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Team 3
Team 3
PROJECT REPORT
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INSTRUCTORS: Nguyễn Hữu Hiếu
SUBJECT: Fundamentals of Chemical Equipment Design
CLASS: CC01 GROUP: 03 SEMESTER: 222
STUDENT INFORMATION
First
No. Student ID Surname Score Note
name
b. Shell
The pressure is primarily contained by the shell. Pressure vessel shells are joined
by welding to create a structure with a single axis of rotation. The shape of the majority
of pressure vessel shells is cylindrical, spherical, or conical. The cylindrical shells of
horizontal drums come in a variety of diameters and lengths.
Figure 1.3. Pressure vessel wall
c. Nozzel
A nozzle is a cylindrical component that pierces the shell or heads of a pressure
vessel. The nozzle ends are often flanged to allow for the necessary connections and to
provide easy disassembly for repair or access.
Figure 1.4. Pressure vessel nozzle
d. Support
The type of support utilized greatly depends on the size and orientation of the
pressure vessel. The support for the pressure vessel must always be enough to withstand
the applied loads of gravity, wind, and earthquakes.
Figure 1.5. Pressure vessel support
This vessel is typical of many we have designed for water service for human
consumption or industrial use. The design for this type of softener often starts from a
customer sketch which indicates the operating conditions, classes of materials to use
and required nozzles. The specifications also indicate the painting or rubber lining
which is not covered in this sample. This vessel is calculated using the Compress
pressure vessel code program by Codeware Inc. Compress is our favorite program for
general vessel design ASME VIII-1 2010.
2.2.2 Design #2: Pressure vessel designed by Juan Pratama, Deni Fajar Fitriyan,
Rusiyanto, Januar Parlaungan Siregar, Wahyu Caesarendra
Description
-Internal diameter: 1067 mm
- Capacity: 2.55 m3
- Working pressure: 629 psi
- Wall thickness: 0.985 in
- Corrosion Allowance: 0.125 mm
- Design Standard: ASME 9
- Main Material: ASTM SA-516-Gr.70
- Other material: ASTM A105 & A106 Gr.B
Figure 2.4: pressure vessel designed by Juan Pratama, Deni Fajar Fitriyan,
Rusiyanto, Januar Parlaungan Siregar, Wahyu Caesarendra
2.2.3 Design #3: AIR-COM BAGLIONI Pressure vessel vertical 500 l - 16 bar
Information
-Capacity: 500L
-Working pressure: 16 bar
-Medium: air
-Material: carbon steel
Figure 2.5.1 : AIR-COM BAGLIONI
2.2.4 Design #4: Mild Steel Vertical Pressure Vessel
Detail:
-Material: mild steel
-Capacity: 100-1000L
-Maximum pressure: 100-150 psi
- Wall thickness: 5-15 mmmm
Figure 2.6: Mild Steel Vertical PPressure VVessel
2.2.5 Design #5: standard vertical pressure-16 bar vertical position-750 litre
Information:
-Volume: 750 litre
-Maximum working pressure: 16 bar
-Test pressure: 22.88 bar
-Working temperature: -20-50 degrees Celsius
-Content: compressed air/ nitrogen
Figure 2.7: Autocad drawing MB-010806-2.750/E
Figure 3.1: Overall Project Block Diagram for the Design Methodology
3.1.1 Literature Review
A review of pertinent literature on various pressure vessel types and the
mechanisms involved in constructing a vertical pressure vessel that can function
adequately at the specified design pressure and temperature. The literature is gathered
from books, essays, websites, journals, and newspapers, among other sources.
Since the importance and practicality of pressure vessels design is recognized,
certain research and improvement relating to this topic have been executing for many
years. While there are numerous applications of optimization techniques to design
structure in general, the design optimization of homogeneous and composite pressure
vessels has few references that are pertinent to.
J. Dureli (1973) studied the stress concentration in a ribbed cylindrical shell with
a reinforced circular hole subjected to internal pressure by several experimental
methods. The results achieved were compared to the one of a non-reinforced hole in a
ribbed and un-ribbed shell. The results were also in comparison with a reinforced hole
in an un-ribbed shell. The maximum value of hoop stress, and longitudinal stress, in
shells were found to always occur at the points θ = 0° and θ = 90°, respectively, along
the edge of the hole with the angle measured clockwise from the longitudinal axis of
the hole called θ.
