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Core–Shell FeSe2/C Nanostructures Embedded in a


Carbon Framework as a Free Standing Anode for a Sodium
Ion Battery
Muhammad Yousaf, Zhipeng Wang, Yunsong Wang, Yijun Chen, Usman Ali,
Muhammad Maqbool, Ali Imran, Nasir Mahmood, Peng Gao,* and Ray P. S. Han*

4.3%)[1] due to the natural abundance of


Embedding the functional nanostructures into a lightweight nanocarbon Na (20 ppm for Li and 23 600 ppm for
framework is very promising for developing high performance advanced Na).[2–3] However, many factors such as
electrodes for rechargeable batteries. Here, to realize workable capacity, core– the small charge storage capacity, low
mass loading, and sluggish kinetics of Na
shell (FeSe2/C) nanostructures are embedded into carbon nanotube (CNT)
ion in current electrode materials limit its
framework via a facile wet-chemistry approach accompanied by thermally practical applications.[4–6] Various anode
induced selenization. The CNT framework offers 3D continuous routes for chemistries have been explored, which are
electronic/ionic transfer, while macropores provide adequate space for high classified into three main groups based
mass loading of FeSe2/C. However, the carbon shell not only creates a solid on their charge storage mechanism, that
electronic link among CNTs and FeSe2 but also improves the diffusivity of is, intercalation-type (e.g., graphite, lay-
ered materials), alloy-type (e.g., Sn, Si,
sodium ions into FeSe2, as well as acts as a buffer cushion to accommodate
Ge), and conversion-type (e.g., Fe2O3,
the volume variations. These unique structural features of CNT/FeSe2/C FeS2, MoS2).[7–8] Unfortunately, limited
make it an excellent host for sodium storage with a capacity retention of space in intercalation materials and huge
546 mAh g−1 even after 100 cycles at 100 mA g−1. Moreover, areal and volu- volume changes in alloying hosts put
metric capacities of 5.06 mAh cm−2 and 158 mAh cm−3 are also achieved at them behind the most favorable conver-
sion chemistry due to their large capacity
high mass loading 16.9 mg cm−2, respectively. The high performance of multi-
and low mechanical strains. Therefore,
benefited engineered structure makes it a potential candidate for secondary facile approaches need to be developed for
ion batteries, while its easy synthesis makes it extendable to further complex designing new electrode materials based
structures with other morphologies (such as nanorods, nanowires, etc.) to on conversion-type chemistries which are
meet the high energy demands. appropriate to realize the storage ability of
SIBs comparable to that of LIBs.
Recently, transition metal selenides
1. Introduction (TMSe) are found highly suitable for sodium storage due to
their large theoretical capacities (>450 mAh g−1) and compa-
Sodium ion battery (SIB) is considered a good alternative to the rably high conductivities.[9–10] Moreover, TMSe did not suffer
lithium ion battery (LIB) in terms of its similar charge storage from the poly-sulfide anion shuttle effect that is normally asso-
mechanism but at a lower cost (estimated cost reduction of ciated with sulfide type anodes.[11] Taking an example of TMSe,

Dr. M. Yousaf, Prof. P. Gao Dr. A. Imran


International Center for Quantum Materials and Electron Artificial Micro and Mesoscopic Physics
Microscopy Laboratory School of Physics
School of Physics Peking University
Peking University Beijing 100871, China
Beijing 100871, China Dr. N. Mahmood
E-mail: p-gao@pku.edu.cn School of Engineering
Dr. M. Yousaf, Z. Wang, Dr. Y. Wang, Dr. Y. Chen, U. Ali, M. Maqbool, RMIT University
Prof. R. P. S. Han 124 La Trobe Street, Melbourne, Victoria 3001, Australia
Department of Material Science and Engineering Prof. R. P. S. Han
Peking University Cancer Research Center
Beijing 100871, China Jiangxi University of Traditional Chinese Medicine
E-mail: ray-han@pku.edu.cn Nanchang 330004, China
The ORCID identification number(s) for the author(s) of this article
can be found under https://doi.org/10.1002/smll.202002200.

