9.

0L Engine Fan Drive

Update
PACKAGE WITH: RE326848

INSTALLATION INSTRUCTIONS
9.0L Engine Fan Drive Update
R326879 09FEB11 (ENGLISH)

8030 Series Powershift Transmission Tractors

John Deere Waterloo Works

R326879 (09FEB11)
LITHO IN U.S.A.
COPYRIGHT © 2011
DEERE & COMPANY
Moline, Illinois
All rights reserved.
A John Deere ILLUSTRUCTION ® Manual
R326879­19­09FEB11
 Package With: RE326848

Recognize Safety Information

This is a safety­alert symbol. When you see this symbol
on your machine or in this manual, be alert to the potential
for personal injury.
Follow recommended precautions and safe operating

T81389 —UN—07DEC88
practices.

DX,ALERT ­19­29SEP98­1/1

Understand Signal Words

A signal word—DANGER, WARNING, or CAUTION—is
used with the safety­alert symbol. DANGER identifies the
most serious hazards.
DANGER or WARNING safety signs are located near
specific hazards. General precautions are listed on

TS187 —19—30SEP88
CAUTION safety signs. CAUTION also calls attention to
safety messages in this manual.

DX,SIGNAL ­19­03MAR93­1/1

Follow Safety Instructions

Carefully read all safety messages in this instruction. Read
the product operators manual for operating instructions
and safety messages. Do not let anyone operate without
instruction. (A copy of the operators manual may also be
available from the Service ADVISOR™ application.)

Service ADVISOR is a trademark of Deere & Company TS201 —UN—23AUG88

DX,READ,INS ­19­23JUN09­1/1

R326879 (09FEB11) 1 PN=3

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Park Machine Safely

Before working on the machine:
• Lower all equipment to the ground.
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a "DO NOT OPERATE" tag in operator station.

TS230 —UN—24MAY89
DX,PARK ­19­04JUN90­1/1

Parts List
Part Number Quantity Description
R326879 1 Instructions, Installation
RE326833 1 Fan Drive, Generation II
R272886 1 Gasket
RE304569 1 Adapter
RE62981 1 Breather Assembly
RE311113 1 Hose, PST Supply
RE311114 1 Hose, PST Return
38H5016 & (2) 1 Elbow Fitting with O­rings,
T77613 Adjustable
RE284942 1 Bracket, Fan Drive
RE268241 1 Valve, Flow Control
19M7800 2 Bolt, Flange Head, M8 x 50
19M7865 2 Screw, Hex Flange, M8 x 16
RE284468 1 Oil Tube, Fan Drive, Valve to Drive
RE274066 1 Oil Tube, engine Vent
R73291 1 Clamp, Coated
R267645 1 Coolant Hose
38M5012 1 Stud Straight
38H5065 & (2) 1 Tee with O­Rings, Adjustable
T77857
38H1416 1 Cap
Z102278 1 Clamp, Coated
AH97280 4 Clip, Clamp Hydraulic Hose
VG11629 1 Bushing, Spacer
24M7055 1 Washer
19M7873 1 Screw, Hex Flange, M8 x 110
21M7572 1 Socket Head Screw, M8 x 20
14M7298 1 Nut, Hex Flange, M8
RE71255 1 Plug
RE281033 1 Wiring Harness
R196590 1 Clamp
L171496 2 Clamp
R105388 4 Band

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Notice to Technician
IMPORTANT: New ECU software will need to
be downloaded from John Deere Custom
Performance (Software Delivery System).
Download updated ECU software early to Service
ADVISOR to ensure ECU controller can be
updated during PIP. Refer to PC20380 installation
instruction from pathways to download and
install software. Fan drive may not operate
properly until software is downloaded.
Record both ECU currently installed and
downloaded software versions for reference.
NOTE: Software is tractor PIN specific. Software
for each tractor is required.
When viewing John Deere Custom Performance
website, the software part number for ’installed
version’ and ’download version’ may be the same.
Proceed with downloading payload as instructed.
JD78507,000097B ­19­08FEB11­1/1

Remove Fan Drive A

1. For wheel tractors turn front wheels full right for easier
access to install fan drive and hydraulic hoses.
2. Before working on the machine:
• Lower all equipment to the ground.

