F Report 2

A
Date 1 Only Put Date Here on this Sheet.

MACHINE 177 179 185 187 188 194 195 198 207 305 306 331 335 338 336 226 323 209 328 208 103 321 105 337 308 309
SILK BARREL
Click Pusher
Click Pusher
Click Pusher
Mold 504 64
click pusher
NEW 20 CAV
Click Brl 523
15ml Nozzle
BARREL 32 C
Gripper 642
Plus XL Plug
Piano Click
silk pusher
Plus barrel
TR-03 New
TR-12 Fins
New Mold
barrel 622
Plus Plug
Piano Brl
15ml Cap
Point Brl
Point Brl
Point Brl
Mold 527
Mold 530
Mold 602
Mold 620
Mold 518
Mold 519
Geo box
Plus Brl
Silk Clip
pnc cap
Pro Brl
CLICK
32 cav
Point
new
Component
542
524
600
Cav
Mold Code 193 258 194 627 209 168 257 161 271 160 172 200 342 170 275 335 165 555 176 306 321 167 173 152 169 281
Cycle Time 33 18 32 31 26 17 22 19 19 39 19 37 23 18 18 22 22 24 6 16 18 22 18 36 21 25
Total Cavities 16 16 16 1 16 24 8 16 16 16 16 16 32 16 16 28 16 16 12 32 20 20 16 64 24 20
Closed Cavitied 1 - - - 2 - - 1 - - - - - - - - - - 2 6 - 4 - 10 5 -
Sorted out Caveties - - - - - - - - - - - - - - - - - - - - - - 1 - - -
Running Good Cavit 15 16 16 1 14 24 8 15 16 16 16 16 32 16 16 28 16 16 10 26 20 16 15 54 19 20
SHIFT A A A A A A A A A A A A A A A A A A A A A A A A A A
DATE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Total Working Time - - - - - - - - - - - - - - - - - - - - - - - - - -
n
n Tea + Lunch
- - - - - - - - - - - - - - - - - - - - - - - - - -
e Plan no productio - - - - - - - - - - - - - - - - - - - - - - - - - -
d
Operator not avail - - - - - - - - - - - - - - - - - - - - - - - - - -
BPlanned Maintena - - - - - - - - - - - - - - - - - - - - - - - - - -
r
e 5S activity
- - - - - - - - - - - - - - - - - - - - - - - - - -
Total Planned Break - - - - - - - - - - - - - - - - - - - - - - - - - -
Working Available Time - - - - - - - - - - - - - - - - - - - - - - - - - -
SChiller Problem - - - - - - - - - - - - - - - - - - - - - - - - - -
t Mould Maintenanc - - - - - - - - - - - - - - - - - - - - - - - - - -
o Machine Maintena - - - - - - - - - - - - - - - - - - - - - - - - - -
p
Electrical Mainten - - - - - - - - - - - - - - - - - - - - - - - - - -
L Mold Change - - - - - - - - - - - - - - - - - - - - - - - - - -
o Color / Material C - - - - - - - - - - - - - - - - - - - - - - - - - -
s
s Machine Heating - - - - - - - - - - - - - - - - - - - - - - - - - -
e Material not Availa - - - - - - - - - - - - - - - - - - - - - - - - - -
s Nozzle Blockage - - - - - - - - - - - - - - - - - - - - - - - - - -
Total Stop Losses - - - - - - - - - - - - - - - - - - - - - - - - - -
Working Effective Time - - - - - - - - - - - - - - - - - - - - - - - - - -
Ideal Production / m - - - - - - - - - - - - - - - - - - - - - - - - - -
Ideal Production - - - - - - - - - - - - - - - - - - - - - - - - - -
Desired Production - - - - - - - - - - - - - - - - - - - - - - - - - -
Desired Production - - - - - - - - - - - - - - - - - - - - - - - - - -
Actual Production - - - - - - - - - - - - - - - - - - - - - - - - - -
Rejected Production - - - - - - - - - - - - - - - - - - - - - - - - - -
Total Produced
D (Good + Rejected) - - - - - - - - - - - - - - - - - - - - - - - - - -
e
s
i Time Availability 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
r
e Performance Rate 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
d
Quality Rate 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
OEE 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
B
SHIFT B B B B B B B B B B B B B B B B B B B B B B B B B B
MACHINE 177 179 185 187 188 194 195 198 207 305 306 331 335 338 336 226 323 209 328 208 103 321 105 337 308 309
point pusher
SILK BARREL
Click Pusher
NEW 20 CAV
BARREL 32 C
Click Brl 523
Gripper 642
Plus XL Plug
Plus XL Disc
Piano Click
silk pusher
Plus barrel
Geometry
Piano Plug
hit gel clip
barrel 622
sharpener
Plus Plug
Tr-17 cap
Point Brl
Point Brl
Point Brl
Plus Cap
Mold 527
Mold 620
Mold 530
Mold 601
Mold 518
Mold 602
Mold 519
Click Brl
HIT GEL
Plus Brl
tr 17 jar
Silk Clip
CLICK
Point
Barrel
tr17
Mold
new
Component
542
Set
Mold Code 193 160 201 200 197 168 194 161 336 305 164 271 342 170 335 321 165 307 176 284 172 156 173 283 204 290
Cycle Time 33 39 25 37 28 17 32 19 24 24 18 19 23 18 22 22 22 22 6 22 19 18 18 29 27 19
Total Caviti 16 16 32 16 16 24 16 16 64 16 16 16 32 16 28 20 16 24 12 24 16 48 16 24 4 20
Closed Cavi 1 1 - 2 - - 2 1 - 9 1 - - - - - - - 1 - - 5 - - - -
Sorted out C - - - - - - - - - - - - - - - - - - - - - - 1 - - -
Running Goo 15 15 32 14 16 24 14 15 64 7 15 16 32 16 28 20 16 24 11 24 16 43 15 24 4 20
SHIFT B B B B B B B B B B B B B B B B B B B B B B B B B B
DATE 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28
Total Working Time 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720 720
Pl Tea + Lu 45 45 - 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 45 - 45 45 45 45
an
ne Plan no p
- 210 - - - - 300 - - 90 - 210 - - - 300 - 180 150 - - - - - - 210
d Operator not av 30 - 720 60 - - - - - - - - - - - - - - - - - - - 300 - -
Br
ea Planned
- - - - - - - - 180 - - - - - - - - - - - - - - - - -
ks 5S activit 15 15 - 15 15 15 15 15 15 15 15 15 15 15 - 15 15 15 12 15 15 15 15 15 15 15
Total Planned Break 90 270 720 120 60 60 360 60 240 150 60 270 60 60 45 360 60 240 207 60 60 15 60 360 60 270
Working Available Time 630 450 - 600 660 660 360 660 480 570 660 450 660 660 675 360 660 480 513 660 660 705 660 360 660 450
Chiller P - - - - - - - - - - - - - - - - - - - - - - - - - -
Mould Ma - - - - - - - - - - - - - - - - - - - - - - - - - -
Machine - - - - - - - - - - - - - - - - - - - - - - - - - -
St
Electrica
op - - - - - - - - - - - - - - - - - - - - - - - - - -
Mold Cha
Lo - 60 - - - - - - - - - - - - - - - - - - - - - - - -
ss
Color / M - - - - - 60 - - - - - - - - - - - - - - - - - - - -
es
Machine - - - - - - - - - - - - - - - - - - - - - - - - - -
Material - - - - - - - - - - - - - - - - - - - - - - - - - -
Nozzle B - - - - - - - - - - - - - - - - - - - - - - - - - -
Total Stop Losses - 60 - - - 60 - - - - - - - - - - - - - - - - - - - -
Working Effective Time 630 390 - 600 660 600 360 660 480 570 660 450 660 660 675 360 660 480 513 660 660 705 660 360 660 450
Ideal Produc 30 24 77 26 34 85 30 51 160 40 53 51 85 52 76 55 45 65 126 65 51 160 53 50 9 63

Ideal Produc 18,609 9,503 - 15,568 22,629 51,124 10,800 33,524 76,800 22,800 34,813 22,737 55,824 34,435 51,545 19,636 29,470 31,418 64,800 43,200 33,347 112,800 35,200 17,876 5,824 28,421
Desired Prod 28 23 77 23 34 85 26 48 160 18 49 51 85 52 76 55 45 65 116 65 51 143 50 50 9 63
Desired Pro 17,446 8,909 - 13,622 22,629 51,124 9,450 31,429 76,800 9,975 32,637 22,737 55,824 34,435 51,545 19,636 29,470 31,418 59,400 43,200 33,347 101,050 33,000 17,876 5,824 28,421
Actual Production 17,238 8,451 - 13,122 23,532 50,120 8,424 30,475 72,500 9,720 31,800 22,200 57,240 30,000 54,050 20,670 27,560 30,360 56,040 18,612 31,800 100,035 30,740 16,416 2,754 27,413
Rejected Production - - - - - - - - - - - - - - - - - - - - - - 2,836 - - -
17,238
Total Produced (Good + Rejected) 8,451 - 13,122 23,532 50,120 8,424 30,475 72,500 9,720 31,800 22,200 57,240 30,000 54,050 20,670 27,560 30,360 56,040 18,612 31,800 100,035 33,576 16,416 2,754 27,413
D
es 100% 87% 0% 100% 100% 91% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
ire Time Avai
d Performa 99% 95% 0% 96% 104% 98% 89% 97% 94% 97% 97% 98% 103% 87% 105% 105% 94% 97% 94% 43% 95% 99% 102% 92% 47% 96%
Quality R 100% 100% 0% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 92% 100% 100% 100%
OEE 99% 82% 0% 96% 104% 89% 89% 97% 94% 97% 97% 98% 103% 87% 105% 105% 94% 97% 94% 43% 95% 99% 93% 92% 47% 96%
Oct-23 177-A 177-B 179-A
Working Time min 5,760 5,760 5,760
Tea + Lunch min 360 435 360
Plan no production min - - 930
Planned 180 450 -
Operator not Available min
Breaks
Planned Maintenance min - - -
5S activity min 120 120 120
Total Planned Break min 660 1,005 1,410
Working Available Time min 5,100 4,755 4,350
Chiller Problem min - - -

Mould Maintenance min - - -
Machine Maintenance min - - -
Electrical Maintenance min 60 - -
Stop - - -
Mold Change min
Losses
Color / Material Change min 150 - -
Machine Heating min - - -
Material not Available min - - -
Nozzle Blockage min - - -
Total Stop Losses min 210 - -
Working Effective Time min 4,890 4,755 4,350
- - -
Ideal Production units 144,443 140,455 339,320
- - -
Desired Production units 135,415 131,677 312,140
Actual Production units 138,902 128,107 305,345
Rejected Production units - - -
Total Produced units 138,902 128,107 305,345
Time Availability % 96% 100% 100%

Performance Rate % 103% 97% 98%
Desired
Quality Rate % 100% 100% 100%
OEE % 98% 97% 98%
Time Availability % 96% 100% 100%

Performance Rate % 96% 91% 90%
Ideal
Quality Rate % 100% 100% 100%
OEE % 92% 91% 90%
Man Power
Productivity Index Man*Hr 85 79 73
Productivity unit/man*Hr 1,634 1,616 4,212
Availability Loss % 4% 0% 0%
Ideal Performance Loss % 4% 9% 10%
Loss Quality Loss % 0% 0% 0%
OEE % 92% 91% 90%
Target OEE % 80% 80% 80%
Desired Performance Loss Desired % -3% 3% 2%

Performance Loss Mold % 6% 6% 8%
Average OEE
Performance Loss Desired + Performance Loss Mold =

Performance Loss Ideal
179-B 185-A 185-B 187-A 187-B 188-A 188-B
5,760 5,760 5,760 5,760 5,760 6,480 5,760
420 - 120 360 390 45 345
1,455 2,160 2,160 120 270 - -
- 2,160 2,040 660 1,590 - -
- - - - - - 270
120 - - 120 105 135 90
1,995 4,320 4,320 1,260 2,355 180 705
3,765 1,440 1,440 4,500 3,405 6,300 5,055
- - - - - - -
- - - 120 120 - -
- 1,440 1,440 - - - -
- - - - - - -
60 - - 120 60 - -
- - - 60 - - -
- - - - - - -
- - - - - - -
- - - - - - -
60 1,440 1,440 300 180 - -
3,705 - - 4,200 3,225 6,300 5,055
- - - 203 - - -
336,390 - - 106,223 82,348 216,000 173,314
- - - 173 - - -
309,065 - - 90,295 70,775 216,000 173,314
300,932 - - 82,329 66,892 217,427 174,270
- - - - - - -
300,932 - - 82,329 66,892 217,427 174,270
98% 0% 0% 93% 95% 100% 100%

97% 0% 0% 91% 95% 101% 101%
100% 0% 0% 100% 100% 100% 100%
96% 0% 0% 85% 90% 101% 101%
98% 0% 0% 93% 95% 100% 100%

89% 0% 0% 78% 81% 101% 101%
100% 0% 0% 100% 100% 100% 100%
88% 0% 0% 72% 77% 101% 101%
63 24 24 75 57 105 84
4,796 - - 1,098 1,179 2,071 2,068
2% 0% 0% 7% 5% 0% 0%
11% 0% 0% 22% 19% -1% -1%
0% 0% 0% 0% 0% 0% 0%
88% 0% 0% 72% 77% 101% 101%
80% 80% 80% 80% 80% 80% 80%
3% 0% 0% 9% 5% -1% -1%
8% 0% 0% 14% 13% 0% 0%
Shift Wise / Machine Wise
194-A 194-B 195-A 195-B 198-A 198-B 207-A

6,420 5,760 5,760 5,760 6,480 5,760 5,760
405 435 315 435 405 435 360
- - 960 1,440 - - 180
90 60 600 1,050 60 - 210
- - - - - - 1,500
135 120 105 120 135 120 120
630 615 1,980 3,045 600 555 2,370
5,790 5,145 3,780 2,715 5,880 5,205 3,390
- - - - - - -
- - - - - - -
- - - - - - -
- 120 - - - - -
- - - 90 - - 60
- 60 - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- 180 - 90 - - 60
5,790 4,965 3,780 2,625 5,880 5,205 3,330
- - - - - - 1,045
493,349 423,053 93,000 61,841 298,667 264,381 398,590
- - - - - - 1,039
493,349 423,053 77,925 53,392 280,000 247,857 395,578
480,620 410,620 70,901 51,697 270,830 234,260 370,681
- - - - - 5,141 -
480,620 410,620 70,901 51,697 270,830 239,401 370,681
100% 97% 100% 97% 100% 100% 98%

97% 97% 91% 97% 97% 97% 94%
100% 100% 100% 100% 100% 98% 100%
97% 94% 91% 94% 97% 95% 92%
100% 97% 100% 97% 100% 100% 98%

97% 97% 76% 84% 91% 91% 93%
100% 100% 100% 100% 100% 98% 100%
97% 94% 76% 81% 91% 89% 91%
97 86 63 45 98 87 57
4,981 4,789 1,125 1,142 2,764 2,760 6,561
0% 3% 0% 3% 0% 0% 2%
3% 3% 24% 16% 9% 9% 7%
0% 0% 0% 0% 0% 2% 0%
97% 94% 76% 81% 91% 89% 91%
80% 80% 80% 80% 80% 80% 80%
3% 3% 9% 3% 3% 3% 6%
0% 0% 15% 13% 6% 6% 1%
207-B 305-A 305-B 306-A 306-B 331-A 331-B
5,760 5,760 5,760 6,120 5,760 5,760 5,760
390 360 435 375 435 390 360
270 90 810 - - 1,950 1,920
120 - 60 - 240 - -
1,320 - - - - - -
120 120 120 135 120 105 120
2,220 570 1,425 510 795 2,445 2,400
3,540 5,190 4,335 5,610 4,965 3,315 3,360
- - - - - - -
- - - - - - -
- - - - 120 - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - 120 - -
3,540 5,190 4,335 5,610 4,845 3,315 3,360
1,045 - 320 475 422 - -

442,786 207,600 173,400 295,912 255,560 167,495 178,579
1,039 - 140 445 396 - -
440,012 90,825 75,863 277,418 239,588 167,495 178,579
432,885 91,854 73,818 273,480 228,960 160,210 171,680
- - - - 34,132 - -
432,885 91,854 73,818 273,480 263,092 160,210 171,680
100% 100% 100% 100% 98% 100% 100%

98% 101% 97% 99% 110% 96% 96%
100% 100% 100% 100% 87% 100% 100%
98% 101% 97% 99% 93% 96% 96%
100% 100% 100% 100% 98% 100% 100%

