Customer: No. : Rev.

No :
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Sr Material / Characterstics Quantum of Refrence Acceptance Criteria Verification Verificatin Record Remarks
No Component / Check Document Method g agency
Operation

1.0 Raw Materials 1. Thickness 100 % AA 10119 Measurement Format M-1 Record review by
1.1 Structural Steel Plates or as called As per B.H.E.L Specification given in with Vernier A B.H.E.L
in drawing. Drg. Calliper
2. Chemical 1 Sample / Review of Test Mfg’s /
Heat No. or - do - Certificate / A BHEL. Test - do -
Composition. 1 Sample / - do - BHEL Certificate .
20 MT./ Th. Certificate.
3. Mechanical -do- -do- -do- -do- A -do- -do-
Properties
4. Surface 100% -do- Surface shall be free from harmful defect Visual Format M-1
Finish. such as crack, lamination, pitting, dent inspection
heavy rusting, distortion, waviness, roll A -do-
mark etc.
1.2 Stainless steel plate, 1. Thickness 100% AA 10740 Measurement
sheets and strips. OR As per B.H.E.L Specification. with micro meter A -do- -do-
AA 10739 or vernier
callipers.
2. Magnetic 100% -do- Non - magnetic Permanent A Endorsemen -do-
Property. magnet t on TC
3. Chemical 1 sample/ Review of Mfg’s /
Heat No. As per B.H.E.L Specification. Test A BHEL. Test Record Review
Composition. /10 Mt./ -do- Certificate Certificate . by BHEL
thickness
4. Mechanical -do- - do - -do- A -do- -do-
Properties
5. Surface 100% -do- Smooth and descaled surface without Visual Format M-1 - do -
Finish. cracks, pitting , lamination, dents etc. Inspection A

1.3 Mild Steel 1. Diameter 100% AA 10152 Measurement

Tube - ERW and wall As per B.H.E.L Specification. with No Go A - do -
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thickness Gauge.
2. Chemical 1 Sample/ Review of A Test Record Review
composition melt or one -do- - do - Test Certificate. Certificate by B.H.E.L.
Sample Mfg’s/
each lot of BHEL
50 nos
3. Mechanical Review of A Test -do-
Properties. -do- -do- - do - Test Certificates
Certificates
4. Surface -do- -do- Smooth , without cracks, pitting , dents Visual A Format M-1 - do -
Finish. etc. Inspection

1.4 Carbon Steel 1. Outside 100% AA 10147 Measurement A

Pipes - ERW diameter. As per B.H.E.L.Specification. with No Go Format M-1 - do -
Gauge for
thickness.
2. Chemical 1 Sample Review of A Test Verification of
composition heat no. or -do- - do - Test Certificates Mfgr’s / BHEL
5% sample Certificates Mfg’s/ Test report.
BHEL
3. Mechanical -do- AA 10147 Review of A Test -do-
Properties. - do - Test Certificates
Certificates
4. Surface -do- -do- Smooth , without cracks, pitting , dents Visual A Format M-1 - do -
Finish. etc. Inspection

1.5 Mild steel welding 1. Make 100% Customer B.H.E.L. Approved brand & type as called Visual insp.of A - Surveilance check
electrodes(flux Approved in drawing. identification by BHEL for
coated) marks approved brand &
type.
2. Type & Size -do- ASME: A - at shop and store
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Sec.-2 AWS : Class E6013 -do- stock.

Part-C
3. Chemical One Sample A Test Verification of
Composition -do- -do- Certificates Mfgr’s Test
and Mech. report.
Properties.
1.6 Low hydrogen 1. Make 100% Customer B.H.E.L. Approved brand. Visual insp.of -
welding Approved identification A -do-
electrodes (flux coated brand & marks.
mild steel) type.
2. Type & Size 100% ASME -2 AWS class E7018. A -
Part -C -do- -do-
3. Chemical One Sample -do- -do- Test Verification of
Composition A Certificates Mfgr’s Test
and Mech. report.
Properties.
1.7 Stainless steel welding 1. Make 100% ASME Approved brand. Visual insp.of
electrodes (flux Sec.2 identification A -
coated). Part - C marks. - do -

2. Type & Size 100% AWS Class E309-M0-16.

E309-16 A - - do -
E309-L
3. Chemical One Sample -do- Test Verification of
Composition -do- A Certificates Mfgr’s Test
and Mech. report.
Properties.
1.8 Carbon dioxide 1. Make 100% Customer Approved brand Visual insp.of
welding wire approved identification A - -do-
(copper coated solid brand and marks.
mild steel wire) type
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2. Type & Dia. -do- ASME:-2 AWS class ER705-6. Visual insp.of
Part -C identification A -do-
marks.
1.9 Transformer oil Make 100% Approved As per BHEL Std No . BP 0211198. A -do-
resistant paint - brand. - do -
inside.
1.10 Zinc chromate primer Make 100% Customer As per BHEL Std No . BP 0211198.
for synthetic enamel Approved - do - A -do-
paint system.
1.11 Epoxy primer (two Make 100% Customer As per BHEL Std No . BP 0211198. -do- A -do-
pack system) Approved.
1.12 Synthetic Enamel Make 100% Customer As per BHEL Std No . BP 0211198. Visual insp.of
Finish Paint. Approved. identification A -do-
marks.
1.13 Epoxy finish paint. Make 100% Customer As per BHEL Std No . BP 0211198. -do- A -do-
(two pack) Approved.
2.0 IN-PROCESS A
CONTROLS
2.1 Welding 1. Welding All ASME : BHEL Approved Welding Procedure Review of WPS Review by
Procedure applicable Sec.IX Specification. records. Q/1 BHEL.
Spec. joints & A
Process
2. Procedure -do- -do- Procedure Qualification Record. Review of A PQR -do-
Qualification records. Q/2