RXA0074933 —UN—26MAY04
• Stop the engine and remove the key.
• Disconnect the battery ground strap.
• Hang a "DO NOT OPERATE" tag in operator station. B
3. Raise hood.
NOTE: Use a clean container to hold 20 L (5 gal) engine
coolant and retain to refill cooling system.

4. Remove deareation tank cap, open engine drain valve

(C) on left­hand side of engine and drain approximately
20 L (5 gal) of coolant from tractor in catch pan.
5. Remove cap screws (B) and front right­hand side
panel (A).

RXA0105067 —UN—13OCT09
A—Side Panel C—Drain Valve
B—Cap Screws (4 used)

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R326879 (09FEB11) 3 PN=5

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6. Remove cap screws (A) and inner shroud (B). B

7. Using wrench (C) on square tab, hold outer sheave
(D) and remove cap screw (E).
A
8. Pry outer sheave (D) evenly off shaft and roll pins.
NOTE: Retain and reuse original fan belt after
replacing fan drive.

9. Slide fan belt forward and remove from pulley shaft.

Retain removed fan belt for reinstallation.

A—Cap Screws (3 used) D—Outer Sheave

B—Inner Shroud E—Cap Screw

RXA0074934 —UN—26MAY04
C—Wrench

RXA0104768 —UN—22SEP09
C

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R326879 (09FEB11) 4 PN=6

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10. Disconnect hoses (A) from deareation tank.

A—Hoses

RXA0104765 —UN—22SEP09
JD78507,000097A ­19­08FEB11­3/4

11. Remove engine breather tube (A).

12. Remove oil line (B).
13. Remove oil line adapter (D) from engine block and
install RE71255 plug in engine block
14. Disconnect solenoid connectors (E).
15. Remove coolant hose (C). Remove outer clamps and

RXA0104472 —UN—31AUG09
save for reuse on new hose. Inner clamp is not reused
and can be discarded.
16. Remove nuts and cap screw (F) and fan drive
assembly (G) from engine.

A—Breather Tube E—Solenoid Connectors (2

B—Oil Line used)
C—Coolant Hose F— 5 Nuts and 1 Cap Screw
D—Oil Line Adapter used
G—Variable Fan Driver
Assembly

JD78507,000097A ­19­08FEB11­4/4

R326879 (09FEB11) 5 PN=7

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Install Updated Fan Drive

NOTE: Install gasket with “This Side Out” toward front
of tractor and up arrows pointing upward.

1. Clean mating surface and install R272886 gasket (A).

A—Gasket

RXA0104767 —UN—22SEP09
JD78507,0000975 ­19­09FEB11­1/6

2. Remove cap screws (A) and outer sheave (B) on

bench from new fan drive before installation.

A—Cap Screws B—Sheave

RXA0104480 —UN—26AUG09
JD78507,0000975 ­19­09FEB11­2/6

IMPORTANT: Do not overtighten mounting cap

screw or housing will be damaged.

3. Install RE326833 drive assembly (A) with nuts and cap

screws (B) removed earlier. Tighten to specifications.
RXA0104476 —UN—31AUG09

Specification
Drive Mounting Nuts and
Cap Screw—Torque.......................................................................35 Nm
(26 lb­ft)

A—Drive Assembly B—Nuts (5 Used) and Cap

Screws (2 Used)

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NOTE: Remove and discard O­rings, if present,

from cap screws (A).

4. Remove cap screws (A) and O­rings. Retain cap

screws for reuse, but remove O­rings, if present, and

RXA0104481 —UN—26AUG09
discard.
5. Remove breather plug (B) and discard plug and
O­ring, if present.
6. Assemble RE62981 breather (C) and RE304569
breather adapter (D) together before installing on
tractor.
7. Install breather assembly (E).
8. Remove plug and install 61M5016 elbow (F) pointing
rearward. Leave elbow loose until steel line is installed
later in instruction.

