JANATICS

Pneumatic

Exercise6: Single &Multi cycle operation of two cylinders in sequence A+B+B-A

A) Pneumatic Circuit

1A 2A
1B1 1B2 2B1 2B2
8

3 3 A)
1Y1 1Y2 2Y1 2V1 2Y2

OV

0Z
4

PART LIST
PRODUCT NAME PRODUCT NO. QTY
S.NO
Double acting cylinder MP0018 2

Flow control unit MP0010 4

2
MP0020 2
3 5/2 Double solenoid valve
Junction box with slide valve MPO001 1
4
MP0000 1
5 FRCLM with pressure gauge
MP0141 1
6 PLC Kit assy
MPO059 1
7
Electrical push button module
MPO022 4
Magneticsensor with clamp for miniature cylinder
MP0027 1
Electrical connection set
JTK-SMPS 1
10 Switch mode power supply
 JANATICs
Pneumatic
B) Schematic Diagram:

PLC MODULE (OV)

OV) 24V POWER SUPPLY

OV
24V

INPUT OUTPUT 1Y1

I0.0 Q0.0
1Y2
I0.1 Q0.1
I0.2 Q0.2
|1B1
Q0.3 2Y1
|0.3
10.4 Q1.0
Q1.1 2Y2
1B2 I0.5
I0.6 Q1.2
I0.7 Q1.3
2B1
I1.0
I1.1
2B2
I1.2
I1.3

(G9g )

23
 JANATICS
Pneumatic

C)Sequential Function Chart

C1Y2(Q0.1)Retract Double ActingCylinder 1A |1B1

C2Y2(Q0.3) Retract Double Acting Cylinder 2A |2B1

4.1: 1B1^S1
1B1 vS2

1 N 1Y1(Q0.0) - Advance Double Acting Cylinder 1A 1B2

1.1: 1B2 (10.3)

2 N2Y1(Q0.2) -Advance Double Acting Cylinder 2A 2B2

2.1: 2B2 (10.5)
3 N 2Y2(Q0.3) - Retract Double Acting Cylinder 2A 2B1
3.1:2B1 (I0.4)
4 N 1Y2(Q0.1)- Retract Double ActingCylinder 1A |1B1
 JANATICS
Pneumatic
D) PLC Program
MO.0
MO.1
I0.2 (1B1)
I0.0 (S1)

I0.1 (S2)

MO.0

I0.5 (2B2) Q0.0 (1Y1)

MO.0 I0.2 (1B1)

I0.3 (1B2) I0.4 (2B1) Q0.2 (2Y1)

I0.5 (2B2) MO.1

MO.0 I0.5 (2B2)

Q0.3 (2Y2)
)
10.4 (2B1) I0.3 (1B2)
Q0.1 (1Y2)

25
 JANATICS
Pneumatic

Exercise7: Single &Multi cycle operation of two cylinders in sequence A+A-B+B

A) Pneumatic Circuit

1A 2A
1B1 1B2 2B1 2B2
8

2
2v2 zva2

1Y1
1v1 1Y2 2Y1 2Y2

OV

0Z HHNH!

- PART LIST
S.NO PRODUCT NAME PRODUCT NO. QTY
1 Single acting cylinder MP0014 2
2 Flow control unit MP0010 4
3 5/2 Double solenoid valve MP0020 2
4 Junction box with slide valve MP0001
5 FRCLM with pressure gauge MP0000
6 PLC Kit assy MP0141 1
7 Electrical push button module MP0059 1
8 Magnetic sensor with clamp for miniature cylinder MP0022 4

Electrical connection set MP0027

10 Switch mode power supply JTK-SMPS 1

26
 JANATICs
Pneumatic
B) Schematic Diagram:

PLC MODULE
POWER SUPPLY
(OV)
OV) 24V)
+ OV
24V

INPUT OUTPUT 1Y1

s1 I0.0 Q0.0
I0.1 Q0.1 1Y2
s2S I0.2 Q0.2
|1B1
I0.3 Q0.3 2Y1

I0.4 Q1.0
182 10.5 Q1.1 2Y2

I0.6 Q1.2
BU
I0.7 Q1.3
|2B1
11.0
|1.1
2B2
I1.2
BN
I1.3

(G79g )
 JANATICS
Pneumatic

C)Sequential Function Chart

o
C 1Y2(Q0.1)Retract Double Acting Cylinder 1A 1B1

C2Y2(Q0.3)Retract Double Acting Cylinder 2A 2B1

4.1: 1B1^S1
1B1 vS2

1 N 1Y1(Q0.0) - Advance Double Acting Cylinder 1A 182

1.1: 1B2 (10.3)
2 N 1Y2(Q0.1) - Retract Double Acting Cylinder 1A 1B1

2.1: 1B1 (I0.2)

