DS60 V1 English Manual For Client

DS60 Precision Digital Tester
Manual
Version：1.1
1
Manual
Contents
I. Brief Introduction to Main Properties .............................................................................. 3
II. Safety Rules .................................................................................................................. 3
III. Introduction to Front Panel ........................................................................................... 4
IV. Abstract of Key Functions ............................................................................................ 4
V. Brief Introduction to the Indicator Light .......................................................................... 5
VI. Test Function and Operating Methods ......................................................................... 5
VII. Basic Procedures of InstrumentCalibration ................................................................. 6
VIII. Enter into Measuring Status ....................................................................................... 6
IX. Setting and Check of Instrument Working Parameters (Pr) ......................................... 6
X. Summary List of Working Paratemeters........................................................................ 9
XI. Specification of Some Working Parameters (Pr) .......................................................... 9
XII. Check the Setting Values of InstrumentWorking Parameters (Pr) ............................ 11
XIII. Instrument Calibration .............................................................................................. 11
XIV. Instrument Indicating Message ................................................................................ 15
XV. Main Technical Parameters ...................................................................................... 15
XVI. Instrument Wiring ..................................................................................................... 16
XVII. Others ..................................................................................................................... 17
Appendix 1: External Wiring Methods of DS60 Serious Precision Digital Tester ............. 18
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This Manual mainly introduces wiring, calibration, setting and usage of DS60 Precision
Digital Tester. Please read this Manual carefully before using it.
I. Brief Introduction to Main Properties
DS60 Precision Digital Tester is a highly accurate and reliable force (torque)
measuring instrument. After improvement over the past years, now different types of the
testers can be applied to fields such as precision force (torque) measuring, sensor
adjustment and testing, material properties testing, stress-strain measuring and transient
peak value measuring.
1) Synchronous digital ratio type A/D conversion technology provides superhigh

resolution and measurement accuracy: a display division of 100,000~500,000, a
measuring resolution for mV/V ratio signal of 0.01μV/V, an A/D conversion rate of
50~500 Hz, and a comprehensive accuracy <0.005%FS (repeatability, linearity).
2) For synchronous digital ratio technology, standard voltage source in the instrument
simultaneously conducts A/D conversion to bridge voltage of the sensor and output
signal. The ratio measuring data is obtained through application of digital
computation methods and thus drifting of the instrument is reduced significantly.
3) The measuring scope of input signals that can be selected through programming,
which is applicable to various strain gauge transducers whose sentivitity is 1mV/V,
2mV/V, 3mV/V and 4mV/V respectively. Signal measuring scope and input polarity
of each data channel of the instrument is set by the software separately.
4) 7-section liner correction capacitoy is applied to improve measuring accurancy of
the system.
5) Capable of storing and calling calibration data of sensors with 9 different measuring
ranges.
6) The two calibration methods include null position calibration, system load calibration
and
input sentivity calibration.
7) Unit conversions are various, including N, kgf, lbf and measured value of output
sensitivity
of the sensor (mV/V).
8) Quick peak value measuring and maintening capacities, retention time of the peak
value can be set by the software.
II. Safety Rules
1). Before power-on, please understand whether voltage of alternating current power
supply in
your area is within the scope of 220+/-15%.
2). Attaching plug of the DS60 instrument should be wired on three-core power socket
with good
ground wire.
3). Protective tube of the instrument is inside the housing, when open the housing to
chang the
protective tube, the power plug should be pulled out.
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III. Introduction to Front Panel
88888888
     
Zero Peak N kgf lbf mV/V
Reset
Zero Clear Peak Unit Channel Enter

0 ◄ ► －＋ 
IV. Abstract of Key Functions
Key Name Breif Introduction of Main Functions

《Reset》 Software reset, reset again to start up the instrument, is used for parameter
setting, check, calibration and other operations.
《Zero》 Zero or restore the data display, the indicator will be lightened in Zero status
<Zero>.
《Clear》 Clear saved peak datas in measuring status of the peak value.
《 ◄ 》 Used for adjusting data input bit (flicker bit) when in calibration.
《Peak》 Start up or close down the peak value measuring status, the indicator is
lightened in peak value measuring status.
《 ► 》 Used for adjusting data input bit (flicker bit) when in calibration.
《Unit》 Used for unit conversion, display data of measuring results in different unit
systems.
《－》 Used for adjusting increase and decrease in value of data input bit (flicker bit).
《Channel》 Check or change data channel.

《＋》 Used for adjusting increase and decrease in value of data input bit (flicker bit).
《Enter》 Confirm parameter setting or other operations.

