ITP Procedure

INSPECTION AND TESTING PROCEDURE
Revision History
This document shall be reviewed at regular intervals for its continued suitability, adaptability & sustainability
at various levels and phases of the project.
Revision No Changes Made Modified By Reviewed By Approved By
v
CONTENTS
1 INTRODUCTION ................................................................................................................ 1
1.1 Overview ............................................................................................................................. 1
1.2 Purpose of this Plan ............................................................................................................ 1
1.3 Reference Documents ........................................................................................................ 1
1.4 Definitions ........................................................................................................................... 2
2. PROCEDURE OF ITP ........................................................................................................ 3
2.1 Preparation of the ITP ............................................................................................ 4
2.2 Inspection Request Form (IRF) ............................................................................. 5
2.3 In-Process Inspection and Testing ........................................................................ 5
2.4 Final Inspection ...................................................................................................... 5
3. RESPONSIBILITIES ........................................................................................................... 5
4. FLOWCHART OF ITP PROCEDURES .............................................................................. 6
5. APPENDICES .................................................................................................................... 7
Appendix 1 – INSPECTION TEST PLAN TEMPLATE
Appendix 2 – LIST OF PROJECT CHECKLIST
Appendix 3 –INSPECTION REQUEST FORM
Appendix 4 – ITP LISTING
Appendix 5 – MATERIAL/FACTORY/SUBSYSTEM/SYSTEM TEST STRATEGY
Appendix 6 – INSPECTION TEST PLAN TRACKING REGISTER
vi M-ANM-300000-GQQC-PRO-000001
1 INTRODUCTION
1.1 Overview
The Inspection and Testing Procedure document was developed solely for ArRiyadh New Mobility
Consortium project requirements and will be implemented to ensure that all phases of construction,
installation requirements, process and procedures are performed in compliance with the plans and
specifications of ArRiyadh Metro Project contract package 2 set forth by ArRiyadh Development Authority
(known as the “Employer”) and in conformance with the International Standard (ISO 9001:2008) – Quality
Management System.
The Project Management for ArRiyadh New Mobility Consortium (ANM – Project Management) shall ensure
that the Inspection Test Plan (ITP) will be effectively coordinated, implemented, monitored and maintained a
Quality Inspection Procedure for ArRiyadh Metro Projects.
1.2 Purpose of this Plan
The primary purpose of this Inspection Test Plan Procedure is to assign responsibilities, describe the
methods and provide instruction for site inspection and testing of field construction and pre-commissioning
works, including quality control documentation interface with the company, Contractor and their
subcontractors.
The Inspection Testing procedure describe the general guidelines and flow for all site inspection and test
activities to assure that products are verified by inspector to conform to required Project Specification.
1.3 Reference Documents
The following are the Legal Standards and the ANM documents that relate to this Plan:
Employer’s Requirements Vol. 2.2 Part 6 Applicable Standards and Technical Requirements
Employer’s Requirements Vol. 2.3 WPS 1 Technical Specification – Transit System
Technical Specification – Civil Works and

Employer’s Requirements Vol. 2.3 WPS 2
Infrastructure
Technical Specification – Stations and Building

Employer’s Requirements Vol. 2.3 WPS 3
Works
ISO 9001:2008 ISO - Quality Management System Requirements
M-ANM-300000-GQ00-MPL-000001 Quality Assurance Plan
M-ANM-300000-GQQC-MPL-000001 Quality Control Plan
Page 1 of 27 M-ANM-300000-GQQC-PRO-000001
M-ANM-300000-GSTC-MPL-000001 Testing and Commissioning Organization Plan
M-ANM-300000-GD00-MPL-000001 Document Control Plan
M-ANM-300000-GQ00-PRO-000001 Quality Audit Procedure
M-ANM-300000-GQQC-PRO-000001 Calibration, Monitoring and Measurement Equipment

Procedures
M-ANM-300000-GD00-PRO-000003 Control of Records Procedure
1.4 Definitions
Test means determination of one or more characteristics according to a

Test
procedure.
Activity It relates to the sequential items of work process.
It is confirmation, through the provision of objective evidence that specified

Verification
requirements have been fulfilled.
The record raise to verify that a test or inspection has been undertaken in
Verification accordance with the specified requirements. This document will detail the
Documentation/Test Data pass or failure of the test or inspection against the specified acceptance
criteria.
Inspection means examination, verification, testing, measurements and

documentation to confirm item such as equipment, material, components,
Inspections parts, assemblies, systems and structures resulting from manufacturing or
construction processes conform to the Client specification and or applicable
international codes and standards.
Receiving Inspection Receiving inspection means, inspections to verify conformance to

requirements of items/materials when taking delivery of items/ materials at a
designated location.
In-process Inspection means, inspection of an action to verify conformance to