98% 44% 43% 92% 103% 96% 96%
100% 100% 100% 100% 87% 100% 100%
98% 44% 43% 92% 87% 96% 96%
59 87 72 94 83 55 56
7,337 1,062 1,022 2,925 3,179 2,900 3,066
0% 0% 0% 0% 2% 0% 0%
2% 56% 57% 8% -3% 4% 4%
0% 0% 0% 0% 13% 0% 0%
98% 44% 43% 92% 87% 96% 96%
80% 80% 80% 80% 80% 80% 80%
2% -1% 3% 1% -10% 4% 4%
1% 57% 55% 6% 7% 0% 0%
335-A 335-B 338-A 338-B 336-A 336-B 226-A
5,760 5,760 5,880 5,760 5,760 5,760 5,760
360 435 360 375 270 435 315
- - - - - 420 1,140
60 180 270 - 2,040 390 1,050
- - - - - - -
120 120 120 120 90 105 105
540 735 750 495 2,400 1,350 2,610
5,220 5,025 5,130 5,265 3,360 4,410 3,150
- - - - - - -
- - - 570 - - -
- - - - - - -
- - - - 60 - -
- - - 60 - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - 630 60 - -
5,220 5,025 5,130 4,635 3,300 4,410 3,150
- - - - - 473 429
441,515 425,022 267,085 241,335 211,236 264,218 166,984
- - - - - 473 429
441,515 425,022 254,047 232,335 211,236 264,218 166,984
431,460 412,560 218,550 196,750 202,168 259,605 165,174
- 3,267 - 66,793 - - -
431,460 415,827 218,550 263,543 202,168 259,605 165,174
100% 100% 100% 88% 98% 100% 100%

98% 98% 86% 113% 96% 98% 99%
100% 99% 100% 75% 100% 100% 100%
98% 97% 86% 75% 94% 98% 99%
100% 100% 100% 88% 98% 100% 100%

98% 98% 82% 109% 96% 98% 99%
100% 99% 100% 75% 100% 100% 100%
98% 97% 82% 72% 94% 98% 99%
87 84 86 88 56 74 53
4,959 4,965 2,556 3,003 3,610 3,532 3,146
0% 0% 0% 12% 2% 0% 0%
2% 2% 18% -9% 4% 2% 1%
0% 1% 0% 25% 0% 0% 0%
98% 97% 82% 72% 94% 98% 99%
80% 80% 80% 80% Err:522 Err:522 Err:522
2% 2% 14% -13% 4% 2% 1%
0% 0% 4% 4% 0% 0% 0%
226-B 323-A 323-B 209-A 209-B 328-A 328-B
5,760 5,760 5,760 5,760 5,760 6,300 5,760
435 360 435 315 435 375 435
1,200 - - 2,790 1,410 765 750
- 510 180 - - - -
- - - - - - -
120 120 120 105 120 135 105
1,755 990 735 3,210 1,965 1,275 1,290
4,005 4,770 5,025 2,550 3,795 5,025 4,470
- - - - - - -
- - - - - - -
- - - - - - -
- 90 - - - - -
- - - - - - -
- 60 - 15 60 - 60
- - - - - - -
- - - - - - -
- - - - - - -
- 150 - 15 60 - 60
4,005 4,620 5,025 2,535 3,735 5,025 4,410
- 357 357 - - - -
208,786 206,288 224,372 165,927 244,473 416,529 336,027
- 357 357 - - - -
208,786 206,288 224,372 165,927 244,473 416,529 317,176
204,228 190,800 211,205 158,400 239,910 403,559 296,536
- - - - - - -
204,228 190,800 211,205 158,400 239,910 403,559 296,536
100% 97% 100% 99% 98% 100% 99%

98% 92% 94% 95% 98% 97% 93%
100% 100% 100% 100% 100% 100% 100%
98% 90% 94% 95% 97% 97% 92%
100% 97% 100% 99% 98% 100% 99%

98% 92% 94% 95% 98% 97% 88%
100% 100% 100% 100% 100% 100% 100%
98% 90% 94% 95% 97% 97% 87%
67 80 84 43 63 84 75
3,060 2,400 2,522 3,727 3,793 4,819 3,980
0% 3% 0% 1% 2% 0% 1%
2% 8% 6% 5% 2% 3% 12%
0% 0% 0% 0% 0% 0% 0%
98% 90% 94% 95% 97% 97% 87%
Err:522 Err:522 Err:522 Err:522 Err:522 Err:522 Err:522
2% 8% 6% 5% 2% 3% 7%
0% 0% 0% 0% 0% 0% 5%
208-A 208-B 103-A 103-B 321-A 321-B 105-A
6,480 5,760 6,480 5,760 6,360 5,760 6,480
315 390 405 435 135 255 405
1,620 - - - 180 510 -
390 390 150 330 - - 240
- - - - - - -
105 105 135 120 75 60 135
2,430 885 690 885 390 825 780
4,050 4,875 5,790 4,875 5,970 4,935 5,700
-
- - - - - - -
- 150 - - - - -
- - - - - - -
- - - - - - -
- 30 - - - - -
60 - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
60 180 - - - - -
3,990 4,695 5,790 4,875 5,970 4,935 5,700
-
- - 674 - 1,460 - -
362,373 418,582 427,200 302,147 966,900 789,600 304,000
- - 661 - 1,342 - -
297,205 352,309 418,950 295,772 888,725 721,750 285,000
238,015 227,802 401,730 281,075 881,847 716,405 268,896
- - - 11,861 - - -
238,015 227,802 401,730 292,936 881,847 716,405 268,896
99% 96% 100% 100% 100% 100% 100%

80% 65% 96% 99% 99% 99% 94%
100% 100% 100% 96% 100% 100% 100%
79% 62% 96% 95% 99% 99% 94%
99% 96% 100% 100% 100% 100% 100%

66% 54% 94% 97% 91% 91% 88%
100% 100% 100% 96% 100% 100% 100%
65% 52% 94% 93% 91% 91% 88%
68 81 97 81 100 82 95
3,526 2,804 4,163 3,605 8,863 8,710 2,830
1% 4% 0% 0% 0% 0% 0%
34% 46% 6% 3% 9% 9% 12%
0% 0% 0% 4% 0% 0% 0%
65% 52% 94% 93% 91% 91% 88%
20% 35% 4% 1% 1% 1% 6%
14% 10% 2% 2% 8% 9% 6%
105-B 337-A 337-B 308-A 308-B 309-A 309-B
5,760 5,760 5,760 6,120 5,760 5,760 5,760
435 360 435 360 435 270 345
- - - 720 - 2,640 2,850
- 420 1,500 - - - -
- - - - - - -
120 120 120 120 120 90 90
555 900 2,055 1,200 555 3,000 3,285
5,205 4,860 3,705 4,920 5,205 2,760 2,475
- - -
- - - - - - -
- 360 120 - - - -
- - - - - - -
- - - - - - -
- - 240 - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- 360 360 - - - -
5,205 4,500 3,345 4,920 5,205 2,760 2,475
- - -
- - - 79 - 460 -
277,600 407,718 316,863 43,412 45,926 165,676 144,038
- - - 79 - 460 -
260,250 335,916 254,555 43,412 45,926 165,676 144,038
242,475 292,651 215,831 27,414 21,150 159,842 139,335
27,825 - - - - - -
270,300 292,651 215,831 27,414 21,150 159,842 139,335
100% 93% 90% 100% 100% 100% 100%

104% 87% 85% 63% 46% 96% 97%
90% 100% 100% 100% 100% 100% 100%
93% 81% 77% 63% 46% 96% 97%
100% 93% 90% 100% 100% 100% 100%

97% 72% 68% 63% 46% 96% 97%
90% 100% 100% 100% 100% 100% 100%
87% 66% 61% 63% 46% 96% 97%
87 81 62 82 87 46 41
3,116 3,613 3,495 334 244 3,475 3,378
0% 7% 10% 0% 0% 0% 0%
3% 28% 32% 37% 54% 4% 3%
10% 0% 0% 0% 0% 0% 0%
87% 66% 61% 63% 46% 96% 97%
-4% 13% 15% 37% 54% 4% 3%

6% 15% 17% 0% 0% 0% 0%
Machine Average
177 179 185 187 188 194 195

11,520 11,520 11,520 11,520 12,240 12,180 11,520
795 780 120 750 390 840 750
- 2,385 4,320 390 - - 2,400
630 - 4,200 2,250 - 150 1,650
- - - - 270 - -
240 240 - 225 225 255 225
1,665 3,405 8,640 3,615 885 1,245 5,025
9,855 8,115 2,880 7,905 11,355 10,935 6,495
-
- - - - - - -
- - - 240 - - -
- - 2,880 - - - -
60 - - - - 120 -
- 60 - 180 - - 90
150 - - 60 - 60 -
- - - - - - -
- - - - - - -
- - - - - - -
210 60 2,880 480 - 180 90
9,645 8,055 - 7,425 11,355 10,755 6,405
-
- - - 203 - - -
284,898 675,710 - 188,571 389,314 916,402 154,841
- - - 173 - - -
267,092 621,206 - 161,071 389,314 916,402 131,317
267,010 606,277 - 149,220 391,697 891,240 122,598
- - - - - - -
267,010 606,277 - 149,220 391,697 891,240 122,598
98% 99% 0% 94% 100% 98% 99%

100% 98% 0% 93% 101% 97% 93%
100% 100% 0% 100% 100% 100% 100%
98% 97% 0% 87% 101% 96% 92%
98% 99% 0% 94% 100% 98% 99%

94% 90% 0% 79% 101% 97% 79%
100% 100% 0% 100% 100% 100% 100%
92% 89% 0% 74% 101% 96% 78%
164 135 48 132 189 182 108
1,626 4,483 - 1,133 2,070 4,890 1,133
2% 1% 0% 6% 0% 2% 1%
6% 10% 0% 21% -1% 3% 21%
0% 0% 0% 0% 0% 0% 0%
92% 89% 0% 74% 101% 96% 78%
80% 80% 80% 80% 80% 80% 80%
0% 2% 0% 7% -1% 3% 7%
6% 8% 0% 14% 0% 0% 14%
86% 86% 86% 86% 86% 86% 86%

Machine Average
198 207 305 306 331 335 338

12,240 11,520 11,520 11,880 11,520 11,520 11,640
840 750 795 810 750 795 735
- 450 900 - 3,870 - -
60 330 60 240 - 240 270
- 2,820 - - - - -
255 240 240 255 225 240 240
1,155 4,590 1,995 1,305 4,845 1,275 1,245
11,085 6,930 9,525 10,575 6,675 10,245 10,395
- - - - - - -
- - - - - - 570
- - - 120 - - -
- - - - - - -
- 60 - - - - 60
- - - - - - -
- - - - - - -
- - - - - - -
- - - - - - -
- 60 - 120 - - 630
11,085 6,870 9,525 10,455 6,675 10,245 9,765
- 2,089 320 897 - - -

563,048 841,376 381,000 551,473 346,074 866,537 508,421
- 2,079 140 841 - - -
527,857 835,590 166,688 517,005 346,074 866,537 486,383
505,090 803,566 165,672 502,440 331,890 844,020 415,300
5,141 - - 34,132 - 3,267 66,793
510,231 803,566 165,672 536,572 331,890 847,287 482,093
100% 99% 100% 99% 100% 100% 94%

97% 96% 99% 104% 96% 98% 99%
99% 100% 100% 94% 100% 100% 86%
96% 95% 99% 96% 96% 97% 80%
100% 99% 100% 99% 100% 100% 94%

91% 96% 43% 97% 96% 98% 95%
99% 100% 100% 94% 100% 100% 86%
90% 95% 43% 90% 96% 97% 77%
185 116 159 176 111 171 173
2,762 6,957 1,044 3,044 2,983 4,962 2,783
0% 1% 0% 1% 0% 0% 6%
9% 4% 57% 3% 4% 2% 5%
1% 0% 0% 6% 0% 0% 14%
90% 95% 43% 90% 96% 97% 77%
80% 80% 80% 80% 80% 80% 80%
3% 4% 1% -4% 4% 2% 1%
6% 1% 56% 6% 0% 0% 4%
86% 86% 86% 86% 86% 86% 86%

336 226 323 209 328 208 103
11,520 11,520 11,520 11,520 12,060 12,240 12,240
705 750 795 750 810 705 840
420 2,340 - 4,200 1,515 1,620 -
2,430 1,050 690 - - 780 480
- - - - - - -
195 225 240 225 240 210 255
3,750 4,365 1,725 5,175 2,565 3,315 1,575
7,770 7,155 9,795 6,345 9,495 8,925 10,665
- - - - - - -
- - - - - - -
- - - - - 150 -
- - - - - - -
60 - 90 - - - -
- - - - - 30 -
- - 60 75 60 60 -
- - - - - - -
- - - - - - -
- - - - - - -
60 - 150 75 60 240 -
7,710 7,155 9,645 6,270 9,435 8,685 10,665
- - - - - - -
473 429 714 - - - 674
475,455 375,770 430,660 410,400 752,556 780,955 729,347
473 429 714 - - - 661
475,455 375,770 430,660 410,400 733,705 649,514 714,722
461,773 369,402 402,005 398,310 700,095 465,817 682,805
- - - - - - 11,861
461,773 369,402 402,005 398,310 700,095 465,817 694,666
99% 100% 98% 99% 99% 97% 100%

97% 98% 93% 97% 95% 72% 97%
100% 100% 100% 100% 100% 100% 98%
96% 98% 92% 96% 95% 70% 96%
99% 100% 98% 99% 99% 97% 100%

97% 98% 93% 97% 93% 60% 95%
100% 100% 100% 100% 100% 100% 98%
96% 98% 92% 96% 92% 58% 94%
130 119 163 106 158 149 178
3,566 3,098 2,463 3,767 4,424 3,132 3,908
1% 0% 2% 1% 1% 3% 0%
3% 2% 7% 3% 7% 40% 5%
0% 0% 0% 0% 0% 0% 2%
96% 98% 92% 96% 92% 58% 94%
3% 2% 7% 3% 5% 28% 3%
0% 0% 0% 0% 2% 12% 2%
86% 86% 86% 86% 86% 86% 86%

Shift A Shift B
321 105 337 308 309 Overall A Overall B

12,120 12,240 11,520 11,880 11,520 156,000 149,760
390 840 795 795 615 8,340 10,350
690 - - 720 5,490 16,245 15,465
- 240 1,920 - - 9,090 8,580
- - - - - 1,500 1,590
135 255 240 240 180 2,925 2,820
1,215 1,335 2,955 1,755 6,285 38,100 38,805
10,905 10,905 8,565 10,125 5,235 117,900 110,955
- - - - - - -
- - - - - - -
- - 480 - - 480 960
- - - - - 1,440 1,560
- - - - - 210 120
- - 240 - - 180 540
- - - - - 345 180
- - - - - - -
- - - - - - -
- - - - - - -
- - 720 - - 2,655 3,360
10,905 10,905 7,845 10,125 5,235 115,245 107,595
- - - - - - -
1,460 - - 79 460 5,181 2,616
1,756,500 581,600 724,581 89,338 309,714 7,313,443 6,771,098
1,342 - - 79 460 4,986 2,405
1,610,475 545,250 590,471 89,338 309,714 6,833,851 6,334,159
1,598,252 511,371 508,482 48,564 299,177 6,503,084 5,938,986
- 27,825 - - - - 149,019
1,598,252 539,196 508,482 48,564 299,177 6,503,084 6,088,005
100% 100% 92% 100% 100% 98% 97%

99% 99% 86% 54% 97% 95% 96%
100% 95% 100% 100% 100% 100% 98%
99% 94% 79% 54% 97% 93% 91%
100% 100% 92% 100% 100% 98% 97%

91% 93% 70% 54% 97% 89% 90%
100% 95% 100% 100% 100% 100% 98%
91% 88% 64% 54% 97% 87% 85%
182 182 143 169 87 1,965 1,849
8,794 2,967 3,562 288 3,429 3,309 3,292
0% 0% 8% 0% 0% 2% 3%
9% 7% 30% 46% 3% 11% 10%
0% 5% 0% 0% 0% 0% 2%
91% 88% 64% 54% 97% 87% 85%
Err:522 Err:522 Err:522 Err:522 Err:522 80% 80%
1% 1% 14% 46% 3% 5% 4%
8% 6% 16% 0% 0% 6% 6%
86% 86% 86% 86% 86%

Overall Weighted
Average
A+B
305,760
18,690
31,710
17,670
3,090
5,745
76,905
228,855
-
1,440
3,000
330
720
525
-
-
-
6,015
222,840
7,798
14,084,541
7,390
13,168,010
12,442,070
149,019
12,591,089
97%
96%
99%
92%
97%
89%
99%
86%
3,814
3,301
3% Availability 3%
11% Performance 4%
1% Quality 1%
86% OEE 14%
80% 0
6%
4% 0
6% 0
Stop Loss detail Plastic Section SEL-II Month : Oct/23
Machine Code 177 179 185 187 188 194 195 198 207 305 306 331 335 338 336 226 323 209 328 208 103 321 105 337 308 309 Total % Loss
Total Working Time 9,855 8,115 2,880 7,905 11,355 10,935 6,495 11,085 6,930 9,525 10,575 6,675 10,245 10,395 7,770 7,155 9,795 6,345 9,495 8,925 10,665 10,905 10,905 8,565 10,125 5,235 228,855
Total Loading Time 9,645 8,055 - 7,425 11,355 10,755 6,405 11,085 6,870 9,525 10,455 6,675 10,245 9,765 7,710 7,155 9,645 6,270 9,435 8,685 10,665 10,905 10,905 7,845 10,125 5,235 222,840
Chiller Problem - - - - - - - - - - - - - - - - - - - - - - - - - - - 0.00%