3. Welder All ASME : BHEL approved WPS or ASME SEC IX. Review of A Welders
Qualification applicable Sec.IX records. Qualificatio
joints, n
positions & Certificate
process. & Log
Sheet.
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Q/3
2.2 Inspection of welded 1. Selection of BHEL Review of Survailance check
joints. welding Drawings Record. A Q/4 (1) by BHEL’s
electrodes. representative of
current practices.
2. Baking and 100% Supplier’s Supplier’s Catalogue Review of -do-
drying of Catalogue Record. A Store Issue
electrodes.
3. Joint Wet Joints Drawing Visual inspection A Q/4 (1) - do -
Preparation.
4. DP test of AA 085129 Survailance check
Back chip of 100% by BHEL’s
Butt joint. As per BHEL Specification. D.P. Test A Q/4 (1) representative
and record
review.
5. Weld finish 100% AA 622101 Smooth and clean welds without visible Visual Q/4 (1)
& weld type. defects such as cracks, lack of fusion Inspection A -do-
incomplete fusion ,blow holes etc.

6. Weld size Each type Drawing. Verification with A Q/4 (1) -do-
of gauges.
joints
7. D.P.Test on 100% AA 085129 No Defects. Dye Penetration
load bearing testing. B Q/4 (3)
weld.

2.3 Assembly & fit - ups 1.Material Rim

Body
Identification. Lifting Lug Review Record Review
Jacking Pad B.H.E.L. As per B.H.E.L. Specification of A Q4(6) by
Roller Pad Drawings Records B.H.E.L.
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Operation

Base
Cover
Stiffners,
H.Vand L.V
Turrets:
Body and
Flanges.
2. Straightness 100% TR 10018T As per BHEL ‘s specifications. Checking with Record review by
of surface & OR straight edge, or A Q/4 (1) BHEL.
edges on TR 10045T thread.
Rim
fit up.
3.Completness 100% Drawing As per drg. & MID / bill of material each Record review by
of component shall be welded at specified Visual A Q/4 (2) BHEL.
components location.
/fittings used
for
fabrication
4. Inside dimn. 100% Drawing Measurement Record review by
TR 10202C with BHEL.
(length/width TR 10100T As per refrence documents. Scale/Tape A E-2
/height/Dia.) TR 10111T /Vernier/Microm
TR 10160T eter/protactor.
TR 10015T
5. Critical 100% Drawing Measurement
dimn. with Scale/Tape.
marked A E-2 - do -
“CR”
inside length
and width at
rim.
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Operation

6. Rim Flatness 100% TR 10015T As per TR 10015 T Feeler Gauge. A Q/9 - do -

7. Gas cut -do- -do- For sizes > 30 mm. + 3 / -3 Measurement A - Record review by
Openings. mm with tape. BHEL.

2.4 Bushing holes, OLTC 8. Locations & 100% -do- Drawing. +1.5 / -1.5 Measurement Record review by
flange cut out , OLTC pcd of mm with Scale/ Tape. A Q/4 (1) BHEL.
gear. drilled
/tapped holes
9. Gas cut 100% -do- Openings on cover + 3 / - 0 mm Measurement A Q/4 (1) Record review by
Openings. with Scale/ Tape. BHEL.
10.Roller pad -do- -do- Matching with fixture as per B.H.E.L Measurement A Q/7 Record review by
Dimensions. Drgs. with Scale/ Tape. BHEL.
11.Position of -do- -do- Drawings Measurement Record review by
guide locating with Scale/ Tape. A Q/4(1) BHEL
angles /shoes.
2.5 Turret Matching Inclinations 100% Drawings. Tolerance as per drawing. Measurement by A Q/4 (3) Record review by
and Tape. BHEL.
Clearances.
2.6 Pipe Work Matching 1. Match 100% Drawings. Drawings. Visual Inspection A Q/4 (3) Record review by
and Alignment. marking. BHEL.
2. W.O.No. & Purchase Purchase Order. Visual inspection
Set No. 100% Order.
Punching.
2.7 Bevel Gear Bracket Alignment & 100% Drawing Drawing. Tape A Q/4 (3) Record review by
DG matching. verticality BHEL.
2.8 Headers Dimensions 100% Drawings Drawings Measurement by A Q-09
A frame Tape Q-10
Conservator Q-11
Turrets, Q-12
2.9 Audit check before Weld joints and 100% Drawings Drawings Visual B Audit Audit check by
final testing. finish Report QIX with QC
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FBM or QC TCB
3.0 FINAL TESTING 1. Leak testing 100% Drawings Pressure to be appplied for 4 hrs. Tol. on Pneumatic Test
a. Tank with and Specn. pressure, -0 / +0.1 kg/cm2. There shall Pressure test A Certificates. A
Turrets. TR 10084T not be any leakage or seepage. Q/5