In-process Inspection
requirements of the activity in-processing items/materials.
Final Inspection means, inspection to verify conformance of completed

Final Inspection
products of activity to specified requirements.
Inspector Inspector means, a qualified person who performs inspection activities to

verify conformance to specific requirements.
An Inspection point defined in an appropriate document in which an approved

contractors/subcontractors QC inspectors are obliged to execute the
inspection/test to verify and ensure that the inspectable item or activity is in
Hold Point (H) compliance with ArRiyadh Development Authority (ADA) requirements prior
to submitting Request for Inspection (RFI) addressed to the Engineer (RMTC)
24 hours before the date of inspection. And succeeding activity shall not
commence unless the current activity is inspected and accepted by the
Engineer.
An inspection point, defined in an appropriate document, beyond which an

Witness Point (W) activity can proceed after notifying the designated Client Engineer. ANM
Work Group QC Inspector has full responsibility for performing detailed
inspection during the work activity.
A review point, defined in an appropriate document, is the point at which a

Review Point (R) work activity cannot proceed without first ensuring the review and obtain
approval of applicable documents or personnel qualifications by a designated
authority
Surveillance Point (S) The party involved is requested to perform daily or random inspections,
monitoring the relevant results, on construction activities/processes as
indicated in the description of item to be inspected.
ITP means, a document that provides detailed direction for the quality
verification and inspection activities performed by ANM Work Group Quality
Inspector and nominated supplier/subcontractor. Inspection Test Plan are
Inspection Test Plan
controlling documents that specify what inspections and test are required;
what the standard of acceptance are, how by whom, and at what frequency
and sequence the inspection are to be performed.
Quality Control Report QCR means, a record that provides a documented record of completed
(QCR)
inspection / test results.
Site Quality Control SQCD means, a completed set of document package that furnish evidence of
Dossier (SQCD) the tests and inspection, quality of items and / or activities affecting quality.
2. PROCEDURE OF ITP
The ANM Work Group CWG & EWG shall control the quality of all stages of construction by meeting the
requirements of Inspection Test Plan (ITP) and Inspection Test Procedures. All ITP’s shall be reviewed by
respective Work Group Quality Manager and reviewed by the Engineer prior to start of any work activity.
rd
The ANM Work Group shall use it’s approved third party (3 ) inspection agency at Site to conduct inspection
rd
and test for special works such as Soil and Concrete testing, Non-destructive testing, etc. The 3 Party for
Inspection shall be approved by the Engineers prior to start of their testing work. QA Managers shall prepare
the Site Quality Control Dossier (SQCD) after completion of site fabrication/installation and shall submit it to
the Engineer according to the Contract for Turnover. The SQCD shall form part of the Turn over document.
Only accepted items/materials on inspection and testing shall be released to subsequent process, be
delivered or received. Rejected items/materials shall be controlled in accordance with the Non Conformance
Control Procedure. If measuring equipment used for inspection and testing is found defective or not
calibrated, Quality Inspector shall review the previous inspection and test results and take the necessary
actions in accordance with the Monitoring and Measuring Equipment Control Procedure.
2.1 Preparation of the ITP
ITP Form shall be prepared by ANM Work Group – CWG & EWG and include the contents below for each
construction, discipline or subcontractor prior to the commencement of the discipline activity.
• Discipline Activity & Inspection description – This column determines who is responsible for
the Activity, the type of Activity, Materials usage & description of the materials, who the
manufacturer.
• The verification of activity and document – This refers to the visual or mechanical means
employed to verify correctness of workmanship, attachment of proper approved documents,
check sheets, and certificates of conformity.
• Frequency of Inspection and Test – This determine the requirement for the number of times
the materials or workmanship be subjected to testing.
• Acceptance Criteria – This determines the required applicable tolerances or parameters and
standards that should be met.
• Applicable documents such as procedures, drawings, etc.
• Role of responsible persons or laboratory for testing - Inspection classification for each
inspection and test concerned parties. Please refer to Appendix 1 – ITP Form Demonstration.
The prepared ITP form shall consist of sequence and detailed procedures for manufacturing, fabrication and
construction program which identifies each process description, sets out the related sequence of activities to
be inspected, examined and tested and list the relevant approved procedures for a particular materials,
component assembly, or type of work. The ITP shall include identification of requirements for documents,
acceptance criteria to be used, who is responsible for what, the inspection to be performed and the type and
level of inspection including review, witness and hold points as per compliance to the specifications.
Hold point, witness point, review point for subcontractor/supplier shall be reviewed and approved by PM
Quality Manager and Work Group Quality Manager prior to implementation.
2.2 Inspection Request Form (IRF)
ANM Work Group CWG & EWG Quality Manager shall submit a Request for Inspection (RFI), a minimum of
24 Hours prior to inspection/review requirement. Format for the RFI shall be approved by the Engineer prior
to usage.
If it is necessary for a change of schedule (time, date, etc.), the Engineer shall be promptly notify of the
changes and the proposed new schedule of inspection.
2.3 In-Process Inspection and Testing
Inspector shall perform inspection/testing in accordance with the ITP, applicable code and standard or
procedure/checklist. They shall carry out general surveillance.
If the Engineer has designated a witness or hold point in the ITP, QA Manager shall notify the Engineer of
inspection schedule to witness inspection.
Notification to the Engineer shall be issued after successful completion of the activity to be witnessed. The
activity shall be inspected and approved by the QC Inspector prior to issuing a notification.
Inspection Report shall be reviewed by the ANM Work Group QC Inspector and verified by the Engineer.
After completion of the work, PM QAM shall verify completion of all activities including inspection specified in
the ITP, Correction for non-conformance, and completion of construction have been satisfactorily completed
and shall review applicable records.
2.4 Final Inspection
ANM Work Group Quality Manager shall perform final inspection, when all of construction work has been
completed.
ANM Project Management Quality Manager shall verify whether all of inspections/tests specified in the
contract quality requirements have been implemented completely and all non-conformances issued have
been closed.
If the Engineer has witnessed a successful inspection by the ANM Work Group, then the Engineer shall sign
the particular Inspection Request.
3. RESPONSIBILITIES
The ANM Quality Assurance Manager, ANM Work Group Quality Manager of CWG and C&C Manager of
EWG and Quality Inspector are responsible for the development, review and disposition of the Inspection
Test Plan in conformance to the Inspection requirements and the effective operation of the Quality Control
Plan.
4. FLOWCHART OF ITP PROCEDURES
The ANM Work Group CWG & EWG shall control the quality of all stages of construction by meeting the
requirements of Inspection Test Plan (ITP) and Inspection Procedures. All ITP’s shall be reviewed by
respective ANM Work Group Quality Manager and trade specialist and that the reviewed copies will be
forwarded to the Engineer for their comment prior to start of any work activity.
ANM CONTRACTOR / SUPPLIER CLIENT ENGINEER
5. APPENDICES
Appendix 1 – INSPECTION TEST PLAN TEMPLATE
Appendix 2 – LIST OF PROJECT CHECKLIST
Appendix 3 –INSPECTION REQUEST FORM
Appendix 4 – ITP LISTING
Appendix 5 – MATERIAL/FACTORY/SUBSYSTEM/SYSTEM TEST STRATEGY
Appendix 6 – INSPECTION TEST PLAN TRACKING REGISTER
Appendix 1
INSPECTION TEST PLAN TEMPLATE
ITP ITP Reference: (Doc. Ref:) Revision:

RIYADH METRO PROJECT
CONTRACT PACKAGE 2 - LINE 3 INSPECTION TEST PLAN WORK BY: (ANM or Subcontractor)
ACTIVITY: DRAWING Nos. OR DOCUMENT REFERENCES: TEST AND INSPECTION CONTROL POINT CODES:
S = Surveillance – Random Physical Check Record.
(INSERT: EXACT ACTIVITY TO WHICH ITP APPLIES)
DOCUMENT REFERENCE Nos: I = In-process Inspection – Work Continues – Signed Record
LOCATION: DRAWING REFERENCE Nos: W = Witness Inspection – Work Continues – Signature of Witness
METHOD STATEMENTS: H = Hold Point – Stop work until seen – Signed Record
Exact location of works undertaken PERMIT Nos: A = Approval (Work Content Only)
REQUIREMENT REFERENCE:
RECORD CONTROL POINTS Signatures

NO Role of Person Responsible for Frequency of
S
Activity & Inspection and\or Test Description Acceptance Criteria Verification Activity and Documentation
Testing Inspection \ Test AD SUP Sub
YES NO Sup Sub ANM RMTC (Supplier) (Subcontractor)
ANM RMTC ADA
A
Guidance Notes for RETAIN
DELIVERABLE
Completion of the ITP. RECORD
Individual responsible for Inspection

Visual or Mechanical Method to verify
1 What is the Activities? BS / ISO / EN Standards or test. Engineer, Supervisors, H H
correctness of workmanship and the
Material Technicians, Foreman or
Date: Date: Date: Date: Date:
documentary proof of assurance, check