DOI: 10.1002/smll.202002200

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FeSe2 is highly attractive as an anode for SIBs due to a large Although, layered transition metal chalcogenides (TMCs)
abundance of Fe, low toxicity, environment benignity, good have been deposited on carbon nanotube (CNT)[24] and carbon
chemical stability, selenium-rich structure and high theoretical nanofiber (CNF),[25] but uniform deposition of highly crystalline
capacity (501.5 mAh g−1).[12] However, FeSe2 also possesses low nanoparticles (NPs) of non-layered TMCs on 3D porous CNT
intrinsic conductivity and suffers from large volume variations. without any aggregation is a big challenge due to several factors:
These issues become crucial as high mass loading is required (i) poor penetration of various precursors (Fe and Se precur-
for commercial applications; therefore, to have control over sors) solutions into the 3D CNT framework (ii) weak physical
structural pulverization and formation of unstable and inhomo- bonding of active material with CNT, and (iii) active mate-
geneous solid electrolyte interface (SEI) film, better designing rial must possess adequate surface and adsorption energies to
of electrode materials are needed. attach on the solid substrate. Besides, previously carbon coating
Until now, a lot of efforts have been devoted to overcoming on simple systems or layered materials was carried out which
these issues by developing various compositions of FeSe2−x in is easy,[24–25] but to realize it on complex foam especially coated
different morphologies, moreover, blended with various mate- with particles as NPs coating provides variable nucleation site
rials.[13–16] However, higher surface area increases the chances therefore homogenous coating of amorphous carbon is difficult.
for agglomeration of these nanostructured materials as well Herein, an easy and stepwise methodology is developed to
as causes intensive side reactions during the sodiation/de- realize a cage-inside-a-cage to overcome most of the challenges
sodiation process.[17] An inner conductive coating over the sur- associated with SIBs, while active material is decorated in the
face is a well-accepted approach to alleviate this issue, which core cage through a simple method. A double cage protec-
is favorable in preventing side reactions, reducing inter-particle tion and a free-standing electrode is fabricated in three steps:
resistance and agglomeration.[18–19] However, blending of (i) hydrothermal grafting of Fe2O3 onto the CNT framework,
this conductive powder with binder to construct an electrode (ii) thermal-induced selenized conversion of Fe2O3 into FeSe2,
reduces the overall conductivity of electrode, thus abolishing and (iii) coating of an amorphous carbon layer over FeSe2
the benefit of additional coating. Moreover, such designing of NPs and spreading onto individual CNTs by carbonization
electrode materials limits the mass loadings to very low value (Figure 1). (iv) the thickness of amorphous shell was kept as
(≤1.5 mg cm−2), resulting in low areal and volumetric capaci- low as possible so it allows faster ionic flow and provides suf-
ties.[20] To circumvent these issues, impeding of various nano- ficient electronic conductivity. Moreover, the incorporation of
structures (nanowires, nanosheets, or nanoparticles) inside the FeSe2/C into the CNT does not affect the structural integrity of
3D carbon matrix is an effective approach.[21–23] However, the the hybrid thus, retaining the ability to greatly improve the Na+
direct incorporation of active materials into the carbon matrix ion storage. High porosity between the individual CNTs offers
may cause a detachment during the electrochemical process large mass loadings while the intimate contact between the
and result in agglomeration, hence capacity fading. Thus, a carbon core and FeSe2 shell controls the SEI film and buffers
strong pining point needs to develop like individual carbon the volume expansion/contraction. The highly compressible
cage for each nanostructure inside the 3D carbon matrix, and 3D porous CNT/FeSe2/C hybrid could be densified to
may resolve all issues, and result in free-standing ready to use obtain ultra-high areal mass loadings up to 16.9 mg cm−2 cor-
electrodes. responding to areal capacity of 5.06 mAh cm−2. It therefore

Figure 1. Fabrication process of CNT/FeSe2/C.

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highlights the benefits of easy structural manipulation to investigate the influence of amorphous carbon coating on
develop high performing electrode materials for future energy anode performance by controlling the concentration of glucose
storage systems. in the precursor solution. A schematic sketch of the fabrication
of CNT/FeSe2/C is shown in Figure 1.

2. Results and Discussion H2 + Se → H2Se (1)

To obtain 3D porous CNT/FeSe2/C hybrid, initially, Fe2O3 11H2Se + 2Fe 2 O3 → 4FeSe 2 ( s ) + 11H2 ( g ) + 3SeO2 ( g ) (2)
NPs are impulsively grown and grafted on the individual CNT
(CNT/Fe2O3) via a hydrothermal process, where CNTs are pre- The scanning electron microscope (SEM) image of pris-
sent in the form of a 3D framework. Afterward, a thermal- tine CNT framework reveals its 3D interconnected porous
induced selenization was carried out to convert solid Fe2O3 network which is highly suitable as host for the growth of
NPs to porous FeSe2 NPs at the surface of CNTs, so that the NPs (Figure S1, Supporting Information). The SEM image of
larger ions can easily move in and out of NPs. At high tempera- CNTs/Fe2O3, confirm the fine growth of Fe2O3 NPs on the sur-
ture, that is, 500 °C, Se powder reacted with incoming H2 gas face of CNTs with an average size of ≈50 nm (Figure 2a). It is
to produce H2Se gas (Equation (1)), which is a strong reducing also observed that Fe2O3 NPs are homogeneously distributed
agent and spontaneously transformed the Fe2O3 NPs into FeSe2 throughout the 3D CNTs network. The flexible and mechani-
NPs via Kirkendall diffusion effect (Equation (2)).[26] In the cally robust nature of CNTs helped in the thermal conversion
end, an amorphous carbon layer is encapsulated on the CNT/ of Fe2O3 to FeSe2 without adversely impacting on the frame-
FeSe2 simply by the glucose carbonization process. Further, work structure (Figure 2b). Figure 2c reveals that carbon is uni-
three composites with different amorphous carbon contents formly coated on each FeSe2 NPs as well as individual CNT to
of 0 wt% (CNT/FeSe2), 8.0 wt% (CNT/FeSe2/C-1) and 17.6 wt% result in highly conductive and dually protected structure. The
(CNT/FeSe2/C-2) were fabricated at optimized conditions to transmission electron microscope (TEM) results show that a