《  》 Enter function, used to input and store data in parameter or calibration statuses.
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V. Brief Introduction to the Indicator Light
Indicator Name Brief Introduction

〈Zero〉 The displayed data is load data that is relative to the null
position if ligntned.
〈Peak〉 In peak value measuring status if lightened.
〈 N 〉 Units of measuring data that the instrument displays are N,
KN or MN if lightened.
〈kgf〉 Units of measuring data that the instrument displays are kgf
or tf if lightened.
〈lbf〉 Units of measuring data that the instrument displays are lbf,
klbs or Mlbs if lightened.
〈mV/V〉 Sensitivity indicator, if lightened, it indicates that the
displayed value is sentivity data outpted by the sensor that
takes null position of the sensor as the starting point, when
set as 5-bit sentivity display method in Pr3, its mV/V display
scope is -19.9999~+99.9999mV/V; when set as 6-bit sentivity
display method in Pr3, its mV/V display scope is
-1.99999~+9.99999mV/V.
VI. Test Function and Operating Methods
On strating up the instrument , it displays 〖88888888〗and the current called data channel
(such as CH-1) and then enters into measuring status, during which the instrument will display
measuring data value or E1, E2 and other indicating information.
1) Normal Measuring
The instrument enters into normal measuring status after power-on and displays measuring
data of the sensor. At that time, the initial load on the sensor could be removed through
pressing <Zero> key.
2) Peak Measuring
In normal measuring status, the <Peak> indicator is lightened after pressing the <Peak > key;
hereafter, the instrument will display and remain peak value load data on the sensor.
Pressing <Clear> key could clear the saved peak values. withdraw from peak value
measuring status to press the <Peak> once again and the <Peak> indicator wil extinguish,
which indicating that the instrument has withdrawn from the peak value measuing status and
entered into normal measuring status. Retention time of the peak value could be changed
through parameter 9(Pr9) setting.
3) Unit Conversion
Load measuring data that take N, kgf and lbf as well as output sensitivity data of the sensor
(mv/V) could be displayed through pressing <Unit> key. The instrument save unit status
automatically, unit of the final setting is displayed after being restarted.
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4) Display and Converion of the Data Channel
This instrument is able to save calibration data of 9 sensors, calibration data of each sensor
is saved in data channels numbered 0~8 seperately and the user could call calibration data of
corresponding sensors for measuring through agjustment of data channels. The method is
that after instrument is strated and displays 〖88888888〗, it will then display 〖CH-X〗, where
X represents the called data channel number of the current measuring, and hereafter press
<-> key and <+> key to change channel, press <  > key when the required channel is
reached, the instrument will enable and call calibration data of the sensor in this data channel
and enter into measuring status.
5) Data Input Method

When the instrument displays 〖000000〗, press <◄> key or <◄> key to change flicker bit
position of the sensor into the data bit that needs adjustment. Pressing <-> key or <+> key
could change data value on the flicker bit into the needed one.
VII. Basic Procedures of InstrumentCalibration
DS60 presicion digital tester applies all digital calibration technologies; please complete
calibration of the instrument as follows before measuing:
Start up and enter into measuring status 

Set working parameter 
Check working parameter of the instrument 
Instrument calibration (CAL 0) or (CAL 1) 
Withdraw from calibration procedure and enter into measuring status
VIII. Enter into Measuring Status
The instrument will automatically enter into measuring satus after power-on; don’t press any
key at that time. The instrument enters into measuring status after displaying 〖88888888〗and
the current called data channel number (displays 〖CH-X〗, where X represents data channel
number), load measuring data or E1, E2 and other indicating information will be displayed when
the instrument is in measuring status.
IX. Setting and Check of Instrument Working Parameters (Pr)
When reading this section, please discriminate selecting status and setting status of the working
parameter.
Parameters in various data channels of the instrument are separated from each other, through
setting working parameters for each channel; the instrument could be fitted with different sensors
and meet different measuring requirements, for example range of two standard dynamometry
sensors are 100N (output sensitivity is 3mV/V) and 5kN (output sensitivity is 2mV/V) separately,
the 100N sensor is used for pressure measuring, and the 5kN sensor is used for tension and
compression measuring, which can be resolved through application of multi-data channel
measuring function provided by DS60 instrument. The 100N sensor is set at data channel 1, and
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the 5kN sensor is set at data channel 2. These two different measuring requirements are met
through parameter setting of data channel 1 and 2. In this example, instrument working
parameters (Pr) of channel 1 and channel 2 are set as follows:
Channel1 Setting Example (100N Channel2 Setting Example(5kN

Pressure Measuring) Tension and Compression
Double-way Measuring)
Pr1=4.8 ; Sensor Sensitivity 3mV/V Pr1=2.4 ; Sensor Sensitivity 2mV/V