Whenever adjudged to
sheets & reports for work undertaken. Mill Suitable or experience person such
require to maintain a
2 Who is responsible? What Tolerances? Cert. for rebars and struc. Steel, in the Laboratory trained to conduct W W
quality control and
Certificates of Concformity for other the test.
check of conformance.
materials.
Grade, Class,
3 Dimension of S S S
Materials? Date: Date: Date: Date: Date:
Name of
4
Manufacturer? Date: Date: Date: Date: Date:
5
6
Name of
7
Manufacturer? Date: Date: Date: Date: Date:
8
9
10
NOTES:
NOTE: Shop Drawings, Method Statement, Procedures, Standards & other relevant to this ITP
are referenced below.
APPENDIX – 1 INSPECTION TEST PLAN TEMPLATE
Appendix 2
LIST OF PROJECT CHECKLIST
APPENDIX 2 LIST OF PROJECT CHECKLIST
NOTE: The listed forms will be specifically develop for this project and will be used only
after Notification to the consultant.
LIST OF PROJECT CHECKLISTS
ITP Checklist No. Description
Inspection & Testing
00001 Inspection Request Register
00002 Factory Inspection Report
00003 Concrete Pour Card
00004 Checklist – Backfilling
00005 Checklist – Block & Masonry Work
00006 Checklist – Concrete Duct Encasement Bank
00007 Checklist – Daily Steelwork Erection Checks
00008 Checklist – Demolition
00009 Checklist – Excavation
00010 Checklist – False Ceiling
00011 Checklist – Grouting
00012 Checklist – Manhole Construction
00013 Checklist – Modified Bitumen Application
00014 Checklist – Painting
00015 Checklist – Partition Works
00016 Checklist – Plaster Work
00017 Checklist – Pre Steelwork Erection
00018 Checklist – Retaining Wall Concrete Protection
00019 Checklist – Screed
00020 Checklist – Structural Concrete (above ground)
00021 Checklist – Structural Concrete (below ground)
00022 Check list – Receiving material at Site
00023 Check list – Installation activity – PSD
00024 Check list – Installation activity – SCADA
00025 Check list – Installation activity – OCC
00026 Check list – Installation activity – CTN
00027 Check list – Installation activity – Access Control
00028 Check list – Installation activity – PIS
00029 Check list – Installation activity – Public Address
00030 Check list – Installation activity – Radio Transmission
00031 Check list – Installation activity – Traction Power
00032 Check list – Installation activity – Third Rail
00033 Check list – Installation activity – CCTV
00034 Check list – Installation activity – Telecom and Intercom system
00035 Check list – Installation activity – ATC
00036 Check list – PSD Inspection
00037 Check list – SCADA Inspection
00038 Check list – OCC Inspection
00039 Check list – CTN Inspection
00040 Check list – Access Control inspection
00041 Check list – PIS Inspection
00042 Check list – PA inspection
00043 Check list – RT Inspection
00044 Check list – Traction power inspection
00045 Check list –Third Rail inspection
00046 Check list – CCTV Inspection
00047 Check list – Telecom and Intercom system
00048 Check list – Installation activity – ATC
Appendix 3
INSPECTION REQUEST FORM
RIYADH METRO PROJECT

CONTRACT PACKAGE 2 LINE 3
INSPECTION REQUEST FORM

INSPECTION REQUEST NUMBER: REV NO: DATE:
CONTRACT NO: CONTRACTOR NAME:
AREA: SUBMITTED TO:

DATE & TIME OF INSPECTION :
REFERENCE DOCUMENT NO. REV. NO. REMARKS
DRAWING
SPEC
ITP NO & ACTIVITY NO
ITEM TO BE INSPECTED LOCATION ELEVATION TYPE OF INSPECTION
(tick applicable)
W H
We request your presence for inspection / test according to above schedule
LOCATION SKETCH (OPTIONAL):

PLAN VIEW
REQUESTOR: DATE:
Notes:
1. This document shall not be used to specify acceptance of the aspects of test; this can only be achieved by sign off of
appropriate inspection report which shall be attached hereto.
2. RMTC Inspection shall occur only after the inspection report is signed off by Contractor QC Representative
conforming acceptance of the work.
REMARKS:
DATE:
ANM QC REP:
__________________________________________________________
(PRINT NAME AND SIGN)
RMTC REP: DATE:

___________________________
WITNESS & REVIEW ONLY REVIEW
(PRINT NAME AND SIGN)
Appendix 4
ITP LISTING
Inspection Testing Plan Register for EWG
Document Number Inspection Listing
M-ANM-300000-ITP-SYS-001 PSD – FAT Plan
M-ANM-300000-ITP-SYS-002 PSD – SAT Plan
M-ANM-300000-ITP-SYS-003 PSD – SIT Plan
M-ANM-300000-ITP-SYS-004 SCADA – FAT Plan
M-ANM-300000-ITP-SYS-005 SCADA – SAT Plan
M-ANM-300000-ITP-SYS-006 SCADA – SIT Plan
M-ANM-300000-ITP-SYS-007 TP&PS – FAT Plan
M-ANM-300000-ITP-SYS-008 TP&PS – SAT Plan
M-ANM-300000-ITP-SYS-009 SCADA PS –SAT plan
M-ANM-300000-ITP-SYS-010 CBTC – FAT Plan
M-ANM-300000-ITP-SYS-011 CBTC– SAT Plan
M-ANM-300000-ITP-SYS-012 CBTC– SIT Plan
M-ANM-300000-ITP-SYS-013 PIS – FAT Plan
M-ANM-300000-ITP-SYS-014 PIS – SAT Plan
M-ANM-300000-ITP-SYS-015 PIS – SIT Plan
M-ANM-300000-ITP-SYS-016 PA – FAT Plan
M-ANM-300000-ITP-SYS-017 PA – SAT Plan
M-ANM-300000-ITP-SYS-018 PA – SIT Plan
M-ANM-300000-ITP-SYS-019 DE – FAT Plan
M-ANM-300000-ITP-SYS-020 DE – SAT Plan
M-ANM-300000-ITP-SYS-021 ELEC SYSTEM – SIT plan
M-ANM-300000-ITP-SYS-022 RT – FAT Plan
M-ANM-300000-ITP-SYS-023 RT – SAT Plan
M-ANM-300000-ITP-SYS-024 RT – SIT Plan
M-ANM-300000-ITP-SYS-025 TIS – FAT Plan
M-ANM-300000-ITP-SYS-026 TIS – SAT Plan
M-ANM-300000-ITP-SYS-027 TIS – SIT Plan
M-ANM-300000-ITP-SYS-028 TLC ICCS – FAT plan
M-ANM-300000-ITP-SYS-029 TLC ICCS – SAT plan
M-ANM-300000-ITP-SYS-030 TLC ICCS – SIT plan
M-ANM-300000-ITP-SYS-031 TR – FAT Plan
M-ANM-300000-ITP-SYS-032 SMS – FAT plan
M-ANM-300000-ITP-SYS-033 TR – SAT Plan
M-ANM-300000-ITP-SYS-034 TLC OBS – FAT plan
M-ANM-300000-ITP-SYS-035 TLC OBS –SAT plan
M-ANM-300000-ITP-SYS-036 TLC OBS – SIT plan
M-ANM-300000-ITP-SYS-037 CTN – FAT Plan
M-ANM-300000-ITP-SYS-038 CTN - SAT Plan
M-ANM-300000-ITP-SYS-039 CTN – SIT Plan
M-ANM-300000-ITP-SYS-040 ACID – FAT Plan
M-ANM-300000-ITP-SYS-041 ODS – FAT plan
M-ANM-300000-ITP-SYS-042 ODS –SAT plan
M-ANM-300000-ITP-SYS-043 CCTV – FAT Plan
M-ANM-300000-ITP-SYS-044 TLC RADIO MEDIA – FAT plan
M-ANM-300000-ITP-SYS-045 TLC RADIO MEDIA –SAT plan
M-ANM-300000-ITP-SYS-046 ATS – FAT Plan
M-ANM-300000-ITP-SYS-047 ATS- SAT Plan
M-ANM-300000-ITP-SYS-048 ATS – SIT Plan
M-ANM-300000-ITP-SYS-049 TLC CLOCK – FAT plan
M-ANM-300000-ITP-SYS-050 TLC CLOCK – SAT plan
M-ANM-300000-ITP-SYS-051 TLC CLOCK – SIT plan
M-ANM-300000-ITP-SYS-052 Trial Run Test plan
M-ANM-300000-ITP-SYS-053 TLC TPDS – FAT plan
M-ANM-300000-ITP-SYS-054 TLC TPDS – SAT plan
M-ANM-300000-ITP-SYS-055 DWH – FAT plan
M-ANM-300000-ITP-SYS-056 DWH – SAT plan
M-ANM-300000-ITP-SYS-057 DWH – SIT plan
M-ANM-300000-ITP-SYS-058 IWS – FAT plan
M-ANM-300000-ITP-SYS-059 IWS – SAT plan
M-ANM-300000-ITP-SYS-060 IWS – SIT plan
M-ANM-300000-ITP-SYS-061 FLEET DATA COLLECTOR – FAT plan
M-ANM-300000-ITP-SYS-062 FLEET DATA COLLECTOR – SAT plan
M-ANM-300000-ITP-SYS-063 FLEET DATA COLLECTOR – SIT plan
M-ANM-300000-ITP-SYS-064 SA – FAT plan
M-ANM-300000-ITP-SYS-065 SA – SAT plan
M-ANM-300000-ITP-SYS-066 SA – SIT plan
M-ANM-300000-ITP-SYS-067 SCADA BMS-WS – SAT plan
Inspection Testing Plan Register for CWG