Mould Maintenance - - - 240 - - - - - - - - - 570 - - - - - 150 - - - 480 - - 1,440 0.63%
Machine Maintenance - - 2,880 - - - - - - - 120 - - - - - - - - - - - - - - - 3,000 1.31%
Electrical Maintenance 60 - - - - 120 - - - - - - - - 60 - 90 - - - - - - - - - 330 0.14%
Mold Change - 60 - 180 - - 90 - 60 - - - - 60 - - - - - 30 - - - 240 - - 720 0.31%
Color / Material Change 150 - - 60 - 60 - - - - - - - - - - 60 75 60 60 - - - - - - 525 0.23%
Machine Heating - - - - - - - - - - - - - - - - - - - - - - - - - - - 0.00%
Material not Available - - - - - - - - - - - - - - - - - - - - - - - - - - - 0.00%
Nozzle Blockage - - - - - - - - - - - - - - - - - - - - - - - - - - - 0.00%
Total Stop Losses 210 60 2880 480 0 180 90 0 60 0 120 0 0 630 60 0 150 75 60 240 0 0 0 720 0 - 6,015 3%
M/c Name Injection Molding Machine OEE Calculation Sheet 541.6667
M/c Code 177 52 Do not put any data Sayyed Engineers Do not put any data 21.66667 Do not put any data
Month Oct-23 Plastic Section
SHIFT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold

Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
Plus Brl Mold
-
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
Component
-
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
527
Mold Code 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193 193
Cycle Time sec 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 - - - - - 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 33 - - - - -

Total Cavities no. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - - - - - 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - - - - -
Closed Cavitied no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sorted out Caveties no.
Running Good Cavities no. 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 (1) (1) (1) (1) (1) 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 - - - - -
SHIFT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B A+B
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total Total
Total Working Time min 720 720 720 720 720 720 720 720 5,760 720 720 720 720 720 720 720 720 5,760 11,520
Planned Breaks Tea + Lunch min 45 45 45 45 45 45 45 45 360 45 45 45 45 120 45 45 45 435 795
Plan no production min - - -
Operator not available min 60 60 60 180 90 120 60 30 60 90 450 630
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
Total Planned Break min 60 60 60 120 60 120 - 120 60 - - - - - 660 - - 150 60 60 180 195 90 - 120 150 - - - - - 1,005 - 1,665
Working Available Time min 660 660 660 600 660 600 - 600 660 - - - - - 5,100 - 570 660 660 540 525 630 - 600 570 - - - - - 4,755 9,855
Stop Losses Chiller Problem min - - -

Electrical Maintenance min 60 60 - 60
Mold Change min - - -
Color / Material Change min 60 30 30 30 150 - 150
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - 60 - 60 30 30 - - - 30 - - - - - 210 - - - - - - - - - - - - - - - - 210
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - 600 660 600 570 630 600 - 600 630 - - - - - 4,890 - 570 660 660 540 525 630 - 600 570 - - - - - 4,755 9,645
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 30 30 30 30 30 30 - 30 30 - - - - - - 30 30 30 30 30 30 - 30 30 - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - 17,723 19,495 17,723 16,837 18,609 17,723 - 17,723 18,609 - - - - - 144,443 - 16,837 19,495 19,495 15,951 15,508 18,609 - 17,723 16,837 - - - - - 140,455 284,898
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 28 28 28 28 28 28 - 28 28 - - - - - - 28 28 28 28 28 28 - 28 28 - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 16,615 18,277 16,615 15,785 17,446 16,615 - 16,615 17,446 - - - - - 135,415 - 15,785 18,277 18,277 14,954 14,538 17,446 - 16,615 15,785 - - - - - 131,677 267,092
Actual Production (Good) units 8,736 16,286 16,536 16,224 14,976 16,536 16,224 16,536 16,848 138,902 15,085 16,957 17,628 14,711 14,040 17,238 16,380 16,068 128,107 267,010
Rejected Production (Bad) units - - -
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 8,736 16,286 16,536 16,224 14,976 16,536 16,224 - 16,536 16,848 - - - - - 138,902 - - - - - - - - - - - - - - - - - - - - - - 15,085 16,957 17,628 14,711 14,040 17,238 - 16,380 16,068 - - - - - 128,107 267,010
Desired Time Availability % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 100% 91% 95% 95% 100% 0% 100% 95% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 98%
Performance Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 98% 90% 98% 95% 95% 98% 0% 100% 97% 0% 0% 0% 0% 0% 103% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 93% 96% 98% 97% 99% 0% 99% 102% 0% 0% 0% 0% 0% 97% 100%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 89% 90% 89% 90% 90% 98% 0% 100% 92% 0% 0% 0% 0% 0% 98% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 93% 96% 98% 97% 99% 0% 99% 102% 0% 0% 0% 0% 0% 97% 98%
Ideal Time Availability % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 100% 91% 95% 95% 100% 0% 100% 95% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 98%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 84% 85% 83% 85% 85% 92% 0% 93% 86% 0% 0% 0% 0% 0% 92% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 90% 87% 90% 92% 91% 93% 0% 92% 95% 0% 0% 0% 0% 0% 91% 92%
Productivity IndexNo. of Worker Nos - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 - 1 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 - 1 1 - - - - - -

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - 11.0 11.0 11.0 10.0 11.0 10.0 - 10.0 11.0 - - - - - 85 - - - - - - - - - - - - - - - - - - - - - - 9.5 11.0 11.0 9.0 8.8 10.5 - 10.0 9.5 - - - - - 79 164 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - 1,481 1,503 1,475 1,498 1,503 1,622 - 1,654 1,532 - - - - - 1,634 - - - - - - - - - - - - - - - - - - - - - - 1,588 1,542 1,603 1,635 1,605 1,642 - 1,638 1,691 - - - - - 1,616 1,626
M/c Name Injection Molding Machine OEE Calculation Sheet
M/c Code 179 49 Do not put any data Sayyed Engineers Do not put any data Do not put any data
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 9b
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
15ml Nozzle
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
631 48 Cav
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Piano Cap
Piano Cap
-
cap
cap
cap
cap
cap
cap
cap
cap
Component
-
cap
cap
cap
cap
cap
cap
cap
cap
cap
Mold Code 258 258 258 258 258 274 274 274 274 274 274 274 274 274 258 258 258 258 258 258 155 155 155 155 155 155 160 160 160 160 160 258 258 258 258 258 274 274 274 274 274 274 274 274 258 258 258 258 258 258 155 155 155 155 155 155 155 155 160 160 160 160 200 200
Cycle Time sec 18 18 18 18 18 23 23 23 23 23 23 23 23 23 18 18 18 18 18 18 22 22 22 22 22 22 39 39 39 39 39 - - - - - 18 18 18 18 18 23 23 23 23 23 23 23 23 18 18 18 18 18 18 22 22 22 22 22 22 22 22 39 39 39 39 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 4 4 1 1 1 1
Running Good Cavities no. 16 16 16 16 16 15 15 15 15 15 15 15 15 15 16 16 16 16 16 16 44 44 44 44 44 44 15 15 15 15 15 - - - - - 16 16 16 16 16 15 15 15 15 15 15 15 15 16 16 16 16 16 16 44 44 44 44 44 44 44 44 15 15 15 15 - - - - -
Plan no production min 210 180 60 180 150 150 930 600 90 30 90 120 210 270 45 1,455 2,385
Operator not available min - - -
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
Total Planned Break min - 270 60 240 120 240 210 - 210 60 - - - - - 1,410 - - 645 150 90 150 255 270 - 330 105 - - - - - 1,995 - 3,405
Working Available Time min - 450 660 480 600 480 510 - 510 660 - - - - - 4,350 - 75 570 630 570 465 450 - 390 615 - - - - - 3,765 8,115

Electrical Maintenance min - - -
Mold Change min - 60 60 60
Color / Material Change min - - -
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60 - - - - - - - - 60 60
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - 450 660 480 600 480 510 - 510 660 - - - - - 4,350 - - - - - - - - - - - - - - - - - - - - - - 75 570 630 570 465 390 - 390 615 - - - - - 3,705 8,055
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 131 131 131 131 24 24 - 24 24 - - - - - - - - - - - - - - - - - - - - - - - - - - - 131 131 131 131 131 24 - 24 24 - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - 58,909 86,400 62,836 78,545 11,695 12,426 - 12,426 16,081 - - - - - 339,320 - - - - - - - - - - - - - - - - - - - - - - 9,818 74,618 82,473 74,618 60,873 9,503 - 9,503 14,985 - - - - - 336,390 675,710
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 120 120 120 120 23 23 - 23 23 - - - - - - - - - - - - - - - - - - - - - - - - - - - 120 120 120 120 120 23 - 23 23 - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 54,000 79,200 57,600 72,000 10,964 11,650 - 11,650 15,076 312,140 - - - - - - - - - - - - - - - - - - - - - - 9,000 68,400 75,600 68,400 55,800 8,909 - 8,909 14,048 - - - - - 309,065 621,206
Actual Production (Good) units 53,249 76,196 56,704 70,880 10,564 11,120 11,454 15,179 305,345 8,417 68,222 73,272 65,564 54,932 8,451 8,340 13,733 300,932 606,277
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - 53,249 76,196 56,704 70,880 10,564 11,120 - 11,454 15,179 - - - - - 305,345 - - - - - - - - - - - - - - - - - - - - - - 8,417 68,222 73,272 65,564 54,932 8,451 - 8,340 13,733 - - - - - 300,932 606,277
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 96% 98% 98% 96% 95% 0% 98% 101% 0% 0% 0% 0% 0% 98% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 94% 100% 97% 96% 98% 82% 0% 94% 98% 0% 0% 0% 0% 0% 96% 97%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 90% 88% 90% 90% 90% 89% 0% 92% 94% 0% 0% 0% 0% 0% 90% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 86% 91% 89% 88% 90% 77% 0% 88% 92% 0% 0% 0% 0% 0% 88% 89%

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
Plus barrel
-
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Mold 530
Component
-
Mold Code 194 194 194 194 194 194 194 194 194 194 194 194 194 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 194 194 194 194 194 194 194 194 194 194 194 194 194 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 201 194 194
Cycle Time sec 32 32 32 32 32 32 32 32 32 32 32 32 32 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 - - - - - 32 32 32 32 32 32 32 32 32 32 32 32 32 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 - - - - -

Closed Cavitied no. 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 2
Planned Breaks Tea + Lunch min - 120 120 120
Plan no production min 720 720 720 2,160 720 720 720 2,160 4,320
Operator not available min 720 720 720 2,160 720 600 720 2,040 4,200
5S activity min - - -
Total Planned Break min - 720 720 720 720 720 720 - - - - - - - - 4,320 - 720 720 720 720 720 720 - - - - - - - - 4,320 8,640
Working Available Time min - - - - - - - - 720 720 - - - - - 1,440 - - - - - - - - 720 720 - - - - - 1,440 2,880

Machine Maintenance min 720 720 1,440 720 720 1,440 2,880
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 720 720 - - - - - 1,440 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 720 720 - - - - - 1,440 2,880
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Actual Production (Good) units - - -
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%

Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
Productivity IndexNo. of Worker Nos - - - - - - - - - - - - - - - - - - - - - - 1 1 - 1 1 1 - 1 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 - 1 1 - - - - - -

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12.0 12.0 - - - - - 24 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12.0 12.0 - - - - - 24 48 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Geo box
Geo box
Geo box
-
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Geo box
Geo box
Geo box
Component
-
Mold Code 627 627 627 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 627 627 627 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 160 200 200 200 200 200 200 156 156 157 157 157 157
Cycle Time sec 31 31 31 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 37 37 37 37 37 37 - - - - - 31 31 31 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 39 37 37 37 37 37 37 - - - - -

Total Cavities no. 1 1 1 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - - - - - 1 1 1 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - - - - - 1
Closed Cavitied no. 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 1 1 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2
Running Good Cavities no. 1 1 1 16 16 16 16 16 16 16 16 16 16 16 16 16 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 - - - - - 1 1 1 16 16 16 16 16 16 16 16 16 16 16 16 16 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 - - - - - B A+B
SHIFT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B Total Total
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Planned Breaks Tea + Lunch min 45 45 45 45 45 45 45 45 360 45 45 45 120 45 45 45 390 750
Plan no production min 120 120 180 90 270 390
Operator not available min 120 120 420 660 720 480 210 60 60 60 1,590 2,250
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 105 225
Total Planned Break min - 180 60 180 60 60 180 - 60 480 - - - - - 1,260 - 720 540 60 270 195 120 - 300 150 - - - - - 2,355 3,615
Working Available Time min - 540 660 540 660 660 540 - 660 240 - - - - - 4,500 - - 180 660 450 525 600 - 420 570 - - - - - 3,405 7,905

Mould Maintenance min 120 120 120 120 240
Mold Change min 120 120 60 60 180
Color / Material Change min 30 30 60 - 60
Machine Heating min - - - 30 30
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - 30 30 120 - 120 - - - - - - 300 - - - - - - - - - - - - - - - - - - - - - - - - - 180 - - - - - - - - - - 180 480
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - 540 660 540 630 630 420 - 540 240 - - - - - 4,200 - - - - - - - - - - - - - - - - - - - - - - - 180 660 270 525 600 - 420 570 - - - - - 3,225 7,425
-
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 24 24 24 26 26 26 - 26 26 - - - - - 203 - - - - - - - - - - - - - - - - - - - - - - 24 24 24 26 26 26 - 26 26 - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - 13,157 16,081 13,157 16,346 16,346 10,897 - 14,011 6,227 - - - - - 106,223 - - - - - - - - - - - - - - - - - - - - - - - 4,386 16,081 7,005 13,622 15,568 - 10,897 14,789 - - - - - 82,348 188,571
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 20 20 20 23 23 23 - 23 23 - - - - - 173 - - - - - - - - - - - - - - - - - - - - - - 20 20 20 23 23 23 - 23 23 - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 10,690 13,066 10,690 14,303 14,303 9,535 - 12,259 5,449 - - - - - 90,295 - - - - - - - - - - - - - - - - - - - - - - - 3,563 13,066 6,130 11,919 13,622 - 9,535 12,941 - - - - - 70,775 161,071
Actual Production (Good) units 9,990 11,880 10,530 12,566 12,288 8,618 11,120 5,338 82,329 - 3,240 11,610 5,671 11,454 13,122 9,452 12,343 66,892 149,220
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - 9,990 11,880 10,530 12,566 12,288 8,618 - 11,120 5,338 - - - - - 82,329 - - - - - - - - - - - - - - - - - - - - - - - 3,240 11,610 5,671 11,454 13,122 - 9,452 12,343 - - - - - 66,892 149,220
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 93% 91% 98% 84% 82% 70% 0% 74% 98% 0% 0% 0% 0% 0% 85% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 89% 56% 96% 96% 0% 99% 95% 0% 0% 0% 0% 0% 90% 87%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 76% 74% 80% 73% 72% 62% 0% 65% 86% 0% 0% 0% 0% 0% 72% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 74% 72% 49% 84% 84% 0% 87% 83% 0% 0% 0% 0% 0% 77% 74%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - 9.0 11.0 9.0 11.0 11.0 9.0 - 11.0 4.0 - - - - - 75 - - - - - - - - - - - - - - - - - - - - - - - 3.0 11.0 7.5 8.8 10.0 - 7.0 9.5 - - - - - 57 132 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - 1,110 1,080 1,170 1,142 1,117 958 - 1,011 1,334 - - - - - 1,098 - - - - - - - - - - - - - - - - - - - - - - - 1,080 1,055 756 1,309 1,312 - 1,350 1,299 - - - - - 1,179 1,133
M/c Code 188 61 12 Do not put any data Sayyed Engineers Do not put any data Do not put any data
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
TR-03 New
-
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Plus Cap
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Component
-
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold
Mold Code 209 209 209 209 209 209 209 209 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 209 209 209 209 209 209 209 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197 197
Cycle Time sec 26 26 26 26 26 26 26 26 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 - - - - - 26 26 26 26 26 26 26 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 28 - - - - -

Closed Cavitied no. 2 2 2 2 2 2 2 5 5 5 5 5 6 6 6 6 6 6 6 6 4 4 2 2 2 2 2 2 2 5 5 5 6 6 6 6 6 6 6 6 6 6 1 6
Total Working Time min 720 720 720 720 720 720 720 720 720 6,480 720 720 720 720 720 720 720 720 5,760 12,240
Planned Breaks Tea + Lunch min 45 45 45 45 120 45 45 45 345 390
Planned Maintenance min - 120 120 30 270 270
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 15 15 15 90 225
Total Planned Break min 15 15 15 15 15 15 15 - 15 60 - - - - - 180 - 60 135 60 120 150 60 - 60 60 - - - - - 705 885
Working Available Time min 705 705 705 705 705 705 705 - 705 660 - - - - - 6,300 - 660 585 660 600 570 660 - 660 660 - - - - - 5,055 11,355

