S6R2 Calibration Reports

SR
Customer Engine Model

Date
Serial No.
Item Cylinder liner bore inside diameter - measure Unit mm[in.]
Measuring location Standard
Item to be Part No. Nominal Standard

measured
Cylinder 37507-82600 φ170 170.000 to 170.040
[6.6929 to 6.6945]
liner inside 37507-55600 [6.69]
diameter 170.020 to 170.040
37507-22700 φ170
[6.6937 to 6.6945]
[6.69]
Location S6R S6R2 S12R S16R

a 30[1.18] 30[1.18] 100[3.94] 100[3.94]
b 100[3.94] 180[7.09] 30[1.18] 30[1.18]
c 250[9.84] 250[9.84] 250[9.84] 250[9.84]
Measured value
Item Cylinder liner bore inside diameter Item Cylinder liner bore inside diameter
Direction Direction
No. A B C No. A B C
1 X 9 X
Y Y
2 X 10 X
Y Y
3 X 11 X
Y Y
4 X 12 X
Y Y
5 X 13 X
Y Y
6 X 14 X
Y Y
7 X 15 X
Y Y
8 X 16 X
Y Y
Remark Approved by Checked by Measured by

SR
mm[in.]
Limit
170.100
[6.6968]
S16R
100[3.94]
30[1.18]
250[9.84]
side diameter
C
Measured by
SR
Customer Date
Item Cylinder liner bore flange protrusion - measure Unit mm[in.]
Item to be measured Standard

Cylinder liner S6R,S6R2 0.16 to 0.24 [0.0063
flange protrusion to 0.0094]
S12R,S16R 0.11 to 0.20 [0.0043
to 0.0079]
Measured value
Item Cylinder liner bore flange protrusion
No. A B C D Average value
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Remark Approved by Checked by

Remark
SR
mm[in.]
Standard
0.16 to 0.24 [0.0063
to 0.0094]
0.11 to 0.20 [0.0043
to 0.0079]
Average value
Measured by
SR
Customer Engine Model Date
Serial No.
Item Valve guide inside diameter and Valve stem diameter -
Unit mm[in.]
measure (1/3)
Item to be measured Nominal Standard Limit

Valve guide inside diameter φ10 10.000 to 10.015 10.060
(same for inlet and exhaust) [0.39] [0.3937 to 0.3943] [0.3961]
Valve stem outside diameter φ10 9.940 to 9.960 9.910

Measured value
Item Valve guide inside diameter Valve stem outside diameter Clearance
No. A B A B A B
Location
X Y X Y X Y X Y Max. Min. Max.
1 a
b
Exhaust Inlet
a
b
2 a
b
Exhaust Inlet
a
b
3 a
b
Exhaust Inlet
a
b
4 a
b
Exhaust Inlet
a
b
5 a
b
Exhaust Inlet
a
b
6 a
b
Exhaust Inlet
a
b

Remark
SR
mm[in.]
Limit
10.060
[0.3961]
9.910
[0.3902]
arance
B
Min.
Measured by
SR
Serial No.
Unit mm[in.]
measure (2/3)


Measured value
No. A B A B A B
Location
7 a
b
Exhaust Inlet
a
b
8 a
b
Exhaust Inlet
a
b
9 a
b
Exhaust Inlet
a
b
a
b
Exhaust Inlet
10
a
b
a
b
Exhaust Inlet
11
a
b
a
b
Exhaust Inlet
12
a
b

Remark
SR
mm[in.]
Limit
10.060
[0.3961]
9.910
[0.3902]
arance
B
Min.
Measured by
SR
Serial No.
Unit mm[in.]
measure (3/3)


Measured value
No. A B A B A B
Location
a
b
Exhaust Inlet
13
a
b
a
b
Exhaust Inlet
14
a
b
a
b
Exhaust Inlet
15
a
b
a
b
Exhaust Inlet
16
a
b

Remark
SR
mm[in.]
Limit
10.060
[0.3961]
9.910
[0.3902]
arance
B
Min.
Measured by
SR
Serial No.
Item Cylinder head valve sinkage, seat sidth, and valve margin -
Unit mm[in.]
measure (1/2)
Item to be measured Standard Limit

