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Sensaguard 18 MM Cylindrical Barrels (Series B Models Only) : Installation Instructions
Sensaguard 18 MM Cylindrical Barrels (Series B Models Only) : Installation Instructions
Original Instructions
Topic Page ATTENTION: Read this document and the documents that are
Updated Certifications 2 listed in Additional Resources on page 12 before you install.
Added Recommended Safety Control Interfaces 11 Familiarize yourself with the installation and connection
instructions and requirements of all applicable codes, laws,
Added Maintenance 11 and standards.
Added Repair 11 In accordance with applicable codes of practice, suitably
Added Declaration of Conformity 12 trained personnel must implement installation, adjustments,
service initiation, use, assembly, disassembly, and
Installation must be in accordance with the following instructions and maintenance.
specifications and implemented by suitable competent personnel. Adherence to Use of this equipment that is not specified by the
the recommended maintenance instructions forms part of the warranty. manufacturer can impair the protection that the equipment
provides.
Do not use this unit as a mechanical stop. You must fit guard stops and guides.
This device is intended to be part of the safety-related control system of a
machine. Before installation, you must perform a risk assessment to determine ATTENTION: Do not attempt to install this device unless you
whether the specifications of this device are suitable for all foreseeable study and understand the installation instructions. This
operational and environmental characteristics. document acts as a guide for a typical installation.
SensaGuard 18 mm Cylindrical Barrels (Series B Models Only) Installation Instructions
Figure 4 - Minimum Distance Between Sensors [mm (in.)] Table 3 - 5-pin Diagram
Stainless-steel Housing
1818mm
mmActuator
Actuator
2
5
40 (1.57)
1
Sensor1
Sensor Sensor
Sensor 2 3
1 2 4
Pin Color Signal
1 Brown +24V
Plastic Housing 2 White Safety OSSD 1 Output
3 Blue 0V
1818mm
mmActuator
Actuator 3030mm
mmActuator
Actuator 4 Black Safety OSSD 2 Output
5 Gray Auxiliary Output
40 (1.57)
60 (2.36) The recommended cordset is 2 m (6.5 ft) (catalog number 889D-F5AC-2).
Sensor1
Sensor Sensor
Sensor 2 Sensor1
Sensor Sensor
Sensor 2 Replace the 2 with 5 (5 m [16 ft]) or 10 (10 m [32.8 ft]) for standard cable lengths.
1 2 1 2 .
Figure 5 - Misalignment Curve The recommended patchcord for use with ArmorBlock® Guard Safety I/O is
35 2 m (6.5 ft) (catalog number 889D-F4ACDM-2). Replace the 2 with 0M3
(0.3 m [0.98 ft]), 1 (1 m [3.28 ft]), 5 (5 m [16.4 ft]), or 10 (10 m [32.8 ft]) for standard
30 cable lengths.
15
10
0
-40 -30 -20 -10 0 10 20 30 40
18 mm Plastic Barrel with 30 mm Actuator
18 mm Plastic Barrel with 18 mm Actuator
18 mm Stainless Steel Barrel
Stainless-steel Barrel with
with 18
18 mm
mm Actuator
Actuator
The sensor automatically starts the learn process once an actuator enters the
Connect the sensor to 24V DC (see Typical Wiring on page 3). sensing range.
IMPORTANT The unique coded sensor ships from the factory Table 5 - Learn Sequence
unprogrammed and must be taught a unique coded
actuator, see Teach the Actuator. Step Description
A unique coded sensor can only learn a unique coded 1 Target present Status/Diagnostic indicator flashes green 2 Hz rate (15 s)
actuator and cannot learn a standard coded actuator. 2 Verifying actuator Status/Diagnostic indicator flashes green/red 1 Hz rate (15 s)
A standard coded sensor does not work with a unique 3 Program sensor Status/Diagnostic indicator flashes green/red 2 Hz rate (15 s)
coded actuator.
The unique coded sensor Status/Diagnostic indicator, Status/Diagnostic indicator flashes green 2 Hz rate (number of
4 Program locking
learns remaining) (15 s)
flashes green eight times then repeats, which indicates
that the sensor has not yet learned an actuator. Remove the
5 actuator from the Status/Diagnostic indicator changes to steady red
You can lock the unique coded sensor so it cannot learn sensing field
another actuator, see Teach the Unique Actuator.
