led produced with polyols could be related to the differ-
to an increase in taste score of chocolates. The opti- ences in molecular, microscopic and macroscopic
mised formulation contained 5.1% Erythritol or properties. The structure of the surface of chocolates
14.9% of Isomalt to establish best possible desirability plays an important role in visual quality appearance.
of 0.771. Sucrose and polyols have different diffusing character
There are differences in sugar content of different due to their different arrangement of crystals. Sucrose
types of chocolates produced round the world. For contains multidimensional crystals with sharp edges
example, chocolates made in US, MENA (Middle scattering the light in all directions from the matrix.
East-North Africa) etc contain lower levels of cacao The differences in moisture content, particle sizes, dif-
instead higher sugar content (Alberts & Cidell, 2016). ferent structure and configuration of sugars and inter-
That’s the reason for these chocolates that are known molecular bonds are the major reasons for different
for their lighter, sweeter milk chocolates but European melting properties of chocolates produced with differ-
chocolates are considered for their nearly bitter as a ent sugars. Moreover, there is a strong relationship
result of the high cocoa content (Beckett et al., 2017). between the sweet taste and aroma release (Homay-
For this reason, it will be useful to determine the rela- ouni Rad et al., 2019). As a whole variation in ingredi-
tive sweetness level of the polyol to be used by consid- ents composition, particle size distribution and
ering regional sensory preferences. Also, European processing techniques are the reasons for different sen-
chocolates are produced with milk powder, because sory quality of chocolates. Dark and milk chocolate
the drying process would contribute some cooked fla- with suitable flavour could be formulated with an
vours into the chocolate (Beckett et al., 2017). anhydrous crystalline maltitol powder using regular
Afoakwa (2016) have stated that addition of milk production processing. Elevated conching temperatures
solids in the form of chocolate crumb is preferred in can be used without re-crystallisation and increased

Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2023
13652621, 2023, 1, Downloaded from https://ifst.onlinelibrary.wiley.com/doi/10.1111/ijfs.16175 by Institute Of Chemical Technology, Mumbai, Wiley Online Library on [02/04/2024]. See the Terms and Conditions (https://onlinelibrary.wiley.com/terms-and-conditions) on Wiley Online Library for rules of use; OA articles are governed by the applicable Creative Commons License
6 Polyols and chocolate technology A. Homayouni Rad et al.

viscosity (Afoakwa, 2016). Conching at higher temper- taste and grittiness increased. According to Son
atures leads to flavour enhancement. Chocolate pro- et al. (2018), chocolates made with maltitol showed
duced with the maltitol is non hydroscopic and owns fewer fat crystals in comparison to samples made with
excellent gloss and appearance. The melting profile sucrose. In the case of microscopic observation, the
and also sweetness intensity of chocolate prepared with crystals of sucrose were in the largest and widest
maltitol is similar to conventional one. Considerable range. Thus, the better stability on crystallisation of
reduction in calorie (12–15%) was observed. maltitol than sucrose would influence their decreased
As a result, it can be observed that the replacement blooming progress. After chocolates had been
of sucrose with polyols increases rheological parame- bloomed, the hardness values decreased due to fat
ters of the chocolate mass. It can be concluded that all migration phenomenon. Chocolate samples produced
raw ingredients used for chocolate production should with maltitol illustrated improved blooming resistance
be characterised by very low humidity because mois- characteristics compare with sucrose-added chocolate
ture significantly increases both the viscosity and yield samples. Thus, when some alternative sweeteners
value of chocolate masses. The presence of moisture in including maltitol are used to produce chocolates, the
this product will disturb the technological process. final product may enhance storage stability by anti-
This knowledge enables to alter the technological pro- blooming effects. However, studies on this subject are
cess in order to reduce the problems caused by alter- limited. It is beneficial to investigate the interaction
ations in chocolate mass composition. Rheological between polyol use and fat bloom development, espe-
characteristics of chocolate masses can be adjusted and cially considering factors such as polyol type and level,
this aim can be obtained by: reducing the moisture tempering process conditions, amount of fat phase,
content of raw ingredients or chocolate mass (e.g., lecithin and PGPR amounts.
long conching at elevated temperature, mixing or
conching under vacuum), increasing fat-phase content
Conclusion
and/or lecithin contents or adding other emulsifiers
(e.g., PGPR (Polyglycerol polyricinoleate)). Each of Presently the public have to deal with the high sucrose
these methods aimed at reducing rheological parame- level and calories in confectionery products, conse-
ters should be used dexterously. However, they neither quently expanding amicability of ‘sucrose-free’ and
should disqualify the final chocolate nor disturb the low-calorie products. Manufacturing sucrose-free
technological process. chocolate with high quality needs the utilisation of the
most proper components that can entirely substitute
sucrose without negatively influencing the quality char-
Polyols and delaying fat bloom
acteristics. Sucrose substitution by polyols has great
In the final chocolate which has completed the temper- possibility for the prosperous preparation of low-
ing stage and maintain comparatively high contents of calorie and/or sugar-free chocolate with the acceptable
fat and sugar, inappropriate storage would cause quality equal to conventional ones. Wide knowledge