Figure 2. Surface and structural characterizations: SEM images of a) CNT/Fe2O3, b) CNT/FeSe2, and c) CNT/FeSe2/C frameworks, respectively.
d,e) TEM images of CNT/FeSe2,. f,g) low magnification TEM and h) HRTEM images of CNT/FeSe2/C, respectively. i) XRD pattern of CNT/FeSe2 and
CNT/FeSe2/C.

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porous structure is obtained with a little effect on the particle (0.79) is higher compared with pure CNT framework that could
size after converting Fe2O3 (≈50 nm) into FeSe2 (≈80 nm) due be ascribed to attachment of NPs and presence of defects in
to the ripening of NPs under thermal selenization process outer carbon shell coating, which contribute to the capacity. The
(Figure 2d,e). A TEM image of CNT/FeSe2/C indicates that X-ray photoelectron microscope (XPS) survey spectrum of the
FeSe2 NPs are strongly attached to the CNT as evident from CNT/FeSe2/C is presented in Figure S3, Supporting Informa-
Figure 2f, having an ≈2.8 nm thick amorphous carbon coat tion, which confirms the presence of Fe, Se, C, and O elements
(Figure 2g,h). A d-spacing of 3.37 Å was observed in the high in the hybrid framework without any detectable impurity. High
resolution TEM (HRTEM) image of CNT/FeSe2/C that corre- resolution XPS spectra of Fe 2p, Se 3d, and C 1s are shown in
sponds to the (120) lattice plane of FeSe2 (Figure 2g). The crystal Figure 3b–d. The deconvolution of Fe revealed two main peaks
structure of the hybrid frameworks at each stage during the located at binding energies of 706.97 and 719.84 eV, respectively,
preparation of CNT/FeSe2/C was analyzed by X-ray diffraction which can be assigned to Fe 2p3/2 and Fe 2p1/2 with a spin-orbit
(XRD). Figure S2, Supporting Information shows the XRD pat- energy separation of about 12.87 eV (Figure 3b), demonstrating
terns of the CNT/Fe2O3 and is indexed well to the maghemite-C the characteristic of divalent iron (Fe2+).[26,29–30] The minor and
phase of Fe2O3 (JCPDS # 39–1346), revealing crystalline growth broad peak at about 710.6 eV can be ascribed to the FeO bond
of Fe2O3 NPs. The XRD patterns of CNT/FeSe2 and CNT/ that exhibits the existence of a higher oxidation state of the Fe
FeSe2/C are shown in Figure 2i. All characteristic peaks in both species in the hybrid framework.[31–32] Similarly, the minor peak
hybrids are well consistent with the orthorhombic phase of in Se 3d spectrum at 58.99 eV was detected (Figure 3c), which
FeSe2 (JCPDS # 82–0269) with preferential growth along (120) also reveals that the selenium surface was partially oxidized
plane. In addition to the characteristic peaks of orthorhombic when exposed to air.[31–32] Moreover, the binding energies at
FeSe2, only one peak at 27.3° that corresponds to the (002) plane 54.48 and 55.32 eV correspond to Se 3d5/2 and Se 3d3/2, respec-
of the CNT is seen, delineating high crystallinity of FeSe2 and tively in Se 3d spectrum, suggesting the presence of Se2−. The
purity of the composites. Nevertheless, a decrease intensity of C 1s spectrum was fitted with 3 peaks: sp2 or CC, sp3 or CC,
peaks in CNT/FeSe2/C compared with CNT/FeSe2 additionally and CO corresponding to the binding energy of 284.4, 285.1,
guarantees the coating of carbon shell on FeSe2 (Figure 2i). and 286.9 eV, respectively (Figure 3d).[33–34]
Three characteristics peaks located at 180.1, 214.8, and The calculation of the active weight in the hybrid is impor-
254.1 cm−1 were observed for FeSe2 in the Raman spectra of tant, and it is determined by thermogravimetric analysis (TGA)
CNT/FeSe2/C (Figure 3a). These three peaks are attributed to measurement in the air. In the case of the CNT/Fe2O3 frame-
the vibrational and stretching vibrations of SeSe active modes work, the measured amount of Fe2O3 is about 62% (Figure 3e).
or their combinations.[27–28] The Id/Ig ratio of CNT/FeSe2/C Whereas, in CNT/FeSe2, CNT/FeSe2/C-1, CNT/FeSe2/C-2, the

Figure 3. Chemical analysis of hybrid frameworks: a) Raman spectra of CNT/FeSe2/C and CNT. XPS of CNT/FeSe2/C: high resolution spectra of b) Fe
2p, c) Se 3d, and d) C 1s, respectively. e) TGA measurements of various materials. f) BET surface area of CNT/FeSe2 and CNT/FeSe2/C.