Replace the
Status/Diagnostic indicator flashes green 2 Hz rate (number of
6 actuator back into learns that remain), this action triggers the lock function.
the sensing field
Teach the Actuator 7 Ready state Status/Diagnostic indicator shows steady green
(ability to learn an additional actuator) 8 Learn is complete Sensor is locked and cannot learn another actuator.
Quick Start
1. Power up the sensor and bring an actuator into the sensing range.
2. Leave the actuator in the sensing field for a minimum of 2 minutes.
Learn a New Unique Coded Actuator
3. The learn process is complete. • To learn a replacement actuator, bring the actuator to be taught into the
sensing range of the safety switch.
IMPORTANT The sensor can learn a new actuator up to eight times. The • The learn sequence is the same as the sequence for Teach the Actuator.
Status/Diagnostic indicator flashes the number of • A sensor cannot relearn a previously learned actuator or a standard
actuators left that a sensor can learn. SensaGuard™ actuator.
• The sensor only recognizes the most recently learned actuator.
Ability to Learn an Additional Actuator
The sensor automatically starts the learn process once an actuator enters the Unique Coded Diagnostic
sensing range.
Table 4 - Learn Sequence Error codes for learn process. Cycle power to clear the fault.
Periodicity
Pink Wire
Gray Wire
0 20 45 Time (ms)
Timing Diagram
+24V DC
Blue
Yellow
Red
Gray
Pink
Brown
Blue
Yellow
Red
Gray
Pink
Brown
440R-N23132
S21 S22 A2 S34 14 24 34 42
24V Common
00ms
ms 45 ms
45ms 50
50ms
ms 55
55 ms
ms
00 ms
ms 360
360 ms
ms 378 ms
378 ms 396
396 ms
ms
Troubleshooting
Figure 6 - Series Circuit
OV DC
+24V DC
Power
Supply Actuator 1 Actuator 2 Actuator 3 Actuator 4 Actuator 5
1606-XL120D
Power Supply
Switch 1 Switch 2 Switch 3 Switch 4 Switch 5
ite
ite
ite
eit
Wh
Wh
Wh
Wh
White
Yellow
Red
Brown
Gray
Pink
Yellow
Red
Brown
Gray
Pink
Yellow
Red
Brown
Gray
Pink
Yellow
Red
Brown
Gray
Pink
Yellow
Red
Brown
Gray
Pink
+24V +24V +0V +0V +0V
+24V +24V +0V +0V +0V
Actuator 1 is in sensing range. Actuator 2 is in sensing range. Actuator 3 is in sensing range. Actuator 4 is in sensing range. Actuator 5 is in the sensing range. OSSDs
Switch 1 functions properly. Switch 2 functions properly. Switch 3 has a fault. Switch 4 functions properly. Switch 5 is functioning properly. are off.
See Table 1 on page 3.
OSSDs energize to 24V. OSSDs energize to 24V. OSSD inputs are 0V. OSSD inputs are 0V.
Green status indicator is on. Green status indicator is on. OSSDs de-energize to 0V. OSSDs de-energize to 0V.
Green status indicator flashes to indicate Green status indicator flashes to indicate
that OSSD inputs are not 24V. that OSSD inputs are not 24V.
K2 K2
MSR127RP MSR127TP
440R-N231xx Reset 440R-N231xx
S22 S21 A2 S34 14 24 34 42 S22 S21 A2 S34 14 24 34 42
+24V DC +24V DC
Sensor Actuator Sensor Actuator Sensor Actuator Sensor Actuator 440L GuardShield™
Receiver Transmitter
Brown Brown
SensaGuard Sensor SensaGuard Sensor SensaGuard SensaGuard 2 1
Unit 1 Unit 2 Sensor Unit 1 Sensor Unit 2 Pink 6
Gray
Blue
Gray
Pink
Yellow
Red
Brown
Blue
Gray
Pink
Yellow
Red
Brown
Blue
Gray
Pink
Yellow
Red
Brown
Blue
Gray
Pink
Yellow
Red
Brown
5
Blue
7
Green
3 3 Blue
K2 K2
MSR127RP MSR127RP
440R-N231xx Reset 440R-N231xx Reset
S22 S21 A2 S34 14 24 34 42 S22 S21 A2 S34 14 24 34 42
IMPORTANT The safety light curtain must be last (farthest from the safety relay).