V.N. Skopinsky and A.B. Smetankin (2006). In this study, the structural model and
stress analysis of nozzle connections in ellipsoidal heads affected by external loadings
are depicted. Timoshenko shell theory and the finite element method were used by the
authors. In addition, the features of the structural model of ellipsoid-cylinder shell
intersections, numerical procedure were also argued. Moreover, the maximum effective
stresses in the ellipsoid-cylinder intersections under loading affected by geometric
parameters were analyzed in a parametric study. As a result, the outcomes of parametric
study of the nozzle connections and the stress analysis were shown in this study. The
conclusion states that the stresses caused by the external loadings are considered to be
the secondary stresses compared with primary ones created by the internal pressure.
Therefore, a complete stress analysis for nozzle connections of a pressure vessel should
include and examine these mentioned stresses.
T. P. Pastor & D. A. Osage (2007). In 2007, the revision of ASME codes was done
and design steps were modified with the standard for easy use by the authors. At the
same time, they also finished the changes in the wall thickness for pressure vessel shell
and head; changes in welding, PWHT and the NDE costs, which was considered as
overall cost change.
Di Carluccio et al (2008). In 2008, ASME norms were studied and stated to be one
of the factors which was worth being considered in the design process. The authors also
mentioned about the seismic load and believed them to be another factor that should be
considered in pressure vessels design. The other load called wind load with the seismic
load mentioned above creates a moment at lug. In order to avoid accidents, the moment
needs to be considered as much as possible while designing.
K Tamil Mannan et al. (2009). In their research, they stated certain definitions
about pressure vessels. According to their study, a pressure vessel is a closed cylindrical
vessel which is used to store liquid, gaseous or solid products. The stored substance is
kept at a particular temperature and pressure. Due to dished heads, the cylindrical vessel
is closed at one or both ends, which may be hemispherical and ellipsoidal respectively.
The pressure vessels can be in a horizontal form or vertical one. The role of the
supporting system of a vertical vessel is relatively crucial since choosing an appropriate
supporting system is able to increase efficiency. The bottom support of that system is
also pivotal as it will lead to a failure coming from internal pressure with temperature
if it is designed without dedication.
Drazan ,Pejo, Franjo and Darko (2010). In 2010, the authors examined the
influence of stresses which were the results of weld misalignment in cylindrical shell
circumferential weld joints on the shell integrity. They estimated the stresses
analytically by API and also recommended practice procedures. Moreover, the authors
used the finite element method to calculate the stresses numerically.
Levend Parnas and Nuran Katırcı developed an analytical procedure in order to
design and predict the behavior of fiber-reinforced composite pressure vessels under
combined mechanical and hydrothermal loading. They also used two approaches called
thin and thick wall solutions to examine the cylindrical pressure vessel. From the study,
it was observed that two approaches mentioned would release the same results of the
optimum winding angle, the burst pressure if the ratio of outer to inner radius of
composite pressure vessels was increased up to 1.1.
Apurva R. Pendbhaje, Mahesh Gaikwade, Nitin Deshmukh & Rajkumar Patil used
ASME codes & standards in order to analyze pressure vessels, present design and
legalize the design. In addition, developing the pressure rise in the pressure vessel was
also done by the authors. The design in this study was conducted with the purpose of
avoiding accidents and strengthening the safety of pressure vessels. There were certain
factors used to analyze the safety parameter for permissible working pressure, which
are computed from Pressure Vessel Design Manual by Dennis Moss, third edition.
Mayank Nirbhay, OrashantTripathi & Vivek Kumar Gupta used the ASME Codes
to present their design. For their design of various components of the pressure vessel,
they calculated the essential factors for design such as thickness of the shell, head, stress
analysis,…Modeling the pressure vessel and analyzing in ABAQUS were used to
validate the design. The finite element method is a proposed method for implementing
the analysis. The further study of the variation of effective parameters in design of
pressure vessels was also finished. Different graphs were plotted to examine the
variation of the internal pressure and diameter of the shell. Moreover, evaluating the
applicability of various types of heads were also executed.
According to the information accumulated from the above paper, it can be assumed
that the loads applied on the vessels should be considered carefully and the revised
ASME code should be used while designing a pressure vessel. Moreover, selecting the
right material and reducing the overall weight by reducing the material are necessary in
the design process. The support system of pressure vessels needs to be paid attention
while designing and the overall design should be examined by using the Analytical or
Finite Element Methods. In the stress analysis of horizontal
connections in pressure vessels affected by different external loadings, the
analytical, experimental and numerical investigation are used significantly.