Machine Heating min - -
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - 705 705 705 705 705 705 705 - 705 660 - - - - - 6,300 - - - - - - - - - - - - - - - - - - - - - - 660 585 660 600 570 660 - 660 660 - - - - - 5,055 11,355
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - 34 34 34 34 34 34 34 - 34 34 - - - - - - - - - - - - - - - - - - - - - - - - - - - 34 34 34 34 34 34 - 34 34 - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - 24,171 24,171 24,171 24,171 24,171 24,171 24,171 - 24,171 22,629 - - - - - 216,000 - - - - - - - - - - - - - - - - - - - - - - 22,629 20,057 22,629 20,571 19,543 22,629 - 22,629 22,629 - - - - - 173,314 389,314
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - 34 34 34 34 34 34 34 - 34 34 - - - - - - - - - - - - - - - - - - - - - - - - - - - 34 34 34 34 34 34 - 34 34 - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - 24,171 24,171 24,171 24,171 24,171 24,171 24,171 - 24,171 22,629 - - - - - 216,000 - - - - - - - - - - - - - - - - - - - - - - 22,629 20,057 22,629 20,571 19,543 22,629 - 22,629 22,629 - - - - - 173,314 389,314
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 99% 105% 101% 104% 101% 101% 0% 101% 98% 0% 0% 0% 0% 0% 101% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 109% 97% 94% 99% 98% 104% 0% 103% 99% 0% 0% 0% 0% 0% 101% 101%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 99% 105% 101% 104% 101% 101% 0% 101% 98% 0% 0% 0% 0% 0% 101% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 109% 97% 94% 99% 98% 104% 0% 103% 99% 0% 0% 0% 0% 0% 101% 101%
Productivity IndexNo. of Worker Nos - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 1 - 1 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 - 1 1 - - - - - -

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - 11.8 11.8 11.8 11.8 11.8 11.8 11.8 - 11.8 11.0 - - - - - 105 - - - - - - - - - - - - - - - - - - - - - - 11.0 9.8 11.0 10.0 9.5 11.0 - 11.0 11.0 - - - - - 84 189 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - 1,965 2,029 2,154 2,082 2,143 2,086 2,078 - 2,071 2,026 - - - - - 2,071 - - - - - - - - - - - - - - - - - - - - - - 2,240 1,995 1,937 2,042 2,010 2,139 - 2,119 2,046 - - - - - 2,068 2,070
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
-
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
Component
-
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
542
Mold Code 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 168 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200
Cycle Time sec 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 - - - - - 17 17 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 12 17 17 17 17 17 17 17 17 17 17 - - - - -

Closed Cavitied no. 1 1
Planned Breaks Tea + Lunch min 45 45 45 45 45 45 45 45 45 405 45 45 45 45 120 45 45 45 435 840
Operator not available min 90 90 60 60 150
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 15 15 15 15 15 120 255
Total Planned Break min 60 60 60 60 60 60 150 - 60 60 - - - - - 630 - 60 60 60 60 135 60 - 120 60 - - - - - 615 1,245

Electrical Maintenance min - 120 120 120
Color / Material Change min - 60 60 60
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120 - - - - 60 - - - - - - - - 180 180
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 101% 102% 100% 100% 100% 98% 0% 90% 92% 0% 0% 0% 0% 0% 97% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 78% 101% 92% 101% 94% 89% 0% 94% 100% 0% 0% 0% 0% 0% 94% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 101% 102% 100% 100% 100% 98% 0% 90% 92% 0% 0% 0% 0% 0% 97% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 78% 101% 92% 101% 94% 89% 0% 94% 100% 0% 0% 0% 0% 0% 94% 96%

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 6b 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Plus barrel
Plus barrel
Plus barrel
High Glow
High Glow
High Glow
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
Mold 530
Mold 530
Mold 530
Plus barrel
Plus barrel
Plus barrel
High Glow
High Glow
High Glow
High Glow
-
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
15ml Cap
Mold 530
Mold 530
Mold 530
Cap
Cap
Cap
Component
-
Cap
Cap
Cap
Cap
Mold Code 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 194 194 194 250 250 250 250 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 257 194 194 194 250 250 250 257 249 249 163 163
Cycle Time sec 22 22 22 22 22 22 20 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 32 32 32 30 30 30 30 - - - - - 22 22 22 16 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 32 32 32 30 30 30 - - - - -

Closed Cavitied no. 2 2 2 3 3 3 3 1 1 2 2 2 3 3 3
Plan no production min 720 120 120 960 540 120 240 240 300 1,440 2,400
Operator not available min 120 120 240 120 600 300 360 240 150 1,050 1,650
5S activity min 15 15 15 15 15 15 15 105 15 15 15 15 15 15 15 15 120 225
Working Available Time min - - 660 540 540 540 420 - 540 540 - - - - - 3,780 - 120 660 240 60 345 360 - 420 510 - - - - - 2,715 6,495

Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90 - - - - - - - - - - - 90 90
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - - 660 540 540 540 420 - 540 540 - - - - - 3,780 - - - - - - - - - - - - - - - - - - - - - - 120 660 150 60 345 360 - 420 510 - - - - - 2,625 6,405
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - - 14,400 16,200 16,200 16,200 8,400 - 10,800 10,800 - - - - - 93,000 - - - - - - - - - - - - - - - - - - - - - - 2,618 14,400 3,273 1,800 10,350 10,800 - 8,400 10,200 - - - - - 61,841 154,841
Desired Production units - - - - - - - - - - - - - - - - - - - - - - - 14,400 14,175 14,175 14,175 5,880 - 7,560 7,560 - - - - - 77,925 - - - - - - - - - - - - - - - - - - - - - - 2,618 14,400 3,273 1,575 9,056 9,450 - 5,880 7,140 - - - - - 53,392 131,317
Actual Production (Good) units 15,051 12,480 12,480 11,794 5,720 6,116 7,260 70,901 2,595 15,933 2,803 1,326 8,736 8,424 4,840 7,040 51,697 122,598
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - - 15,051 12,480 12,480 11,794 5,720 - 6,116 7,260 - - - - - 70,901 - - - - - - - - - - - - - - - - - - - - - - 2,595 15,933 2,803 1,326 8,736 8,424 - 4,840 7,040 - - - - - 51,697 122,598
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 105% 88% 88% 83% 97% 0% 81% 96% 0% 0% 0% 0% 0% 91% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 111% 54% 84% 96% 89% 0% 82% 99% 0% 0% 0% 0% 0% 94% 92%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 105% 77% 77% 73% 68% 0% 57% 67% 0% 0% 0% 0% 0% 76% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 111% 54% 74% 84% 78% 0% 58% 69% 0% 0% 0% 0% 0% 81% 78%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - - 11.0 9.0 9.0 9.0 7.0 - 9.0 9.0 - - - - - 63 - - - - - - - - - - - - - - - - - - - - - - 2.0 11.0 4.0 1.0 5.8 6.0 - 7.0 8.5 - - - - - 45 108 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - - 1,368 1,387 1,387 1,310 817 - 680 807 - - - - - 1,125 - - - - - - - - - - - - - - - - - - - - - - 1,298 1,448 701 1,326 1,519 1,404 - 691 828 - - - - - 1,142 1,133
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
Piano Click
-
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
barrel 622
Component
-
Mold Code 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161 161
Cycle Time sec 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 - - - - - 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sorted out Caveties no. 1 1
Operator not available min 60 60 - 60
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 15 15 15 15 15 120 255

Rejected Production (Bad) units - 2,253 2,889 5,141 5,141
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 30,475 30,475 30,475 30,475 30,475 30,475 30,475 - 27,030 30,475 - - - - - 270,830 - - - - - - - - - - - - 2,253 - - - - - - - - - 28,355 30,475 33,364 29,150 25,705 30,475 - 29,150 30,475 - - - - - 239,401 510,231
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 91% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 98% 99%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 97% 97% 97% 97% 97% 97% 0% 95% 97% 0% 0% 0% 0% 0% 97% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 90% 97% 97% 93% 92% 97% 0% 93% 97% 0% 0% 0% 0% 0% 95% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 91% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 98% 99%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 91% 91% 91% 91% 91% 91% 0% 89% 91% 0% 0% 0% 0% 0% 91% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 85% 91% 91% 87% 87% 91% 0% 87% 91% 0% 0% 0% 0% 0% 89% 90%

OEE Graphs Month : Oct-23
3% 1% 10000%
6% Monthly Average OEE
Average OEE
4% 14%
9000%
85%
8000%
7000%
65%
6000%
97% 99% 5000%
89%
45% 86%
4000%
3000%
25%
2000%
1000%
5%
0% 2%
6%
92%
0%
0% 1%
8%
89%
2%
0%
0%
0%
0% 6%
14%
74%
7% 0%
0%
0% 101%
-1%
0% 2%
0%
96%
3%
0% 1%
14%
78%
7%
0% 0%
6%
90%
3%
1% 1%
1%
95%
4%
0% 0%
56%
43%
1%
0% 1%
6%
90%
-4%
6% 0%
0%
96%
4%
0% 0%
0%
97%
2%
0% 6%
4%
77%
1%86%
14% 1%
0%
3%336 0%
0%
0%336 98%
80% 96% 2%
0% 2%
0%
92%
7%
0%
177 179 185 187 188 194 195 198 207 305 306 331 335 338 336 226 323
Availability Loss Performance Loss Mold Performance Loss Quality Loss OEE Target OEE Average OEE
Master List of Mold Codes, Cavities and Cycle Time
Month 10/1/2023
C
Total Cycle Time o
Mold Old Code New Code m
Cavities (sec) p
Piano Brl Mold 504 64 Cav 504 152 64 36.4
Piano Brl 505 153 32 25.5
Piano Cap 506 154 32 21.6
Crystal Brl 507 182 16 23
Point Brl Mold 518 518 170 16 18.4
Point Brl Mold 519 519 173 16 18
Point Gripper 521 178 16 9.7
Click Brl Mold 522 522 162 16 18.3
Click Brl 523 523 165 16 21.5
Click Pusher 524 524 167 20 22
Grip Brl 525 184 12 21
Plus Brl Mold 527 527 193 16 32.5
Plus Cap Mold 528 197 16 28
Plus barrel Mold 530 530 194 16 32
Soprano Cap 530 227 24 22
Soprano Plug 536 228 24 18
Soprano Front Part 537 537 24 17
TR-01 538 206 16 22.8
Samba 539 225 16 24
Click Brl Mold 540 540 163 16 18.5
Click Pusher 542 542 168 24 16.9
Seren Cap 543 232 16 21
TR-03 544 208 16 15.8
TR-02 545 207 20 26
TR-04 Cap 546 210 10 39
Jelflo Brl 547 186 16 24
Jelflo Cap 547 187 16 21.13
TR-04 Shell Body 547 211 10 40
TR-05 548 212 18 45
TR-06 549 213 20 27
TR-09 Jacket 551 217 8 30
Piano Nozzle 552 159 48 13.83
TR-09 Front Part 552 218 8 25
TR-09 Top 553 219 12 47
TR-08 Main body 554 214 4 35
Crystal Brl 554 554 16 25.6
TR-08 Eraser Cap 555 215 8 35
Piano Nozzle 556 158 48 11.2
TR-08 Jacket 556 216 8 32
Scale 6" & 12" 557 205 4 35
TR-10 558 220 20 32
Plus Plug 559 559 195 12 36
Geometry Top 560 202 2 60
Geometry Base 561 203 2 60
Geometry Set 562 204 4 27.2
Flo Brl 567 189 12 21
Crystal Brl TP 572 180 16 16.53
Piano Plug 577 157 48 17
Flo Cap 586 190 12 19.27
Flo Plug 598 191 16 15
Click Pusher 600 600 169 24 21
Click Brl Mold 601 601 164 16 18.2
Point Brl Mold 602 602 172 16 19
Point Pusher 603 174 20 14
TR-11 Body 604 221 24 20.66
TR-12 Body 605 223 16 21
TR-12 Fins 606 222 28 26
Jelflo Plug 607 188 24 14.59
TR-03 New 608 209 16 25.6
Soprano Plug 609 229 32 16
Soprano Front Part 610 230 24 26
Front Nozzle for export 611 611 24 30
Soprano Cap New 615 231 24 19.4
Point Gripper 616 177 16 8
Point Brl Mold 617 617 171 16 18.5
Samba 2 618 226 16 24.8
TR-13 619 224 16 17
Plus Plug Mold 620 620 200 16 37
Point Pusher 621 175 24 15
Piano Click barrel 622 622 161 16 18.9
Plus XL Cap 623 198 16 26
Plus XL Plug 624 160 16 39.4
Plus XL Disc 625 201 32 25
Piano Cap 631 48 Cav 631 155 48 22
Piano Plug 632 156 48 18
Grip Gripper 633 192 16 21
Point Gripper 642 642 176 12 5.7
Molin Cap 668 183 16 25
Crystal Brl 692 179 16 22.5
Silk Brl 650 270 16 22.4
Geo box 627 627 1 31
Pro Brl 654 275 16 18
High Glow Cap 250 250 10 30
High Glow Clip 249 249 12 25
High Glow Barrel 248 248 10 23
High Glow Nozzle 251 251 14 25
Fountain ink cap 693 693 8 20
P. Fountain Barrel 634 634 16 40
15ml Cap 257 257 8 22
15ml Nozzle 258 258 16 18
Fountain ink cap 274 274 16 22.71
TR-15 old 701 241 16 17
TR-16 242 242 16 22.83
TR-12 New Mold 260 260 16 18
TR-14 280 280 16 23
TR-12 Fins New Mold 281 281 20 25
Silk Pusher 273 273 20 17
Silk Gripper 272 272 16 16
Silk Clip 271 271 16 19
Deluxe Barrel 264 264 16 32
Pro Brl Mold 691 691 185 16 16.55
Smooth Gel Cap 254 16 20.33
Smooth Gel Cone 255 32 20
Tip Adopter Mold 256 12 15
pro pusher pro pusher 24 12
pnc cap 555 16 24
POINT/DELUXE PUSHER 520 520 16 14
HIT GEL Barrel HIT GEL Barrel 283 24 29
HIT GEL CAP HIT GEL CAP 282 24 22.53
serene cap serene cap A 16 16
tr17 sharpener tr17 sharpener 290 20 19
tr17 sharpener cap tr17 sharpener cap 292 8 24.48
hit gel clip hit gel clip 284 24 22
gli gel barrel gli gel barrel 309 16 20.2
tr 17 jar tr 17 jar 307 24 22
SILK BARREL NEW 20 CAV SILK BARREL NEW 20 C 321 20 18
new Fountain ink cap FC FC 16 23
Silk Clip new Silk Clip new 322 20 20
HIT GEL plug HIT GEL plug 133 24 18
click pusher 32 cav click pusher 32 cav 306 32 16
Smooth Gel barrel new Smooth Gel barrel ne 339 20 30
TR-15 new 355 355 16 25
gli gel gripper gli gel gripper 612 16 12
CLICK BARREL 32 C CLICK BARREL 32 C 342 32 22.7
TR-14 new tr14 tr14 16 24
tr 03 new tr 03 new tr3 16 28
Molded Eraser Cats & Owl 12 Cav 304 12 20
Molded Eraser Fish & Army 12 Cav 308 12 24
pnc GEL NOZZLE pnc GEL NOZZLE 122 32 14
Tr-17 cap Tr-17 cap 305 16 24
silk pusher new silk pusher new 335 28 22
hit gel cone hit gel cone 286 24 22
hit gel clip hit gel clip 284 24 27
fish eraser fish eraser 308 12 25
water color top water color top 741 2 35
water color base water color base 740 2 35
point pusher point pusher 336 64 24
Stop Losses
Chiller Problem
Mould Maintenance
Machine Maintenance
Electrical Maintenance
Mold Change
Color / Material Change
Machine Heating
Material not Available
Nozzle Blockage
prayer A 2,23,30
prayer B 9,16
heating A 19,26
heating B 5,12
CLEAR WHOLE WORKBOOK
ATTENTION
DON'T CLICK HERE-PLEASE
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Fountain ink
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
-
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
cap
cap
cap
cap
cap
cap
cap
cap
Component
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
-
cap
cap
cap
cap
cap
cap
cap
Mold Code 271 271 271 271 271 271 271 271 271 200 200 200 200 200 200 200 200 274 274 274 274 274 274 274 336 336 336 336 336 336 336 271 271 271 271 271 271 271 271 200 200 200 200 200 200 200 200 274 274 274 274 274 274 274 274 336 336 336 336 336 336 336 155
Cycle Time sec 19 19 19 19 19 19 19 19 19 37 37 37 37 37 37 37 37 23 23 23 23 23 23 23 24 24 24 24 24 24 24 - - - - - 19 19 19 19 19 19 19 19 37 37 37 37 37 37 37 37 23 23 23 23 23 23 23 23 24 24 24 24 24 24 24 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Plan no production min 90 90 180 270 270 450
Planned Maintenance min 300 300 390 360 150 1,500 390 210 120 180 420 1,320 2,820
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240

