Gas Power Plant

7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

SUMMARIZED
SCOPE OF WORK
7 X MGT‐30 MOBILE
CITY OF EKURHULENI

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 Gas Power Plant
7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

TABLE OF CONTENTS
Section 2 – Scope of Works.............................................................................3

A. Main Equipment.........................................................................................3
1 Gas turbine and Auxiliaries..................................................................................3
Gas Turbine..................................................................................................................3
2 Electrical Equipment for Each GTG.....................................................................5
3 Instrumentation and Control Equipment for GTG Package..............................5
B. Mechanical, Electrical, Instrument and Control Balance of Plant........6
1 Mechanical BOP Equipment.................................................................................6
2 Electrical BOP Equipment....................................................................................6
3 Instrumentation and Control BOP Equipment....................................................6
C. Supply of First Fillings, Spare Parts, Tools, Miscellaneous.................7
D. Engineering and Design Services............................................................7
E. Packing, Transportation, Offloading at site............................................7
F. Warehousing and Preservation................................................................7
G. Civil Work...................................................................................................8
H. Installation Works......................................................................................8
I. Test and Commissioning..........................................................................8
J. Project Management.................................................................................8
Section 3- The Owner Scope of Works......................................................................8

Section 4 – Terminal Points............................................................................................9

A. Mechanical.................................................................................................9
B. Electrical...................................................................................................10
C. Instrumentation and Control..................................................................10
D. Civil...........................................................................................................10
Section 5 – Exclusions from Scope of Works..............................................................10

Section 6- Option.............................................................................................................11

Section 7 – Assumptions................................................................................................11

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 Gas Power Plant
7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

Section 1 – General Consideration

The scope of work is completely described in Section 2, Only PROPANE AFRICA Scope
of work listed here in this section or referenced from this section will be in PROPANE
AFRICA responsibility. Any hints on equipment, numbers of components, etc. given in
other chapters/parts/volumes are not binding even if the wording suggests something
different.

The gross power output of proposed GTG unit at the generator terminal at ISO conditions
of 15°C, 60% relative humidity and 1013 mbar pressure with standard fuel gas (100%
methane) consumption and without gas turbine inlet and outlet pressure drop is 22 MW.

PROPANE AFRICA scope of work shall cover the supply, erection, commissioning of
seven (7) Gas Turbine Generator (GTG) unit with relevant auxiliary equipment for outdoor
installation, based on EPCF (Engineering, Procurement, Construction and Finance)
Contract.

Section 2 – Scope of Works

A. Main Equipment

The scope of work will consist of seven (7) mobile gas turbines generators type MGT-
30 as well as relevant auxiliary systems as mentioned below:

1 Gas turbine and Auxiliaries

Heavy Duty, axial flow, single shaft gas turbine fitted on a common base with its
accessories built for weatherproof conditions, the enclosure is provided with thermal and
acoustical insulation, heating and ventilation.

Gas Turbine
 Multi stages, single shaft axial flow compressor

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 Gas Power Plant
7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

 Air inlet plenum and ducting of compressor

 Modulated Inlet guide vane (IGV)
 Gas Turbine instrumentation

Auxiliary Systems Per Gas Turbine

 Air intake system

 Exhaust gas system
 Gas fuel system
 Atomizing air system
 The Gas Fuel Off-base System
 Lubrication oil system
 Hydraulic oil system
 Cooling and sealing system
 On/off line compressor washing system (one (1) skid)
 IGV system

Gas Turbine Packaging

 Lagging and enclosures

- Enlarged weatherproof acoustical enclosure around gas turbine and accessory
compartments
 Compartment ventilation and heating
 Starting and cooldown system
 Gas Turbine Cooling Systems
 Load Gearbox Compartment
 Piping system
 Fire and gas Detection and Extinguishing System
 Couplings
 Multi-shaft accessory gear and over-speed bolts
 Lube oil purifier

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 Gas Power Plant
7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

 Wedge Plates and Anchor Bolts

 Walk-way on the unit

2 Electrical Equipment for Each GTG

 Generator package with the following characteristics/ auxiliaries:

- Frequency: 50 Hz.
- Voltage: 11kV
- Power factor: 0.8(lagging), Capability of 0.9(leading)
- Speed: 3000 rpm
- Number of poles: 2
- Rated output: 56.25MVA
 Generator excitation system (static type), and excitation transformer
 2x step up transformers each 60MVA, 33/11 kV
 Auxiliary transformers
 Protection, measuring & metering (for the generator, step-up transformer, unit
transformer, station transformer)
 DC & UPS system
 Switchgears/boards
 Local power Control center (PCC included LCC) (containers), (including all
necessary systems such as containers lighting system)
 Unit Cables, Cable accessories

3 Instrumentation and Control Equipment for GTG Package

 Gas Turbine Controller and Failsafe Protection and Trip System

 Gas Turbine Function Group Automatic and Operational Protection System
 All necessary field instrumentation for GTG, its auxiliaries and accessories
 I&C Cables
 All power block I&C cables
 Engineering of I&C cables which are most applicable in power plant, will be
based on following I&C standard cable types:
- JE-Y (St) Y n x 2 x 0.8 mm
- LI7YC7Y n x 2 x 0.75 mm2

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 Gas Power Plant
7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

- JE-LIYCY n x 2 x 0.5 mm2

- NYY- J n x 2.5 mm2

 Necessary Signal Exchange between GTG Control System and BOP

 Operation and Monitoring System (based on Siemens or MAPCS system)
 Software and Documentation
 Marshalling cubicle(s) for signals to SCADA

B. Mechanical, Electrical, Instrument and Control Balance of Plant

The following equipment and systems are common to the site:

1 Mechanical BOP Equipment

 Fuel gas system

Natural Gas will be supplied from GPRS outlet line at nearest point to power plant.
The quantity and quality of natural gas shall be prepared by client according to
GTG manufacturer requirements.
Main fuel gas pipeline between outlet flange of GPRS and GTG fuel gas skid
 Fire detection and fighting system
 Piping and painting for all equipment in scope of works
- Interconnecting piping, fittings, supports and valves between the
components / equipment and systems in scope of works.
- Insulation, cladding and painting
2 Electrical BOP Equipment

 Emergency Diesel Generator

 switchgears / boards
 DC /UPS system
 Earthing and lightning protection system
 Cables with all related accessories
 Cable trays, ladders and conduits with all related accessories
3 Instrumentation and Control BOP Equipment

 Control systems and instrumentation (local) for mechanical and electrical BOP

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 Gas Power Plant
7 x 25 MW (MGT-30 Mobile)
IMBUMBA
POWER PLANT Summarized
Technical Proposal

 I&C software

C. Supply of First Fillings, Spare Parts, Tools, Miscellaneous

 Initial Fill of:

- GTG Lube and hydraulic oil
- Gas turbine and generator Cooling water inhibitor
- Transformer oil
- CO2 cylinder filling
- Gas turbine compressor cleaning washing agent
 Commissioning and start up spare parts as per manufacturer standard
 Provision of temporary on-site storage for supplied equipment and material
 Temporary provision of all site labor and tools required for construction, erection
and installation of supplied equipment, system, and structure
 Embedded parts for gas turbine and generator

D. Engineering and Design Services

 Basic and detailed engineering required for supplied equipment
 Coordinate and overall plant engineering including:
- Overall project engineering and coordination of the total project and do all
the interface engineering covering scope of the work, exchange of relevant
data and ensuring that the complete gas power plant is engineered in
accordance with the provisions of Contract
 Prepare and deliver drawing schedules (as per standard document list) and
programs
 Detailed civil engineering work
 Submitting electronic files of submittals including:
- Only manual will be submitted in both electronic (CD) and hard copies
- Electronic files of documents and transmittal letters will be transmitted in
Web base platform by Microsoft share point

E. Packing, Transportation, Offloading at site

Scope includes transportation of supplied equipment to the warehouse at the plant site.
F. Warehousing and Preservation

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 Gas Power Plant
7 x 25 MW (MGT-30)
IMBUMBA PROPANE AFRICA
POWER PLANT EPCF Summarized
Technical Proposal

Included in the scope is to store and preserve the equipment and materials supplied under
this contract, at site, with due observation of the recommendations of the suppliers /
manufacturers.

G. Civil Work
The civil works included in the contract shall consist of the design, detailing, supply of
material and full construction works of the various foundations, structures, buildings, etc.