3.2 System Decomposition (Physical and Functional)
3.2.1 Nozzle:
The main function of a nozzle in a pressure vessel is to provide an opening for the
passage of fluid or gas. The main components of a nozzle in a pressure vessel can vary
depending on its specific design and application. However, in general, a nozzle typically
consists of the following components:
● Nozzle body: The nozzle body is the portion of the nozzle that extends into the
pressure vessel and provides the opening for the passage of fluid or gas. The
shape and size of the nozzle body depend on the specific application of the vessel.
● Flange: The flange is the portion of the nozzle that is located outside of the
pressure vessel and is used to connect the nozzle to other components of the
vessel, such as the shell or head. The flange is typically bolted to the vessel using
a specific bolt pattern and torque specifications to ensure a secure and leak-tight
connection.
● Gasket: The gasket is a sealing material that is placed between the flange and the
vessel to provide a leak-tight seal. The material of the gasket depends on the
specific application of the vessel and the temperature and pressure of the
contents.
● Bolts: The bolts are used to secure the flange to the vessel and provide the
necessary clamping force to compress the gasket and create a leak-tight seal. The
size, material, and torque specifications of the bolts depend on the specific
application of the vessel and the design of the nozzle.
● Reinforcing Pad: The reinforcing pad is a plate or ring that is welded to the vessel
around the opening for the nozzle to provide additional reinforcement and
support for the nozzle and its connections.
3.2.2 Head:
The main function of the head in a pressure vessel is to provide a seal that prevents
the contents of the vessel from escaping. The head is designed to withstand the pressure
and temperature of the vessel contents, and must be securely attached to the vessel to
prevent leaks. The nozzle openings in the head allow for the entry and exit of fluid or
gas from the vessel, and may be used to attach valves, pumps, or other equipment to the
vessel. The main components and function of a head in a pressure vessel will depend on
its type, but some common components and functions include:
Head Plate: The head plate is the main structural component of the head and is
typically made of the same material as the shell of the vessel. The shape of the head
plate depends on the specific type of head used in the vessel, such as flat, hemispherical,
ellipsoidal, or torispherical.
Head Flange: The head flange is the portion of the head that is used to connect the
head to the shell or nozzle of the vessel. The flange is typically bolted to the shell or
nozzle using a specific bolt pattern and torque specifications to ensure a secure and leak-
tight connection.
Gasket: The gasket is a sealing material that is placed between the head flange and
the shell or nozzle to provide a leak-tight seal. The material of the gasket depends on
the specific application of the vessel and the temperature and pressure of the contents.
Reinforcing Pad: The reinforcing pad is a plate or ring that is welded to the head
around the opening for the nozzle to provide additional reinforcement and support for
the nozzle and its connections.
3.2.3 Shell:
The main function of the shell in a pressure vessel is to contain the contents of the
vessel under pressure. The shell may also be insulated to prevent temperature
fluctuations and maintain the integrity of the vessel contents. The main components and
functions of the shell in a pressure vessel include:
Shell Plate: The shell plate is the main structural component of the shell and is
typically made of a high-strength steel or alloy. The thickness of the shell plate depends
on the specific design requirements of the vessel and the pressure and temperature of
the contents.
Seam: The seam is the area where two or more shell plates are joined together to
form the shell. The seam can be welded or bolted, and the quality of the seam is critical
to the strength and integrity of the shell.
Corrosion Allowance: The corrosion allowance is an additional thickness of
material that is added to the shell plate to account for the expected corrosion of the
material over the life of the vessel.
External Reinforcement: External reinforcement, such as stiffening rings or
gussets, may be added to the shell to provide additional strength and support to the
vessel.
3.2.4 Support:
The main function of the supports in a pressure vessel is to provide stability and
prevent deformation of the vessel under pressure. The supports are designed to
withstand the weight of the vessel and its contents, as well as any external forces that
may be applied to the vessel. The components of the supports can vary depending on
the specific design and application of the vessel, but in general, a pressure vessel support
system typically consists of the following components:
Skirt: The skirt is a cylindrical or conical extension of the shell that provides
additional support to the vessel. The skirt is typically welded or bolted to the shell and
may be supported by a foundation or other structure.