Mold Change min 60 60 - 60
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - 60 - - - - - - - - - - - 60 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
- - -
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 42 42 160 160 160 160 - 160 160 - - - - - 1,045 - - - - - - - - - - - - - - - - - - - - - - 42 42 160 160 160 160 - 160 160 - - - - - 1,045 2,089
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 40 40 160 160 160 160 - 160 160 - - - - - 1,039 - - - - - - - - - - - - - - - - - - - - - - 40 40 160 160 160 160 - 160 160 - - - - - 1,039 2,079
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 22,589 22,589 62,400 57,600 57,600 43,200 - 48,000 81,600 - - - - - 395,578 - - - - - - - - - - - - - - - - - - - - - - 15,456 26,156 43,200 72,000 74,400 76,800 - 45,600 86,400 - - - - - 440,012 835,590
Actual Production (Good) units 21,941 22,200 59,740 52,200 49,300 42,050 44,950 78,300 370,681 - 14,800 26,640 42,865 71,775 72,500 72,500 44,805 87,000 432,885 803,566
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 98% 83% 91% 86% 97% 0% 94% 96% 0% 0% 0% 0% 0% 92% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 102% 99% 100% 97% 94% 0% 98% 101% 0% 0% 0% 0% 0% 98% 95%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 92% 83% 91% 86% 97% 0% 94% 96% 0% 0% 0% 0% 0% 91% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 90% 95% 99% 100% 97% 94% 0% 98% 101% 0% 0% 0% 0% 0% 98% 95%

CLEAR DATA
Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - 9.5 9.5 7.5 6.0 6.0 4.5 - 5.0 8.5 - - - - - 57 - - - - - - - - - - - - - - - - - - - - - - 6.5 11.0 4.5 7.5 7.8 8.0 - 4.8 9.0 - - - - - 59 116
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold

Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
Plus XL Plug
High Glow
High Glow
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
High Glow
High Glow
-
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Tr-17 cap
Clip
Clip
601
601
601
601
601
601
601
Component
-
Clip
Clip
601
601
601
601
601
601
Mold Code 160 160 160 160 164 160 160 160 160 160 249 249 164 164 164 164 164 305 305 305 305 305 305 305 305 305 305 305 305 305 305 164 164 160 160 160 160 164 160 160 160 160 249 249 164 164 164 164 164 164 305 305 305 305 305 305 305 305 305 305 305 305 305 305 161
Cycle Time sec 39 39 39 39 18 39 39 39 39 39 25 25 18 18 18 18 18 24 24 24 24 24 24 24 24 24 24 24 24 24 24 - - - - - 39 39 39 39 18 39 39 39 39 25 25 18 18 18 18 18 18 24 24 24 24 24 24 24 24 24 24 24 24 24 24 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 9 9 9 9 9 9 9 9 9 9 9 9 9 9 1 1 1 1 1 1 1 1 1 9 9 9 9 9 9 9 9 9 9 9 9 9 9
Plan no production min 90 90 90 120 120 90 90 240 60 810 900
Operator not available min - 60 60 60
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
Total Planned Break min - 60 150 60 60 60 60 - 60 60 - - - - - 570 - 150 120 180 180 225 150 - 300 120 - - - - - 1,425 1,995

- -
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 40 40 40 40 40 40 - 40 40 - - - - - - - - - - - - - - - - - - - - - - - - - - - 40 40 40 40 40 40 - 40 40 - - - - - 320 320
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 18 18 18 18 18 18 - 18 18 - - - - - - - - - - - - - - - - - - - - - - - - - - - 18 18 18 18 18 18 - 18 18 - - - - - 140 140
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 94% 100% 105% 101% 106% 91% 0% 100% 113% 0% 0% 0% 0% 0% 101% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 99% 97% 91% 100% 97% 0% 98% 98% 0% 0% 0% 0% 0% 97% 99%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 41% 44% 46% 44% 46% 40% 0% 44% 49% 0% 0% 0% 0% 0% 44% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 43% 43% 43% 40% 44% 43% 0% 43% 43% 0% 0% 0% 0% 0% 43% 43%

Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - 982 1,052 1,105 1,055 1,109 957 - 1,051 1,183 - - - - - 1,062 - - - - - - - - - - - - - - - - - - - - - - 1,023 1,042 1,020 960 1,047 1,023 - 1,026 1,031 - - - - - 1,022 1,044
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold

Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold

Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
-
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
601
601
601
601
601
601
601
601
601
601
601
601
Component
-
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
601
601
601
601
601
601
601
601
601
601
601
601
Mold Code 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 164 164 164 164 164 164 164 164 164 164 164 164 171 171 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 172 164 164 164 164 164 164 164 164 164 164 164 164 173 172 172 172 164
Cycle Time sec 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18 - - - - - 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 18 18 18 18 18 18

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sorted out Caveties no. 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 3 3 3 3 3 3 3 3 3 3 3 3 3 1 1 1
Running Good Cavities no. 16 16 16 16 16 16 13 13 13 13 13 13 13 13 13 13 13 13 15 15 15 15 15 15 15 15 15 15 15 15 - - - - - 16 16 16 16 16 16 13 13 13 13 13 13 13 13 13 13 13 13 13 15 15 15 15 15 15 15 15 15 15 15 15 - - - - -
Operator not available min - 150 90 240 240
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 15 15 15 15 15 120 255
-
Machine Maintenance min - 60 60 120 120
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60 - - - 60 - - - - - - - - - 120 120
- - -
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - 53 53 53 53 53 53 53 - 53 53 - - - - - 475 - - - - - - - - - - - - - - - - - - - - - - 53 53 53 53 53 53 - 53 53 - - - - - 422 897
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - 49 49 49 49 49 49 49 - 49 49 - - - - - 445 - - - - - - - - - - - - - - - - - - - - - - 49 49 49 49 49 49 - 49 49 - - - - - 396 841
Actual Production (Good) units 17,225 31,800 31,800 31,800 32,330 32,330 32,330 32,065 31,800 273,480 - 28,885 29,945 30,210 31,800 25,440 31,800 23,850 27,030 228,960 502,440
Rejected Production (Bad) units - 2,359 5,433 5,009 6,440 1,829 4,161 3,896 5,009 34,132 34,132
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 17,225 31,800 31,800 31,800 32,330 32,330 32,330 - 32,065 31,800 - - - - - 273,480 - - - 2,359 - - 5,433 - 5,009 6,440 1,829 - 4,161 3,896 - 5,009 - - - - - - 28,885 29,945 30,210 31,800 25,440 31,800 - 23,850 27,030 - - - - - 263,092 536,572
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 87% 94%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 106% 97% 97% 97% 99% 99% 99% 0% 98% 97% 0% 0% 0% 0% 0% 99% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 89% 92% 93% 97% 88% 97% 0% 95% 96% 0% 0% 0% 0% 0% 93% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 87% 94%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 91% 91% 91% 93% 93% 93% 0% 92% 91% 0% 0% 0% 0% 0% 92% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 83% 86% 87% 91% 82% 91% 0% 89% 90% 0% 0% 0% 0% 0% 87% 90%

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Plus XL Disc
Silk Pusher
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Silk Pusher
Silk Pusher
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
-
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Component
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Silk Clip
Mold Code 200 200 200 200 200 200 200 271 271 271 271 271 271 271 271 201 201 201 273 273 271 271 271 271 271 271 271 271 271 271 271 200 200 200 200 200 200 200 271 271 271 271 271 271 271 271 201 201 201 273 271 271 271 271 271 271 271 271 271 271 271 271
Cycle Time sec 37 37 37 37 37 37 37 19 19 19 19 19 19 19 19 25 25 25 17 17 19 19 19 19 19 19 19 19 19 19 19 - - - - - 37 37 37 37 16 37 37 19 19 19 19 19 19 19 19 25 25 25 17 19 19 19 19 19 19 19 19 19 16 16 16 - - - - -

Closed Cavitied no. 1 1 1 1 1 1
Sorted out Caveties no. 3 3 1 1 3 1 1 1 1 1 1 1 1 1
Plan no production min 720 210 180 210 90 210 120 210 1,950 390 180 300 450 210 210 180 1,920 3,870
5S activity min 15 15 15 15 15 15 15 105 15 15 15 15 15 15 15 15 120 225
Working Available Time min - - 450 480 450 495 450 - 540 450 - - - - - 3,315 - 270 660 480 360 210 450 - 450 480 - - - - - 3,360 6,675

Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - - 450 480 450 495 450 - 540 450 - - - - - 3,315 - - - - - - - - - - - - - - - - - - - - - - 270 660 480 360 210 450 - 450 480 - - - - - 3,360 6,675
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - - 22,737 24,253 22,737 25,011 22,737 - 27,284 22,737 - - - - - 167,495 - - - - - - - - - - - - - - - - - - - - - - 13,642 33,347 24,253 18,189 10,611 22,737 - 27,000 28,800 - - - - - 178,579 346,074
Desired Production units - - - - - - - - - - - - - - - - - - - - - - - 22,737 24,253 22,737 25,011 22,737 - 27,284 22,737 - - - - - 167,495 - - - - - - - - - - - - - - - - - - - - - - 13,642 33,347 24,253 18,189 10,611 22,737 - 27,000 28,800 - - - - - 178,579 346,074
Actual Production (Good) units 21,682 21,978 22,644 23,680 21,090 26,788 22,348 160,210 - 13,320 28,860 24,420 17,760 10,360 22,200 26,640 28,120 171,680 331,890
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - - 21,682 21,978 22,644 23,680 21,090 - 26,788 22,348 - - - - - 160,210 - - - - - - - - - - - - - - - - - - - - - - 13,320 28,860 24,420 17,760 10,360 22,200 - 26,640 28,120 - - - - - 171,680 331,890
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 95% 91% 100% 95% 93% 0% 98% 98% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 98% 87% 101% 98% 98% 98% 0% 99% 98% 0% 0% 0% 0% 0% 96% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 95% 91% 100% 95% 93% 0% 98% 98% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 98% 87% 101% 98% 98% 98% 0% 99% 98% 0% 0% 0% 0% 0% 96% 96%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - - 7.5 8.0 7.5 8.3 7.5 - 9.0 7.5 - - - - - 55 - - - - - - - - - - - - - - - - - - - - - - 4.5 11.0 8.0 6.0 3.5 7.5 - 7.5 8.0 - - - - - 56 111 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - - 2,891 2,747 3,019 2,870 2,812 - 2,976 2,980 - - - - - 2,900 - - - - - - - - - - - - - - - - - - - - - - 2,960 2,624 3,053 2,960 2,960 2,960 - 3,552 3,515 - - - - - 3,066 2,983
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
Click Brl Mold
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
BARREL 32 C
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
-
601
601
601
601
601
Component
-
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
CLICK
601
601
601
601
601
Mold Code 342 342 342 342 342 164 164 164 164 164 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 164 164 164 164 164 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 342 c 32
Cycle Time sec 23 23 23 23 23 18 18 18 18 18 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 - - - - - 23 23 23 23 23 18 18 18 18 18 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 23 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 1 1 1
Sorted out Caveties no. 1 1 1
Operator not available min 60 60 120 60 180 240
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
Total Planned Break min - 120 60 60 60 60 60 - 60 60 - - - - - 540 - 60 60 60 180 135 60 - 60 120 - - - - - 735 1,275

Rejected Production (Bad) units - 3,267 3,267 3,267
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - 49,140 56,160 56,160 52,650 56,160 52,650 - 54,000 54,540 - - - - - 431,460 - - - - - - 3,267 - - - - - - - - - - - - - - - 51,300 57,510 54,000 43,200 46,440 57,240 - 54,000 48,870 - - - - - 415,827 847,287
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 99% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 101% 101% 94% 101% 94% 0% 97% 98% 0% 0% 0% 0% 0% 98% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 92% 103% 97% 95% 94% 103% 0% 97% 96% 0% 0% 0% 0% 0% 97% 97%
Ideal Time Availability % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 99% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 101% 101% 94% 101% 94% 0% 97% 98% 0% 0% 0% 0% 0% 98% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 92% 103% 97% 95% 94% 103% 0% 97% 96% 0% 0% 0% 0% 0% 97% 97%

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3b 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 12A
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold

Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
-
518
518
518
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
518
518
518
518
518
518
Component
-
518
518
518
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
617
518
518
518
518
518
518
Mold Code 170 170 170 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 170 170 170 170 170 170 170 170 170 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 171 170 170 170 170 170 170
Cycle Time sec 18 18 18 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 - - - - - 18 18 18 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 18 18 18 18 18 18 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Sorted out Caveties no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Operator not available min 90 180 270 - 270
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240

Mould Maintenance min - 240 330 570 570
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 300 - - 330 - - - - - - - - - - 630 630
Desired Production units - - - - - - - - - - - - - - - - - - - - - 5,449 25,881 29,968 29,968 34,435 34,435 34,435 - 34,435 25,043 - 254,047 - - - - - - - - - - - - - - - - - - - - - - 17,027 29,968 34,297 17,217 30,522 34,435 - 34,435 34,435 - 232,335 486,383
Rejected Production (Bad) units - 10,025 4,575 4,225 9,225 5,936 8,507 6,075 7,025 7,175 4,025 66,793 66,793
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 5,000 25,375 24,000 24,000 30,000 30,000 30,000 - 28,000 22,175 - - - - - 218,550 - - - 10,025 4,575 4,225 9,225 - 5,936 8,507 6,075 - - - - - - - - - - - 17,250 31,025 35,925 16,025 26,000 30,000 - 28,750 30,000 - - - - - 263,543 482,093
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 77% 80% 75% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 75% 86%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 92% 98% 80% 80% 87% 87% 87% 0% 81% 89% 0% 0% 0% 0% 0% 86% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 56% 80% 84% 35% 85% 87% 0% 83% 87% 0% 0% 0% 0% 0% 75% 80%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 77% 80% 75% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 75% 86%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 80% 86% 70% 70% 87% 87% 87% 0% 81% 89% 0% 0% 0% 0% 0% 82% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 49% 70% 79% 35% 85% 87% 0% 83% 87% 0% 0% 0% 0% 0% 72% 77%

M/c Name Injection Molding Machine OEE Calculation Sheet 541.6667
M/c Code 336 90 Do not put any data Sayyed Engineers Do not put any data 21.66667 Do not put any data
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
-
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
Component
-
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
Pro Brl
-
new
new
new
new
new
Mold Code 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 335 335 335 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 275 335 335 275 275 275 163
Cycle Time sec 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 18 18 18 18 18 18 18 18 18 22 22 22 18 18 18 - - - - - - - 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 22 22 18 18 18 - - - - -

Total Cavities no. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 28 28 28 16 16 16 - - - - - - - 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 28 28 16 16 16 - - - - -
Closed Cavitied no. 1 1 2
Sorted out Caveties no. 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 1
Planned Breaks Tea + Lunch min 45 45 45 45 45 45 270 45 45 45 45 120 45 45 45 435 705
Plan no production min - 420 420 420
Operator not available min 720 720 150 150 150 90 60 2,040 60 60 120 60 90 390 2,430
5S activity min 15 15 15 15 15 15 90 15 15 15 15 15 15 15 105 195
Working Available Time min - - 660 - 510 510 510 - 570 600 - - - - - 3,360 - 600 600 540 600 585 675 - 240 570 - - - - - 4,410 7,770

Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - 60 - - - - - - - - - - - - 60 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - - 600 - 510 510 510 - 570 600 - - - - - 3,300 - - - - - - - - - - - - - - - - - - - - - - 600 600 540 600 585 675 - 240 570 - - - - - 4,410 7,710
- -
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 53 53 53 76 76 76 - 53 53 - - - - - - - - - - - - - - - - - - - - - - - - - - - 53 53 53 53 76 76 - 53 53 - - - - - 473 473
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - - 32,000 - 38,945 38,945 38,945 - 30,400 32,000 - - - - - 211,236 - - - - - - - - - - - - - - - - - - - - - - 32,000 32,000 28,800 32,000 44,673 51,545 - 12,800 30,400 - - - - - 264,218 475,455
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 53 53 53 76 76 76 - 53 53 - - - - - - - - - - - - - - - - - - - - - - - - - - - 53 53 53 53 76 76 - 53 53 - - - - - 473 473
Desired Production units - - - - - - - - - - - - - - - - - - - - - - - 32,000 - 38,945 38,945 38,945 - 30,400 32,000 - - - - - 211,236 - - - - - - - - - - - - - - - - - - - - - - 32,000 32,000 28,800 32,000 44,673 51,545 - 12,800 30,400 - - - - - 264,218 475,455
Actual Production (Good) units 29,400 37,600 37,788 37,600 29,645 30,135 202,168 29,400 29,400 28,910 29,400 46,060 54,050 12,740 29,645 259,605 461,773
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - - 29,400 - 37,600 37,788 37,600 - 29,645 30,135 - - - - - 202,168 - - - - - - - - - - - - - - - - - - - - - - 29,400 29,400 28,910 29,400 46,060 54,050 - 12,740 29,645 - - - - - 259,605 461,773
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 0% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 84% 0% 97% 97% 97% 0% 98% 94% 0% 0% 0% 0% 0% 94% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 92% 92% 100% 92% 103% 105% 0% 100% 98% 0% 0% 0% 0% 0% 98% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 0% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 84% 0% 97% 97% 97% 0% 98% 94% 0% 0% 0% 0% 0% 94% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 92% 92% 100% 92% 103% 105% 0% 100% 98% 0% 0% 0% 0% 0% 98% 96%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - - 11.0 - 8.5 8.5 8.5 - 9.5 10.0 - - - - - 56 - - - - - - - - - - - - - - - - - - - - - - 10.0 10.0 9.0 10.0 9.8 11.3 - 4.0 9.5 - - - - - 74 130 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - - 2,673 - 4,424 4,446 4,424 - 3,121 3,014 - - - - - 3,610 - - - - - - - - - - - - - - - - - - - - - - 2,940 2,940 3,212 2,940 4,724 4,804 - 3,185 3,121 - - - - - 3,532 3,566
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 9b
Deluxe Barrel
Deluxe Barrel
Deluxe Barrel
Deluxe Barrel
Deluxe Barrel
Deluxe Barrel
Deluxe Barrel
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
-
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
silk pusher
High Glow
High Glow
High Glow
High Glow
High Glow
High Glow
High Glow
barrel new
barrel new
barrel new
barrel new
barrel new
barrel new
barrel new
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
Component
-
-
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
new
new
new
new
new
new
new
new
new
new
Cap
Cap
Cap
Cap
Cap
Cap
Cap
new
new
new
new
new
new
new
new
new
Cap
Cap
Cap
Cap
Cap
Cap
Cap
Mold Code 335 335 335 335 335 335 335 335 335 335 339 339 339 250 250 250 250 264 264 264 254 254 254 321 321 321 321 321 321 321 321 335 335 335 335 335 335 335 335 335 339 339 339 339 250 250 250 264 264 264 264 254 254 254 254 321 321 321 321 321 321 321 258
Cycle Time sec 22 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 32 32 32 20 20 20 22 22 22 22 22 22 22 22 - - - - - - - 22 22 22 22 22 22 22 22 22 30 30 30 30 30 30 30 32 32 32 32 20 20 20 20 22 22 22 22 22 22 22 - - - - -