The extent of the civil works consists of the following items:

 Seven (7) outdoor gas turbine generator type MGT-30 package with relevant
auxiliaries system foundations
 Electrical and control modules foundations (as applicable)
 Transformers foundations with oil collecting pit and fire wall with fence and
access door for step-up and unit transformers
 Pipe racks ,trenches and sleepers (if applicable based on designed)
 Cable racks, trenches and duct bank system (if applicable based on designed)
 Emergency Diesel Generator package foundation
 Mobilization and demobilization
 Soil exchange and improvement
 Piling

H. Installation Works

Included in the scope is installation of the equipment, systems and units supplied under this
contract.

I. Test and Commissioning

The standard site testing, commissioning, performance testing, pre-trial tests and trial run
testing of the units and equipment as per manufacturer standard practice, and delivery of the
test certificates.

J. Project Management

Section 3 - Subcontractor Scope of Works

 Helping the EPC in obtaining permits, licenses and approvals from state or local
authorities (such as work permits and visas for foreign staff and importation of the
power plant equipment and goods)

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 Gas Power Plant
7 x 25 MW (MGT-30)
IMBUMBA PROPANE AFRICA
POWER PLANT EPCF Summarized
Technical Proposal
 Environmental Impact Assessment Report
 Water in sufficient quantity for construction purposes
 Means of electrical loading of generators
 Fuel, water and electricity for commissioning, trial run, and performance test run
 Lubricating and hydraulic oil, excluding first filling
 Supply of three 3 phases, 50 Hz electrical powers for construction period at Low
Voltage (2x400KVA) in the site boundary
 Telephone lines in the site boundary including 10 telephone lines for the
construction period
 Fuel oil system if required
 Electrical substation
 Area free for storage of the power plant equipment and site mobilization
 Area free for extra soil disposal near to the site
 Concrete and soil laboratory for construction period
 Main Gas pressure reducing/compressor station (If required) and fuel gas supply
system up to outlet flange of Main GPRS/ compressor station (in boundary of
power plant)
 Demineralized water (if applicable)
 Providing internet service access
 Gantries, towers, trenches, foundations and other civil work required inside the power
plant for connection of main transformer to substation
 Access road to the plant

Section 4 – Terminal Points

A. Mechanical

Natural Gas*

Outlet branch on main GPRS outlet line at plant boundary

Intake Air

Inlet of filter house

* Quality, quantity and specification shall be according to the GTG manufacturer

requirements at the terminal points.

B. Electrical
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 Gas Power Plant
7 x 25 MW (MGT-30)
IMBUMBA PROPANE AFRICA
POWER PLANT EPCF Summarized
Technical Proposal
- LV bushing of main transformers 33/11kV.
- Terminals of telephone lines at the site boundary
- LV Terminals of electrical powers for construction period to be provided by the
owner at the site boundary

C. Instrumentation and Control

Instrumentation
Mechanical battery limits will be followed.
Control
Input /output terminals of control system marshaling cabinets in PROPANE
AFRICA boundary limit for interface with systems provided by others (if
required)

D. Civil

Permanent boundary wall or fence of the plant

Section 5 – Exclusions from Scope of Works

A. General

All items not explicitly listed under scope of work are excluded from EPC scope at this
stage,

B. Civil

 Demolition work
 Excavation in rock
 Well digging
 Flood control system
 Tree planting and irrigation

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 Gas Power Plant
7 x 25 MW (MGT-30)
IMBUMBA PROPANE AFRICA
POWER PLANT EPCF Summarized
Technical Proposal

 General site leveling, retaining walls and slope stabilization

 Any other building or shelter

Section 6- option
 HV Substation
 Special tools for routine maintenance (not including tools for major overhaul)
 Three (3) years spare parts, based on manufacturer standard
 Substation civil work with relevant control building
 CCTV for power plant boundary fence
 Plant boundary fence or wall and entrance gate and shelter
 Sheltered parking
 Open parking inside the site

Section 7 – Assumptions
Site Conditions

The design of the air intake filter system is based on the following site conditions: The
average relative humidity is below 85%, the dust loading of the environmental air is below
0.5 mg/m3 as typical ambient condition and below 700 mg/m 3 during sand storms. No salt,
coal or cement stocks and no chemical, petrochemical or ore handling industries shall be
nearby the site.

Civil design against earthquake will be done according to the "Iranian code of practice for
seismic resistant design of buildings", Standard No. 2800.

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