RXA0105677 —UN—03DEC09
A—Cap Screws D—Breather Adapter
B—Plug E—Breather Assembly
C—Breather F— Elbow

Fan Drive Shown

RXA0104477 —UN—26AUG09
RXA0104769 —UN—22SEP09

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9. Install R267645 coolant hose (A) with 45 degree end

connected to deareation tank marked “TANK” using
clamps removed earlier.

A—Hose

RXA0104475 —UN—26AUG09
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NOTE: Reuse original fan belt removed during

disassembly.

10. Pull or gently pry original belt (A) onto drive and
against rear sheave.

RXA0104482 —UN—26AUG09
11. Install front sheave (B) using cap screws (C) removed
on bench.
12. Tighten cap screws to specification.
Specification
Three Bolt Sheave Cap
Screw—Torque........................................................... 130 N∙m (96 lb.­ft.)
Six Bolt Sheave Cap
Screw—Torque.............................................................. 37 N∙m (27 lb­ft)

A—Belt C—Cap Screws

B—Front Sheave

RXA0104483 —UN—26AUG09
Generation 2 Fan Drive With Three Bolt Sheave

RXA0113545 —UN—24JAN11
Generation 2 Fan Drive With Six Bolt Sheave

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Install Control Valve

NOTE: Only one welded nut is provided on bracket. The
other three cap screws are attached to threaded
holes provided on engine block.

1. Attach RE268241 control valve (A) and RE284942

valve bracket (C) with two 19M7800 cap screw (B)
and two 19M7865 cap screws (D).

RXA0104502 —UN—31AUG09
Specification
Tighten Cap
Screws—Torque.........................................................13 N∙m (115 lb.­in.)

A—Control Valve C—Valve Bracket

B—Cap Screws, M8 x 50 (2 D—Cap Screws, M8 x 16 (2
used) used)

JD78507,0000976 ­19­08FEB11­1/5

NOTE: Connect jumper harness to engine by

matching written labels of jumper harness
with labels on engine harness.

2. Install RE281033 jumper harness (A) from engine

RXA0104490 —UN—26AUG09
harness to valve block.
3. Connect jumper harness to valve block with white
wired connector (B) connected to valve bottom
connector (C) and brown wired connector (D)
connected to valve upper connector (E). See picture
for proper connection.

A—Jumper Harness D—Brown Wired Connector

B—White Wired Connector E—Valve Upper Connector
C—Valve Bottom Connector

RXA0104492 —UN—26AUG09

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R326879 (09FEB11) 10 PN=12

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4. Assemble new RE274066 engine breather tube (A) to

original engine breather hose (B) with R196590 clamp
(C).

A—Engine Breather Tube C—Clamp

RXA0104484 —UN—26AUG09
B—Hose

JD78507,0000976 ­19­08FEB11­3/5

5. Install new engine breather tube assembly (A). Retain

tube using R73291 clamp (B) and 19M7867 cap screw
(C), removed earlier during disassembly.
6. Retain wiring harness (D) with 19M7867 cap screw
(E), removed earlier during disassembly.

RXA0104488 —UN—26AUG09
NOTE: Leave 1 to 3 mm clearance between fan drive
pressure line and timing gear cover.

7. Connect RE284468 fan drive pressure line (F) to

elbows (G) and (H). Tighten connectors.

A—Breather Tube Assembly E—Cap Screw, M8 x 25

B—Clamp F— Line
C—Cap Screw, M8 x 25 G—Fan Drive Valve Elbow
D—Harness H—Fan Drive Elbow

RXA0104486 —UN—26AUG09
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R326879 (09FEB11) 11 PN=13

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8. Reconnect deareation hoses (A) to coolant tank.

A—Hoses

RXA0104765 —UN—22SEP09
JD78507,0000976 ­19­08FEB11­5/5

Install Line Bundle

NOTE: For wheel tractors installation of hoses and
fittings is easiest when done from left­hand
side of tractor. Remove auxiliary step, battery

RXA0104749 —UN—22SEP09
cover panel, and guard.

1. For wheel tractors only, remove three cap screws

(A) and guard (B).
2. Remove battery cover panel (C).
3. Remove auxiliary step if applicable.