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weight changes in various steps (Figure 3e). In the first step, 15.15 m2 g−1, while for CNT/FeSe2/C it is 67.67 m2 g−1 (Figure 3f).
the weight slightly increased between 230 and 280 °C, corre- The increased surface area in the case of CNT/FeSe2/C is attrib-
sponding to the partial oxidation of FeSe2 and the formation of uted to coating of amorphous carbon layer, which makes them
FeSeOx.[35] However, with increase in temperature form 280 to suitable for mass transport. The average pore diameter of CNT/
620 °C, a major weight loss occurred attributed to the conver- FeSe2/C (3.827 nm) is slightly larger than the diameter of CNT/
sion of both FeSe2 and FeSeOx to Fe2O3 and combustion of CNT FeSe2 (3.412 nm) and the pore volume of CNT/FeSe2/C is also
and amorphous carbon in the air. Based on final product Fe2O3, increased to 0.136 cc g−1 from the initial 0.058 cc g−1 (Figure S4,
the content of carbon (due to CNT) in CNT/FeSe2 is 13.5%, and Supporting Information). It further confirms the uniform and
in CNT/FeSe2/C-1 and CNT/FeSe2/C-2, they increased to 21.5% firm coating of the outer carbon layer on individual FeSe2 NPs,
and 31.1%, respectively. The amount of amorphous carbon which can optimize the contact with the electrolyte and improve
coating in CNT/FeSe2/C-1 and CNT/FeSe2/C-2 composites is the electrochemical performance.
8.0% and 17.6%, respectively. Further, to investigate the advan- To study the electrochemical Na storage behavior of the
tage of the carbon layer over FeSe2, the Brunauer-Emmett-Teller hybrid frameworks, coin-type cells (CR2032) were manufac-
(BET) surface area and pore size distribution by the Barrett- tured. Figure 4a shows the cyclic voltammetry (CV) curves
Joyner-Halenda (BJH) method of both hybrids was estimated. of the CNT/FeSe2/C framework for the initial four cycles at a
The calculated specific surface area for CNT/FeSe2 composite is scan rate of 0.2 mV s−1 in the potential range of 0.01–3.0 V. In

Figure 4. Electrochemical measurements of various electrodes: a) CV curves for the first 4 cycles at a scan rate of 0.2 mV s−1. b) Potential profiles at
100 mA g−1 of CNT/FeSe2/C c) Comparison of cycling performance of different electrodes. d) Coulombic efficiency and cyclic performance of CNT/
FeSe2/C at high current density, 500 mA g−1. e) The rate capability of CNT/FeSe2/C. f) Schematic illustration of charge transport in CNT/FeSe2/C.
g) Nyquist plots and h) Plot of Zre versus ω−1/2 in the low frequency region of CNT/FeSe2, CNT/FeSe2/C-1, and CNT/FeSe2/C-1 anodes, respectively
after 50 cycles.

