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Code No: B5207

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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M.Tech II Semester Supplementary Examinations March/April 2010
TOOL DESIGN
(DESIGN FOR MANUFACTURING)
Time: 3hours Max.Marks:60
Answer any five questions
All questions carry equal marks
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1.a) Discuss briefly about properties of materials.

b) What is meant by term tool steel? Give the classification of tool steels according
to Quenching and explain briefly about them? [6+6]

2.a) What is tool signature? Sketch and explain 0-7-7-7-15-15-1/32. Tool signature
(ASA)?
b) What is the purpose of a wiper insert used in the indexable insert face milling
cutter? [8+4]

3.a)
b)
What is meant by locating and clamping?

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Describe the degree of freedom of a work piece located in space?D
c)

4.a)
b)
Differentiate between Jigs and Fixtures? R
What is six point location principle? Explain with the help of sketch?

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Discuss general considerations in the design of Drill Jigs?
[3+3+6]

[6+6]

5.a)
b)

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Explain with sketch about cutting action in punch and die?
Discuss briefly about Material handling Equipment in sheet metal operations?

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[6+6]

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6. What is drawing? Explain how metal flow during drawing with sketch and

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Variables that affect metal flow during drawing? [12]

7.a) Differentiate between a blanking die and a piercing die?

b) Sketch ‘V’ bending die and ‘U’ bending die.
c) The Symmetrical Cup work piece showing in figure is to be made from cold
rolled steel 0.8mm thick calculate:

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i) Size of blank.
ii) Percentage of reduction.
iii) Drawing force.
Take yield strength of material 427 N/mm2. [3+3+6]

8. Answer any THREE of the following:

a) Heat treating.
b) Nomenclature of twist drill.
c) Die clearance and its importance.
d) Bending dies. [12]

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