Valve seat 30° -
angle
Valve seat (Same for

Valve sinkage -0.1 to 0.1 1.0
[-0.039 to 0.039] [0.039]
inlet, exhaust)
Seat width 2.18 to 2.42 [0.0862 2.8
to 0.0953] [0.110]
Valve margin 2.8 to 3.2 [0.110 to Reface up to
2.5[0.098]
0.126]
Measured value
Item Valve seat Valve Item Valve seat Valve
Valve angle sinkage Seat width Valve angle sinkage Seat width
No. No.
1 a 5 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b
2 a 6 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b
3 a 7 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b
4 a 8 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b

Remark
SR
mm[in.]
Limit
-
1.0
[0.039]
2.8
[0.110]
Reface up to
2.5[0.098]
Seat width
Measured by
SR
Serial No.
Item Cylinder head valve sinkage, seat sidth, and valve margin -
Unit mm[in.]
measure (2/2)
Item to be measured Standard Limit

Valve seat 30° -
angle
Valve seat (Same for

Valve sinkage -0.1 to 0.1 1.0
[-0.039 to 0.039] [0.039]
inlet, exhaust)
Seat width 2.18 to 2.42 [0.0862 2.8
to 0.0953] [0.110]
Valve margin 2.8 to 3.2 [0.110 to Reface up to
2.5[0.098]
0.126]
Measured value
Item Valve seat Valve Item Valve seat Valve
Valve angle sinkage Seat width Valve angle sinkage Seat width
No. No.
1 a 5 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b
2 a 6 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b
3 a 7 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b
4 a 8 a
Exhaust Inlet
Exhaust Inlet
b b
a a
b b

Remark
SR
mm[in.]
Limit
-
1.0
[0.039]
2.8
[0.110]
Reface up to
2.5[0.098]
Seat width
Measured by
SR
Customer Date
Item Cylinder head bottom face distortion - measure Unit mm[in.]
Item to be Standard Limit

measured
Distortion of 0.03[0.0012] 0.07
cylinder head or less [0.0028]
bottom surface
Measured value
Item Cylinder head bottom face distortion
No. A B C D E F G
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

Remark
SR
mm[in.]
Limit
0.07
[0.0028]
Measured by
SR
Serial No.
Item Connecting rod bushing inside diameter and connecting rod
Unit mm[in.]
big-end bore diameter - measure (1/2)
Measuring location
Standard
Item to be measured Nominal Standard Limit Roundness

Connecting rod bushing φ70 70.020 to 70.040 70.070[2.7587] -
inside diameter [2.76] [2.7567 to 2.7575]
Connecting rod big end bore φ131 131.000 to 131.025 Minimum:130.950[5.1555] 0.100
diameter [5.16] [5.1575 to 5.1585] Maximum:131.050[5.1594] [0.0039]
Measured value
Item Connecting rod bushing inside diameter Connecting rod big-end bore diameter
Direction
No. X Y A B C
1 a
b
2 a
b
3 a
b
4 a
b
5 a
b
6 a
b
7 a
b
8 a
b

Remark
SR
mm[in.]
Roundness
-
0.100
[0.0039]
ameter
Measured by
SR
Serial No.
Item Connecting rod bushing inside diameter and connecting rod
Unit mm[in.]
big-end bore diameter - measure (2/2)
Measuring location
Standard
Item to be measured Nominal Standard Limit Roundness

Connecting rod bushing φ70 70.020 to 70.040 70.070[2.7587] -
Connecting rod big end bore φ131 131.000 to 131.025 Minimum:130.950[5.1555] 0.100
diameter [5.16] [5.1575 to 5.1585] Maximum:131.050[5.1594] [0.0039]
Measured value
Item Connecting rod bushing inside diameter Connecting rod big-end bore diameter
Direction
No. X Y A B C
1 a
b
2 a
b
3 a
b
4 a
b
5 a
b
6 a
b
7 a
b
8 a
b

Remark
SR
mm[in.]
Roundness
-
0.100
[0.0039]
ameter
Measured by
SR
Serial No.
Item Rocker bushing inside diameter and rocker shaft outside
Unit mm[in.]
diameter - measure (1/2)
Item to be measured Nominal Standard

Rocker bushing φ36 36.000 to 36.040
Rocker shaft outside φ36 35.966 to 35.991
diameter [1.42] [1.4160 to 1.4170]
Measured value
Item Rocker bushing inside diameter Rocker shaft outside diameter Clearance
Direction
No. X Y X Y Maximum Minimum
1 a
b
2 a
b
3 a
b
4 a
b
5 a
b
6 a
b
7 a
b
8 a
b
SR
mm[in.]
Limit
36.09
[1.4209]
35.940
[1.4150]
ance
Minimum
Measured by
SR
Serial No.
Item Rocker bushing inside diameter and rocker shaft outside
Unit mm[in.]