Pr2=0 ;One-way Measuring Pr2=1 ;Tension and Compression
Pr3=25 ;25Hz Sampling Rate Double-way Measurig
Pr5=6 ;6-bit Sensitivity Display Pr3=25 ;25Hz Sampling Rate
Pr6=1.0 ; 0.5 Seconds Filtering Time Pr5=6 ; 6-bit Sensitivity Display
Pr7=4 ;Three-decimal fraction, Full Pr6=1.0 ; 0.5 Seconds Filtering Time
Scale Display 100.000 Pr7=3 ; Two-decimal fraction, Full
…… Scale Display 500.00
……
After working parameter setting and calibration (calibrated), the measurement of force
value can be conducted. When connected to the instrument, the 100N sensor puts the
instrument at channel 1, while the 5kN sensor puts it at the channel 2, the instrument could
directly display measured force value data.
Before calibration, working parameter (Pr) of the instrument should be set. During
calibration and measurement, the instrument works according to the set working parameter
(Pr), where parameter 1 (Pr1) and parameter 2 (Pr2) must be set before calibration, and are
unchangable after the calibration, otherwise error in measured data will occur, while the
remaining parameters could be adjusted after completion of the calibration. Please refer to
the summary list of setting instrument working parameter and the section of detailed
working parameter for contents and setting scopes of working parameters of the instrument.
The method of entering into the instrument working parameter setting procedure is as
follows:
1) Press <Reset> key in measuring status, press <Zero > and keep pressing within 2
seconds after loosening the <Reset> key, the instrument will display 〖888888〗,loosen
the key when the instrument displays 〖Set !〗, after flash displays 〖 Set ! 〗for servel
times, the instrument will display〖CH-X〗, where X represents the cuttently set data
channel number. Press <-> or <+> keys to change channel number, and press <> after
adjusting it to the needed data channel, and then the instrument will enter into selection
status of the working parameter, the instrument displays 〖Pr XX〗, where XX is the
currently selected instrument working parameter number.
2) Press <-> or <+> key could change the working parameter number XX that needs to be
set. Press <> and the instrument will enter into parameter setting status, hereafter,
parameter numbered XX could be set.
3) The instrument will display〖XX- YY〗in parameter setting status, where XX is the
selected instrument working parameter number, YY is the current setting value of the XX
parameter (such as 01-2.4 represents parameter 1, namely, the current setting value of
input signal measuring scope of the instrument is 2.4mV/V). When the instrument
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returns to working parameter selection status (the instrument displays 〖Pr XX〗),
repeat procedure 2 and procedure 3 until all parameter settings are completed.
4) Withdraw from the working parameter setting status: after all parameter settings are
completed,under working parameter selecting status (the instrument displays 〖Pr
XX〗), press <Reset> key to restart the instrument.
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X. Summary List of Working Paratemeters
S Parameter Content Parameter Designed Scope Reference

Unit Setting
0 Testing procedure for input Used for fault diagnosis and judge output signal properties
signals of the sensor (mV/V) and wiring
1 Measuring range selection of mV/V 2.4~9.6 2.4
input signals
2 Polarity of input signals 0,1(0 is single-polarity input; 1 is 1
double-polarity input)
3 Sampling rate 12.5,25,50 25
4 Retension parameter Non-settable 0
5 Display bits of sensitivity 5, 6 6
6 Average (filtering) time of data (s) 0~2.0 0.5
7 Position of the decimal point 1 1,2,3,4,5,6 1
8 Minimun scale division D 1,2,5,10,20,50,100 1
9 Retention time of peak value (s) 0~30 0
10 Unit multiplication factor 0,1,2(0= ; 1=‘K’; 2=‘M’) 0
11 Calibration locking switch Switching 0,1(0=cancel calibration 0
value locking; 1=calibration
forbiddened)
12 Communication protocol of the 0,1,2 0
printer
13 Printing communication rate Kbs 0.6~9.6 9.6
14 Interval between the printing 0~100 0
papers feeding
15 Serial data communication 0,1,2 1
protocol
16 Serial data communication rate Kbs 0.6~19.2 19.2
17 Receiving switch of serial Switching 0, 1 (0=receipt forbiddened; 1
instructions value 1=receipt permissible)
XI. Specification of Some Working Parameters (Pr)
Pr0: Testing procedure for input signals

Pr0 is testing procedure for input signals of the instrument, which is used to test the output signal
size of the sensor and judge whether the wiring between the sensor and the instrument is correct.
First the sensor should be correctly connected to the instrument, press <> when〖Pr 0〗is
displayed and then the instrument will display input signal ratio measuring data (mV/V), <mV/V>
indicator is lightened, measuring scope of the input signal is -9.6mV/V~+9.6mV/V. Method of
withdrawing from the input signal testing is pressing <> during the testing process, the
instrument will return to working parameter selection status and display〖Pr 1〗. This procedure
is applicable to testing input signal polarity of the sensor, the method is imposing force which is in
accordance with the measuring direction on the sensor, observe change in the displayed data. If
the displayed data is increased in the forward direction, it indicates that the wiring is correct,
while if the displayed data is changed in negative direction, please alter signal input + with signal
output +.
Ratio measuring data of the input signal displayed in this procedure (mV/V measured value) is
non-accurate absolute measured value, which is mainly used to adjust the sensor and judge the
wiring situation, however, the nonlinear scale and repeatability of the measured data are better
than 0.01%FS.
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Pr1: Meauring range selection (mV/V)
Pr1 is the input signal measuring range selection parameter of the instrument, which is set
before system calibration, and is unchangeable after completion of calibration; otherwise the
calibration data will be influenced. The instrument provides three measuring selections, which
are 2.4mV/V, 4.8mV/V and 9.6mV/V; the user could select according to output sentivity
of the sensor, Pr1=2.4mV/V could be set for the sensor that with 2mV/V transfer
sentivity.
Pr3: Sampling rate selection (12.5, 25, 50)