A—Cap Screws C—Panel

B—Guard

Continued on next page JD78507,0000977 ­19­08FEB11­1/11

R326879 (09FEB11) 12 PN=14

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NOTE: For track tractors installation of hoses and

fittings is easiest when done from right­hand side
of tractor. Remove cab air filter housing, filter
assembly, and disconnect fuel lines.

4. For track tractors only, lower cover (A).

5. Remove six cap screws and washers (B) and filter
assembly cover (C).

RXA0105059 —UN—13OCT09
6. Disconnect filter restriction sensor harness connector.
7. Loosen lower filter housing bracket cap screw (D).
8. Remove upper filter housing bracket cap screw (E)
and remove filter housing (F).
9. Disconnect fuel line hoses (G) to allow for movement
of hoses when installing fan drive pressure and return
hoses.
10. Use a bar (H) and tie band to hold hoses out of the
way while installing fittings and pressure and return
hoses for fan drive.

A—Cover E—Cap Screw

B—Cap Screws and Washers F— Filter Housing
C—Filter Assembly Cover G—Fuel Lines

RXA0105058 —UN—03NOV09
D—Cap Screw H—Bar

RXA0105061 —UN—14OCT09

Continued on next page JD78507,0000977 ­19­08FEB11­2/11

R326879 (09FEB11) 13 PN=15

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NOTE: Hose (E) in only installed on tractor

transmission (S.N. 113598—).

11. Disconnect accumulator hose (E) for ease of supply

and return line installation. Not all transmissions will
have this hose installed (see note).
NOTE: For Track models remove PTO oil supply
line and straight fitting.

RXA0104494 —UN—26AUG09
12. Install 61M5065 tee fitting (A) and attach RE311113
supply hose (B). Leave hoses loose until attached to
control valve.
NOTE: For Wheel models install 38H1416 cap to
other end of tee fitting.

NOTE: For Track models PTO oil supply line is installed Shown with Fan Drive Supply and Return Hoses Installed
and 38H1316 cap is not used.

13. Install 61M5012 fitting (C) and attach RE311114 return

hose (D). Leave hose loose until connected to control
valve.

A—Tee Fitting D—Return Hose

B—Supply Hose E—Hose
C—O­Ring Fitting

RXA0104859 —UN—28SEP09
JD78507,0000977 ­19­08FEB11­3/11

14. For wheel tractors, install guard (B) using three cap
screws (A).
15. Install battery cover panel (C).
16. Install auxiliary step if removed.
RXA0104749 —UN—22SEP09
A—Cap Screws C—Panel
B—Guard

Continued on next page JD78507,0000977 ­19­08FEB11­4/11

R326879 (09FEB11) 14 PN=16

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17. For track tractors, connect fuel line hoses (G).

18. Remove bar (H).
19. Install filter housing (F) using cap screw (E) removed
earlier.
20. Tighten lower filter housing bracket cap screw (D).
21. Install filter assembly cover (C) using six cap screws

RXA0105059 —UN—13OCT09
and washers (B) removed earlier.
22. Connect filter restriction sensor harness connector.
23. Reinstall cover (A).

A—Cover E—Cap Screw

B—Cap Screws and Washers F— Filter Housing
C—Filter Assembly Cover G—Fuel Lines
D—Cap Screw H—Bar

RXA0105058 —UN—03NOV09
RXA0105061 —UN—14OCT09

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24. Tilt hood forward to service position.

25. Route hoses (A) behind hood spreader.
26. Drill a 9 mm (11/32”) hole in hood spreader at location
(B).
27. Install AH97280 clamp (C) on hoses (A) and attach
with 14M7298 flange nut and 21M7572 socket head
cap screw (D).

RXA0103558 —UN—23SEP09
A—Hoses C—Clamp
B—Drill Hole Location D—Flange Nut and Socket
Head Screw

JD78507,0000977 ­19­08FEB11­6/11

28. Attach RE311114 return hose (A) to return port on

control valve. Tighten hose connection on valve and
transmission.
29. Attach RE311113 supply hose (B) to supply port on
control valve. Tighten hose connection on valve and
transmission.
30. Install clamp (C) on return hose and fuel line near

RXA0104500 —UN—26AUG09
valve block.