Closed Cavitied no. 3 3 3 3 1 1 1 3 3 3 1 1 1 1
Plan no production min 720 240 180 1,140 60 150 210 300 240 240 1,200 2,340
Operator not available min 240 390 240 180 1,050 - 1,050
5S activity min 15 15 15 15 15 15 15 105 15 15 15 15 15 15 15 15 120 225
Working Available Time min - 660 420 270 - 420 420 - 480 480 - - - - - 3,150 - 660 660 600 510 375 360 - 420 420 - - - - - 4,005 7,155

Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - 660 420 270 - 420 420 - 480 480 - - - - - 3,150 - - - - - - - - - - - - - - - - - - - - - - 660 660 600 510 375 360 - 420 420 - - - - - 4,005 7,155
-
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - 31,166 22,909 14,727 - 22,909 22,909 - 26,182 26,182 - - - - - 166,984 - - - - - - - - - - - - - - - - - - - - - - 31,166 31,166 32,727 27,818 20,455 19,636 - 22,909 22,909 - - - - - 208,786 375,770
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 31,166 22,909 14,727 - 22,909 22,909 - 26,182 26,182 166,984 - - - - - - - - - - - - - - - - - - - - - - 31,166 31,166 32,727 27,818 20,455 19,636 - 22,909 22,909 - - - - - 208,786 375,770
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - 33,840 21,624 13,992 - 21,624 21,624 - 25,758 26,712 - - - - - 165,174 - - - - - - - - - - - - - - - - - - - - - - 30,315 28,905 31,800 28,302 19,716 20,670 - 21,624 22,896 - - - - - 204,228 369,402
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 0% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 109% 94% 95% 0% 94% 94% 0% 98% 102% 0% 0% 0% 0% 0% 99% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 93% 97% 102% 96% 105% 0% 94% 100% 0% 0% 0% 0% 0% 98% 98%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 0% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 109% 94% 95% 0% 94% 94% 0% 98% 102% 0% 0% 0% 0% 0% 99% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 93% 97% 102% 96% 105% 0% 94% 100% 0% 0% 0% 0% 0% 98% 98%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - 11.0 7.0 4.5 - 7.0 7.0 - 8.0 8.0 - - - - - 53 - - - - - - - - - - - - - - - - - - - - - - 11.0 11.0 10.0 8.5 6.3 6.0 - 7.0 7.0 - - - - - 67 119 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - 3,076 3,089 3,109 - 3,089 3,089 - 3,220 3,339 - - - - - 3,146 - - - - - - - - - - - - - - - - - - - - - - 2,756 2,628 3,180 3,330 3,155 3,445 - 3,089 3,271 - - - - - 3,060 3,098
M/c Name Injection Molding Machine OEE Calculation Sheet 301 228 145 156 56
M/c Code 323 71 Do not put any data Sayyed Engineers 24640 Do not put any data Do not put any data
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523
Click Brl 523

Component
-
Mold Code 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165 165
Cycle Time sec 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 - - - - - 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 - - - - -

Total Cavities no. 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - - - - - 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 - - - - -
Scheduled Operator not available min 90 120 180 120 510 120 60 180 690
Down Time Planned Maintenance min - - -
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
- -
Unscheduled Mold Change min - - -

Down time Color / Material Change min 30 30 60 - 60
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - 90 - 30 - 30 - - - - - - - - 150 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 150
- - -
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - - 45 45 45 45 45 45 - 45 45 - - - - - 357 - - - - - - - - - - - - - - - - - - - - - - 45 45 45 45 45 45 - 45 45 - - - - - 357 714
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - - 45 45 45 45 45 45 - 45 45 - - - - - 357 - - - - - - - - - - - - - - - - - - - - - - 45 45 45 45 45 45 - 45 45 - - - - - 357 714
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 25,451 25,451 29,470 28,130 24,112 28,130 - 21,433 24,112 206,288 - - - - - - - - - - - - - - - - - - - - - - 24,112 29,470 29,470 29,470 26,121 29,470 - 26,791 29,470 224,372 430,660
Rejected Production (Bad) units -
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 95% 82% 85% 83% 101% 82% 0% 96% 100% 0% 0% 0% 0% 0% 90% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 94% 94% 94% 89% 94% 0% 97% 94% 0% 0% 0% 0% 0% 94% 92%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 95% 82% 85% 83% 101% 82% 0% 96% 100% 0% 0% 0% 0% 0% 90% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 94% 94% 94% 89% 94% 0% 97% 94% 0% 0% 0% 0% 0% 94% 92%
Productivity Index No. of Worker Nos - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 - 1 1 - - - - - - - - - - - - - - - - - - - - - - - - - - - 1 1 1 1 1 1 - 1 1 - - - - - -

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Component
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
pnc cap
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
tr 17 jar
-
-
Mold Code 555 555 555 555 555 307 307 555 555 307 555 555 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 555 555 555 555 555 555 555 555 307 555 555 555 555 555 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 307 305
Cycle Time sec 24 24 24 24 24 22 22 24 24 22 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 - - - - - 24 24 22 24 24 24 24 24 22 24 24 24 24 24 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 22 - - - - -

Closed Cavitied no. 4 4 3
Plan no production min 180 150 180 240 720 300 570 450 2,790 180 180 180 180 60 180 330 120 1,410 4,200
5S activity min 15 15 15 15 15 15 15 105 15 15 15 15 15 15 15 15 120 225
Working Available Time min - 480 510 480 420 - 360 - 90 210 - - - - - 2,550 - 480 480 480 480 525 480 - 330 540 - - - - - 3,795 6,345

Color / Material Change min 15 15 60 60 75
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - 15 - - - - - - - - 15 - - - - - - - - - - - - - - - - - - - - - - - - - - 60 - - - - - - - - - 60 75
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - 480 510 480 420 - 345 - 90 210 - - - - - 2,535 - - - - - - - - - - - - - - - - - - - - - - 480 480 480 480 465 480 - 330 540 - - - - - 3,735 6,270
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - 31,418 33,382 31,418 27,491 - 22,582 - 5,891 13,745 - - - - - 165,927 - - - - - - - - - - - - - - - - - - - - - - 31,418 31,418 31,418 31,418 30,436 31,418 - 21,600 35,345 - - - - - 244,473 410,400
Desired Production units - - - - - - - - - - - - - - - - - - - - - - 31,418 33,382 31,418 27,491 - 22,582 - 5,891 13,745 - - - - - 165,927 - - - - - - - - - - - - - - - - - - - - - - 31,418 31,418 31,418 31,418 30,436 31,418 - 21,600 35,345 - - - - - 244,473 410,400
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - 28,545 33,000 29,700 26,730 - 21,945 - 5,610 12,870 - - - - - 158,400 - - - - - - - - - - - - - - - - - - - - - - 30,360 32,010 32,010 30,360 29,370 30,360 - 21,120 34,320 - - - - - 239,910 398,310
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 0% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 99% 95% 97% 0% 93% 0% 95% 94% 0% 0% 0% 0% 0% 95% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 102% 102% 97% 85% 97% 0% 98% 97% 0% 0% 0% 0% 0% 97% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 0% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 99% 95% 97% 0% 93% 0% 95% 94% 0% 0% 0% 0% 0% 95% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 102% 102% 97% 85% 97% 0% 98% 97% 0% 0% 0% 0% 0% 97% 96%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - 8.0 8.5 8.0 7.0 - 6.0 - 1.5 3.5 - - - - - 43 - - - - - - - - - - - - - - - - - - - - - - 8.0 8.0 8.0 8.0 8.8 8.0 - 5.5 9.0 - - - - - 63 106 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - 3,568 3,882 3,713 3,819 - 3,658 - 3,740 3,677 - - - - - 3,727 - - - - - - - - - - - - - - - - - - - - - - 3,795 4,001 4,001 3,795 3,357 3,795 - 3,840 3,813 - - - - - 3,793 3,767
M/c Name Injection Molding Machine OEE Calculation Sheet 124600
M/c Code 328 82 12 Do not put any data Sayyed Engineers 225515 631 Do not put any data Do not put any data
Month Oct-23 Plastic Section 160060
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
HIT GEL plug
HIT GEL plug

Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Point Gripper
Component
-
TR-16
TR-16
TR-16
TR-14
TR-14
TR-14
TR-14
TR-14
TR-14
TR-16
TR-16
TR-16
TR-16
TR-14
TR-14
TR-14
TR-14
TR-14
TR-14
TR-14
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
642
Mold Code 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 133 242 242 242 280 280 280 280 280 280 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 176 133 242 242 242 242 280 280 280 280 280 280 280 176 176 176 176 176 176 176
Cycle Time sec 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 18 23 23 23 23 23 23 23 23 23 6 6 6 6 6 - - - - - 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 18 23 23 23 23 23 23 23 23 23 23 23 6 6 6 6 - - - - -

Closed Cavitied no. 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 9
Plan no production min 120 150 120 180 120 45 30 765 120 60 60 150 210 150 750 1,515
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 12 12 12 12 12 105 240
Total Planned Break min 30 180 210 180 240 180 60 - 105 90 - - - - - 1,275 - 180 120 120 207 342 207 - 57 57 - - - - - 1,290 2,565

Color / Material Change min - 60 60 60
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 60 - - - - - 60 60
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 98% 91% 98% 98% 97% 97% 94% 0% 99% 99% 0% 0% 0% 0% 0% 97% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 95% 101% 95% 95% 94% 0% 91% 83% 0% 0% 0% 0% 0% 92% 95%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 98% 91% 98% 98% 97% 97% 94% 0% 99% 99% 0% 0% 0% 0% 0% 97% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 96% 95% 101% 95% 95% 86% 0% 83% 76% 0% 0% 0% 0% 0% 87% 92%

M/c Name Injection Molding Machine OEE Calculation Sheet 30 30 1800 19800 130.2632
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 12
Eraser Fish &
Eraser Fish &

Army 12 Cav
Army 12 Cav
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
click pusher
-
hit gel clip
hit gel clip
hit gel clip
hit gel clip
hit gel clip
hit gel clip
hit gel clip
hit gel clip
hit gel clip
hit gel clip

Component
Molded
Molded
-
-
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
32 cav
Mold Code 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 284 284 284 284 308 308 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 306 284 284 284 284 284 284 254
Cycle Time sec 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 22 22 22 22 24 24 - - - - - - - 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 16 22 22 22 22 22 22 - - - - -

Closed Cavitied no. 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6
Planned Breaks Tea + Lunch min 45 45 45 45 45 45 45 315 45 45 45 120 45 45 45 390 705
Plan no production min 180 270 720 450 1,620 - 1,620
5S activity min 15 15 15 15 15 15 15 105 15 15 15 15 15 15 15 105 210
Total Planned Break min 240 - 60 60 330 720 510 - 60 450 - - - - - 2,430 - 60 - 60 60 135 60 - 60 450 - - - - - 885 3,315
Working Available Time min 480 720 660 660 390 - 210 - 660 270 - - - - - 4,050 - 660 720 660 660 585 660 - 660 270 - - - - - 4,875 8,925

Mould Maintenance min - 150 150 150
Color / Material Change min 60 60 - 60
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - 60 - - - - - - - - - - - 60 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30 150 - - - - - 180 240
Working Effective Time min - - - - - - - - - - - - - - - - - - - - - 480 720 660 600 390 - 210 - 660 270 - - - - - 3,990 - - - - - - - - - - - - - - - - - - - - - - 660 720 660 660 585 660 - 630 120 - - - - - 4,695 8,685
Ideal Production units - - - - - - - - - - - - - - - - - - - - - 57,600 86,400 79,200 72,000 25,527 - 13,745 - 19,800 8,100 - - - - - 362,373 - - - - - - - - - - - - - - - - - - - - - - 79,200 86,400 79,200 43,200 38,291 43,200 - 41,236 7,855 - - - - - 418,582 780,955
Desired Production units - - - - - - - - - - - - - - - - - - - - - 46,800 70,200 64,350 58,500 19,145 - 10,309 - 19,800 8,100 - - - - - 297,205 - - - - - - - - - - - - - - - - - - - - - - 64,350 70,200 64,350 32,400 28,718 43,200 - 41,236 7,855 - - - - - 352,309 649,514
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 43,500 75,400 63,800 12,352 18,612 - 9,137 - 7,276 7,939 - - - - - 238,015 - - - - - - - - - - - - - - - - - - - - - - 63,800 73,950 16,820 12,521 21,996 18,612 - 13,711 6,392 - - - - - 227,802 465,817
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 93% 107% 99% 19% 97% 0% 89% 0% 37% 98% 0% 0% 0% 0% 0% 79% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 99% 105% 26% 39% 77% 43% 0% 32% 36% 0% 0% 0% 0% 0% 62% 70%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 0% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 76% 87% 81% 16% 73% 0% 66% 0% 37% 98% 0% 0% 0% 0% 0% 65% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 81% 86% 21% 29% 57% 43% 0% 32% 36% 0% 0% 0% 0% 0% 52% 58%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - 8.0 12.0 11.0 11.0 6.5 - 3.5 - 11.0 4.5 - - - - - 68 - - - - - - - - - - - - - - - - - - - - - - 11.0 12.0 11.0 11.0 9.8 11.0 - 11.0 4.5 - - - - - 81 149 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - 5,438 6,283 5,800 1,123 2,863 - 2,611 - 661 1,764 - - - - - 3,526 - - - - - - - - - - - - - - - - - - - - - - 5,800 6,163 1,529 1,138 2,256 1,692 - 1,246 1,420 - - - - - 2,804 3,132
M/c Code 103 Do not put any data Sayyed Engineers Do not put any data Do not put any data
Month Nov-22 Plastic Section
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold

HIT GEL CAP
HIT GEL CAP

NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
NEW 20 CAV
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
point pusher
-
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
BARREL
Component
-
-
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
SILK
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
602
Mold Code 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 336 336 336 336 336 336 172 172 172 172 172 172 172 172 282 282 321 321 321 321 321 321 321 321 321 321 321 321 321 321 321 336 336 336 336 336 336 172 172 172 172 172 172 172 172 172 172 172
Cycle Time sec 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 24 24 24 24 24 24 19 19 19 19 19 19 19 19 - - - - - - - 23 23 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 24 24 24 24 24 24 19 19 19 19 19 19 19 19 - - - - -

Closed Cavitied no. 1 1 1 1 1 1 1 1 1 5 5 5 5 5 1 1 1 1 1 1 1 1 1 1 1 5 5 5 5 5 5
Sorted out Caveties no. 4 4 4 4 4 4 4 4 4 4 4 4
Operator not available min 90 60 150 150 60 60 60 330 480
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 15 15 15 15 15 120 255

-
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - 160 160 51 51 51 51 51 - 51 51 - - - - - 674 - - - - - - - - - - - - - - - - - - - - - - 160 51 51 51 51 51 - 51 51 - - - - -
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - 148 160 51 51 51 51 51 - 51 51 - - - - - 661 - - - - - - - - - - - - - - - - - - - - - - 148 51 51 51 51 51 - 51 51 - - - - -
Actual Production (Good) units 94,250 87,000 29,680 31,800 31,800 31,800 31,800 31,800 31,800 401,730 - 71,050 28,765 31,800 31,800 25,440 31,800 28,620 31,800 281,075 682,805
Rejected Production (Bad) units - 3,339 4,261 4,261 11,861 11,861
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 94,250 87,000 29,680 31,800 31,800 31,800 31,800 - 31,800 31,800 - - - - - 401,730 - - - - - - - - - - 3,339 - 4,261 - - 4,261 - - - - - - 71,050 28,765 31,800 31,800 25,440 31,800 - 28,620 31,800 - - - - - 292,936 694,666
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 96% 98%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 95% 98% 95% 95% 95% 95% 0% 95% 95% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 94% 95% 95% 95% 96% 95% 0% 94% 95% 0% 0% 0% 0% 0% 95% 96%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 96% 98%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 89% 95% 98% 95% 95% 95% 95% 0% 95% 95% 0% 0% 0% 0% 0% 94% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 87% 95% 95% 95% 96% 95% 0% 94% 95% 0% 0% 0% 0% 0% 93% 94%

