Scribd Logo
Upload

Welcome to Scribd!

  • LIL-Products-Lloyd Panel System Res21

    Uploaded by

    Atri Joshi
    12 views8 pages

    Original Title

    LIL-Products-Lloyd_Panel_System_Res21

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF or read online from Scribd

    Did you find this document useful?

    Is this content inappropriate?

    Report this Document

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    12 views8 pages

    LIL-Products-Lloyd Panel System Res21

    Uploaded by

    Atri Joshi

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    Download as pdf
    of 8
    = le LLOYD PANEL SYSTEM Definition Of Cold Storage ‘cold storage is a building ora group of buildings with Thermal Insulation and a Refrigeration System in which perishable food stuffs can be stored for various lengths of times in set conditions of ‘temperature, humidity and appropriate environment to slow down deterioration {and spoilage, which would occur in 2 natural environment. In some countries Cold stores are knowm as refrigerated warehouses. A cold store may also be defined asa sealed structure, the Internal volume of which is maintained at a ‘temperature generally below ambient & other conditions and used forthe storage ‘of goods ofall types, mainly foods. ‘The main objectives to secure an Insulated envelop which offers maximum resistance to flow of heat and moisture penetration from outside environment. ‘This requires an adequate and good duality insulation and an efficient vapour seal on warmer side ofthe insulation. Since in case of cold storage, moisture is tglven out by the products stored, hence ‘vapour seal is desited on the inner side of the insulation also, Sona cold storage ‘the insulation should be covered by efficient vapour seals on both sides so that ‘moisture penetration is prevented on either side. Existing Cold Store Situation ‘The existing cold store situation in India primarily comprise ofa civil building and brick type slab insulation finished with a” ” plaster on inner side and vapour barrier on aera es aataag Ea ele Tatethe ald seregolngeuot te pariaciaeama Goa ‘takes place on the plaster surface slowly Sd Sieg REE Tae Se eee ome eee. Pen are ‘moisture the plaster becomes weak and eres Ageefometen Tes ype opera caventenal halon ws ere seed rane tvonie Salsa tes oeet ain move though te peu borers tc gupeching othe wel sue Feeder ‘auton hs comer pene ere Suen aon eee ore hese ee eonenee Me | a ft je Remedies Of Conventional insulation ‘The possible remedy for conventional ‘ype insulation is one way of adding another vapour barrier onthe inner side and using metal sheet as replacement ofthe porous plaster cladding or applying polymersed cement plaster with reinforcement over the insulation directly. This way the moisture does not come in contact withthe insula tion, Another method will be going infor prefabricated panels, which wll comprise of {wo metal sheets with insulation sandwich inbetween. These panels will act asa permanent wall cum insulation. The benefit willbe that the existing high thickness wall with insulation wl be replaced by 2 much reduced wal thickness. This concept also termed as Moder Cold Store Construction Practice, Concept Of Moder Cold Store ‘The civil building structure comprising of RCC columns, bricks & roofs is replaced with stee! structure or re-engineered Building concept and Prefab panels. The prefab panels acts as a vall cum insulation ofthe building as also on the root, The entire process of construction Isa dry procedure ‘&mechanized with no fabrication activities atsite, The rofis finaly provided with profled steel sheets. WHY MODERN COLD STORES Total Thicknges: 360 mm be ‘Thickness 60 to 100/200 mm PUF Panels Lloyd's Expertise & Experience Loyd Insulations is a Design, Engineer: Ing, Manufacturing & Contracting Company ith 50 years plus work experience in ‘Thermal insulation Sector including Cold Store Insulation with conventional Thermal Insulation sab, With the advent of Modem ) ‘Technology of Prefab panels ~ Lloyds put up the fist panel plant at Pithampur (indore) in 1994 & frst work of Modern Cold Store in 1997 at Indore. Then it was @ work of projects & more plants. Put up 2nd Plant at Badd (HP) and now state of the artcontinuous ero OOP panel plant at CCheyyar (Chena. Pioneers In Pre-fabricated Pre-insulated Sandwich Panels Being pioneers and leaders in the field ‘of Thermal Insulation, Loyd Insulations ere the first to Introduce Prefabricated Pre-insulated Sandwich Panels in India in 1994 for Modern Cold Stores Construction {have been serving the requirements of special insulated buildings and Modern Cold Stores forthe past 16 years. With these manufacturing units logistically located and an installed capacity of 2 milion sqm. per annum is geared up to take on the challenge to supply & apply for construction of cold stores across the country forall category of food products. Lloyd Panel System Lloyd Panel System Offers One Step Solution For Therma Insulation OF Cle Rooms LUoyd panel system comprises of Prefabricated sandwich panels with ‘CFC &HCFC free Polyurethane Foam at a density of 4022 kg/m3 as core and with plain ribbed sheeting made out of Galvanized / Galvalume Steel as facings on both sides. LUoyd PUF Panels come with standard Tongue & Groove joint and ‘optional camlocks. Lloyd PUF Panels. are manufactured in the most Modern Continuous & Semi automatic Panel ‘making line and can be