Pr3 is the sampling ratio selection parameter of the instrument, and the instrument supports
three sampling ratios: 12.5Hz, 25Hz and 50Hz.
Sampling ratio is related to data stabilitity, generally, Pr3=25 is set.
Pr6: Data filtering time (s)
Pr6 is the input signal data filtering time selection parameter of the instrument, and the
instrument has 0 ~2.5 seconds filtering selection capacility. This parameter controls response
speed and stability of the instrument, the greater the Pr4 setting value is, the more stable the
instrument is, and the longer the response time is.
Pr7: Decimal position selection parameter

Pr7 is the decimal position parameter when the instrument displays data; the setting scope is
from 1 to 6.
Pr7=1, the decimal position is 000000.
Pr7=2, the decimal position is 00000.0
Pr8: the minimum scale division

Pr8 is the value with the minimum force value change that is displayed by the instrument,
there are 7 selections: 1, 2, 5, 10, 20, 50, and 100.
Pr9: Retention time of the peak value
Pr9 is the retention time selection parameter of the peak value, which is time selection
parameter that is displayed on the instrument in peak value measuring status, such as setting
Pr9=5, then the instrument will antumatically Clear all measued peak values after displaying on
the instrument for 5 seconds for next peak value measuring. When Pr9=0 is set, the instrument
will keep measuring data until the user presses the <Clear> key to clear all saved peak values.
Pr10: Unit multiplication factor (K, M)
Pr10 is the unit multiplication factor of measured data for force value, whose setting value
only valid in printing and communication, such as: when Pr=10, printing result of the 123.456
measred data is 123.456N.
When Pr10=1, printing result of the 123.456 measred data is 123.456kN
When Pr10=2, printing result of the 123.456 measred data is 123.456MN
Pr11: Calibration locking switch (0, 1)
Pr11 is the calibration persimmisible switching parameter of this channel. When Pr11-0,
calibration or standardization of this channel are permissible; when Pr11=1, calibration operation
is non-permisssible (namely forbiddened CAL1～CAL5)
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XII. Check the Setting Values of InstrumentWorking Parameters (Pr)
4) Press <Reset> to restart the instrument, press <Clear > and keep pressing within 2 seconds after
loosening the <Reset> key (the instrument will display〖888888〗), loosen the key when the
instrument displays 〖SEE !〗, after flash displays 〖 Set ! 〗for servel times, the instrument will
displays〖CH-X〗, where X represents the cuttently set data channel number. Press <-> or <+>
key to change channel number, and press <> after adjusting it to the needed data
channel, and then the instrument will enter into checking status of the working
parameter, the instrument displays〖Pr XX〗, where XX is the currently selected
instrument working parameter number. Press <-> or <+> key could change the working
parameter number XX that needs to be set. Press <> key and the instrument will enter
into parameter checking status, the instrument displays 〖XX- YY〗,where XX is the
selected instrumemnt working parameter number, YY is the current setting value of XX
parameter, press <> to return to the parameter selection status (the instrument
displays 〖Pr XX〗). Before conducting calibaration to the instrument, please use this
function to check whether the set parameter is correct. If a certain parameter number
needs to be revised, please reset the parameter according to instrument working
parameter setting method. Press <Reset> key to restart the instrument when withdrawn
from the parameter checking status.
XIII. Instrument Calibration

 Wiring adjustment between the sensor and the instrument
The sensor and the instrument should be correctly connected before calibration, parameter 0
(Pr0=instrument input signal testing procedure) is applied to test property of sensor output
signal and wiring situation, the testing scope of this procedure is -9.6mV/V~+9.6mV/V.
Impose force which is in accordance with the standard load of the calibration and in the same
direction, if the displayed data is increased in the forward direction, it indicates that the wiring
is correct, while if the displayed data is changed in negative direction (the data value
becomes smaller), please alter the positive and negative polarties of the signal wire at that
time.
 Enter into and select calibration procedures:
Before entering into the calibration procedure, please set the parameter 11 in the data
channel that needs to be calibrated as 0 (Pr11=0, namely cancelling calibration locking), and
check whether Pr1 and Pr2 are correctly set. After completing the calibration, please set the
parameter 11 as 1 (Pr11=1, namely calibration forbiddened), to prevent deleting the already
calibrated data.
Press <Reset> key to restart the instrument, press <Peak> and keep pressing within 2
seconds after loosening the <Reset> key ,the instrument will display〖888888〗 , loosen the key
when the instrument displays 〖CAL !〗, after flash displays 〖CAL ! 〗for servel times, the
instrument will displays〖CH-X〗, where X represents the cuttently set data channel number.
Press <-> or <+> key to change channel number, and press <> after adjusting it to the
needed data channel, and then the instrument will enter into calibration procedure selection
status (namely select calibration procedure from CAL0 to CAL1), the instrument displays
〖CAL X〗, where X is calibration procedure number, Press <-> or <+> key to select the
needed calibration procedure, Press <> key and the instrument will enter into the calibration
procedure which is numbered as X, hereafter, the selected calibration procedure could then
be used for calibration.
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If setting value of parameter 11 is 1, the instrument will flash display〖CAL-STOP〗after the
channel is selected. Press any key to reset and restart the instrument. If this channel needs
to be calibrated, please set parameter 11 as 0 and then enter into the calibration procedure
again.
 Data input method