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
-
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Piano Plug
Component
-
-
524
524
524
524
524
524
524
524
Mold Code 167 167 167 167 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 167 167 167 167 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 156 281 281 281
Cycle Time sec 22 22 22 22 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 16 18 18 18 18 - - - - - - - 22 22 22 22 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 - - - - -

Total Cavities no. 20 20 20 20 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 - - - - - - - 20 20 20 20 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 48 - - - - - 9 9 9 9 9 9 9 9 9 9 9
Closed Cavitied no. 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 3 4 4 4 4 4 4 4 4 6 6 4 4 4 4 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 3 3 3 5 5 5 5 5 3 3 3 2 2
Running Good Cavities no. 16 16 16 16 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 44 45 44 44 44 44 44 44 44 44 - - - - - 16 16 16 16 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 43 45 45 45 43 43 43 43 43 - - - - - B A+B
SHIFT A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A A B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B Total Total
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Planned Breaks Tea + Lunch min 45 45 45 135 45 120 45 45 255 390
Plan no production min 120 60 180 360 150 510 690
5S activity min 15 15 15 15 15 75 15 15 15 15 60 135
Total Planned Break min 60 - 15 60 - 135 120 - - - - - - - - 390 - 420 - - - 120 15 - 210 60 - - - - - 825 1,215

-
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - 160 160 160 160 160 180 160 - 160 160 - - - - - 1,460 - - - - - - - - - - - - - - - - - - - - - - 160 160 160 160 160 160 - 160 160 - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - 86,400 115,200 112,800 105,600 115,200 105,300 96,000 - 115,200 115,200 - - - - - 966,900 - - - - - - - - - - - - - - - - - - - - - - 48,000 115,200 115,200 115,200 96,000 112,800 - 81,600 105,600 - - - - - 789,600 1,756,500
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - 147 150 147 147 147 165 147 - 147 147 - - - - - 1,342 - - - - - - - - - - - - - - - - - - - - - - 143 150 150 150 143 143 - 143 143 - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - 79,200 108,000 103,400 96,800 105,600 96,525 88,000 - 105,600 105,600 - - - - - 888,725 - - - - - - - - - - - - - - - - - - - - - - 43,000 108,000 108,000 108,000 86,000 101,050 - 73,100 94,600 - - - - - 721,750 1,610,475
Actual Production (Good) units 76,950 115,425 101,574 92,340 111,578 93,879 71,564 104,652 113,886 881,847 - 39,245 110,808 115,425 115,425 81,567 100,035 66,947 86,954 716,405 1,598,252
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 76,950 115,425 101,574 92,340 111,578 93,879 71,564 - 104,652 113,886 - - - - - 881,847 - - - - - - - - - - - - - - - - - - - - - - 39,245 110,808 115,425 115,425 81,567 100,035 - 66,947 86,954 - - - - - 716,405 1,598,252
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 97% 107% 98% 95% 106% 97% 81% 0% 99% 108% 0% 0% 0% 0% 0% 99% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 91% 103% 107% 107% 95% 99% 0% 92% 92% 0% 0% 0% 0% 0% 99% 99%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 89% 100% 90% 87% 97% 89% 75% 0% 91% 99% 0% 0% 0% 0% 0% 91% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 82% 96% 100% 100% 85% 89% 0% 82% 82% 0% 0% 0% 0% 0% 91% 91%

CLEAR DATA
Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - 9.0 12.0 11.8 11.0 12.0 9.8 10.0 - 12.0 12.0 - - - - - 100 - - - - - - - - - - - - - - - - - - - - - - 5.0 12.0 12.0 12.0 10.0 11.8 - 8.5 11.0 - - - - - 82 182
M/c Code 105 Do not put any data Sayyed Engineers Do not put any data Do not put any data
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 6b 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold
Point Brl Mold

-
Component
-
-
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
519
Mold Code 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 173 171 273
Cycle Time sec 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 - - - - - - - 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 18 - - - - -

Sorted out Caveties no. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Operator not available min 120 120 240 - 240
5S activity min 15 15 15 15 15 15 15 15 15 135 15 15 15 15 15 15 15 15 120 255

Rejected Production (Bad) units - 3,472 2,570.50 3,021 2,226 2,571 3,419 2,200 3,286 2,226 2,836 27,825 27,825
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 30,740 30,740 25,891 25,705 30,740 31,270 31,270 - 31,270 31,270 - - - - - 268,896 - - - 3,472 2,571 3,021 2,226 - - 2,571 3,419 - 2,200 - - - - - - - - - 30,740 30,740 33,761 32,966 27,030 33,576 - 30,740 31,270 - - - - - 270,300 539,196
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 90% 93% 100% 92% 0% 100% 100% 0% 0% 0% 0% 0% 90% 95%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 93% 93% 96% 95% 93% 95% 95% 0% 95% 95% 0% 0% 0% 0% 0% 94% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 93% 93% 92% 93% 92% 93% 0% 93% 95% 0% 0% 0% 0% 0% 93% 94%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 90% 93% 100% 92% 0% 100% 100% 0% 0% 0% 0% 0% 90% 95%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 87% 87% 90% 89% 87% 89% 89% 0% 89% 89% 0% 0% 0% 0% 0% 88% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 87% 87% 87% 87% 87% 87% 0% 87% 89% 0% 0% 0% 0% 0% 87% 88%

DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
HIT GEL CAP
HIT GEL CAP
HIT GEL CAP
HIT GEL CAP
HIT GEL CAP
HIT GEL CAP

Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
Mold 504 64
-
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
Piano Brl
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
HIT GEL
Component
-
-
Barrel
Barrel
Barrel
Barrel
Barrel
Barrel
Barrel
Barrel
Barrel
Barrel
Barrel
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Cav
Mold Code 152 152 152 152 152 152 152 152 152 152 152 152 283 283 283 283 152 282 282 282 152 152 152 152 152 283 283 283 152 152 152 152 152 152 152 152 152 152 152 152 152 152 152 283 152 152 152 152 282 282 282 152 152 152 152 152 283 283 283 152 152 152 152
Cycle Time sec 36 36 36 36 36 36 36 36 36 36 36 36 29 29 29 29 36 23 23 23 36 36 36 36 36 29 29 29 36 36 36 - - - - - - - 36 36 36 36 36 36 36 36 36 36 36 36 29 36 36 36 36 23 23 23 36 36 36 36 36 29 29 29 36 36 36 - - - - -

Closed Cavitied no. 10 10 10 10 10 10 10 10 10 10 10 10 10 7 7 7 14 14 14 14 14 12 12 12 13 13 10 10 10 10 10 10 10 10 10 10 10 10 10 7 7 7 14 14 14 14 14 14 14 14 4
Operator not available min 180 120 120 420 180 180 420 300 420 1,500 1,920
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
Total Planned Break min - 60 60 60 240 180 180 - 60 60 - - - - - 900 - 60 240 60 240 555 360 - 480 60 - - - - - 2,055 2,955

Mould Maintenance min 120 120 120 360 120 120 480
Total Stop Losses min - - - - - - - - - - - - - - - - - - - - - - - - - 120 120 120 - - - - - - - - 360 - - - - - - - - - - - - - - - - - - - - - - - - - 360 - - - - - - - - - - 360 720
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 87% 88% 83% 69% 73% 68% 0% 87% 87% 0% 0% 0% 0% 0% 81% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 81% 83% 82% 23% 100% 92% 0% 88% 86% 0% 0% 0% 0% 0% 77% 79%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 68% 69% 65% 69% 73% 68% 0% 71% 71% 0% 0% 0% 0% 0% 66% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 63% 65% 64% 23% 100% 92% 0% 69% 67% 0% 0% 0% 0% 0% 61% 64%

Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - 4,298 4,354 4,103 2,052 2,162 2,027 - 4,465 4,465 - - - - - 3,613 - - - - - - - - - - - - - - - - - - - - - - 3,991 4,106 4,075 684 2,985 2,736 - 4,375 4,242 - - - - - 3,495 3,562
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
Click Pusher
-
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Plus Plug
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Mold 620
Component
-
-
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
Mold Code 169 169 169 169 169 169 169 169 169 169 169 169 169 169 169 169 200 200 200 200 204 204 204 204 204 204 204 204 204 204 204 169 169 169 169 169 169 169 169 169 169 169 169 169 169 169 169 200 200 200 200 204 204 204 204 204 204 204 204 204 204 204 227
Cycle Time sec 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 37 37 37 37 27 27 27 27 27 27 27 27 27 27 27 - - - - - - - 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 21 37 37 37 37 27 27 27 27 27 27 27 27 27 27 27 - - - - -

Closed Cavitied no. 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5
Plan no production min 720 720 - 720
5S activity min 15 15 15 15 15 15 15 15 120 15 15 15 15 15 15 15 15 120 240
Total Planned Break min 60 60 60 60 60 60 60 - 60 720 - - - - - 1,200 - 60 60 60 60 135 60 - 60 60 - - - - - 555 1,755
Working Available Time min 300 660 660 660 660 660 660 - 660 - - - - - - 4,920 - 660 660 660 660 585 660 - 660 660 - - - - - 5,205 10,125

Working Effective Time min - - - - - - - - - - - - - - - - - - - - - 300 660 660 660 660 660 660 - 660 - - - - - - 4,920 - - - - - - - - - - - - - - - - - - - - - - 660 660 660 660 585 660 - 660 660 - - - - - 5,205 10,125
-
Ideal Production / min units - - - - - - - - - - - - - - - - - - - - - 9 9 9 9 9 9 9 - 9 9 - - - - - 79 - - - - - - - - - - - - - - - - - - - - - - 9 9 9 9 9 9 - 9 9 - - - - -
Ideal Production units - - - - - - - - - - - - - - - - - - - - - 2,647 5,824 5,824 5,824 5,824 5,824 5,824 - 5,824 - - - - - - 43,412 - - - - - - - - - - - - - - - - - - - - - - 5,824 5,824 5,824 5,824 5,162 5,824 - 5,824 5,824 - - - - - 45,926 89,338
Desired Production / min units - - - - - - - - - - - - - - - - - - - - - 9 9 9 9 9 9 9 - 9 9 - - - - - 79 - - - - - - - - - - - - - - - - - - - - - - 9 9 9 9 9 9 - 9 9 - - - - -
Desired Production units - - - - - - - - - - - - - - - - - - - - - 2,647 5,824 5,824 5,824 5,824 5,824 5,824 - 5,824 - - - - - - 43,412 - - - - - - - - - - - - - - - - - - - - - - 5,824 5,824 5,824 5,824 5,162 5,824 - 5,824 5,824 - - - - - 45,926 89,338
Actual Production (Good) units 2,646 3,906 4,086 3,402 3,294 3,384 3,402 3,294 27,414 - 2,376 2,394 3,618 2,646 2,268 2,754 2,934 2,160 21,150 48,564
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - 2,646 3,906 4,086 3,402 3,294 3,384 3,402 - 3,294 - - - - - - 27,414 - - - - - - - - - - - - - - - - - - - - - - 2,376 2,394 3,618 2,646 2,268 2,754 - 2,934 2,160 - - - - - 21,150 48,564
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 0% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 67% 70% 58% 57% 58% 58% 0% 57% 0% 0% 0% 0% 0% 0% 63% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 41% 41% 62% 45% 44% 47% 0% 50% 37% 0% 0% 0% 0% 0% 46% 54%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 100% 0% 100% 0% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 67% 70% 58% 57% 58% 58% 0% 57% 0% 0% 0% 0% 0% 0% 63% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 41% 41% 62% 45% 44% 47% 0% 50% 37% 0% 0% 0% 0% 0% 46% 54%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - 5.0 11.0 11.0 11.0 11.0 11.0 11.0 - 11.0 - - - - - - 82 - - - - - - - - - - - - - - - - - - - - - - 11.0 11.0 11.0 11.0 9.8 11.0 - 11.0 11.0 - - - - - 87 169 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - 529 355 371 309 299 308 309 - 299 - - - - - - 334 - - - - - - - - - - - - - - - - - - - - - - 216 218 329 241 233 250 - 267 196 - - - - - 244 288
DATE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Geometry Set
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
Smooth Gel
-
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
TR-12 Fins
sharpener
sharpener
sharpener
sharpener
sharpener
sharpener
sharpener
sharpener
sharpener
sharpener
sharpener
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
New Mold
Component
-
-
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
Cone
tr17
tr17
tr17
tr17
tr17
tr17
tr17
tr17
tr17
tr17
tr17
Mold Code 281 281 281 281 281 281 281 281 281 281 255 255 255 255 255 255 255 255 204 204 204 281 281 281 281 290 290 290 290 290 290 281 281 281 281 281 281 281 281 281 281 255 255 255 255 255 255 255 255 204 204 204 204 281 281 281 281 290 290 290 290 290 537
Cycle Time sec 25 25 25 25 25 25 25 25 25 25 20 20 18 20 20 20 20 20 27 27 27 25 25 25 25 19 19 19 19 19 19 - - - - - - - 25 25 25 25 25 25 25 25 25 25 20 20 20 20 12 20 20 20 27 27 27 27 25 25 25 25 19 19 19 19 19 - - - - -

Closed Cavitied no. 2 2 2 2 2 2 2 3 3 2 2 2 2 2 2 2 2 6 14
Planned Breaks Tea + Lunch min 45 45 45 45 45 45 270 45 45 120 45 45 45 345 615
Plan no production min 720 90 720 210 180 240 240 240 2,640 720 720 120 390 270 210 240 180 2,850 5,490
5S activity min 15 15 15 15 15 15 90 15 15 15 15 15 15 90 180
Working Available Time min - - 570 - 450 480 420 - 420 420 - - - - - 2,760 - - - 540 270 315 450 - 420 480 - - - - - 2,475 5,235

Working Effective Time min - - - - - - - - - - - - - - - - - - - - - - - 570 - 450 480 420 - 420 420 - - - - - 2,760 - - - - - - - - - - - - - - - - - - - - - - - - 540 270 315 450 - 420 480 - - - - - 2,475 5,235
-
Ideal Production units - - - - - - - - - - - - - - - - - - - - - - - 27,360 - 28,421 30,316 26,526 - 26,526 26,526 - - - - - 165,676 - - - - - - - - - - - - - - - - - - - - - - - - 25,920 12,960 19,895 28,421 - 26,526 30,316 - - - - - 144,038 309,714
Desired Production units - - - - - - - - - - - - - - - - - - - - - - - 27,360 - 28,421 30,316 26,526 - 26,526 26,526 - - - - - 165,676 - - - - - - - - - - - - - - - - - - - - - - - - 25,920 12,960 19,895 28,421 - 26,526 30,316 - - - - - 144,038 309,714
Actual Production (Good) units 26,112 27,950 29,240 25,048 25,478 26,015 159,842 - 24,154 13,056 19,673 27,413 26,015 29,025 139,335 299,177
Total Produced (Good + Rejected) units - - - - - - - - - - - - - - - - - - - - - - - 26,112 - 27,950 29,240 25,048 - 25,478 26,015 - - - - - 159,842 - - - - - - - - - - - - - - - - - - - - - - - - 24,154 13,056 19,673 27,413 - 26,015 29,025 - - - - - 139,335 299,177
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 0% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 95% 0% 98% 96% 94% 0% 96% 98% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 93% 101% 99% 96% 0% 98% 96% 0% 0% 0% 0% 0% 97% 97%
Quality Rate % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 0% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 100% 100% 100% 100% 0% 100% 100% 0% 0% 0% 0% 0% 100% 100%
OEE % 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 95% 0% 98% 96% 94% 0% 96% 98% 0% 0% 0% 0% 0% 96% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 0% 93% 101% 99% 96% 0% 98% 96% 0% 0% 0% 0% 0% 97% 97%

Man Power Man*Hr - - - - - - - - - - - - - - - - - - - - - - - 9.5 - 7.5 8.0 7.0 - 7.0 7.0 - - - - - 46 - - - - - - - - - - - - - - - - - - - - - - - - 9.0 4.5 5.3 7.5 - 7.0 8.0 - - - - - 41 87 CLEAR DATA
Productivity unit/man*Hr - - - - - - - - - - - - - - - - - - - - - - - 2,749 - 3,727 3,655 3,578 - 3,640 3,716 - - - - - 3,475 - - - - - - - - - - - - - - - - - - - - - - - - 2,684 2,901 3,747 3,655 - 3,716 3,628 - - - - - 3,378 3,429
A&B
SHIFT A B A B A
MACHINE 177 177 179 179 185
Fountain ink
Fountain ink
Plus barrel
Mold 527
Mold 527
Mold 530
Plus Brl
Plus Brl
Component
cap
cap
Mold Code 193 193 274 274 194
Cycle Time sec 33 33 23 23 32
Total Cavities no. 16 16 16 16 16
Closed Cavitied no. 1 1 1 1 1
Sorted out Caveties no. - - - - -
Running Good Cavities no. 15 15 15 15 15
SHIFT A B A B A
DATE 6 6 6 6 6
Total Working Time min - - - - -
Tea + Lunch min - - - - -
Plan no production min - - - - -
Planned
Breaks Operator not available
- - - - -
Planned Maintenance min - - - - -
5S activity min - - - - -
Total Planned Break min - - - - -
Working Available Time min - - - - -
Chiller Problem min - - - - -