A—Return Hose C—Clamp

B—Supply Hose

Continued on next page JD78507,0000977 ­19­08FEB11­7/11

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31. Install AH97280 clamp (A) with a VG11629 spacer (B),

a 19M7873 cap screw (C) and a 24M7055 washer
positioned between clamp and spacer.

A—Clamp C—Cap Screw, M8 x 110

RXA0104759 —UN—22SEP09
B—Spacer

RXA0104771 —UN—22SEP09
JD78507,0000977 ­19­08FEB11­8/11

32. Attach hoses to side of transmission case using two

AH97280 clamps (A) using existing screws (B).
33. Tie band hydraulic hoses and wiring harness where
needed

RXA0104496 —UN—26AUG09
A—Clamps B—Screws

Continued on next page JD78507,0000977 ­19­08FEB11­9/11

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NOTE: Clamps (A) are not used on track tractors.

34. Install L171496 clamps (A) between hoses and fuel

line (B).

RXA0104901 —UN—01OCT09
A—Clamps B—Fuel Line

JD78507,0000977 ­19­08FEB11­10/11

35. Remove EGR cooler vent plug (A).

NOTE: Filter and reuse coolant drained earlier
from engine.

36. Begin filling cooling system with reclaimed coolant.

RXA0086641 —UN—13FEB06
When air is purged and coolant appears at the EGR
port, install EGR vent plug and finish filling system.
37. Install diverter panel and right­hand side front shield
and torque to specification.
Diverter Panel Cap Screws —Specification
Cap Screw—Torque......................................................................20 N∙m
(15 lb­ft) EGR Cooler Vent Plug

NOTE: Starting engine with belt loose between sheaves

allows belt to climb out of groove between A—Plug
sheaves. Belt will correctly position itself within
a few seconds after engine is started.
40. Tilt hood reward out of service position.
38. Start engine and run at idle for 15 seconds. Turn off
engine. 41. Perform Tractor ECU Controller Software Update
in next section.
39. Make sure belt is correctly positioned between
sheaves.

CAUTION: Keep hands away from exposed

fan blades. Blades have sharp edges which
may result in personal injury.
JD78507,0000977 ­19­08FEB11­11/11

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Tractor ECU Controller Software Update
IMPORTANT: Refer to Down Load Software
Payload Installation Instruction PC20380 to
download and install software.
1. Using CommandCenter, access diagnostic ECU
Address 225.
2. Record current ECU software version.
3. Reprogram ECU controller using Service ADVISOR™.
4. Record updated ECU software version.
VARI­COOL is a trademark of Deere & Company
R326879 (09FEB11)
5. Compare ECU updated software version to John
Deere Custom Performance (Software Delivery
System) down loaded version recorded earlier.
6. If versions are not the same, check Service ADVISOR
cable connections, then reprogram ECU controller to
ensure new version is loaded to tractor.
7. Remove and insert following Replacing VARI­COOL™
Fan Belt—9230 9.0 L Engine updated pages in
tractor Operator’s Manual in General Maintenance
and Inspection Section.
JD78507,0000978 ­19­08FEB11­1/1
19 020911
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Page Intentionally Left Blank

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Removing and Installing VARI­COOL™ Fan

Belt
IMPORTANT: Remove this section from instruction
A
and insert in owner Operator Manual.

RXA0085938 —UN—18JAN06
1. Raise hood.
2. Remove four cap screws (B) and right­hand front side
panel (A). B
3. Remove three cap screws (C) and lift diverter panel
(D) out.
IMPORTANT: Removing bleed screw will drain oil. Remove Front Side Panel
Loosen bleed screw only enough to bleed oil
back into reservoir (a maximum of two full turns).