When the instrument displays 〖000000〗, press <◄> key or <►> key to change flicker bit
position of the sensor into the data bit that needs adjustment. Pressing <-> key or <+> key
could change data value on the flicker bit into the needed one.
The instrument provides three calibration procedures, from CAL0 to CAL2:
Summary List of Calibration Procedures CAL0~CAL1

Calibration Procedure Calibration Item
CAL 0 Multi-point load calibration procedure

CAL 1 Sensitivity data input calibration procedure
CAL 2 mV/V revise system configuration
CAL 0: calibration procedure 0 is the load calibration procedure of the measuring system, also
the most frequently used , including calibration procedure at the null position and gradual load
linearity compensatory calibration procedure of 7 mesuring points (or referred to as calibrating
points), which is used to measure calibration and linear correction of the system. Before
application of high accurancy measuring system, it should be calibrated by this procedure.
1)Press <> key when the instrument displays 〖CAL 0〗, the instrument will display 〖CL r… X〗
and flash to indicate it to the user that calibration of X channel will be conducted, which is an
indicating procedure to prevent mistakenly deleting calibration data that needs to be saved.
Should the wrong channel be calibrated, press <Reset> to restart the instrument; should the right
channel be calibrated, press <Enter> and the instrument will display 〖CP- 0〗, an indicating
message of null position calibration. If the sensor is in stable status without bearing load, press
<> key, the instrument will display 〖000000〗 (this data is unchangeable, which should be 0).
Press <> key, the instrument will display the ratio measuring result of the sensor’s output signal
(the unit is mV/V), the mV/V indicator is lightened, press <> key again, the instrument will
calibrate null position output of the sensor, which will last for 10~30 secods.
2) When the instrument displays indicating message〖CP- 1〗of the first calibrating point, it
indicates that the null position calibration is completed and the first measuring point will then be
calibrated. Press <> key and the instrument will display the load data of the first measuring point.
Press <> key after the load data of the first measuring point (which should be the force data that
takes N, kN, or MN as the unit or the torque data that takes N.m, kN.M as the unit, force data with
other units should be converted into force data or torque data with the above mentioned data, the
conversion coefficient of N and kgf is 1kgf=9.80665N) is input into the instrument, hereafter, the
instrument will display the ratio measuring result of the sensor’s output signal (the unit is mV/V),
the mV/V indicator is lightened, and the corresponding load is imposed on the sensor, mV/V data
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that the instrument displays will be changed according to the load change that is imposed on the
sensor. When the sensor’s output data that is displayed by the instrument becomes stable, press
<> key, and calibration of the first measuring point is completed. The instrument will then display
the indicating message 〖CP- 2〗 of the second measuring point. For measuring system that
linear correction is unnecessary, after calibration of the first measuring point is completed (the
instrument will display 〖CP- 2〗at this moment), press <Reset> to withdraw from the calibration
procedure and restart the instrument. Please note that the input force data should be foce data
that takes N, kN or MN as the unit or torque data that takes N.m, kN.m as the unit.
3) After calibration of the first measuring point is completed, the instrument will display the
indicating message 〖CP- 2〗of the second calibrating point, indicating the second measuring
point will be calibrated next. Press <>, the load data of the second measuring point will be
displayed.Press <> key after the load data of the second measuring point (which should be the
force data that takes N, kN, or MN as the unit or the torque data that takes N.m, kN.M as the unit)
is input into the instrument, hereafter, the instrument will display the ratio measuring result of the
sensor’s output signal (the unit is mV/V), the mV/V indicator is lightened, and the corresponding
load is imposed on the sensor, mV/V data that the instrument displays will be changed according
to the load change that is imposed on the sensor. When the sensor’s output data that is displayed
by the instrument becomes stable, press <> key, and calibration of the second measuring point is
completed. The instrument will then display the indicating message〖CP- 3〗of the third
measuring point.
4) Calibration method of the measuring points from the third to the seventh is the same as
above. After calibration of the seventh measuring point is completed, the instrument will return to
〖CP- 0 〗, if the calibration is correct, press <Reset> to withdraw from the calibration procedure
and restart the instrument; if the calibration is incorrect, press <-> or <+> key to select the
calibrating point that needs to be re-calibrated, when the instrument displays〖CP- X〗, the
selected calibrating point could then be re-cablirated.
5) Calibration procedure of this instrument is able to conduct linear correction of the 7 mesuring
points other than the null position at the maximum, the input +load data and the standard load data
that is imposed on the sensor of the latter calibrating point should be greater than those of the
previous calibrating point (namely, calibrate gradually from the smaller to the larger), for example,
if load value of the third point is 20000, then that of the fourth point should be greater than 20000,
otherwise incorrect data will be generated in measurement.
6) If the total number of calibrating points is less than 7, the calibration method is as follows: after
calibration of the last point M is completed, when the instrument displays the indicating message
〖CP M+1〗of calibration of the next point, press <Reset> to withdraw from the calibration
procedure and restart the instrument. For example: for 30kN load system that needs linear
correction at the points of 5kN, 10kN, 20kN and 30kN, when the calibration of the fourth point (30
kN point) is completed and the instrument displays〖CP- 5〗, press <Reset> to withdraw from the
calibration procedure and restart the instrument.
7) To facilitate calibration for the user, this instrument could re-calibrate the already calibreated
points in the process of calibration. The method is pressing <-> key when the instrument displays
the indicating message〖CP- M+1〗of the M+1 point, through which to return to the previously
calibrated points one by one. Press <-> key once, the instrument will re-display indicating message
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th
〖CP- M〗of the M calibrating point to indicate it to the user that re-calibration of this point could
th
be conducted. Press <> key, the instrument will display the load data of the M measuring point,
th
press <> key after the load data of the M measuring point (which should be the force data that
takes N, kN, or MN as the unit or the torque data that takes N.m, kN.M as the unit) is input into the
instrument, hereafter, the instrument will display the corresponding data of the sensor’s output
signal, and the corresponding load is imposed on the sensor, the corresponding data that the
instrument displays will be changed according to the load change that is imposed on the sensor.
When the sensor’s output data that is displayed by the instrument becomes stable, press <> key,
and calibration of the Mth measuring point is completed. The instrument will then display the
indicating message〖CP- 3〗of the M+1 measuring point to indicate it to the user that
re-calibration of this point could be conducted.
For example: same as the above case, after completing calibration of the 10kN point, if the
data that has been input into the instrument is incorrect or any deviation in this calibration data
is caused by swing of the dynamometer in the calibration process, and the instrument displays
the indicating message〖CP- 3〗of the third calibrating point at that moment, press <-> key
to make the instrument display〖CP- 2〗, hereafter, user could re-calibrate the second
measuring point.
CAL1: Calibration procedure 1 is the calibration method that is used to input data into the
sensor’s output sensitivity (mV/V), which is mainly used to transfer and restore the calibration
data, load data and the corresponding output sensitivity data of the sensor of 7 measuring
points (or referred to as calibrating points) other than the null position could be input at the
maximum. After input of all measuring points data and the corresponding output sensitivity
data of the sensor is completed, the sensor and the instrument should be correctly connected,
calibration procedure 0 (CAL 0) is applied to conduct calibration of the sensor’s null position
output, the method is as follows:
1) Correctly connect the sensor to the instrument.