Mould Maintenance min - - - - -
Machine Maintenance min - - - - -
Electrical Maintenance min - - - - -
Stop - - - - -
Losses Mold Change min
Color / Material Change min - - - - -
Machine Heating min - - - - -
Material not Available min - - - - -
Nozzle Blockage min - - - - -
Total Stop Losses min - - - - -
Working Effective Time min - - - - -
Ideal Production / min units - - - - -

Ideal Production units - - - - -
Desired Production / min units - - - - -
Desired Production units - - - - -
Actual Production (Good) units - - - - -
Rejected Production (Bad) units - - - - -
Total Produced (Good + Rejected) units - - - - -
Desired Time Availability % 0% 0% 0% 0% 0%

Performance Rate % 0% 0% 0% 0% 0%
Quality Rate % 0% 0% 0% 0% 0%
OEE % 0% 0% 0% 0% 0%
Ideal Time Availability % 0% 0% 0% 0% 0%

Performance Rate % 0% 0% 0% 0% 0%
Quality Rate % 0% 0% 0% 0% 0%
OEE % 0% 0% 0% 0% 0%
No. of Worker
Productivity Index Nos - - - - -
Man Power Man*Hr - - - - -
Productivity unit/man*Hr - - - - -
te Here on this Sheet.
B A B A B A B A B A
185 187 187 188 188 194 194 195 195 198
Click Pusher
Click Pusher
Plus XL Plug
Plus XL Plug
Piano Click
Plus barrel
TR-03 New
TR-03 New
barrel 622
15ml Cap
15ml Cap
Mold 530
542
542
194 160 160 209 209 168 168 257 257 161
32 39 39 26 26 17 17 22 22 19
16 16 16 16 16 24 24 8 8 16
1 - - 2 2 - - - - 1
- - - - - - - - - -
15 16 16 14 14 24 24 8 8 15
B A B A B A B A B A
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
B A B A B A B A B A
198 207 207 305 305 306 306 331 331 335
Plus XL Plug
Plus XL Plug
Piano Click
barrel 622
Plus Plug
Plus Plug
Point Brl
Point Brl
Mold 602
Mold 602
Mold 620
Mold 620
Mold 601
Click Brl
Silk Clip
Silk Clip
161 271 271 160 160 172 172 200 200 164
19 19 19 39 39 19 19 37 37 18
16 16 16 16 16 16 16 16 16 16
1 - - - - - - - - 1
- - - - - - - - - -
15 16 16 16 16 16 16 16 16 15
B A B A B A B A B A
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
B A B A B A B A B A
335 338 338 336 336 226 226 323 323 209
Click Brl 523
Click Brl 523

silk pusher
silk pusher
Point Brl
Point Brl
Mold 601
Mold 617
Mold 617
Click Brl
tr 17 jar
Pro Brl
Pro Brl
new
new
164 171 171 275 275 335 335 165 165 307
18 19 19 18 18 22 22 22 22 22
16 16 16 16 16 28 28 16 16 24
1 1 1 - - - - - - -
- - - - - - - - - -
15 15 15 16 16 28 28 16 16 24
B A B A B A B A B A
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - 4,225 - - - - - - -
- - 4,225 - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
B A B A B A B A B A
209 328 328 208 208 103 103 321 321 105
SILK BARREL
SILK BARREL
click pusher
click pusher
NEW 20 CAV
NEW 20 CAV
Gripper 642
Gripper 642
Piano Plug
Piano Plug
Point Brl
Mold 519
pnc cap
32 cav
32 cav
Point
Point
555 176 176 306 306 321 321 156 156 173
24 6 6 16 16 18 18 18 18 18
16 12 12 32 32 20 20 48 48 16
- 2 2 6 6 - - 5 5 -
- - - - - - - - - 1
16 10 10 26 26 20 20 43 43 15
B A B A B A B A B A
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
B A B A B Shift A Shift B
Total
105 337 337 308 308 Shift Total
Click Pusher
Click Pusher
Mold 504 64
Mold 504 64
Piano Brl
Piano Brl
Point Brl
Mold 519
600
600
Cav
Cav
173 152 152 169 169

18 36 36 21 21
16 64 64 24 24
- 10 10 5 5
1 - - - -
15 54 54 19 19
B A B A B A B
6 6 6 6 6 6 6 6
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
- - - - - - - -
3,021 - - - - - 7,246 7,246
3,021 - - - - - 7,246 7,246
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0%
- - - - - 0 0 0
- - - - - - - 0
- - - - - - - -
Date: Shift
6A
A A A A A A A A A
177 179 185 187 188 194 195 198 207
Fountain ink
Click Pusher
Plus XL Plug
Piano Click
Plus barrel
TR-03 New
barrel 622
15ml Cap
Mold 527
Mold 530
Plus Brl
Silk Clip
542
cap
193 274 194 160 209 168 257 161 271

33 23 32 39 26 17 22 19 19
16 16 16 16 16 24 8 16 16
1 1 1 - 2 - - 1 -
- - - - - - - - -
15 15 15 16 14 24 8 15 16
A A A A A A A A A
6 6 6 6 6 6 6 6 6
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
A A A A A A A A A A
305 306 331 335 338 336 226 323 209 328
Click Brl 523
Gripper 642
Plus XL Plug
silk pusher
Plus Plug
Point Brl
Point Brl
Mold 602
Mold 620
Mold 601
Mold 617
Click Brl
tr 17 jar
Pro Brl
Point
new
160 172 200 164 171 275 335 165 307 176
39 19 37 18 19 18 22 22 22 6
16 16 16 16 16 16 28 16 24 12
- - - 1 1 - - - - 2
- - - - - - - - - -
16 16 16 15 15 16 28 16 24 10
A A A A A A A A A A
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
Date: Shift
6B
A A A A A A A B B
208 103 321 105 337 308 309 177 179
Fountain ink
SILK BARREL
Click Pusher
Mold 504 64
click pusher
NEW 20 CAV
TR-12 Fins
Piano Plug
New Mold
Piano Brl
Point Brl
Mold 519
Mold 527
Plus Brl
32 cav
600
Cav
cap
306 321 156 173 152 169 281 193 274
16 18 18 18 36 21 25 33 23
32 20 48 16 64 24 20 16 16
6 - 5 - 10 5 - 1 1
- - - 1 - - - - -
26 20 43 15 54 19 20 15 15
A A A A A A A B B
6 6 6 6 6 6 6 6 6
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - -
- - - - - - - - -
- - - - - - - - -
B B B B B B B B B B
185 187 188 194 195 198 207 305 306 331
Click Pusher
Plus XL Plug
Plus XL Plug
Piano Click
Plus barrel
TR-03 New
barrel 622
Plus Plug
15ml Cap
Point Brl
Mold 530
Mold 602
Mold 620
Silk Clip
542
194 160 209 168 257 161 271 160 172 200
32 39 26 17 22 19 19 39 19 37
16 16 16 24 8 16 16 16 16 16
1 - 2 - - 1 - - - -
- - - - - - - - - -
15 16 14 24 8 15 16 16 16 16
B B B B B B B B B B
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
B B B B B B B B B B
335 338 336 226 323 209 328 208 103 321
SILK BARREL
click pusher
Click Brl 523
NEW 20 CAV
Gripper 642
silk pusher
Piano Plug
Point Brl
Mold 601
Mold 617
Click Brl
pnc cap
Pro Brl
32 cav
Point
new
164 171 275 335 165 555 176 306 321 156
18 19 18 22 22 24 6 16 18 18
16 16 16 28 16 16 12 32 20 48
1 1 - - - - 2 6 - 5
- - - - - - - - - -
15 15 16 28 16 16 10 26 20 43
B B B B B B B B B B
6 6 6 6 6 6 6 6 6 6
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
- 4,225 - - - - - - - -
- 4,225 - - - - - - - -
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
0% 0% 0% 0% 0% 0% 0% 0% 0% 0%
- - - - - - - - - -
- - - - - - - - - -
- - - - - - - - - -
B B B
105 337 308
Click Pusher
Mold 504 64
Piano Brl
Point Brl
Mold 519
600
Cav
173 152 169

18 36 21
16 64 24
- 10 5
1 - -
15 54 19
B B B
6 6 6
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
3,021 - -
3,021 - -
0% 0% 0%
0% 0% 0%
0% 0% 0%
0% 0% 0%
0% 0% 0%
0% 0% 0%
0% 0% 0%
0% 0% 0%
- - -
- - -
- - -
Summary Dec-2022 OEE Losses
Availability Losses
TIME (MIN)
Remarks
Mold Maintenance 1,440
Electrical Maintenance 330 6000 minutes Power OFF
Material Not Available - PP > HDPE > LDPE material
Mold Maintenance Machine Mold Defect

2800 minutes 335 click barrel 32 cav mold core pin water leakage
2100 minutes 209 Deluxe Marker Cap , Tr17 cap component stick to the cavity
1920 minutes 337 click barrel 522 , Piano barrel 64 cav mouth flash ,parting line, clip breakage, s
Mold Losses Mc Mold Loss

323 click barrel 523 16%
209 tr 17 cap 14%
337 piano barrel 12%
Electrical Maintenance Machine Fault Defect

208 Sound of Main electrical motor Bearings worne out
179 Sound of Main electrical motor Bearings worne out
es
Defect
water leakage
nt stick to the cavity
ash ,parting line, clip breakage, scratch
Defect
worne out
worne out
Stop Losses (Loss Wise Analysis) Plastic Section Month: Oct-23
M/C Code 177 179 185 187 188 #REF! 194 195 198 207 305 306 331 335 338 Total
Loss Time 0 0 0 0 0 #REF! 0 0 0 0 0 0 0 0 0 #REF!
Chiller Problem %age Contribution 0% 0% 0% 0% 0% #REF! 0% 0% 0% 0% 0% 0% 0% 0% 0%
Cumulative %age 0% 0% 0% 0% 0% #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Loss Time 0 0 0 240 0 #REF! 0 0 0 0 0 0 0 0 570 #REF!
Mould
%age Contribution 0% 0% 0% #REF! 0% #REF! 0% 0% 0% 0% 0% 0% 0% 0% #REF!
Maintenance
Cumulative %age 0% 0% 0% #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Loss Time 0 0 2,880 0 0 #REF! 0 0 0 0 0 120 0 0 0 #REF!
Machine
%age Contribution 0% 0% #REF! 0% 0% #REF! 0% 0% 0% 0% 0% #REF! 0% 0% 0%
Maintenance
Cumulative %age 0% 0% #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Loss Time 60 0 0 0 0 #REF! 120 0 0 0 0 0 0 0 0 #REF!
Electrical
%age Contribution #REF! 0% 0% 0% 0% #REF! #REF! 0% 0% 0% 0% 0% 0% 0% 0%
Maintenance
Cumulative %age #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Loss Time 0 60 0 180 0 #REF! 0 90 0 60 0 0 0 0 60 #REF!
Mold Change %age Contribution 0% #REF! 0% #REF! 0% #REF! 0% #REF! 0% #REF! 0% 0% 0% 0% #REF!
Cumulative %age 0% #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Loss Time 150 0 0 60 0 #REF! 60 0 0 0 0 0 0 0 0 #REF!
Color / Material
%age Contribution #REF! 0% 0% #REF! 0% #REF! #REF! 0% 0% 0% 0% 0% 0% 0% 0%
Change
Cumulative %age #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF! #REF!
Loss Time 0 0 0 0 0 #REF! 0 0 0 0 0 0 0 0 0 #REF!
Machine Heating %age Contribution 0% 0% 0% 0% 0% #REF! 0% 0% 0% 0% 0% 0% 0% 0% 0%
Loss Time 0 0 0 0 0 #REF! 0 0 0 0 0 0 0 0 0 #REF!
Material not
%age Contribution 0% 0% 0% 0% 0% #REF! 0% 0% 0% 0% 0% 0% 0% 0% 0%
Available
Loss Time 0 0 0 0 0 #REF! 0 0 0 0 0 0 0 0 0 #REF!
Nozzle Blockage %age Contribution 0% 0% 0% 0% 0% #REF! 0% 0% 0% 0% 0% 0% 0% 0% 0%
1 100% 600 570 100% 3,500
Chiller Problem Mould Maintenance Machine Mainten
3,000 2,880
500
75% 75% 2,500
400
2,000
1 50% 300 50%
240 1,500
200
1,000
25% 25%
100 500
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0% 0 0% 0
177 179 185 187 188 #REF 194 195 198 207 305 306 331 335 338 177 179 185 187 188 #REF 194 195 198 207 305 306 331 335 338 177 179 185 187 188 #REF 194 195 198
! ! !
160 150 100% 200 100% 140

Color / Material Change 180 Mold Change Electrical
120
Mainten
140 180
120
160
120 75% 75% 100
140
100 120 80
80 50% 100 90 50% 60
60 60 60
60 80
60 60 60
60 40
40 25% 25%
40
20 20
20
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0% 0 0% 0
177 179 185 187 188 #REF 194 195 198 207 305 306 331 335 338 177 179 185 187 188 #REF 194 195 198 207 305 306 331 335 338 177 179 185 187 188 #REF 194 195 198
! ! !
1 100% 1 100% 1
Machine Heating Material not Available Nozzle Blockag
75% 75%
1 50% 1 50% 1
25% 25%
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0% 0 0% 0
177 179 185 187 188 #REF 194 195 198 207 305 306 331 335 338 177 179 185 187 188 #REF 194 195 198 207 305 306 331 335 338 177 179 185 187 188 #REF 194 195 198 2
! ! !

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Click Brl 523

Ideal Produc 30 24 77 26 34 85 30 51 160 40 53 51 85 52 76 55 45 65 126 65 51 160 53 50 9 63

Chiller Problem min - - -

Time Availability % 96% 100% 100%

Time Availability % 96% 100% 100%

Target OEE % 80% 80% 80%

Desired Performance Loss Desired % -3% 3% 2%

Performance Loss Desired + Performance Loss Mold =

98% 0% 0% 93% 95% 100% 100%

98% 0% 0% 93% 95% 100% 100%

80% 80% 80% 80% 80% 80% 80%

194-A 194-B 195-A 195-B 198-A 198-B 207-A

100% 97% 100% 97% 100% 100% 98%

100% 97% 100% 97% 100% 100% 98%

80% 80% 80% 80% 80% 80% 80%

1,045 - 320 475 422 - -

100% 100% 100% 100% 98% 100% 100%

100% 100% 100% 100% 98% 100% 100%

80% 80% 80% 80% 80% 80% 80%

100% 100% 100% 88% 98% 100% 100%

100% 100% 100% 88% 98% 100% 100%

80% 80% 80% 80% Err:522 Err:522 Err:522

100% 97% 100% 99% 98% 100% 99%

100% 97% 100% 99% 98% 100% 99%

Err:522 Err:522 Err:522 Err:522 Err:522 Err:522 Err:522

99% 96% 100% 100% 100% 100% 100%

99% 96% 100% 100% 100% 100% 100%

Err:522 Err:522 Err:522 Err:522 Err:522 Err:522 Err:522

100% 93% 90% 100% 100% 100% 100%

100% 93% 90% 100% 100% 100% 100%

Err:522 Err:522 Err:522 Err:522 Err:522 Err:522 Err:522

-4% 13% 15% 37% 54% 4% 3%

177 179 185 187 188 194 195

98% 99% 0% 94% 100% 98% 99%

98% 99% 0% 94% 100% 98% 99%

80% 80% 80% 80% 80% 80% 80%

86% 86% 86% 86% 86% 86% 86%

198 207 305 306 331 335 338

- 2,089 320 897 - - -

100% 99% 100% 99% 100% 100% 94%

100% 99% 100% 99% 100% 100% 94%

80% 80% 80% 80% 80% 80% 80%

86% 86% 86% 86% 86% 86% 86%

99% 100% 98% 99% 99% 97% 100%

99% 100% 98% 99% 99% 97% 100%

Err:522 Err:522 Err:522 Err:522 Err:522 Err:522 Err:522

86% 86% 86% 86% 86% 86% 86%

321 105 337 308 309 Overall A Overall B

100% 100% 92% 100% 100% 98% 97%

100% 100% 92% 100% 100% 98% 97%

Err:522 Err:522 Err:522 Err:522 Err:522 80% 80%

86% 86% 86% 86% 86%

Chiller Problem - - - - - - - - - - - - - - - - - - - - - - - - - - - 0.00%

Plus Brl Mold

Plus Brl Mold

Plus Brl Mold

Plus Brl Mold

Plus Brl Mold

Plus Brl Mold

Plus Brl Mold

Plus Brl Mold