Legs: The legs are vertical columns that support the weight of the vessel and its
contents. The legs may be fixed or adjustable to allow for leveling of the vessel.
Base Ring: The base ring is a horizontal ring that supports the weight of the vessel
and its contents and distributes the load to the legs. The base ring may be welded or
bolted to the legs.
Bracing: Bracing is used to provide additional support and stability to the vessel
and its supports. The bracing may be in the form of diagonal or horizontal members that
connect the legs or skirt to the base ring.
Parameters Values
Quantity 1
Joint efficiency 1
Corrosion allowance 0 mm
Shell thickness 15 mm
3.4.2. Head
Parameters Values
Quantity 2
Corrosion allowance 0
Inner height 68 mm
Head thickness 15 mm
Parameters Values
Corrosion allowance 0
Nozzle thickness 5 mm
Weight 1.78 kg
Nozzle 2
Parameters Values
Corrosion allowance 0
Weight 0.66 kg
To calculate the maximum permissible stress (S) for a pressure vessel made of
titanium storing Green Hydrogen, we will use the ASME Boiler and Pressure Vessel
Code, Section VIII, Division 1. The maximum permissible stress is determined by the
material's allowable stress and the design factor.
where 118 MPa is the tensile strength of titanium at 25°C and 0.4 is the allowable
stress factor for titanium as per ASME Section II Part D.
The design factor is dependent on the vessel's orientation, and for a vertical vessel,
the design factor is 1.0. Therefore, the maximum permissible stress for a vertical
pressure vessel made of titanium storing Green Hydrogen is:
Using the operating temperature and any other design criteria, calculate the design
temperature (TD). Assume a design factor of 1.0 in this situation.
where Y denotes the minimum yield strength and T the minimum tensile strength.
Using the ASME Boiler and Pressure Vessel Code Section VIII, Division 1, UG-
27 formula, determine the necessary minimum wall thickness (t):
t = (P x R) / (SE - 0.6P)
The allowable stress (SE) for titanium at 25°C can be determined using the
following equation from ASME Section II Part D:
SE = 9.44 MPa
W W W W W W W W
ACTIVITIES
1 2 3 4 5 6 7 8
Conclusion and
4
recommendation
+! "
𝑉'#() = 𝜋 (𝑚! )
-,
Parameters Values
Joint efficiency 1
Corrosion allowance 0 mm
Shell thickness 15 mm
Parameters Values
Corrosion allowance 0
Inner height 68 mm
Head thickness 15 mm
-, H) - J -, H)
𝑡 = 5# × WI67 X + + × WI67X=-!:# × WI×0<.:<0×-X+
- J
× (I×0<.:<0×-)
,<,
Where:
𝐷G : outside diameter of nozzle
𝑑G : Inside diameter of nozzle
𝑑$ : diameter of nozzle on tank wall
𝑓: correction coefficient =1
𝑡$ : required thickness of tank
𝑇$ : actual body thickness
𝑡G : required nozzle thickness
𝑇G : actual nozzle thickness
𝑟G : radius of internal holde
𝐴E : area of nozzle hole
𝐴$ : area of connecting region
𝐴E : area of nozzle wall
Both 2 nozzles using titanium ASME grade 2
25 − 38
𝑆(25C 𝐶 ) = ∗ (82.7 − 86.1) + 86.1 = 87.678 𝑀𝑃𝑎
66 − 38
Nozzle 1
External nozzle diameter: 𝐷G = 141.3 𝑅G = 70.65 𝑚𝑚
Actual nozzle thickness: 𝑇K = 9.53 𝑚𝑚
Internal nozzle diameter: 𝑑G = 122.24 𝑚𝑚
Required nozzle thickness:
𝑃𝑅G 6 × 70.65
𝑡G = = ≈ 5.042 𝑚𝑚
𝑆𝐸 − 0.6𝑃 87.678 ∗ 1 − 0.6 ∗ 6
Actual body thickness 𝑇$ :
𝐴E = 𝑑G 𝑡$ 𝑓 = 122.24 × 15 × 1 = 1833.6 𝑚𝑚,
𝐴$ = 𝐷G (𝑇$ − 𝑡$ ) − 2𝑇K ((𝑇$ − 𝑡$ )
= 141 × (𝑇$ − 15) − 2 × 10 × (𝑇$ − 15)𝑚𝑚,
𝐴G = 2[2.5𝑇$ (𝑇K − 𝑡G )] = 35𝑇$ 𝑚𝑚,
We have: 𝐴E < 𝐴$ + 𝐴G
1833.6 < 141.3 ∗ (𝑇$ − 15) − 2 × 10 × (𝑇$ − 15) + 35𝑇$
𝑇$ > 2 Type equation here. Choose 𝑇$ = 22 𝑚𝑚
Diameter of nozzle on tank wall:
𝑑6 = 𝑑G + 2𝑡G = 141.3 + 2 × 5 = 132.324 𝑚𝑚
)* -,,.,*
𝑥= + 𝑇G = + 9.53 = 70.65 𝑚𝑚
, ,
𝑦 = 2.5𝑇$ = 2.5 ∗ 22 = 55 𝑚𝑚
Maximum allowable pressure for nozzle 1:
𝑆𝐸𝑡G 87.678 × 1 × 5
𝑃D(L = = = 6 𝑀𝑃𝑎
𝑟. + 0.6𝑡G 70.65 + 0.6 × 5
This result is acceptable since the is larger than the total pressure of the vessel.