Rocker bushing φ36 36.000 to 36.040
Rocker shaft outside φ36 35.966 to 35.991
diameter [1.42] [1.4160 to 1.4170]
Measured value
Item Rocker bushing inside diameter Rocker shaft outside diameter Clearance
Direction
9 a
b
10 a
b
11 a
b
12 a
b
13 a
b
14 a
b
15 a
b
16 a
b
SR
mm[in.]
Limit
36.09
[1.4209]
35.940
[1.4150]
ance
Minimum
Measured by
SR
Serial No.
Item Piston pin bore inside diameter and piston pin outside
Unit mm[in.]

Piston pin bore φ70 70.002 to 70.015
Piston pin outside φ70 69.987 to 70.000
diameter [2.76] [2.7554 to 2.7559]
Measured value
Item Piston pin bore diameter Piston pin outside diameter Clearance
Location
A
1 B
C - - - -
A
2 B
C - - - -
A
3 B
C - - - -
A
4 B
C - - - -
A
5 B
C - - - -
A
6 B
C - - - -
A
7 B
C - - - -
A
8 B
C - - - -

Remark
SR
mm[in.]
Limit
70.040
[2.7575]
69.970
[2.7547]
ance
Minimum
Measured by
SR
Serial No.
Item Piston pin bore inside diameter and piston pin outside
Unit mm[in.]

Piston pin bore φ70 70.002 to 70.015
Piston pin outside φ70 69.987 to 70.000
diameter [2.76] [2.7554 to 2.7559]
Measured value
Item Piston pin bore diameter Piston pin outside diameter Clearance
Location
A
9 B
C - - - -
A
10 B
C - - - -
A
11 B
C - - - -
A
12 B
C - - - -
A
13 B
C - - - -
A
14 B
C - - - -
A
15 B
C - - - -
A
16 B
C - - - -

Remark
SR
mm[in.]
Limit
70.040
[2.7575]
69.970
[2.7547]
ance
Minimum
Measured by
SR
Customer Date
Item Valve clearance - measure Unit mm[in.]
Item to be measured Standard

Valve clearance Inlet 0.6[0.024]
(A) Exhaust 0.8[0.031]
Measured value
Valve clearance Valve clearance
No. No.
Inlet Exhaust Inlet Exhaust
Before Before
1 adjustment 9 adjustment
After After
adjustment adjustment
Before Before
After After
Before Before
After After
Before Before
After After
Before Before
After After
Before Before
After After
Before Before
After After
Before Before
After After
SR
mm[in.]
Standard
0.6[0.024]
0.8[0.031]
arance
Exhaust
Measured by
SR
Serial No.
Item Fuel injection nozzle injection pressure - measure Unit MPa{kgf/cm2}[psi]
Measuring location
Standard
Item to be measured Part No. Nominal Standard

37560-22010 34.32 34.32 to 34.81
37560-35000 {350} {350 to 355}
[4978] [4978 to 5049]
37560-39000
Screw adjust
37561-44000
type
Valve S6R,S6R2 37860-06000
opening 37760-14001 30.40 30.40 to 30.89
pressure {310}[4409] {310 to 315}[4409 to 4480]
37760-22001
Shim adjust 37560-32000 34.32 33.83 to 35.79
type {350}[4978] {345 to 365}[4907 to 5191]
S12R,S16R Screw adjust - 34.32 34.32 to 34.81

type {350}[4978] {350 to 355}[4978 to 5049]
Measured value
Injection pressure Service hours (h) Injection pressure Injection pressure Service hours (h) Injection pressure
No. No.
Before adjustment After adjustment Before adjustment After adjustment
1 9
2 10
3 11
4 12
5 13
6 14
7 15
8 16

Remark
SR
MPa{kgf/cm2}[psi]
Standard
34.32 to 34.81
350 to 355}
4978 to 5049]
o 30.89
o 315}[4409 to 4480]
o 35.79
o 365}[4907 to 5191]
o 34.81
o 355}[4978 to 5049]
Injection pressure
After adjustment
Measured by
SR
Serial No.
Item Camshaft bushing inside diameter and camshaft journal
Unit mm[in.]
outside diameter (right side) - measure
Measuring location
Standard