1)Press <> key when the instrument displays〖CAL 1〗, press <> key when the instrument
displays the indicating message〖CP- 1〗and the instrument will display the load data of the
first measuring point. The <N> indicator will be lightened at this moment, input the load data of
the first measuring point (which should be the force data that takes N, kN, or MN as the unit or
the torque data that takes N.m, kN.M as the unit, force data with other units should be
converted into force data or torque data with the above mentioned data, the conversion
coefficient of N and kgf is 1kgf=9.80665N), press <> key and the <mV/V> indicator is
lightened, press <> key after the output sensitivity data of the sensor that is corresponding to
the first measuring point (the unit is mV/V) is input, the instrument will save the output
sensitivity data of the sensor that is corresponding to the first measuring point, and re-display
the indicating message〖CP- 1〗of the first calibrating point. Press <-> or <+> key to make the
instrument display the indicating message〖CP- 2〗of the second calibrating point, press <>
key the same as the previous method after the output sensitivity data of the sensor that is
corresponding to the first measuring point (the unit is mV/V) is input. Calibration data of other
measuring points could be input through the same method.
1) This instrument is able to input load data and the corresponding sensitivity data of 7
measuring points other than the null position. For input that is less than 7 points, the
calibration method is after data input of the last point is completed, the instrument will
14
re-display the indicating message〖CP- M〗of the Mth calibrating point (M is the number of
the last input calibrating point) at that moment, press <Reset> to withdraw from the
calibration procedure and restart the instrument.
For follow-up point that don’t need to be calibrated (such as the point after the M+1 point in the
above case), data input is unnecessary. Should enter the data input status of the follow-up point,
the load point data and the corresponding sensitivity data should be set as ‘000000”!
4). After input of all measuring points datum and the corresponding output sensitivity datum of the
sensor is completed, the sensor and the instrument should be correctly
connected; calibration procedure CAL 0 is applied to conduct calibration of the
sensor’s null position output.
5). If the input load data and the sensitivity data need to be checked, please refer to the section of
Check System Calibration or Sensitivity Input Data. If the input data is
incorrect, the incorrect load data and the corresponding output sensitivity data
of the sensor should be re-input through the application of CAL 1 procedure.
CAL 2: Skipped
XIV. Instrument Indicating Message
Indicating Indicating Type Indicating Reason, Check and Resolution

