Project 2X 135 MW - Phase1- UNIT-1 PROTOCALunit#1

N commissioning protocol no
User M/s Simhapuri Energy Pvt Ltd test Date 11/3/2012
nature of
EPC Con.
test MSV and RSV valve activity test
Turbine
Description protocols for pressure vessel and tank installation

1 Design Specifications: Verify that the pressure vessel has been built according
to the design specifications and engineering standards. This includes
materials used, dimensions, pressure rating, and any special features.

2 Pressure Testing: Conduct pressure testing to ensure the vessel can

withstand its intended operating pressure. This typically involves hydrostatic
testing, where the vessel is filled with water and pressurized to a level higher
than its design pressure to check for leaks or deformations.

3 Leak Testing: Perform leak testing to ensure there are no leaks in the vessel's
welds, joints, or connections. This can involve various methods such as visual
inspection, dye penetrant testing, or pressure decay testing.
4 Safety Devices: Check and test all safety devices and pressure relief valves to
ensure they function correctly. These devices are critical for preventing
overpressure situations that could lead to catastrophic failure.
5 Instrumentation Calibration: Calibrate all instrumentation, including pressure
gauges, temperature sensors, and level indicators, to ensure accurate
measurement and monitoring of vessel conditions.
6 Operating Parameters: Set and verify the operating parameters of the vessel,
including pressure and temperature limits, flow rates, and any other relevant
factors. Ensure that these parameters are within the safe operating range of
the vessel.

7 Emergency Procedures: Develop and review emergency procedures for the

pressure vessel, including shutdown protocols, evacuation plans, and
emergency response measures in case of a malfunction or accident.
8 Documentation: Maintain comprehensive documentation throughout the
commissioning process, including design drawings, test results, calibration
certificates, and operating manuals. This documentation is essential for future
reference and regulatory compliance.

9 Training: Provide training for personnel responsible for operating and

maintaining the pressure vessel. Ensure they understand its proper operation,
safety precautions, and emergency procedures.
10 Regulatory Compliance: Ensure that the commissioning process complies
with relevant regulatory requirements, codes, and standards applicable to
pressure vessels in your jurisdiction.
 Regulatory Compliance: Ensure that the commissioning process complies
with relevant regulatory requirements, codes, and standards applicable to
pressure vessels in your jurisdiction.

test result
MSV and RSV activity test found satisfactory and no jamming observed

Company GPSPL MPL SEPL

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