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Initiator Effect 3
Initiator Effect 3
Initiator Effect 3
Concentration on Polymeri-
zation Rate and Molecular
Weight in the Bimolecular
Nitroxide-Mediated Radical
Polymerization of Styrene
TELMA REGINA NOGUEIRA, MARIA CECÍLIA GONÇALVES,
LILIANE MARIA FERRARESO LONA
School of Chemical Engineering, University of Campinas, Campinas 13083-970, S.P., Brazil
EDUARDO VIVALDO-LIMA
Departamento de Ingenierı́a Quı́mica, Facultad de Quı́mica, Universidad Nacional Autónoma de
México, 04510, México D.F., México
concentration and increases with increasing BHP poured into glass ampoules. The contents of the am-
concentration, at a given conversion. The authors poules were degassed by three successive freeze–
concluded that polydispersity is determined by the thaw cycles under vacuum (0.03 mbar). The am-
number of activation-deactivation cycles and that poules were torch-sealed under vacuum and then
the propagation rate has no effect on polydispersity. placed in liquid nitrogen until used. The polymer-
Another technique that has been used to in- izations were carried out in a circulator bath, con-
crease the polymerization rate in NMRP is the taining silicone oil, with temperature control, at
use of additives, such as camphorsulfonic acid,6−9 the predetermined temperatures (125, 130, or 135 ±
2-fluoro-1-methylpyridinium p-toluenesulfonate,10 0.1◦ C). The ampoules were weighed and broken, and
acetic anhydride,11−14 ascorbic acid15−17 and dode- the polymer/monomer mixture was dissolved in
cylbenzenesulfonic acid.18 However, the use of addi- methylene chloride and precipitated with ethanol.
tives in controlled polymerization makes the process After monomer and solvent evaporation, all sam-
more expensive and/or complicates things further ples were placed in an oven to complete drying.
due to possible side reactions. After the evaporation of solvent and monomer, the
Following what Greszta and Matyjaszewski4 and conversion was obtained by gravimetric method.
Goto and Fukuda5 have done for unimolecular The polymer molecular weight was characterized
NMRP, in this paper we describe the use of an initia- by gel permeation chromatography (GPC). The GPC
tor (tert-butylperoxy 2-ethylhexyl carbonate, TBEC) system was composed of a Viscotek triple detec-
with a low decomposition kinetic rate constant (kd ) tor, with refractive index, right angle (90◦ ) laser
in combination with TEMPO. This makes use of light scattering, and capillary viscometer. The eluent
slow initiator decomposition and a longer availabil- used was tetrahydrofuran, and the Viscogel columns
ity of free radicals from the added initiator (in ad- (I-MBHMW-30783—limit of exclusion of 10MK) had
dition to those produced by thermal self-initiation) dimensions of 300 mm (length) × 7.8 mm (inside di-
throughout the polymerization. Using this tech- ameter), with particle size of 10 μm.
nique, overall faster polymerization rates and rel-
atively low polydispersities were obtained. These
improvements were obtained without using more
complicated operation regimes (e.g., continuous or Results and Discussion
semibatch), or additives, and so they may offer yet
another potentially useful alternative for the prepa-
ration of narrow polydispersity polymers. Runs were performed following an experimen-
We decided to consider the bimolecular process tal design, in which temperature, initiator concen-
because it is simpler and faster since in the unimolec- tration, and the ratio between controller and initia-
ular process alkoxyamine should be synthesized be- tor concentrations were the factors, and time (min),
fore the reaction. Although the unimolecular process number average molecular weight, and polydisper-
provides a good control of the structure of the poly- sity were the responses of interest. This way, a 23
mer, the bimolecular process is cheaper. factorial design was obtained, where 3 is the number
of studied factors and 2 is the number of the differ-
ent levels (high and low) studied. In Table I, details
are shown of these eight treatments (runs 1–4 and
6–9), two replicates at the center point (runs 10 and
Experimental 11) plus an additional run using BPO as initiator
(run 5).