blooming (Skraba et al., 2019). Blooming is commonly on the properties of the main polyols has been
known as a phenomenon of owning thin greyish white reviewed. Awareness of these elements could lead to
film or white spots on the surface of chocolate because the improvement of low-calorie and/or sugar-free
of crystallisation problems from inappropriate temper- chocolates that faces the desirable quality properties
ing or the development of fat created from the chocolate and healthy products.
structure, depending on the storage temperature and

humidity situations (Skraba et al., 2019). Blooming is
Acknowledgments
considered as one the main defects in the modern choco-
late industry by giving rise to transformations in surface The authors would like to acknowledge Research Vice
and fat crystal structures. Β-V polymorph crystals are Chancellor of Tabriz University of Medical Sciences.
most appropriate form in chocolates due to its most
stable shapes at room temperature. The best crystal for
Author contributions
chocolate is form V, due to its most stable shapes at
room temperature (Beckett et al., 2017). Aziz Homayouni: Writing – original draft (equal).
Son et al. (2018) evaluated the blooming properties Nevzat Konar: Conceptualization (equal); writing –
of chocolates made with maltitol as alternative sweet- original draft (equal); writing – review and editing
ener. As the result of X-ray diffraction, the chocolates (equal). Haniyeh Rasouli Pirouzian: Conceptualization
made with sucrose was the fastest in the conversion (equal); writing – original draft (equal). Seyed Bagher
from b-V to b-VI type and also had the highest degree Mirtajeddini: Writing – original draft (equal). Omer
of change on surfaces of chocolates. As the blooming Said Toker: Writing – original draft (equal). Raheleh
progressed, bloomed area, crumbliness, colour, bitter Rasouli Pirouzian: Writing – original draft (equal).

International Journal of Food Science and Technology 2023 Ó 2022 Institute of Food, Science and Technology (IFSTTF).
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Polyols and chocolate technology A. Homayouni Rad et al. 7

Homayouni Rad, A., Rasouli Pirouzian, H., Konar, N., Toker, O.S.
Funding statement & Genc Polat, D. (2019). Effects of polyols on the quality charac-
teristics of sucrose-free milk chocolate produced in a ball mill.
The authors received no financial support for the pub- RSC Advances, 9, 29676–29688.
lication of this article. Hoy, K.A. & Wrenn, D.H. (2020). The effectiveness of taxes in
decreasing candy purchases. Food Policy, 97, 101959.
Khan, M.A. & Smith, J.E.M. (2020). “Covibesity”, a new pandemic.
Conflict of interest Obesity Medicine, 19, 100282.
Khan, R. & Aroulmoji, V. (2018). Low calorie high-intensity sweet-
None. eners. International Journal of Advanced Science and Engineering, 5,
934–947.
Konar, N., Oba, S., Toker, O.S. et al. (2017). Rapid tempering of
Peer review sucrose-free milk chocolates by bV seeding: textural, rheological
and melting properties. European Food Research and Technology,
The peer review history for this article is available at 243, 1849–1860.
https://publons.com/publon/10.1111/ijfs.16175. Konar, N., Palabiyik, I., Toker, O.S. et al. (2018). Conventional and
sugar-free probiotic white chocolate: effect of inulin DP on various
quality properties and viability of probiotics. Journal of Functional
Data availability statement Foods, 43, 206–213.
Laguna, L., Fiszmnan, S., Puetra, P., Chaya, C. & Tarrega, A.
The authors elect not to share data, as this is a review (2020). The impact of COVID-19 lockdown on food priorities
paper. results from a preliminary study using social media and on line
survey with Spanish consumers. Food Quality and Preference, 86,
104028.
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Ó 2022 Institute of Food, Science and Technology (IFSTTF). International Journal of Food Science and Technology 2023
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Supporting Information
Annotated References Additional Supporting Information may be found in
the online version of this article:
• Afoakwa, E. O. (2016). Chocolate Science and Tech-
nology. Wiley Blackwell. Table S1. Physicochemical properties of polyols.

International Journal of Food Science and Technology 2023 Ó 2022 Institute of Food, Science and Technology (IFSTTF).

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