3 N2Y1(Q0.2) - Advance Double Acting Cylinder 2A 2B2

3.1: 2B2 (10.5)
4
2Y2(Q0.3) - Retract Double Acting Cylinder 2A |2B1

28
 JANATCs
Pneumatic
D)PLC Program
I0.4 (2B1) MO.0 Q0.0 (1Y1)
I0.2 (1B1)
10.0 (S1) )

10.1(S2)

M0.1 MO.0
I0.3 (1B2)

MO.0

MO.0 I0.3 (1B2)

Q0.1 (1Y2)

MO.0
I0.2 (1B1)
I0.4 (2B1) Q0.2 (2Y1)

I0.5 (2B2)
MO.1

MO.1

Q0.3 (2Y2)
 JANATIC^
Pneumatic

A+B+C+C-B-A
Exercise8: Single &Multi cycle operation of three cylinders in sequence
A) Pneumatic Circuit
1A 2A
182
1B1

1Y2 2Y1 2Y2

1Y1

3B1 3B2
3A

2
4

3Y 3V1

0Z

PART LIST
PRODUCT NAME PRODUCT NO. QTY
S.NO
MPO018 2
1 Double acting cylinder
MP0014
2

3
Single acting cylinder
Flow control unit
-oa-|--| MP0010 5

5/2 Double solenoid valve MPO020 2

4

5/2 Single solenoid valve with spring Return MPO019 1

5
MPO001 1
6 Junction box with slide valve
MP0000 1
7 FRCLM with pressure gauge
MP0141 1
8 PLC Kit assy
Electrical push button module MPO059 1

Magnetic sensor with clamp for miniature cylinder MP0022 6

10
MPO027 1
11 Electrical connection set
JTK-SMPS 1
12 Switch mode power supply
30
 JANATICS
Pneumatic

B) Schematic Diagram:

PLC MODULE
OV) 24V POWER SUPPLY OV)
24V OV

INPUT OUTPUT 1Y1

I0.0 Q0.0
I0.1 Q0.1 1Y2
s2S
1B1
I0.2 Q0.2
BN
I0.3 Q0.3 2Y1

I0.4 Q1.0
182 I0.5 Q1.1 2Y2

I0.6 Q1.2
BU
I0.7 Q1.3 3Y

I1.0
11.1
|2B2
11.2
I1.3

3B
(8912)

3B2

31
 JANATIC^
Pneumatic

C) Sequential Function Chart

C1Y2(Q0.1)Retract Double Acting Cylinder 1A 181

C2Y2(Q0.3)Retract Double Acting Cylinder 2A |2B1

C3Y(Q1.0) - Retract Single Acting Cylinder 3A 3B1

6.1:1B1^S1
1B1 vS2

N 1Y1(Q0.0) - Advance Double Acting Cylinder 1A 1B2

1.1: 1B2 (10.3)

2 N2Y1(Q0.2) - Advance Double Acting Cylinder 2A 2B2

2.1: 2B2 (10.5)
3 3Y(Q01.0) - Advance Single Acting Cylinder 3A 3B2

3.1: 3B2 (I0.7)

4 R 3B1
3Y(Q1.0) - Retract Single Acting Cylinder 3A
4.1:3B1 (10.6)
5 N 2Y2(Q0.3) - Retract Double Acting Cylinder 2A 2B1

5.1: 2B1 (10.4)

6 N 1Y2(Q0.1) - Retract Double Acting Cylinder 1A 1B1

32
 JANATIC^
Pneumatic

D)PLC Program
MO.0
MO.1

I0.0 (S1)
I0.2 (1B1)

I0.1(S2)

MO.0

Q0.0 (1Y1)
MO.0
I0.2 (1B1)

I0.4 (2B1) Q0.2 (2Y1)

I0.3 (1B2)

10.5 (2B2) I0.7 (3B2) Q1.0(3Y)

I0.7 (3B2) MO.1

MO.0 I0.6 (3B1) I0.5 (2B2) Q0.3 (2Y2)

I0.4 (2B1) I0.3 (1B2) Q0.1 (1Y2)