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the first cathodic sweep, a little reduction peak at ≈1.8 V was loading of active materials (FeSe2) in CNT/FeSe2/C-2 compared
observed which corresponds to the intercalation reaction in the with CNT/FeSe2/C-1, sluggish kinetics and elongated diffusion
active material with the formation of NaxFeSe2[26] and subse- passage of Na ions in CNT/FeSe2/C-2 due to thick amorphous
quent to the formation of SEI layer owing to the decomposi- carbon coating. Therefore, during the initial electrochemical
tion of the electrolyte.[30] Besides, two reduction peaks were also process, most of the Na ions entrap in thick carbon shell in
seen in the first discharge process at approximately 1.02 and CNT/FeSe2/C-2 composite, which causes lower capacity.
0.51 V, which account for the conversion reaction with the gen- In addition, the theoretical gravimetric capacity (Cg) of CNT/
eration of FeSe, NaSe2, and subsequently Fe and Na2Se, respec- FeSe2/C electrode is assessed from the theoretical capacity
tively.[18] For the first anodic sweep, three oxidation peaks were of FeSe2 (501.5 mAh g−1) and its percentage amount in CNT/
observed at about 1.68, 2.15, and 2.4 V and can be assigned to FeSe2/C (78.4 wt%) and capacity of the CNT/C framework
the formation of FeSe, the intermediate NaxFeSe, and the final (127 mAh g−1) in present work (Figure 5d) that can be described
product FeSe2. Moreover, in subsequent cycles, the CV curves as: Cg = 127 × 21.6% + 501.5 × 78.4% = 420.6 mAh g−1. The
remain steady and overlap well, indicating that the electrochem- capacity achieved in CNT/FeSe2/C composite based on the total
ical reaction in the hybrid framework remains reversible and mass is a little larger (428 mAh g−1) than the theoretical cal-
stable. Consistent information as that presented in CV curves culated capacity of the electrode (420.6 mAh g−1) and thereby
was also harvested from the galvanostatic charge/discharge ensuring the high activation or utilization of the active material
voltage curves of the CNT/FeSe2 and CNT/FeSe2/C electrode at (FeSe2) in the composite.
100 mA g−1 (Figure S4, Supporting Information and Figure 4b). Figure 4d further indicates that CNT/FeSe2/C delivers the dis-
The first cycle process showed the discharge voltage plateaus charge specific capacity of 395 mAh g−1 after 200 cycles even at
located at about ≈1.2 and ≈0.7 V and charge voltage plateaus a high current density of 500 mA g−1 with Coulombic efficiency
located at approximately ≈1.5, ≈2.01, and ≈2.35 V. After the first of ≈100%. The corresponding charge/discharge voltage profiles
cycles, discharge voltage plateaus shifted to higher voltage while at different cycles indicate the same charge storage behavior
for charge process remain the same. Such a voltage curve was even at high current density (Figure S7, Supporting Informa-
in good agreement with already reported bulk FeSe2.[27] During tion). Next, the electrochemical performance of CNT/FeSe2/C
the first discharge and charge process of CNT/FeSe2/C, the spe- is further assessed by the rate capability test (Figure 4e). The
cific capacity was reached to 767 and 548 mAh g−1, respectively, electrode material was evaluated at various current densities
based on the active mass of the electrode. While, discharge and increasing stepwise from 100 mA g−1 to 1600 mA g−1 and with 7
charge capacities of CNT/FeSe2/C based on the total mass of cycles performed at each step. When the current ramped step-
electrode would be 601.4 and 429.3 mAh g−1, respectively. wise, the final rate capacities of the CNT/FeSe2/C framework
The large difference in specific capacities for the first cycle were 544, 501, 407, 314, and 156 mAh g−1 at current densities
and low initial Coulombic efficiency (71.5%) is attributed to the of 100, 200, 400, 800, and 1600 mA g−1, respectively. However,
formation of SEI film at the electrode/electrolyte interphase and when the current densities are reverted, the discharge capaci-
decomposition of the electrolyte. However, afterward, the Cou- ties of 259, 371, 463, 532, and 589 mAh g−1 were still obtained at
lombic efficiency is improved to ≈100% (Figure S5, Supporting 800, 400, 200, 100, and 50 mA g−1, respectively.
Information) as electrode achieved the thermodynamic stability. Moreover, a performance comparison of our material is also
It is also observed that discharge capacity difference between carried out with the reported iron selenide based materials as
the second and third, third and fourth, fourth and fifth, and so presented in Table S1, Supporting Information. From Table S1,
on is smaller in CNT/FeSe2/C than CNT/FeSe2, which indicates Supporting Information, it is clear that our CNT/FeSe2/C
the advantage of amorphous carbon coating (Figure S4, Sup- exhibited improved capacitive performance and elongated cyclic
porting Information, and Figure 4b). stability up to several hundred cycles compared with any other
Figure 4c shows a comparison of the cycling performance reported electrode or comparable with some electrodes.[35–37]
of pure CNT framework, CNT/C, CNT/FeSe2, CNT/FeSe2/C-1, The above-mentioned outcomes show that unique structural
and CNT/FeSe2/C-2. After 100 cycles, the discharge capacity features in CNT/FeSe2/C efficiently improve electrochemical
of 546 mAh g−1 was obtained at 100 mA g−1 in case of CNT/ performance (Figure 4f). For instance, first, the uniformly
FeSe2/C-1, which is much higher than the pure CNT frame- embedded FeSe2 NPs into the CNT framework offers numerous
work (87 mAh g−1), CNT/C (127 mAh g−1) framework, CNT/ active sites and increases the migration of Na+ ions. Secondly,
FeSe2 (290 mAh g−1), and CNT/FeSe2/C-2 (471 mAh g−1). The interconnected and conductive CNT network provides rapid
high cyclic stability of CNT/FeSe2/C-1 is ascribed to the opti- and continuous movement of electrons and shortened diffusion
mized coating of amorphous carbon that not only increases the paths for sodium, which in turn increases the charge transfer
electronic conductivity but also buffers the volume expansion process at the electrode/electrolyte interfaces. Third, the outer
which stabilizes the SEI film without creating barrier to ionic amorphous carbon coating on individual FeSe2 NPs enhances
diffusion during the charging/discharging process. The inferior the electronic conductivity of the hybrid, accommodates the
performance in CNT/FeSe2 and CNT/FeSe2/C-2 was due to fol- strain-induced during sodium insertion/extraction, inhibits the
lowing main reasons: (1) Without amorphous carbon coating agglomeration of FeSe2 NPs, and hinders the corrosion reaction
(CNT/FeSe2), the electrode suffers from low electrical conduc- at FeSe2/electrolyte interfaces. Fourth, the defects present in
tivity and excessive side reaction due to direct contact with the the carbon shell may act as additional Na+ storage sites, hence
electrolyte, hence irreversible sodium storage and leads to large positively contributing to the capacity. Although, graphitic
volume expansion and capacity fading. However, in the case carbon layer has been coated over the active materials,[35–36]
of CNT/FeSe2/C-2, the low performance is because of lower which no doubt has benefits in controlling the volume changes