This shows that the chosen nozzle thickness is safe and will be adopted in this study.
Weight of nozzle 1:
Parameters Values
Corrosion allowance 0
Nozzle thickness 5 mm
Weight 1.78 kg
● Nozzle 2:
External nozzle diameter: 𝐷G = 101.6 𝑚𝑚 𝑅G = 50.8 𝑚𝑚
Actual nozzle thickness: 𝑇K = 4.78 𝑚𝑚
Internal nozzle diameter: 𝑑G = 92.04 𝑚𝑚
Required nozzle thickness:
𝑃𝑅G 6 × 50.8
𝑡G = = ≈ 3.6 𝑚𝑚
𝑆𝐸 − 0.6𝑃 87.678 × 1 − 0.6 × 6
This result is acceptable since the is larger than the total pressure of the vessel.
This shows that the chosen nozzle thickness is safe and will be adopted in this study.
Weight of nozzle 2:
Parameters Values
Corrosion allowance 0
Weight 0.66 kg
5.1 Conclusion
Appraisal of final concept and PDS
1.Operating pressure
2. Operating temperature
3. Material selection
4. Safety requirements
5.2 . Recommendation
Even though the vessel is thoroughly and carefully designed but it’s still only
theory. We still need to test and put it in a simulation in its maximum conditions to see
whether it has any malfunction and understand how to use the vessel to the fullest
potential.
REFERENCES
[1] https://www.desware.net/sample-chapters/D09/E6-165-07-00.pdf
[2]https://www.google.com/url?sa=i&url=https%3A%2F%2Fmerxu.com%2Fen%
2Foffer%2Fair-com-baglioni-vertical-pressure-vessel-100-l-11-bar-surface-treatment-
galvanized-08dc5972-8f35-488f-8a86-
a3a0a114efc4%2F&psig=AOvVaw3C1lYCvONN6BJ2g1L8e8GE&ust=168395925066
1000&source=images&cd=vfe&ved=0CAsQtaYDahcKEwiQ-6ybk-_-
AhUAAAAAHQAAAAAQC
[3]https://www.google.com/url?sa=i&url=https%3A%2F%2Fwww.indiamart.com
%2Fproddetail%2Fvertical-pressure-vessel-
20931235230.html&psig=AOvVaw3C1lYCvONN6BJ2g1L8e8GE&ust=168395925066
1000&source=images&cd=vfe&ved=0CAMQtaYDahcKEwiQ-6ybk-_-
AhUAAAAAHQAAAAAQEw
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250661000&source=images&cd=vfe&ved=2ahUKEwi6m_GYk-_-
AhUTGIgKHXxgB2IQr4kDegUIARDyAQ
[5]https://www.mabe.de/en/products/pressure-vessel/16-bar-vertical/to-1000-
litre/750-litre
[6]https://l.messenger.com/l.php?u=http%3A%2F%2Fwww.svlele.com%2Fvess
el.htm&h=AT2BaziHGBDJktKMPeUuyoats_Z-
gpAxOT5KhO9NoaXFUmbhXU2rpn33nWNfRL46myQaIqnAnMfPeHXTgpj83p5W7sP
5QK1-xdPird2ewoQLZYD9faIlXbQJeJidI1gJf1stiZu_r12yMOg