4. Loosen jam nut (E), then loosen bleed screw (F).

A—Side Panel D—Diverter Panel

B—Cap Screws E—Jam Nut
C—Cap Screws F— Bleed Screw

RXA0096735 —UN—20DEC07
Bleeding Drive Assembly

VARI­COOL is a trademark of Deere & Company

JD78507,0000979 ­19­08FEB11­1/6

5. Remove vent adapter (A) from housing.

6. Remove cap screw (B) and thread threw vent adapter
hole in to piston plate (C).
7. Tighten cap screw (B) to pull inner sheave (D) inward.

A—Vent Adapter C—Piston Plate

B—Cap Screw D—Inner Sheave
RXA0096736 —UN—24JUL08

Pull Inner Sheave Rearward

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8. Remove cap screws (C).

IMPORTANT: When prying outer sheave (B)
forward, make sure that belt contact surface
of pulley is not damaged.

9. Pry outer sheave evenly off shaft.

10. Remove six nuts (D) and carefully position fan (E)

RXA0097801 —UN—23APR08
forward against radiator.

B— Outer Sheave D— Nuts

C— Cap Screws E— Fan

Generation 2 Fan Drive With Three Bolt Sheave

RXA0113545 —UN—24JAN11
Generation 2 Fan Drive With Six Bolt Sheave

RXA0097803 —UN—23APR08

Remove Fan
Continued on next page JD78507,0000979 ­19­08FEB11­3/6

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11. Remove belt (A) through opening between fan and

fan hub.
12. Discard old belt.

A— Belt

RXA0097804 —UN—23APR08
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13. Install new fan belt between fan and fan hub so that it
is positioned between lower pulley halves.
14. Slide fan into place, install nuts and torque to
specification.
Fan­to­Drive Assembly —Specification
Nut—Torque..................................................................................35 N∙m
(26 lb­ft)

RXA0095840 —UN—29AUG07
15. Pull or gently pry belt (B) onto drive shaft (A) and
against rear pulley.
IMPORTANT: When installing front pulley (C),
make sure that belt remains loose and is
not pinched between pulleys.
Clean mating surfaces of front pulley and shaft.
Install Belt
16. Install front pulley.
17. Tighten cap screws (D) to specification.
Drive Pulley­to­Drive —Specification
Three Bolt Sheave Cap
Screws Only—Torque..................................................................130 N∙m
(96 lb­ft)

Drive Pulley­to­Drive —Specification

RXA0095841 —UN—29AUG07
Six Bolt Sheave Cap
Screws Only—Torque....................................................................37 N∙m
(27 lb­ft)

A—Belt C—Front Pulley

B—Drive Shaft D—Cap Screw

Generation 2 Fan Drive With Three Bolt Sheave

RXA0111806 —UN—28OCT10

Generation 2 Fan Drive With Six Bolt Sheave

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18. Check bleed screw to make sure it is closed and belt

is loose between pulleys.
IMPORTANT: If service cap screw is left in vent hole,
fan cannot adjust causing tractor to overheat.

19. Remove vent adapter (A) from storage hole and

service cap screw (B) from vent hole.

RXA0097840 —UN—25APR08
20. Install vent adapter in vent hole and service cap screw
in storage hole. Torque to specification.
Fan Drive Hardware —Specification
Vent Adapter—Torque...................................................................24 N∙m
(18 lb­ft)
Service Cap
Screw—Torque..............................................................................13 N∙m
(9 lb­ft) Return Vent Adapter To Vent Hole And Service Cap Screw
To Storage Hole
21. Install diverter panel and right­hand side front shield
and torque to specification.
A—Vent Adapter B—Service Cap Screw
Diverter Panel Cap Screws —Specification
Cap Screw—Torque......................................................................20 N∙m
(15 lb­ft)
24. Remove right­hand side front shield and make sure
22. Connect battery ground (­) strap. that belt is correctly positioned between pulleys.
NOTE: Starting engine with belt loose between pulleys
CAUTION: Keep hands away from exposed
allows belt to climb out of groove between
fan blades. Blades have sharp edges which
pulleys. Belt will correctly position itself within
may result in personal injury.
a few seconds after engine is started.
25. Install right­hand front side panel.
23. Start engine and run at idle for 15 seconds. Turn off
engine.
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