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Figure 5. Electrochemical performance metrics of electrodes with various mass loadings and densities: a) Digital photographs and schematic struc-
tural illustration of the original and densified framework. b) Relation among original thickness, mass loading, and density of CNT/FeSe2/C. c) Areal
capacity at 100 mA g−1 and d) First charge/discharge voltage profiles with mass loading of 6.32, 10.5, and 16.9 mg cm−2. e) Rate capability of CNT/
FeSe2/C with various mass loading.

and side reactions, but suffers from low diffusion of ions. The shown in Figure 4h. According to Equation (4), the larger
keen advantage of the current strategy is coating of amorphous slope between Zre and ω−1/2 stands for a higher Na+ diffusion
carbon through a simple process resulting in high ionic dif- coefficient.[10,24]
fusivity compared with graphitic carbon or previously coated
materials which is highly required for high performance and DNa = R 2T 2 /2S 2 n 4 F 4CNa
2
σ ω2 (4)
stability.
Furthermore, Nyquist plots of electrodes highlight the advan- In Equation (4), R is the gas constant, T is absolute tempera-
tages of the amorphous carbon coating (Figure 4g). In the high ture, S is the area of electrodes, n is the electron transfer during
frequency region, the smaller semicircle for carbon coated elec- oxidation/reduction process, F is the Faraday constant, and C
trodes (CNT/FeSe2-1, CNT/FeSe2/C-2) revealed a smaller charge is the Na+ ion concentration. The calculated outcomes of DNa
transfer resistance (Rct) in contrast with the uncoated (CNT/ specify that amorphous coated electrodes, (i.e., CNT/FeSe2/C-1
FeSe2), and hence, it is clear that the carbon coated electrodes [1.1 × 10−10 cm2 s−1] and CNT/FeSe2/C-2 [5.3 × 10−11 cm2 s−1])
CNT/FeSe2/C possess a better electrical conductivity and reac- exhibit faster Na+ ion transport than uncoated (CNT/FeSe2
tion kinetics, which is good for enhancing the battery perfor- [3.28 × 10−11 cm2 s−1]). These results indicate that amorphous
mance. The Nyquist plots (Figure 4g) were also deconvoluted carbon coating on individual FeSe2 NPs is helpful for rapid
with the equivalent circuit diagram (Figure S8, Supporting charge transfer process.
information). Here Rs, Rct, CPE, and Rf display the ohmic Moreover, thinner carbon coated electrode (CNT/FeSe2/C-1)
resistance of the electrolyte, charge transfer resistance, constant showed a smaller electronic conductivity than that of thicker
phase element (CPE), and SEI film resistance, respectively, in (CNT/FeSe2/C-2) as indicated by a slight larger semi-circle of
the high/medium frequency regions. Further, Zw shows the CNT/FeSe2/C-1 (Figure 4g), thereby attributed to lower amor-
Warburg impedance in the low frequency region that relates to phous carbon percentage in CNT/FeSe2/C-1 (8.0%) than CNT/
the sodium-ion diffusion kinetics used to determine the diffu- FeSe2/C-2 (17.6%). However, DNA in CNT/FeSe2/C-1 was deter-
sion coefficient of Na+ ions in the electrodes (in solid). mined to be two times higher than that of CNT/FeSe2/C-2
(Figure 4h). Therefore a balanced relationship between the
Z re = Re + Rct + σ ω ω −1/2 (3) ionic diffusivity and electrical conductivity is important to
get optimized electrodes and electrochemical performance,
Based on the above equation and through the linear fitting as only higher electronic conductivity does not assure higher
of Zre verses ω−1/2, the Warburg coefficient (σω) is obtained as performance.

