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Chapter 6:

Process Costing
Cost Accounting:
Foundations and Evolutions, 9e
Kinney ● Raiborn

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accessible website, in whole or in part.
Learning Objectives
◼ Why are equivalent units of production used in process costing?
◼ How are equivalent units of production, unit costs, and inventory values
determined using the weighted average (WA) method of process costing?
◼ How are equivalent units of production, unit costs, and inventory values
determined using the first-in, first-out (FIFO) method of process costing?
◼ How are transferred-in costs and units accounted for in a multidepartment
production setting?
◼ Why would a company use a hybrid costing system?
◼ (Appendix 1) What alternative methods can be used to calculate equivalent
units of production?
◼ (Appendix 2) How are equivalent units of production, unit costs, and
inventory values determined using the standard costing method of process
costing?
◼ (Appendix 3) How are normal and abnormal spoilage losses treated in an
EUP schedule?

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accessible website, in whole or in part.
Job Order vs. Process Costing

Job Order Process Costing


◼ Small quantities of ◼ Large quantities of
distinct products or homogeneous products
services or services
◼ Assign costs to job and ◼ Using an averaging
then to units within the technique, assign costs
job directly to units
produced during the
period

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accessible website, in whole or in part.
Process Costing

◼ Averaging technique to assign costs to units


produced

Unit Cost = Production Costs


Production Quantity

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accessible website, in whole or in part.
Production Costs
◼ The Numerator—Production Costs
❑ Accumulate costs by department
❑ Accumulate costs by product
❑ Direct material from material requisitions
❑ Direct labor from time sheets and wage rates
❑ Overhead
◼ Actual
◼ Predetermined application rates

Unit Cost = Production Costs


Production Quantity

© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.
© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.
Materials Requisition Form

Date ___________________ No. 341


Job No. _________________ Department _______________
Authorized by ___________ Issued by _________________
Received by _____________ Inspected by _______________
Item Part Unit of Quantity Quantity Unit Total
No. No. Descrip. Measure Required Issued Cost Cost

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accessible website, in whole or in part.
Employee Time Sheet
Employee Name _______________
Employee No. _______________ For week ending
Department _______________
_______

Start Stop Total


Type of Work Job No. Time Time Day Hours

Employee Signature Supervisor’s Signature

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accessible website, in whole or in part.
Units Produced

◼ The Denominator—Units Produced


◼ Complicated by work in process
❑ Units started last period and completed this period
❑ Units started this period and not completed
◼ Convert partially completed units to
equivalent whole units

Unit Cost = Production Costs


Production Quantity

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accessible website, in whole or in part.
Equivalent Units of Production
◼ Approximation of the number of whole
units of output that could have been
produced from the actual effort expended
◼ Includes units
❑ Started last period and finished this period
❑ Started and finished this period
❑ Started this period and not finished
◼ Assumes FIFO physical flow through the
production department

© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.
© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.
Two Process Costing Methods
◼ Weighted Average (WA) Method
❑ Combines
◼ beginning work in process
◼ current period production
◼ First-in, First-Out (FIFO) Method
❑ Separates
◼ beginning work in process
◼ current period production

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accessible website, in whole or in part.
Process Costing Methods
WA
Beginning WIP 100%
Started and finished 100%
Ending WIP The Difference % completed
FIFO
Beginning WIP % completed
Started and finished 100%
Ending WIP % completed

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accessible website, in whole or in part.
Process Costing
◼ Direct material
❑ Added at the beginning, during, and/or at the end
of process
◼ Direct labor
❑ Added throughout the process
◼ Overhead
❑ Added throughout the process
◼ Based on direct labor
◼ Based on other, multiple cost drivers

© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.
© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.
Process Costing Steps

1 Units to account for


2 Units accounted for Units
3 Determine equivalent units
4 Costs to account for
5 Compute cost per equivalent unit Costs
6 Assign costs to inventories

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accessible website, in whole or in part.
Cost of Production Report
Name of Department
for the period ---
Production Data:
Units to account for
Units accounted for * Numbers correlate to the
EUP for each cost process costing steps in the
previous slide
Cost Data:
Costs to account for
Cost per EUP
 Cost Assignment:
Transferred Out
Ending Work in Process Inventory
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accessible website, in whole or in part.
Step 1—Units to Account For