Form/ITP No. Description
VIADUCT WORK
M-ANM-300000-ITP-CIV-00001 Setting out
M-ANM-300000-ITP-CIV-00002 Barrication
M-ANM-300000-ITP-CIV-00003 Confirmatory Bore holes
M-ANM-300000-ITP-CIV-00004 Trail Pits for identification of utilities
M-ANM-300000-ITP-CIV-00005 Utility Diversion – Electrical Poles & Cables
M-ANM-300000-ITP-CIV-00006 Utility Diversion – Water pipelines
M-ANM-300000-ITP-CIV-00007 Utility Diversion – Sewer Lines
M-ANM-300000-ITP-CIV-00008 Obstruction Removal - Trees
M-ANM-300000-ITP-CIV-00009 Obstruction Removal – Structures
M-ANM-300000-ITP-CIV-00010 Relocation – Statues
M-ANM-300000-ITP-CIV-00011 Relocation – Ancient Structures
M-ANM-300000-ITP-CIV-00012 Relocation – Traffic Island
M-ANM-300000-ITP-CIV-00013 Traffic Management
M-ANM-300000-ITP-CIV-00014 Dismantling of Medians / structures
M-ANM-300000-ITP-CIV-00015 Dewatering Schemes
M-ANM-300000-ITP-CIV-00016 Piling
M-ANM-300000-ITP-CIV-00017 Initial Load Test – Vertical
M-ANM-300000-ITP-CIV-00018 Initial Load Test – Lateral
M-ANM-300000-ITP-CIV-00019 Routine Load Test – Vertical
M-ANM-300000-ITP-CIV-00020 Open Foundation
M-ANM-300000-ITP-CIV-00021 Standard Piers
M-ANM-300000-ITP-CIV-00022 Cantilever Pier
M-ANM-300000-ITP-CIV-00023 Portal piers & beam
M-ANM-300000-ITP-CIV-00024 Erection of 75 MT Gantry
M-ANM-300000-ITP-CIV-00025 Erection of 10 MT Gantry
M-ANM-300000-ITP-CIV-00026 Load Test of 75 MT Gantry
M-ANM-300000-ITP-CIV-00027 Load Test of 10 MT Gantry
M-ANM-300000-ITP-CIV-00028 Setting up of Segment mould
M-ANM-300000-ITP-CIV-00029 Tying and Placing of reinforcement Jig
M-ANM-300000-ITP-CIV-00030 Casting of Pre-cast Segments
M-ANM-300000-ITP-CIV-00031 Curing methodology for segments
M-ANM-300000-ITP-CIV-00032 Casting of Parapets
M-ANM-300000-ITP-CIV-00033 Repair Methodology of Concrete
M-ANM-300000-ITP-CIV-00034 Dismantling of 75 MT Gantry
M-ANM-300000-ITP-CIV-00035 Dismantling of 10 MT Gantry
M-ANM-300000-ITP-CIV-00036 Dismantling of the Casting Bays
M-ANM-300000-ITP-CIV-00037 Production & Transportation of Concrete
M-ANM-300000-ITP-CIV-00038 Stacking procedure for Segments
M-ANM-300000-ITP-CIV-00039 Material Source Approval
M-ANM-300000-ITP-CIV-00040 Launching Girder Assembly & Erection
M-ANM-300000-ITP-CIV-00041 Launching Girder Load Test
M-ANM-300000-ITP-CIV-00042 Transportation of Segment
M-ANM-300000-ITP-CIV-00043 Pre-stressing related to erection activity
M-ANM-300000-ITP-CIV-00044 De-stressing of strands
M-ANM-300000-ITP-CIV-00045 Repair methodology of distressed anchorage system
M-ANM-300000-ITP-CIV-00046 Bearing Pedestals
M-ANM-300000-ITP-CIV-00047 Seismic Arrestors
M-ANM-300000-ITP-CIV-00048 Expansion Joint
M-ANM-300000-ITP-CIV-00049 Pot cum PTFE
M-ANM-300000-ITP-CIV-00050 Elastomeric
M-ANM-300000-ITP-CIV-00051 Erection of Crash Barrier & Stitching
M-ANM-300000-ITP-CIV-00052 Load Test for the span
M-ANM-300000-ITP-CIV-00053 Mechanical Bar Coupler
M-ANM-300000-ITP-CIV-00054 Casting of in-situ segment using bridge launcher
M-ANM-300000-ITP-CIV-00055 Earthwork Excavation & Filling
M-ANM-300000-ITP-CIV-00056 Footing
M-ANM-300000-ITP-CIV-00057 Pier Pedestal
M-ANM-300000-ITP-CIV-00058 Pier & Pier cap
M-ANM-300000-ITP-CIV-00059 Reinforcement
M-ANM-300000-ITP-CIV-00060 Blinding Concrete
TRACK WORK
Inward material inspection of rail, base plates, anchor bolts,
M-ANM-300000-ITP-TRK-00001
pads, rebar, stray current collector mats etc.,
Equipment Calibration (Track alignment recorder, nut runner
M-ANM-300000-ITP-TRK-00002
etc.,)
Traceability of positioning of rail bars (track by rail bar
M-ANM-300000-ITP-TRK-00003
numbers)
M-ANM-300000-ITP-TRK-00004 Track pre-laying checklist for grouting
M-ANM-300000-ITP-TRK-00005 Track checklist for post grouting
M-ANM-300000-ITP-TRK-00006 Track laying checklist for railing
M-ANM-300000-ITP-TRK-00007 Concrete pre-pour inspection