Code
1. Incorrect wiring, check wiring between the
E1 Input signal voltage is sensor and the instrument
over-high or over-low 2. Over-range application of the sensor
3. Null position of the sensor is drifted or the
instrument is uncalibrated
4. Application of Pr0 procedure to identify reason
for the mistake is suggested.
E2 The displayed value is 1. Incorrect wiring

over 999999 or below 2. Over-range application of the sensor or this
-199999 channel is uncalibrated
3. When calibrating sampling CAL1, the Pr1 is set
over-small
The displayed value is changing 1. Check ground situation of the instrument.
with the instrument (unstable)
Single instrument works normally, Please use optoelectronic isolator of RS232
but when connected with the serial communnication interface.
port, the diaplayed data is bouncing
or the serial port is damaged.
XV. Main Technical Parameters
Appliable sensor type: resistence strain gauge transducer or strain gauge transducer that is
equipped with Wheatstone circuit.
Singal input scope of the sensor: -9.6mV/V~+9.6mV/V, which is selected through setting of Pr1
and Pr2.
Bridge voltage: 10VDC (BType, E2Type) or 5VDC (AType, FType, HType)
15
Bridge current: strain gauge transducer which is 120mA and is cable of merging 3 350Ωinput
impedences
Accurancy (repeatability, linearity): <0.005%FS
A/D conversion rate: 50Hz
Externally displayed number of divisions: 200,000
Power supply: 220VAC 50Hz(190VAC~250VAC)
Working temperature: 0~40℃ (also provide products with -10~40℃ working temperature to
customers)
Note: 1). For force value, torque, ratio amount (mV/V) of DS 60 serial instruments, their accurancy
is determined by the calibration agency on the basis of its calibration capacaity.
2). Accurany in this manual refers to repeatability and linearity of the instrument, the data is
detected through simulator of the standard sensor or mV/V calibration instrument (such as
BN100).
XVI. Instrument Wiring
1) Wiring with the power socket (the instrument should be connected with the ground wire)
DS60 instrument should be wired on three-core power socket with good ground wire, the
normal working voltage of the instrument is 190～250VAC.
2) Interface wiring of the sensor
Interface ytype: 9-hole D type socket
Hole Symbol Instrument Terminal Connection with the Connection with the 4-wire
NO. Instruction 6-wire sensor sensor
1 EX－ Bridge voltage output－ Bridge input that After short joint of terminal1
connects with the sensor and terminal2, bridge input that
－ connects with the sensor－
2 SEN－ Bridge sensor input－ Sensor output that
connets with the senor－
3 Vacant terminal No connection with any No connection with any
terminal terminal
4 SEN＋ Bridge sensor input＋ Sensor output that After short joint of terminal4
connets with the senor＋ and terminal5, bridge input that
5 EX＋ Bridge voltage output＋ Bridge input that connects with the sensor－
connects with the sensor
＋
6 SIG－ Sensor signal input－ Signal output that connets Signal output that connets with
with the senor－ the senor－
7 SHD Shield Sheid terminal that Sheid terminal that connets
connets with the senor with the senor
8 SHD Shield Sheid terminal that Sheid terminal that connets
connets with the senor with the senor
9 SIG＋ Sensor signal input＋ Sheid terminal that Signal output that connets with
connets with the senor＋ the senor＋
3) Communucation Interface Wiring
16
Interface Type: 9-hole D Type Socket
Hole No. Symbol Instruction