Beginning WIP 5,000


Started 200,700
Units to account for 205,700

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accessible website, in whole or in part.
Step 2—Units Accounted For

Beginning WIP 5,000


Started 200,700
Units to account for 205,700
must
Finished and transferred 203,000 be
Ending WIP 2,700 equal
Units accounted for 205,700

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accessible website, in whole or in part.
Step 3—Compute Equivalent Units
DM Conversion
Beginning WIP inventory 5,000 5,000
Started and completed 198,000 198,000
Ending WIP inventory 2,700 2,160*
Equivalent units 205,700 205,160

* ending units * % complete


WA Method 2,700 * 80% = 2,160

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accessible website, in whole or in part.
Step 4—Costs to Account For
DM Conversion Total
Beginning WIP $ 5,943 $ 16,758 $ 22,701
Current costs 321,120 660,270 981,390
To account for $327,063 $677,028 $1,004,091

WA Method
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accessible website, in whole or in part.
Step 5—Cost per Equivalent Unit
DM Conversion Total
Beginning WIP $ 5,943 $ 16,758 $ 22,701
Current costs 321,120 660,270 981,390
To account for $327,063 $677,028 $1,004,091

Divide by EUP 205,700 205,160


Cost per EUP $1.59 + $3.30 = $4.89

WA Method
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accessible website, in whole or in part.
Step 6—Assign Costs to Inventories

Transferred (203,000 * $4.89) $992,670


Ending WIP Inventory Transferred
Direct Materials Out Ending
(2,700 * $1.59) $4,293 WIP
Conversion Costs
(2,700 * 80% * $3.30) 7,128 11,421
Cost accounted for $1,004,091*
*must agree with costs to account for

WA Method
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accessible website, in whole or in part.
Process Costing—FIFO

◼ Emphasizes current period costs and


production
◼ Steps 1, 2, and 4 are the same

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accessible website, in whole or in part.
Step 3—Compute Equivalent Units

DM Conversion
Beginning WIP/completed 0 3,000*
Started and completed 198,000 198,000
Ending WIP Inventory 2,700 2,160
Equivalent units 200,700 203,160

* beginning units * % complete in current period


FIFO Method 5,000 * 60% = 3,000
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accessible website, in whole or in part.
Step 5—Cost per Equivalent Unit

DM Conversion Total
Current costs $321,120 $660,270 $981,390

Divide by EUP 200,700 203,160

Cost per EUP $1.60 + $3.25 = $4.85

* Recall that Step 4 is the same


FIFO Method as used for the WA method
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accessible website, in whole or in part.
Step 6—Assign Costs to Inventories
Transferred
Beginning WIP Inventory $22,701
Cost to complete
Conversion (3,000 * $3.25) 9,750 $ 32,451
Started and completed
(198,000 * $4.85) 960,300
Total cost transferred Transferred $992,751
Ending inventory
Out
Direct Materials Ending
(2,700 * $1.60) $4,320 WIP
Conversion Costs
(2,7000 * 80% * $3.25) 7,020 11,340
Cost accounted for $1,004,091*
*must agree with costs to account for
FIFO Method
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accessible website, in whole or in part.
Process Costing Comparison
WA FIFO
◼ EUP DM 205,700 ◼ EUP DM 200,700
◼ EUP Conversion 205,160 ◼ EUP Conversion 203,160
◼ Cost per unit DM $1.59 ◼ Cost per unit DM $1.60
◼ Cost per unit Conv. 3.30 ◼ Cost per unit Conv. 3.25
◼ Total $4.89 ◼ Total $4.85
◼ Transferred Out $992,670 ◼ Transferred Out $992,751

◼ Ending WIP 11,421 ◼ Ending WIP 11,340


◼ Total $1,004,091 ◼ Total $1,004,091

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accessible website, in whole or in part.
Process Costing
◼ The purpose of the six steps
❑ Assign a value to ending work in process
❑ Assign a value to items transferred out
❑ Prepare this journal entry
Finished Goods
Work in Process
or
Transferred-In Cost (successor department)
Work in Process (current department)