Styrene (Sigma-Aldrich, St. Louis, MO; 99%) For the comparison between BPO and TBEC in the
was washed thrice with a NaOH solution and NMRP process, the decomposition kinetic rate con-
a fourth time with deionized water. It was then stants kd for both initiators were taken into account.
dried over calcium chloride and finally distilled Their values were calculated by Dhib et al.19
under vacuum. TEMPO (Acros Organics, Geel,
Belgium; 98%) and TBEC (Sigma-Aldrich; 95%) were
EFFECT OF THE TYPE OF INITIATOR
used as received. Dibenzoyl peroxide (BPO; Akzo
Nobel, Chicago, IL; 75%) was dried over a sil- Figure 1a shows conversion versus time profiles
ica gel desiccant. The required amounts of styrene, using TBEC and BPO at 125◦ C (runs 1, 2, and 5).
initiator, and controller were weighed, mixed, and It is observed that the polymerization rate is faster
60,000 conditions.
1.4
The number average molecular weight, Mn , and
40,000 polidispersity for runs 1, 2, and 5 are shown
in Fig. 1b. The measurements obtained by GPC
1.2
20,000 (Mn and polydispersity) can present errors below
10%. Figure 1b shows that molecular weight in-
0 1 creases linearly with conversion and that poly-
0 0.2 0.4 0.6 0.8 1 dispersity is always lower than 1.5. These results
Conversion indicate that with TBEC the polymerization was
(b) not well controlled in the initial stages of reac-
tion as the PDI is quite high, but as reaction pro-
FIGURE 1. Effect of initiator type (TBEC or BPO) on (a) gresses the PDI drops. The poor control in the
conversion versus time, (b) M n versus conversion, and initial stages of the polymerization has already
polydispersity versus conversion. been shown through theoretical description,24,25
Conversion
EFFECT OF THE MOLAR RATIO 0.6
[TEMPO]/[TBEC] Molar ratio = 1.1/ run 2
Molar ratio = 1.3/ run 7
A monofunctional initiator can produce two ini- 0.4
tial free radicals if its efficiency is 100%. In the case
of bimolecular NMRP, a controller to initiator ratio 0.2
of 2 would be needed to achieve the same equimolar
conditions (assuming 100% efficiency). If the initia- 0
tor efficiency is 50%, the controller to initiator molar 0 100 200 300 400 500 600
ratio should be equal to 1. Since the efficiency of BPO
Time (min)
and AIBN at 115–135◦ C is around 0.55, the most ad-
equate controller/initiator ratio is 1.1, to obtain the (a)
correct balance of initiating radicals to TEMPO. A
20,000 1.5
similar efficiency value was assumed for TBEC, and
so TEMPO/initiator ratios were kept at this level for
our study. 16,000 1.4
Roa-Luna et al.21 simulated a NMRP system con-
P o ly d is p e rs it y
sidering a decrease in the effective TEMPO concen- Mn (g/mol) 12,000 1.3
tration, to consider potential reactions that can occur
between initiator and controller. They found a higher 8,000 1.2
polymerization rate at the beginning of the reaction, Mn / molar ratio 1.3/run 7
but no significant change was observed in the over- Mn / molar ratio 1.1/run 2
4,000 1.1
all profile. They also observed that a better agree- PDI/ molar ratio 1.3/run 7
ment between the experimental data and simulation PDI/ molar ratio 1.1/run 2
results is obtained if the decrease in the effective 0 1
controller concentration is considered, to take into 0 0.2 0.4 0.6 0.8 1
account chemical (side) reactions between TEMPO Conversion
and initiator. The reaction between controller and
initiator is not the focus of this work, but in this (b)
present paper a higher ratio between TEMPO and
TBEC is also considered (ratio = 1.3). FIGURE 2. Effect of [TEMPO]/[TBEC] ratio on (a)
Figure 2 shows profiles of conversion versus time conversion versus time, (b) M n versus conversion, and
(Fig. 2a) and number average molecular weight and polydispersity versus conversion. T = 125◦ C and
PDI versus conversion (Fig. 2b), for two different [TBEC] = 0.036 M.
molar ratios of TEMPO and TBEC (runs 2 and 7).
It is observed in Fig. 2a that an increase in the
[TEMPO]/[TBEC] ratio from 1.1 to 1.3 (maintain-
is the activation-deactivation equilibrium constant,
ing the initiator concentration constant and vary-
and [M] is monomer concentration. A longer time to
ing the TEMPO concentration) decreases the rate of
a given conversion also relates to a longer induction
polymerization, which was expected, according to
period that stems from the higher concentration of
Eq. (2).
TEMPO in the system.