2 232RXD Serial data input (RS232electrical level )
3 232TXD Serial data output (RS232electrical level )
5 GND Ground(digitally)
XVII. Others
1. This instrument is not an intrinsically safe mode instrument, thus should not be used in
environment that contains inflammable and explosive substances, but sensor that locates in
danger enviromnet could still be connetected and testing work be conducted through
application of safety fence.
2. Surface cleaning of the instrument please apply soft cutton cloth with neutral detergent
(usually use clean water). Indusrtial solvent should not be used to clean keys, display
window and the housing. The housing, keys, display window, power supply wire and plug are
not within the warranty scope of the instrument.
3. There are no any adjustable components and set switchs in the instrument circuit, some
parts apply one-disposable programmable enciphering components; the intension of reading
the inner logic relations will permanently damage the component. Product supplier will not
gurantee warranty of the damages that are caused by the user’s privete dismounting,
modification or copy of electric circuit.
4. Products have special requirments or are used in severe jolt environment should be
specified when ordering.
5. The product supplier reserves the right to modify product type, specification and use
instructions without notifying the user.
6. Accurancy of this product is defined as full measuring range accurancy, including linearity
and repeatability. The product manufacturer will not give written gurantee to the accurancy of
mV/V, if the user wants to acquire the accurancy index of mV/V, it should submit this product
to the national statutory metrology department for testing, through the accurancy will be
determined on the basis of testing capacity of the metrology department and the actual
testing result.
7. Price and serive scope of this product doesn’t include testing and calibration services of
submitting the instrument to a metrology department, expenses of calibration and testing
services should be borne by the demander.
17
Appendix 1: External Wiring Methods of DS60 Serious Precision Digital Tester
In application of the DS60 instrument, to improve consistency, stability and reliability
of measuring, the user is supposed to wire the sensor with the instrument as follows, as
as to eliminate uncertain factors to the maximum and obtain higher testing accurancy.
1). To ensure working safty of the sensor and the instrument and stability of measured
data, the instrument should be wired on three-core power socket with good ground
wire. Position of the power socket’s neutral line, live line and earth line should be in
accordance with national relevant electrical standard.
2). Extension line of the sensor should be directly welded on the 9-hole D Type socket,
between outlet terminal of the sensor and the 9-hole D Type socket, no socket or
wiring equipment should be connected. If the extension line of the sensor needs to be
extended, only welding method is applicable, the applied insulation of extending the
shield line and the welding joint should meet relevant standards (usually >2000M),
shown as follows:
9-hole D 9-hole Sensor

Type socket D Type
of the DS60 socket
instrument 4-wire or 6-wire connection
18

DS60 V1 English Manual For Client

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DS60 Precision Digital Tester

DS60 Precision Digital Tester

DS60 Precision Digital Tester

I. Brief Introduction to Main Properties .............................................................................. 3

II. Safety Rules .................................................................................................................. 3

III. Introduction to Front Panel ........................................................................................... 4

IV. Abstract of Key Functions ............................................................................................ 4

V. Brief Introduction to the Indicator Light .......................................................................... 5

VI. Test Function and Operating Methods ......................................................................... 5

VII. Basic Procedures of InstrumentCalibration ................................................................. 6

VIII. Enter into Measuring Status ....................................................................................... 6

IX. Setting and Check of Instrument Working Parameters (Pr) ......................................... 6

X. Summary List of Working Paratemeters........................................................................ 9

XI. Specification of Some Working Parameters (Pr) .......................................................... 9

XII. Check the Setting Values of InstrumentWorking Parameters (Pr) ............................ 11

XIII. Instrument Calibration .............................................................................................. 11

XIV. Instrument Indicating Message ................................................................................ 15

XV. Main Technical Parameters ...................................................................................... 15

XVI. Instrument Wiring ..................................................................................................... 16

XVII. Others ..................................................................................................................... 17

I. Brief Introduction to Main Properties

1) Synchronous digital ratio type A/D conversion technology provides superhigh

II. Safety Rules

III. Introduction to Front Panel

DS60 Precision Digital Tester

Zero Clear Peak Unit Channel Enter

IV. Abstract of Key Functions

Key Name Breif Introduction of Main Functions

《Channel》 Check or change data channel.

《Enter》 Confirm parameter setting or other operations.

V. Brief Introduction to the Indicator Light

Indicator Name Brief Introduction

VI. Test Function and Operating Methods

5) Data Input Method

VII. Basic Procedures of InstrumentCalibration

Start up and enter into measuring status 

VIII. Enter into Measuring Status

IX. Setting and Check of Instrument Working Parameters (Pr)

Channel1 Setting Example (100N Channel2 Setting Example(5kN

Pr1=4.8 ; Sensor Sensitivity 3mV/V Pr1=2.4 ; Sensor Sensitivity 2mV/V

S Parameter Content Parameter Designed Scope Reference

XI. Specification of Some Working Parameters (Pr)

Pr0: Testing procedure for input signals

Pr3: Sampling rate selection (12.5, 25, 50)

Pr7: Decimal position selection parameter

Pr8: the minimum scale division

XIII. Instrument Calibration

 Data input method

The instrument provides three calibration procedures, from CAL0 to CAL2:

Summary List of Calibration Procedures CAL0~CAL1

CAL 0 Multi-point load calibration procedure

CAL 2 mV/V revise system configuration

1) Correctly connect the sensor to the instrument.

XIV. Instrument Indicating Message

Indicating Indicating Type Indicating Reason, Check and Resolution

E2 The displayed value is 1. Incorrect wiring

XV. Main Technical Parameters

XVI. Instrument Wiring

2) Interface wiring of the sensor

Interface ytype: 9-hole D type socket

3) Communucation Interface Wiring

Hole No. Symbol Instruction

9-hole D 9-hole Sensor