Brown
K1
Gray
Blue
889D-F5AC-5
White
Black
K2
Cordset
Brown
Reset
White
Black
Gray
889D-F5AC-5
Blue
Cordset
S32 S42 S22 S12 A1 13 23 S34
Logic 0
1
2
DI 8 3
7 4
440R-D22R2 6 5
+24V DC
Brown
K1
Gray
Blue
White
889D-F5AC-5
Black
K2
Cordset
Reset
Reset 0
AM
SI MM
440R-S12R2
L11 A2 14 24 Y32
Gate
Open
K1 K2
24V Ground
Brown
Yellow
Gray Red
K1
Blue
Green
Pink
White
889D-F8AB-x
Cordset
K2
Connected
Yellow
Brown
Red
Not
Pink
Reset
Gray
Green
White
Blue
889D-F8AB-x
Cordset
24V Ground
IMPORTANT The green wire connects to the housing of the stainless-steel SensaGuard sensor only; it has no connection for the plastic SensaGuard sensor.
+24V DC
K1
Yellow
Brown
K2
Red
Gray
Pink
Green
White
Blue
889D-F8AB-x Reset
Cordset
Connected
Reset 0
AM
SI MM
440R-S12R2
L11 A2 14 24 Y32
Gate
Open K1 K2
24V Ground
K1
Green Brown
Blue Yellow
White Red
K2
Gray
Pink
889D-F8AB-5
Cordset
Connected
Safety
Brown
Reset
Not
Black
White
Gray
Blue
889D-F5AC-5
Cordset
00 01 02 03 04 05 06 07 08 09 10 11
CR30
440C-CR30-22BBB
A1 A2 12 13 14 15 16 17 18 19 20 21
Gate Gate 100S Safety Contactor or
Open Open 700S/700HPS Safety Relays K1 K2
24V Ground
K1
Green Brown
Blue Yellow
White Red
K2
Pink
Gray
889D-F8AB-5
Cordset
Connected
Safety
Brown
Reset
Not
Black
Gray
White
Blue
889D-F5AC-5
Patchcord
EtherNet/IP™
0 1 I0 I1 I4 I5 O0 O1 O4 O5
2 3 I2 I3 I6 I7 O2 O3 O6 O7
X100 X10 X1
1 T1 1 T1
Gray
Yellow
Brown
2 I1 2 I1
Red
Blue
3C A E 3C
Pink 4 I0 4 I0
Green
White
889D-F8AB-5 5 T0 5 T0
Cordset Power
Not 1 T1 1 T1
Connected OSSD 2 I1 2 I1
Ground
3C B F 3C
OSSD 4 I0 4 I0 871A-TS5-DM1
889D-F4UCDM-5
Patchcord
5 T0 5 T0
1 T1 1+24
2 I1 2 O1 K2
K1
3C C G 3C
4 I0 4 O0 K1
K2 5 T0 5C
871A-TS5-DM1
1 T1 1+24 100S Safety Contactor or
700S/700HPS Safety Relays
2 I1 2 O1
Safety Reset
3C D H 3 C
4 I0 4 O0
5 T0 5C
Power
24V Ground
4 1 1 4
3 2 2 3
+24V DC
Figure 13 - Input and Output Configuration for the 1732ES Module Recommended Safety Control Interfaces
• Guardmaster® safety relays:
- Dual-input (DI)
- Dual-input solid-state output (DIS)
- Single input (SI)
- CR30 software configurable
• Minotaur™ safety relays:
- MSR126
- MSR127
- MSR131
- MSR138
• SmartGuard™ controller
• 1791DS/ES CompactBlock™ Guard I/O™ module
• 1732DS/ES ArmorBlock Guard I/O module
• 1734 POINT Guard I/O™ module
Maintenance
Monthly: Check the correct operation of the switching circuit. Also check for signs
of abuse or alterations. Inspect the switch casing for damage.
Repair
If there is any malfunction or damage, do not repair. Replace the unit before you
allow machine operation.
UKCA Conformity
Rockwell Automation declares that the products that are shown in this document
are in compliance with 2016 No. 1091 Electromagnetic Compatibility Regulations
and 2008 No. 1597 Supply of Machinery (Safety) Regulations and that the respective
standards and/or technical specifications have been applied.
At the end of life, this equipment should be collected separately from any unsorted municipal waste.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
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Allen-Bradley, ArmorBlock, CompactBlock, expanding human possibility, Guard I/O, Guardmaster, GuardShield, Minotaur, POINT Guard I/O, Rockwell
Automation, SensaGuard, and SmartGuard are trademarks of Rockwell Automation, Inc.
EtherNet/IP is a trademark of ODVA, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 440N-IN017C-EN-P - May 2023 | Supersedes Publication 440N-IN017B-EN-P - April 2019
Copyright © 2023 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.