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For practical applications, high mass loading and density are gradually ramped up, areal capacities of 6.11, 5.04, 3.55, 2.58,
required, which can be achieved through a compaction tech- and 1.33 mAh cm−2 were reversibly measured at 100, 200, 400,
nique of the 3D framework (Figure 5a).[22] However, it is quite 600, and 800 mA g−1, respectively, where reduction in capacity
a big challenge to increase the areal mass loading in the SIBs is a common trend due to higher current density. However,
for practical applications for bare or NPs-grafted carbon hetero- when the specific current density reverted to 100 mA g−1, excel-
structures. Normally, compaction of 3D electrodes to densify lent areal capacity retention of 5.26 mAh cm−2 was achieved
causes sluggish kinetics and poor ionic diffusion, therefore, demonstrating excellent rate performance of the electrode.
ruining the electrochemical performance.[38] Here, three elec- Such good rate performance at ultra-high mass loading is very
trodes based on CNT/FeSe2/C framework with different den- important for practical applications such as in high energy and
sity and mass loadings were obtained by adjusting the initial power density batteries.
thickness of 2.5, 3.0, and 3.5 mm (Figure 5b). These electrodes In addition, volumetric capacity was calculated based on the
exhibited excellent cyclic stability with good capacity retention density of the electrodes according to this formula: ρ = m/A × h,
after 50 cycles (Figure 5c). The areal capacity increases linearly where m, ρ, A, and h are the mass, density, base area, and thick-
with areal mass loading and attains respective values of 2.72, ness of the framework, respectively. We obtained volumetric
4.27, and 5.06 mAh cm−2, which correspond to mass loadings capacities of 158 mAh cm−3 for the most densified and the
of 6.32, 10.5, and 16.9 mg cm−2 after 50 cycles. The relation- thickest framework corresponding to a density of 528 mg cm−3
ship among initial thickness, areal loading, and areal capacity (Figure S10, Supporting information). The high areal and volu-
is shown in Figure S9, Supporting Information. Moreover, metric capacities are attributed to dual protective carbon net-
their charge/discharge voltage profiles are almost the same work and densified framework.
(Figure 5d), indicating that the diffusion rate and electro- To understand the better electrochemical properties in
chemical storage of Na+ are not affected by the high areal mass CNT/FeSe2/C compared with CNT/FeSe2, CV curves at dif-
loading. Since the densified framework still maintains the 3D ferent scan rates are performed (Figure 6a,b). It reveals the
porous and interconnected network to deliver good electronic same shape during reduction and oxidation processes, but
and ionic conductivities. Further, we have calculated the rate a peak shift is observed as the scan rate increases, showing
capability of the CNT/FeSe2/C anode at the various areal mass small polarization at higher scan rates. According to previous
loading ranging from 6.32 to 16.9 mg cm−2 (Figure 5e). At all reports,[12,39,40] the peak current (i) and scan rate (v) are obeyed
three different areal mass loadings, a good rate performance by the Equation i = avb. The value of b is important to deter-
was achieved (Figure 5e). Specifically, at very high areal mass mine the electrochemical behavior (i.e., if b ≈ 0.5, then the
loading of 16.9 mg cm−2, when the specific current density charge storage behavior is dominated by an ionic diffusion

Figure 6. Quantitative pseudo-capacitive analysis: a,b) CV profiles at various scan rates for CNT/FeSe2/C, and CNT/FeSe2, respectively c) Relationship
between Logarithm scan rate and Logarithm redox peak currents of CNT/FeSe2/C, d) Plots of (scan rate)1/2 verses i (scan rate)−1/2 used to compute con-
stants k1 and k2 at different potentials e) Capacitive contribution at 0.8 mV s−1 scan rate. f) Percentage of capacitive contribution at various scan rates.