It is also seen from Fig. 2b that the profiles con-
d[M] k p [R − T][M] sidering different molar ratios of TEMPO and TBEC
= − (2)
dt K L [T• ] are very similar. Nabifar et al.20 also related that
the effect of this factor on molecular weights was
k p in Eq. (2) is the propagation kinetic rate con- not pronounced for some experimental conditions.
stant, [R – T] is the concentration of dormant poly- Figure 2b also shows that the molecular weights
mer chain using (TEMPO) as controller, [T• ] is the increase linearly with conversion, which is ex-
concentration of TEMPO stable free radicals, K L pected for a controlled polymerization process. In a
Conversion
0.6
well evidenced for BPO, and it is likely that TBEC
would lead to a similar outcome. In Fig. 2b, it is ob-
0.4
served that polydispersity decreases when the ra- Molar ratio = 1.1/ run 1
tio TEMPO/TBEC is increased, which can be ex- Molar ratio = 1.3/ run 6
0.2
plained by the fact that the higher TEMPO levels
better maintain the equilibrium condition required
for controlled radical polymerization. Furthermore, 0
0 100 200 300 400 500
lower polydispersities (below 1.5) were obtained Tim e (m in)
and they followed the trend expected for NMRP,
that is, the decrease of PDI with the increase of (a)
conversion. 120,000 1.5
The effect of the ratio [TEMPO]/[TBEC] was fur-
ther analyzed by looking at the effect of reducing 100,000
1.4
by about an order of magnitude both the concentra-
Polydispersity
80,000
tions of TEMPO and TBEC, but keeping their ratios
Mn [g/mol]
1.3
equal to 1.1 and 1.3 (see Fig. 3). It was observed 60,000
(Fig. 3a) that increasing the TEMPO/TBEC ratio 1.2
from 1.1 to 1.3 did not result in a pronounced 40,000 Mn / Molar ratio = 1.3/ run 6
Mn / Molar ratio = 1.1/ run 1
difference between the profiles. Figure 3b shows 20,000
T = 125°C 1.1
[TBEC] = 0.029 M PDI/ Molar ratio = 1.3/ run 6
similar behavior in molecular weight trends (com- PDI/ Molar ratio = 1.1/ run 1
pare with Fig. 2b). Also, the effect of increasing the 0 1
TEMPO/TBEC ratio has a negligible effect on poly- 0 0.2 0.4 0.6 0.8 1
dispersity. However, molecular weight values seen Conversion
in this case would indicate a significant level of un- (b)
controlled polymerization overlaid with some con-
trolled polymerization. This is clear from the fact FIGURE 3. Effect of [TEMPO]/[TBEC] ratio on (a)
that an extrapolation of the Mn versus conversion conversion versus time, (b) M n versus conversion, and
trendline would not intercept the molecular weight polydispersity versus conversion. T = 125◦ C and
axis close to 0, the implication being that in the early [TBEC] = 0.0029 M.
stages, the polymerization is not controlled and only
becomes so when the levels of produced radicals
drop sufficiently for the NMRP equilibrium to con- tures of 120 and 130◦ C. The trends in the polydis-
trol the system. persity versus conversion profile (Fig. 4b) are rather
different at the two temperatures. The large differ-
ences in polydispersity at high conversions, shown
in Fig. 4b, are likely to stem from the higher rate of
EFFECT OF TEMPERATURE USING
radical production at 135◦ C. This reduces the con-
TBEC AS INITIATOR
centration of free TEMPO in the reaction mixture
The results presented in Fig. 4 show the effect of and thus reduces the rate of deactivation relative to
temperature on the polymerization rate (expressed propagation and so leads to broadening of the molec-
as conversion vs. time, Fig. 4a), molecular weight ular weight distribution (MWD). It will also lead to
(Mn vs. conversion), and polydispersity versus con- a greater proportion of standard termination, since
version (Fig. 4b). An increase in temperature from the radical concentration and the termination kinetic
125 to 135◦ C results in a higher polymerization rate rate constant are higher. The same behavior on PDI
(Fig. 4a) and no significant change in Mn profiles profiles with the temperature is observed when the
(Fig. 4b). Nabifar et al.20 reported similar results for molar ratio between TEMPO and TBEC is 1.3, keep-
the living free radical polymerization of styrene us- ing the concentration of TEMPO equal to 0.0029 M
ing BPO as the initiator and considering tempera- (not shown).