Track alignment inspection (Track master – alignment
M-ANM-300000-ITP-TRK-00008
recorder)
M-ANM-300000-ITP-TRK-00009 Clamping force test
M-ANM-300000-ITP-TRK-00010 Longitudinal rail restraint test
M-ANM-300000-ITP-TRK-00011 Vertical static stiffness
M-ANM-300000-ITP-TRK-00012 Dynamic stiffness of the fastening assembly
M-ANM-300000-ITP-TRK-00013 Repeated load test
M-ANM-300000-ITP-TRK-00014 Effect of severe environmental conditions
M-ANM-300000-ITP-TRK-00015 Rail pad inspection
M-ANM-300000-ITP-TRK-00016 Track alignment inspection – post concrete pour
M-ANM-300000-ITP-TRK-00017 Bolts inspection
M-ANM-300000-ITP-TRK-00018 Weld joints inspection
M-ANM-300000-ITP-TRK-00019 S&C As Build
M-ANM-300000-ITP-TRK-00020 S&C Final Geometry
M-ANM-300000-ITP-TRK-00021 S&C Pre-IRN
M-ANM-300000-ITP-TRK-00022 Expansion Joint
M-ANM-300000-ITP-TRK-00023 Check Rail
M-ANM-300000-ITP-TRK-00024 Point Machine inspection
M-ANM-300000-ITP-TRK-00025 Metallic cable Tray inspection
M-ANM-300000-ITP-TRK-00026 Third Rail plastic insert inspection
TUNNEL WORK
M-ANM-300000-ITP-TUN-00001 Soil / Rock stability
M-ANM-300000-ITP-TUN-00002 Condition of headwall and Wing-Walls
M-ANM-300000-ITP-TUN-00003 Tunnel drainage
M-ANM-300000-ITP-TUN-00004 Pre-cast tunnel lining segments (pre-pour / post pour)
M-ANM-300000-ITP-TUN-00005 Clearances – Outcroppings or bulges in ceiling or walls
M-ANM-300000-ITP-TUN-00006 Fractured or Scaling
M-ANM-300000-ITP-TUN-00007 Cracking
M-ANM-300000-ITP-TUN-00008 Efflorescence
M-ANM-300000-ITP-TUN-00009 Condition and uniformity of linings
M-ANM-300000-ITP-TUN-00010 Cracks
M-ANM-300000-ITP-TUN-00011 Spalls
M-ANM-300000-ITP-TUN-00012 Surface Voids
M-ANM-300000-ITP-TUN-00013 Buckling or heave
M-ANM-300000-ITP-TUN-00014 Fouled ballast
M-ANM-300000-ITP-TUN-00015 Debris on floor indicating problems above
M-ANM-300000-ITP-TUN-00016 Water Accumulation
NOTE:
The document numbering and inspection listing provided above is indicative only. This list will be updated as
and when needed.
Appendix 5
MATERIAL / FACTORY/SUBSYSTEM/ SYSTEM –

TEST STRATEGY
MATERIAL / FACTORY/SUBSYSTEM/ SYSTEM – TEST STRATEGY

MATERIAL / FACTORY SUB SYSTEM SYSTEM CLIENT
COMPONENT
Factory and Material Test
Laboratory
Proto Type Test Proto Type Test
Factory Acceptance Test Factory Acceptance Test
Final Acceptance Test Final Acceptance Test
Site Test during Installation Installation Test

Site Acceptance Test
Site Integration Test
System Integration Test
Safety Test
Functional Test Track Sub system Integration

Area Test
Functional Sub system Integration
Section - Depot Test
Sub System Functional Test
Performance Test
Safety Test
Integrated Functional Test
System Test Performance Test
Safety Test
Complete Availability Safety Test

System Functional Test
Trial Run Trial Run
Appendix 6
INSPECTION TEST PLAN TRACKING REGISTER
Contractor: AR RIYADH NEW MOBILITY - ANM CWG
Project : AR RIYADH METRO Project Line 3 Package 2 UPDATE AS OF Date :
Subject : INSPECTION TEST PLAN TRACKING REGISTER