S6R,S6R2 φ84[3.31] 84.020 to 84.095 84.100
[3.3079 to 3.3108] [3.3110]
Camshaft bushing inside
diameter S12R,S16R φ84[3.31] 84.000 to 84.035 84.100
[3.3071 to 3.3085] [3.3110]
Camshaft journal bore outside diameter φ84[3.31] 83.920 to 83.940 83.870
[3.3039 to 3.3047] [3.3020]
Measured value
Camshaft bushing inside diameter Camshaft journal outside diameter

Item Clearance
No. Location X Y X Y Minimum Maximum
1 a
b
2 a
b
3 a
b
4 a
b
5 a
b
6 a
b
7 a
b
8 a
b
9 a
b

Remark
SR
mm[in.]
Measured by
SR
Serial No.
Item Camshaft bushing inside diameter and camshaft journal
Unit mm[in.]
outside diameter (left side) - measure
Measuring location
Standard

S6R,S6R2 φ84[3.31] 84.020 to 84.095 84.100
[3.3079 to 3.3108] [3.3110]
Camshaft bushing inside
diameter S12R,S16R φ84[3.31] 84.000 to 84.035 84.100
[3.3071 to 3.3085] [3.3110]
Camshaft journal bore outside diameter φ84[3.31] 83.920 to 83.940 83.870
[3.3039 to 3.3047] [3.3020]
Measured value
Camshaft bushing inside diameter Camshaft journal outside diameter

Item Clearance
No. Location X Y X Y Minimum Maximum
1 a
b
2 a
b
3 a
b
4 a
b
5 a
b
6 a
b
7 a
b
8 a
b
9 a
b

Remark
SR
mm[in.]
Measured by
SR
Item Crankshaft end play - measure

Unit mm[in.]
Measuring location
Standard
Item to be measured Part No. Standard Limit

S6R,S6R2 - 0.300 to 0.520 [0.0118 0.600
to 0.0205] [0.0236]
S12R - 0.200 to 0.400 [0.0079 0.500
to 0.0157] [0.0197]
Crankshaft end
play S16R 37820-10103 0.200 to 0.400 [0.0079 0.500
to 0.0157] [0.0197]
37820-03100 0.200 to 0.420 [0.0079 0.500
to 0.0165] [0.0197]
M
asured value
e
Before disassembly After reassembly

Remark
SR
mm[in.]
Measured by

S6R2 Calibration Reports

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S6R2 Calibration Reports

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SR

Customer Engine Model

Measuring location Standard

Item to be Part No. Nominal Standard

Location S6R S6R2 S12R S16R

Remark Approved by Checked by Measured by

Item Cylinder liner bore flange protrusion - measure Unit mm[in.]

Measuring location Standard

Item to be measured Standard

Remark Approved by Checked by

Item to be measured Nominal Standard Limit

Valve stem outside diameter φ10 9.940 to 9.960 9.910

Remark Approved by Checked by Measured by

Item to be measured Nominal Standard Limit

Valve stem outside diameter φ10 9.940 to 9.960 9.910

Remark Approved by Checked by Measured by

Item to be measured Nominal Standard Limit

Valve stem outside diameter φ10 9.940 to 9.960 9.910

Remark Approved by Checked by Measured by

Item to be measured Standard Limit

Valve seat (Same for

Remark Approved by Checked by

Item to be measured Standard Limit

Valve seat (Same for

Remark Approved by Checked by

Item Cylinder head bottom face distortion - measure Unit mm[in.]

Measuring location Standard

Item to be Standard Limit

Remark Approved by Checked by

Item to be measured Nominal Standard Limit Roundness

Remark Approved by Checked by

Item to be measured Nominal Standard Limit Roundness

Remark Approved by Checked by

Item to be measured Nominal Standard

Item to be measured Nominal Standard

Measuring location Standard

Item to be measured Nominal Standard

Remark Approved by Checked by

Measuring location Standard

Item to be measured Nominal Standard

Remark Approved by Checked by

Item Valve clearance - measure Unit mm[in.]

Measuring location Standard

Item to be measured Standard

Item to be measured Part No. Nominal Standard

S12R,S16R Screw adjust - 34.32 34.32 to 34.81

Remark Approved by Checked by

Item to be measured Nominal Standard Limit

Camshaft bushing inside diameter Camshaft journal outside diameter

Remark Approved by Checked by Measured by

Item to be measured Nominal Standard Limit

Camshaft bushing inside diameter Camshaft journal outside diameter

Remark Approved by Checked by Measured by

Item Crankshaft end play - measure

Item to be measured Part No. Standard Limit

Remark Approved by Checked by

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