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accessible website, in whole or in part.
Multidepartment Processing

Process 1 Wait
Materials

Transferred-In Process 2
Cost

Finished Process 3 Wait


Product

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accessible website, in whole or in part.
Hybrid Costing Systems
◼ Characteristics of job order and process costing
systems
◼ Various product lines
❑ Different direct material—job order costing

❑ Different direct labor—job order costing

❑ Same process—process costing

◼ Hybrid costing used for furniture, clothing, jam

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accessible website, in whole or in part.
Appendix 1—
Alternative Cost Computation
◼ There are two alternative methods to
calculate WA and FIFO EUP
◼ Use alternative methods
❑ To confirm standard computation
❑ As a simplified computation

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accessible website, in whole or in part.
Appendix 1—
Traditional Cost Computation

Conversion Costs WA FIFO


Beginning WIP inventory 5,000 3,000
Started and completed 198,000 198,000
Ending WIP inventory 2,160 2,160
Equivalent units 205,160 203,160

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accessible website, in whole or in part.
Appendix 1—
Alternative Cost Computation 1
Units transferred out (whole units)
Plus: Ending work in process (equivalent units)
WA EUP
Less: Beginning work in process (equivalent units)
FIFO EUP

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accessible website, in whole or in part.
Appendix 1—
Alternative Cost Computation 1
Conversion Costs
Candles transferred 203,000
Ending WIP EUP 2,160
WA EUP 205,160
Beginning WIP EUP (2,000)
FIFO EUP 203,160

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accessible website, in whole or in part.
Appendix 1—
Alternative Cost Computation 2
Total units to account for
Less: EUP to be completed next period
WA EUP
Less : EUP completed in prior period
FIFO EUP

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accessible website, in whole or in part.
Appendix 1—
Alternative Cost Computation 2
Conversion Costs
Total units to account for 205,700
EUP to be completed next period (540)
WA EUP 205,160
EUP completed in prior period (2,000)
FIFO EUP 203,160

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accessible website, in whole or in part.
Appendix 2 - Process Costing with
Standard Costs
◼ Simplify costing process
◼ Eliminate periodic cost recomputations
◼ Same as FIFO computations
❑ Emphasize current period costs and production
◼ Inventories are stated at standard cost
◼ Variances are calculated for material, labor, and
overhead
◼ Assigns a “normal” production cost to the equivalent
units of output each period
◼ Allows managers to quickly recognize and investigate
significant deviations from expected production costs
◼ Allows benchmarking with other firms
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accessible website, in whole or in part.
Appendix 3—Spoilage
◼ Continuous loss—Loss occurs fairly
uniformly through the process
◼ Discrete loss—Loss occurs at a specific
point and is detectable only when a
quality check is performed

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accessible website, in whole or in part.
Appendix 3—Spoilage
◼ Normal shrinkage and continuous losses
❑ Assign costs only to units that have passed the
inspection point
◼ Use Method of Neglect
❑ Excludes spoiled units in the equivalent units schedule
❑ Spreads cost of lost units proportionately over the
good units transferred and those remaining in WIP
inventory
◼ Abnormal losses
❑ Period expense
❑ Accounted for on an equivalent unit basis
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accessible website, in whole or in part.
Appendix 3—Spoilage
Normal Abnormal
Spoilage Spoilage
Loss in all ending
Continuous inventory and Period expense
Loss transferred-out units in EUP
on an EUP basis

Loss in all units past


Discrete inspection point in
Loss ending inventory and Period expense
transferred out on an in EUP
EUP basis

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accessible website, in whole or in part.
Questions

◼ What is an EUP?
◼ What is the difference between the WA and
FIFO methods of calculating equivalent
units?
◼ Why would a company use a hybrid costing
system?

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accessible website, in whole or in part.
Potential Ethical Issues
◼ Over- or underestimating completion %
for ending WIP inventory to distort results
◼ Using outdated standard costs
◼ Ignoring the assignment of significant
direct costs to specific jobs
◼ Treating abnormal spoilage as normal
spoilage

© 2013 Cengage Learning. All Rights Reserved. May not be scanned, copied, duplicated, or posted to a publicly
accessible website, in whole or in part.

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