Inspection Test Plan Reference Nos. Correspondence Date Correspondence
Revision Nos. Revision Code Title Dated Submitted REMARKS
Reference No. Transmittal Ref. Received RMTC Response Reference
Inspection Test Plan for Precast
Inspection Test Plan for Excavation & Backfill
Inspection Test Plan for Cast in Situ Concrete
Inspection Test Plan for Compaction
Inspection Test Plan for Rebar works
Inspection Test Plan for Masonry Works
Inspection Test Plan for Plastering
Inspection Test Plan for Utilities Layout
Inspection Test Plan for Pipe Encasement
Inspection Test Plan for Drainage System
Inspection Test Plan for Concrete Curbs
Inspection Test Plan for Installation of Lighting Protection System

Lightning Protection System
ITP for Installation of Interior Lighting
Inspection Test Plan for Installation of Wiring for Small Power and Lighting

ITP Procedure

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INSPECTION AND TESTING PROCEDURE

Revision No Changes Made Modified By Reviewed By Approved By

1.1 Overview ............................................................................................................................. 1

1.2 Purpose of this Plan ............................................................................................................ 1

1.3 Reference Documents ........................................................................................................ 1

1.4 Definitions ........................................................................................................................... 2

2. PROCEDURE OF ITP ........................................................................................................ 3

2.1 Preparation of the ITP ............................................................................................ 4

2.2 Inspection Request Form (IRF) ............................................................................. 5

2.3 In-Process Inspection and Testing ........................................................................ 5

2.4 Final Inspection ...................................................................................................... 5

4. FLOWCHART OF ITP PROCEDURES .............................................................................. 6

Appendix 1 – INSPECTION TEST PLAN TEMPLATE

Appendix 2 – LIST OF PROJECT CHECKLIST

Appendix 3 –INSPECTION REQUEST FORM

Appendix 4 – ITP LISTING

Appendix 5 – MATERIAL/FACTORY/SUBSYSTEM/SYSTEM TEST STRATEGY

Appendix 6 – INSPECTION TEST PLAN TRACKING REGISTER

1.2 Purpose of this Plan

1.3 Reference Documents

Employer’s Requirements Vol. 2.3 WPS 1 Technical Specification – Transit System

Technical Specification – Civil Works and

Technical Specification – Stations and Building

ISO 9001:2008 ISO - Quality Management System Requirements

M-ANM-300000-GQ00-MPL-000001 Quality Assurance Plan

M-ANM-300000-GQQC-MPL-000001 Quality Control Plan

M-ANM-300000-GSTC-MPL-000001 Testing and Commissioning Organization Plan

M-ANM-300000-GD00-MPL-000001 Document Control Plan

M-ANM-300000-GQ00-PRO-000001 Quality Audit Procedure

M-ANM-300000-GQQC-PRO-000001 Calibration, Monitoring and Measurement Equipment

M-ANM-300000-GD00-PRO-000003 Control of Records Procedure

Test means determination of one or more characteristics according to a

Activity It relates to the sequential items of work process.

It is confirmation, through the provision of objective evidence that specified

Inspection means examination, verification, testing, measurements and

Receiving Inspection Receiving inspection means, inspections to verify conformance to

In-process Inspection means, inspection of an action to verify conformance to

Final Inspection means, inspection to verify conformance of completed

Inspector Inspector means, a qualified person who performs inspection activities to

An Inspection point defined in an appropriate document in which an approved

An inspection point, defined in an appropriate document, beyond which an

A review point, defined in an appropriate document, is the point at which a

2.1 Preparation of the ITP

• Applicable documents such as procedures, drawings, etc.

2.2 Inspection Request Form (IRF)

2.3 In-Process Inspection and Testing

2.4 Final Inspection

4. FLOWCHART OF ITP PROCEDURES

Appendix 1 – INSPECTION TEST PLAN TEMPLATE

Appendix 2 – LIST OF PROJECT CHECKLIST

Appendix 3 –INSPECTION REQUEST FORM

Appendix 4 – ITP LISTING

Appendix 5 – MATERIAL/FACTORY/SUBSYSTEM/SYSTEM TEST STRATEGY

Appendix 6 – INSPECTION TEST PLAN TRACKING REGISTER

INSPECTION TEST PLAN TEMPLATE

ITP ITP Reference: (Doc. Ref:) Revision:

RECORD CONTROL POINTS Signatures

Individual responsible for Inspection

documentary proof of assurance, check

APPENDIX – 1 INSPECTION TEST PLAN TEMPLATE

LIST OF PROJECT CHECKLIST

APPENDIX 2 LIST OF PROJECT CHECKLIST

LIST OF PROJECT CHECKLISTS

ITP Checklist No. Description