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controlled process and if b ≈ 1.0, it represents a capacitive pro- This glass tube containing the hybrid framework and Se powder was
cess).[40] The b value for different peaks can be attained by the placed at the center of the furnace tube and selenization was executed at
500 °C for 4 h. under the environment of H2/Ar (15 vol% of H2) gas at a
slope of the log(i) versus log(v) graph (Figure 6c, Figure S11a,
ramping rate of 10 °C. After selenization, the tube furnace was naturally
Supporting Information). Specifically, the contribution of the cooled down to room temperature and got the product CNT/FeSe2.
capacitive and ionic diffusion at a given potential can be com- Fabrication of CNT/FeSe2/C Framework: The carbon was coated onto
puted via the relationship i(V) = k1v + k2v1/2, where k1v and the CNT/FeSe2 framework by a simple carbonization approach. Typically,
k2v1/2 are respectively, the capacitive and ionic diffusion contri- the as-prepared CNT/FeSe2 framework was dipped into 0.1 m and
butions. The k1 and k2 values can be determined by the slope 0.2 m aqueous glucose solution (40 mL) in the autoclave to synthesize
CNT/FeSe2/C-1 and CNT/FeSe2/C-2, respectively. The autoclave was
and intercept of v1/2 verses iv−1/2 plot (Figure 6d, Figure S11b,
placed in the electric oven for the hydrothermal reaction at 180 °C for
Supporting Information). Under the scan rate of 0.8 mV s−1, 10 h. The glucose coated CNT/FeSe2 was washed several times with DI
the separations of capacitive and ionic diffusion contribu- water and ethanol and then freeze-dried. Last of all, the glucose coated
tion are presented in Figure 6e and Figure S11c, Supporting CNT/FeSe2 hybrid framework was converted into carbon coated CNT/
Information, and the share of the capacitive contribution in FeSe2 framework by an annealing process at 450 °C for 2 h. in an Ar
the total charge storage of the CNT/FeSe2/C and CNT/FeSe2 is environment.
82% and 78%, respectively, indicating a higher rate capability Materials Characterizations: The structural and morphological
characterizations of all the frameworks were carried out using SEM
in CNT/FeSe2/C than CNT/FeSe2. Moreover, as expected, with (NOVA SEM) and TEM (FEI Tacnai T20). The crystalline phase
an increasing scan rate, the capacitive contribution increases information was observed by a powder X-ray diffractometer (Bruker D8)
gradually for both electrodes (Figure 6f, Figure S11d, Sup- using Cu Kα (1.5406 °A) radiation. Raman spectra were recorded via
porting Information). a Raman microscope (Renishaw) equipped with laser light of 532 nm
wavelength for excitation. The XPS measurements were calculated
on Kratos Axis Ultra monochromatized Al Kα radiation to study the
chemical valence state and surface element composition and chemical
3. Conclusions valence of the hybrid. The carbon content in each hybrid framework was
determined by TGA in the air with a heating rate of 10 °C min−1. The
In summary, a cage-on-cage approach is developed for SIB specific surface area and pore size distribution were determined using
electrode materials made of the porous CNT/FeSe2/C frame- the N2 sorption test in the Quantachrome autosorb-IQ gas adsorption
work. A simple three-step approach is designed, where ini- analyzer at 77 K.
tially Fe2O3 NPs were decorated into the CNT framework Electrochemical Testing: The battery performance was evaluated
using a coin cell CR 2032 battery. The coin cells were manufactured
by a simple hydrothermal process, which then successfully
in the Ar glove box with hybrid frameworks as the working electrode,
converted into FeSe2 by thermal-induced selenization route and sodium foil as the reference/counter electrode. The working
and finally, an amorphous carbon coat is constructed over electrode was used as a free-standing electrode without any passive
each FeSe2 NPs and individual CNT. When used as an anode components (binders, conductive agent, and current collectors). 1.0 m
for SIB, the CNT/FeSe2/C delivered a reversible gravimetric NaClO4 in propylene carbonate (PC) = 100 vol% with 5% ethylene
capacity of 546 mAh g−1 at 100 mA g−1 after 100 cycles. Even carbonate (EC) was used as the electrolyte, and the glass fiber used
at a high current density of 500 mA g−1, a discharge capacity as the separator. The galvanostatic charge/discharge tests were
performed using the LAND CT 2001A analyzer in the voltage range of
of 423 mAh g−1 is maintained. In addition to the sustained 0.01–3.0 V. The CV and electrochemical impedance spectroscopy (EIS)
gravimetric performance, an areal capacity of 5.06 mAh cm−2 measurements were carried out on an electrochemical work station
was achieved at an ultra-high mass loading (16.9 mg cm−2). (CHI660E).
The overall high performance and good stability, including
gravimetric capacity, high material loading, and areal capacity
are attributed to synergistic effects of densely packed structure Supporting Information
and dual conductive carbon network.
Supporting Information is available from the Wiley Online Library or
from the author.

4. Experimental Section
Fabrication of CNT/Fe2O3: All the reagents and chemicals were Acknowledgements
analytical grade and used without further purification. First, the CNT
This work was financially supported by the Key Area R&D Program of
framework was synthesized by a CVD method using a precursor solution
Guangdong Province (2018B030327001, 2018B010109009) and the
containing 1,2-dichlorobenzene as a carbon source and ferrocene as a
Natural Science Foundation of China (51732005, 51772008, 51672007,
catalyst reported by Gui et al.[41] Second, 0.4 m Fe(NO3)3·9H2O and urea
and 11974023). Further, the authors would like to acknowledge the
were dissolved in Dimethylformamide (DMF) by magnetic stirring at
supply of bulk CNT frameworks from Prof. Cao Anyuan’s lab in PKU.
room temperature. Then a piece of already fabricated CNT framework
N.M. would like to acknowledge the Vice-Chancellor fellowship scheme
(40 mg) in square shape was immersed into the above solution for
at RMIT University, the RMIT Micro Nano Research Facility (MNRF) in
15 min and then transferred into an autoclave for the execution of
the Victorian node of the Australian National Fabrication Facility (ANFF),
hydrothermal reaction at 150 °C for 25 h. After complete reaction, the
and the RMIT Microscopy and Microanalysis Facility (RMMF).
hybrid framework was washed many times with deionized (DI) water
and ethanol and subsequently, freeze-dried for further use.
Fabrication of CNT/FeSe2: The CNT/FeSe2 was prepared by the
selenization of CNT/Fe2O3 into the furnace in a reduced atmosphere. Conflict of Interest
Specifically, the CNT/Fe2O3 framework and Se powder with the ratio
(1:3) were placed in the opposite corner of a glass tube of length 15 cm. The authors declare no conflict of interest.

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