supplied in lengths upto tam (Limited due to restriction in transportation). Lloyd PUF panels are available in a standard width (of Im and in various thickness to suit the industry requirements. The standard thicknesses are 60,80, 100,120,150 & 200mm. LUoyd PIR panels system comprises of Pre-fabrcated sandwich panels with CFC HCFC free Polyisocyanurate Foam at 2 density of 4542 kg/m3 as core and with plain ribbed sheeting made out of Galvanized/ Galvalume Steel as facings on both sides. Lloyd Panels now available with Zero ODP feature. a continous Pane! Thermal & Load Characteristics of Lloyd Panel ‘Thickness mm 0 0 m0. Vralue Panel weight Kg/m2 1125, 1205 wimak 036 028 m1 ms BS PROPERTIES POLYURETHANE FOAM POLYISOCYANURATE FORA CECAHCFC FREE RIGID POLYURETHANE | CEC&HCFCFREE RGID POL ISOCYANURATE INSULATION FOAM (PUP) as per IS 12436 STANDARD FOAM (PIR) as per IS 12436 STANDARD Foam Overall Density AObh2 kg/aum: 4541-2 kgf cum Foam Thermal Conducivty devalue) at | 0023 Win" 0023 Wim K 10Cmeen Temp. 210Kg/sqcm. 210Kg/sqcn. ‘Compressive Strength @ 10% deformation | 25 Kg/ sqem. 25 Kg/sqem. TenaleSrength 30KG/ sqm. 30Ka/sqom. lextural/ Bending Strength 25 Ke/sqem, 25 Ka/sqem. ‘Shear Strength 90-95% 50.25% (Gosed Cell Contents 125mm xen of ur) - Mae Fre 25mm (Extent of urn) - Ma, Fre ‘Horizontal Burning Characteristics. Retardent, Self extinguishing Quality Foam. | Retardent, Self extinguishing Quality Foarn. eter absorption 026 volume at 10% RH -Max 0256 volume at 100% RH -Max ‘Water Vapour Permeability (0:12 ng/pasm at 8596 RH & 38°C Max (0.12 ng/pasm at 8996 RH 8:38" C-Max Dimensona Stab t. -25°CCold Temp. a 2% -+70°CHot Temp, 2% 2% Option of third generation blowing agent viz .n- Pentane which has a zero ODP and is environment friendly Main features of Lloyd Panel system ‘> Ahigh strength ta weight rao, with significant savings in steel work and load bearing foundations allowing large spans to be constructed with no intermediate columns. > Dimensional stabity. Maintenancefree surface, "> High thermal efficiency ensures low hezt transmission resulting in lower refigeration load. ‘© No deterioration of thermal efficiency over time, ' Panels can be furnished in single jointless height /Length upto 12 mtr. Partition wal can be easly erected as the panels are self supporting, ‘> Panel system incorporates special I: shaped single plece panels for CORNERS. This avolds wall to wall direct Jomting - ‘provides additional stability sirenath, aesthetical appearance, easy house keeping etc. ' To facilitate easy erection / dismantting for transferring the cold rooms from one location /stes to another, system is ‘provided with CAMLOCK jointing arrangement instead of conventional lashing / screws, ‘> To ares: thermal leakage, joints are finished In tongue and gracve configuration which in combination with CAMLOCKS ‘ensures a foam to foam joint rather than a metal to metal ont. ‘> For additional reinforcement “U1” shaped flashing are provided at wall to celing joints. Benefits of Prefab Panels Panels have both side metal facing acting as impermeable vapour barrers ‘Avoids molsture coming in contact with insulation No deterioration of insulation Joints between panels sealed “Moisture remains over metal sheet Equilibrium situation leading to Energy Conservation Construction of Modern Cold Stores Panels are washable Hyegenic environment inside Modern Cold Stores re-engineered Bullding framework & prefab panels facade & roofing. Lloyd Pre-engineered Buildings ‘Modem steel buildings made out ofsteet ‘components fabricated at factory and assembled at site, The basic stee! ‘components comprise of columns, rafters, purlins& runners. The steel components are manufactured atthe factory and brought to the stein small sized compo- nents. No welding is done at ste, PEB Main Component EB frames are tapered and flanges and webs often have variable thickness. The Fame geometry matches the shape of the internal stress dlagram, {thus minimizing material waste and reducing the total weight. False Ceiling with Insulation replaced by Polyurethane Sandwich Panels fixed tothe rafters Brick walls & Insulation replaced by Polyurethane Sandwich panels directly fixed tothe columns. 46 tiers can be formed of height 7 feet each, “Maintaining an ar gap of 1-2 feet on the sides and 4 feet for staircase. Prefab Sandwich Panels Pre-abricated Polyurethane Sandwich panels with two metalic/ FRP sheets having Polyurethane insulation sandwiched in between, ‘The panels are provided with Tongue {& Groove jointing system and optional ‘cam locking arrangement. ‘Wall insulation is typically with 8Omm thick Rigid Polyurethane Foam Panel, with ‘0mm thick Colour Coated and Galvanized Sheet on both sides, with Tongue & Groove Jointing system and cam-lock arrangement or without camlocking in case of continuous panels technology, Wall panels can be ether vertically fixed or bolted tothe stee! purtins or ixed horizon- tally by bolting tothe columns. Ceiling Panels are 100mm thick (minimum) & partition wall panels are 60 mm thick (minimum). Floor insulation s with Polyurethane foam slabs 40-45 Kg/m® or Expanded Polystyrane slabs. ‘Usually panel thickness recommendation Is as follows :- @ Rain & Sun Guard - Metal profile roof sheet as rain guard protection over the ceiling panels forwatershedtng& protecting the pandsAsoitkeeps ne ati mpacecool tvoughcosar | GS GQ Cresadon by exhaust ons . Refrigeration System

    You might also like