b. Conservator 100% -do- Pressure to be appplied for 15 mins Tol. Pneumatic A Q/4 (3) Record review by
and OAB , on pressure, -0 / +0.1 kg/cm2. There Pressure test BHEL.
Cooler Pipe shall not be any leakage or seepage.
work.
2. Vacuum Test As per MID. TR10107 T As per BHEL Standard TR 10107 T Vacuum Test. B Q4(3)
measurement
of E-3
deflections
4.0 PAINTING & 1.Blasting 100% IS : 1477 Complete removal of scales, rust, welding Visual insp. A Q/4 (4) Survailance check
FINISHING (sand/grits) Drawing/ flux dirt etc.. byBHEL’s
MID or SIS representative .
55100 Gr ½
2. Type of 100% TR Applicable Standard. Visual insp.of A Record review by
paint 10005P, identification Q/4 (4) BHEL.
TR mark on
10206P, containers.
TR
10211P,
TR
10210P.
3. Make 100% -do- Approved make -do- A -do-

4. Shelf life 100% -do- Within the time limit specified by the Visual insp. of A -do-
expiry date. manufacturer. marking on Q/4 (4)
containers
5. Mixing ratio 100% -do- Within the time limit specified by the Visual insp. of A -do-
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No Component / Check Document Method g agency
Operation

(for 2 pack manufacturer. marking on Q/4 (4)

system) and containers
Viscosity.
5.0 PAINTING 1. Qualification 100% -do- Questionnaire A L/2 -do-
of workman + Experience of
and process. workmen
2. Paint shade Drgs./MID -do- As per Customer Requirement. Visual insp. A Q/4 (4) -do-

3. Total Dry Random -do- Measurement

film As per reference Documents. with paint Th. A Q/4 (4) -do-
thickness meter (like
of paint. elcometer)
4. Paint Random ASTM Adhesion testing Check list.
adhesion. D-3359 Or As per Specification. by adhesive ape. B Q/4 (4)
Paint Spec.
5. Asthetic 100% -do- Asthetically appealing finish visual inspection A
Finish.
6.0 Audit check before Audit of job . Tank and Auditing for Visual appearance and Visual B Audit Audit check by
dispatch Cover. finishing Report QIX with QC
FBM or QC TCB
7.0 Clearance for Clearance of Record Hold Point A Q/6
Despatch. all hold points Review Clearance
2. Match All A
Markings matching
components
3. Retapping All tapped
and protection holes and A
openings
4. Designer’s Certificate from Designer for latedt
certificate for Drawings and MID’s A Record reveiw by
latest revision BHEL.
ISSUED BY : APPROVED BY :
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Operation

8.0 PACKING 1. Completion 100% Bill of

of loose material As per bill of material Visual checking A L/3 Record review by
components- Q/6 BHEL.
/ parts.
2. Blanking -do- -do- Blanking of all openings in the tank with Visual insp.
blanking plates. Blanking of pipes with A
tight fitting plastic caps / Blanking Plates
as called on Purchase Order.

9.0 Despatch - Documents 1.Despatch List

2.Identification As per
No punching. Purchase
3.Ensure proper 100% Order Despatch Record As per Challan. A Q/6
loading of
job.
10.0 Challan 1. Signature
2. Indicate all 100% Challan cum Invoice and Annexure B Q/8
items loaded
for despatch
Legend :-
A - Check by Company. and record review by BHEL
B - BHEL’s hold point.

NOTES :-
1. This MQP shall be applicable for Transformer and reactor tanks and their accessories ordered by BHEL, Bhopal. Accessories include OAB Pipe work, Cooling Pipe Work, Conservator,
Turrets, “A” Frame, Header Support etc.
2. When there is a specific BHEL customer approved MQP, that MQP shall be followed in addition to the format QP-02 and CHP/CIP stages of B.H.E.L customer shall also be got cleared
from B.H.E.L. prior to offering to customer by M/s Company.
3. Acceptance criteria given in this MQP are as per current revision of BHEL Specification/Standards/Drawings. Whenever there is any change or amendment to these documents of B.H.E.L,
the acceptance criteria shall be deemed to have been changed accordingly.
ISSUED BY : APPROVED BY :
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No Component / Check Document Method g agency
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4. If corelated TC for raw materials is not available, the sample will be sent to TSD for l testing as per BP0840196 and or as per customers MQP as applicable..
5. For all mesurements & tests, calibrated instruments shall be used.
6. Not withstanding the stages indicated in this Q .A.Plan, BHEL can witness any other stages/test/check at its own discretion.

ISSUED BY : APPROVED BY :
NAME & DESIGNATION : NAME & DESIGNATION :