1 1
0.8 0.8
Conversion
0.6
Conversion
0.6 T = 135°C/ run 4
T = 125°C/ run 1 T = 125°C/ run 2
0.4
T = 135°C/ run 3 0.4
Polydispersity
Mn (g/mol)
Mn (g/mol)
Molar ratio = 1.1 12,000
60,000 1.30
1.3
40,000 1.20 8,000
Mn / T = 125°C/ run 1 Mn / T = 125°C/ run 2 1.2
Mn / T = 135°C/ run 3 Mn / T = 135°C/ run 4
20,000 PDI/ T = 125°C/ run 1 1.10 4,000 1.1
PDI/ T = 125°C/ run 2
PDI/ T = 135°C/ run 3
PDI/ T = 135°C/ run 4
0 1.00 0 1.0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
Conversion Conversion
(b) (b)
FIGURE 4. Effect of temperature on (a) conversion FIGURE 5. Effect of temperature on (a) conversion
versus time, (b) M n versus conversion, and polydispersity versus time, (b) M n versus conversion, and polydispersity
versus conversion. [TEMPO]/[TBEC] = 1.1 and [TBEC] = versus conversion. [TEMPO]/[TBEC] = 1.1 and [TBEC] =
0.0029 M. 0.036 M.
1
Conclusions
0.8
0.6
of TBEC in the bimolecular NMRP of styrene was
0.4 [TBEC] = 0.0029 M/ run 1 carried out. It was found that TBEC is more effec-
[TBEC] = 0.036 M/ run 2 tive than BPO, because lower concentrations (about
0.2 T = 125°C an order of magnitude lower than BPO for similar
Molar ratio = 1.1 results) are needed, and faster polymerization rates
0 are possible, thus making TBEC an adequate choice
0 100 200 300 400 500 600 for bimolecular NMRP of styrene.
Time (min) The effects of temperature, concentrations of
(a) TEMPO and TBEC, and their ratios were ana-
lyzed. Typical controlled/“living” features were ob-
120,000 1.50 served, and a reliable experimental database was
generated.
100,000
1.40
T = 125°C
80,000 Molar ratio = 1.1 Polydispersity
Mn (g/mol)
1.30
60,000
1.20
Nomenclature
40,000 Mn / [TBEC] = 0.0029 M/ run 1
Mn / [TBEC] = 0.036 M/ run 2
PDI/ [TBEC] = 0.0029 M/ run 1 [BPO] Dibenzoyl peroxide (BPO)
PDI/ [TBEC] = 0.036 M/ run 2 1.10
20,000
concentration
0 1.00 [I] Initiator concentration
0 0.2 0.4 0.6 0.8 1 ka Activation kinetic rate constant
Conversion kd Initiator decomposition kinetic rate
(b) constant
kda Deactivation kinetic rate constant
FIGURE 6. Effect of a simultaneous increase in the K L = kda /ka Activation/deactivation equilibrium
concentrations of TEMPO and TBEC on (a) conversion constant
versus time, (b) M n versus conversion, and polydispersity kp Propagation kinetic rate constant
versus conversion. [TEMPO]/[TBEC] = 1.1 and [M] Monomer concentration
T = 125◦ C. Mn Number average molecular weight
PS-TEMPO 2,2,6,6,-tetramethyl-1-
poly(styroxypiperidine)
TEMPO/TBEC ratio is 1.3, so only results for T = R• Growing polymer chains
125◦ C and ratio equal to 1.1 will be shown). It is ob- [R–T] Concentration of dormant polymer
served that there is a significant increase in the poly- chains using (TEMPO) as
merization rate when the concentrations of TEMPO controller
and TBEC are simultaneously increased (see Fig. 6a). [R–X] Concentration of dormant polymer
Although the proportion of capping molecules is the chains
same in both cases (at the two concentration levels), T Temperature
in the case of higher concentrations, there are more [T• ] Concentration of TEMPO stable free
growing chains (i.e., faster polymerization rate) in radicals
between capping/decapping cycles. Distribution of t1/2 Half-life of initiator
the added monomer units amongst a higher number [TBEC] Concentration of tert-butylperoxy
of polymer chains also explains the lower molecular 2-ethylhexyl carbonate (TBEC)
weights when the concentrations are higher (Fig. 6b). [TEMPO] Concentration of 2,2,6,6-
It is observed in Fig. 6b that polydispersity does not tetramethyl-1-piperidinoxyl
change much when the concentrations of TEMPO (TEMPO)
and TBEC are increased by almost an order of X Capping molecules (stable free
magnitude. radicals)
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