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HAZARD IDENTIFICATION AND RISK ANALYSIS FOR ESP OUTLET PANNAL

HIRA CONTENTS LIST

SL. NO. ACITIVITY PAGE NO.

MECHANICAL WORKS

ACTIVITY – 01 PLACEMENT OF CRANE&HYDRA

ACTIVITY – 02 LIFTING ARRAINGEMENT
ACTIVITY – 03 SHIFTING OF MATERIAL
ACTIVITY – 04 UNLODING OF MATERIAL
ACTIVITY – 05 ERECTION OF ESP OUTLET PANNAL
ACTIVITY – 06 GAS CUTTING
ACTIVITY – 07 FITTING OF ESP OUTLET PANNAL
ACTIVITY – 08 WORK AT HEIGHT ELIVATIONS

GENERAL
ACTIVITY – 09 WORKING UNDER CRANE , LIFTING EQUIPMENTS
ACTIVITY – 10 LOADING UNLOADING ON TRUCK/TRAILOR etc…
ACTIVITY – 11 HANDLING OF GAS CYLENDORS
ACTIVITY – 12 SLIPS,TRIPS&FALL AT WORK PLACE
ACTIVITY- 13 FIRE PREVENTION AND PROTECTION
ACTIVITY- 14 EMERGENCY PREPAREDNESS
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HAZARD IDENTIFICATION AND RISK ASSESSMENT – DEVELOPMENT OF RISK CONTROL MEASURES

S. ACTIVITY HAZARD CONSEQUENCE PROBABILITY SEVIRITY RISK LEVEL RISK RATING CONTROL MEASURES
No. FACTOR FACTOR
ACTIVITY – PLACEMENT OF CRANE / HYDRA

MODERATE
Crane /Hydra
placement
1. Toppling of crane/hydra.
2. Failure of crane/hydra.
1. Person may sustain
severe injuries and prove
4 3 3 1. Soil condition is good & well leveled..
2. Compacted soil. .
1
fatal. 3. Ensure proper base plates or sol plates are provided
2. Persons working at lower under the jack.
level get injured. 4. Check over head clearance like live lines etc…
3. Property damage. 5. The out riggers are fully extended.
6. Not provide any other supports on jack.
7. Crane has a valued test certificate.
8. The operator had availed driving license.
9. No haudraulic leakages
10. Proper load chart is available
11. Proper PPEs are wearing all work force in
evolving this activity
12. Ensure that the crane had its SLI unit and
over hoist limit switch.
13. Competed riggers are trained & medically fit.
14. Keep fire extinguishers in crane.
15. Proper bed should made for movement of
crane
16.
Design scaffolding fo
10.
Scaffolding planks sh

HAZARD IDENTIFICATION AND RISK ASSESSMENT – DEVELOPMENT OF RISK CONTROL MEASURES

S. ACTIVITY HAZARD CONSEQUEN PROBABILIT SEVIRITY RISK RISK RATING CONTROL MEASURES
No. CE Y FACTOR FACTOR LEVEL
ACTIVITY – 2 LIFTING ARRAINGEMENT

1 Lifting hook 1. Failure of hook. 1. Injury to eyes do to 3 5 High 3 1. Use proper PPE.
welding and 2. Electrocution. welding work. 2. Select proper size of plate for hook purpose.
sling 3. Cut injury. 2. Accident and injury 3. Proper ribs provided in hooks.
arraignments. 4. Scratch injury. 4. Know the accurate weight of the material should
5. Failure of slings. lift.
5. Calculate the CG of the material.
6. Choose the appropriate sling.
7. Mark the SWL of the sling.
8. Ensure the third party inspection certificates are
available for all lifting tools & tackles and its validity..
9. Check the all the tools before in use.
10. Check the welding of lifting hook.
11. If the work is above 1.8 mtr height wear double
lanyard safety harness.

ACTIVITY – 3 SHIFTING OF MATERIAL BY THE USE OF TRAILOR TROLLY

1 Shifting material 1. Toppling of trailer and 1. Fatal accident. 2 5 HIGH 4 1. Proper stacking of material.
with the help of material. . 2. Fire/Explosion. 2. Proper packing in material..
trailer. 3. Material/property 3. Proper stoppers are provide.
damage. 4. properly tie the material with the help of secure
4. Serious injury. chain and ropes.
5. Periodical maintenance of vehicle.
6. All indicators are in working condition.
7. The operator have valued driving license.
8. Proper signal man displayed.
9. Proper leveled roads and adequate space.
10. Check the over head clearance like live lines.
11. Ensure the pressure in tires is sufficient.

ACTIVITY – 4: UNLOARDING OF MATERIAL

1 Unloading of 1. Toppling of crane.. 1. Fatal accident. 3 5 HIGH 3 1. Ensure the all work involved the activity is
material with the 2. Failure of crane. 2. Serious injury. wearing all PPEs.
help of 3. Failure of lifting tools and 3. Hit injury. 2. Very well leveled and compacted soil condition.
crane/hydra tackles. 4. Struck between materials . 3. Valued third party certificates available. .
etc… 4. Improper handling. 5. Cut injury. 4. Check the area before placement of crane..
5. Non use of PPE. . 5. Inspection and corrective action to follow correct
handling procedures.
6. Proper guide rope provided for unwanted
swinging of material.
7. Ensure that the lifting tools which are using in
lifting process is in good condition and capable to
hold the load.
8. Lifting tools have a valued test certificates.
9. All persons involving the activity is competened
and medically fit for job.
10. Ensure that proper sleepers are provided in the
beneath of material.
11. Proper packing to be provided.
12. The operator had a valued licence.
13. Ensure the swl is clearly marked in lifting tools.
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ACTIVITY-5 ERECTION OF ESP OUTLET PANNAL

1 Erection of 1. Failure of crane 1. Fatal. 4 5 HEIGH 3 1. Replacing defective / damaged tools.

material 2. Improper handling. 2. Property damages. 2. Use tools only with protective handles.
with the 3. Failure of lifting tools. 3. Serious injury. 3. Training & instruction to use right tool for the right
4. Cut injury
help of 4. Toppling of crane 5. Electrocution job.
crane, 5. Fall of material & man from 4. Keep tools only in toolboxes.
hydra height. 5. Use proper tested tools and tackles.
,winch 6. Provide proper packing in slings.
machine 7. Check for any obstructions in lifting area.
etc….. 8. Ensure that no over head obstructions.
9. Ensure that all work force involved in job is
wearing all type of PPEs
10. Proper access & egress are provided.
11. Area is properly barricaded.
13. Proper ladder is provided to reach the height.
14. Ensure that the tools which are using in height is
properly tied to never fell down.
15. Ensure that no falling material is keeping in height
elevations.
16. Proper life line arrangements are done.
17. All tools have its safety appliance.
18. Provide guide ropes for avoid unwanted swing of
material.
19 . Tools which are using erection activity is done
third party inspection and a valid test certificates
ACTIVITY-6 GAS CUTTING

1 Gas welding / 1. Welding radiates invisible
cutting / heating. ultraviolet and infrared rays.
2. Improper placement of
oxygen and acetylene cylinders.
3. Leakage /cuts in hoses.
4. Opening - up of cylinder.
5. Welding of tanks, container
or pipes storing flammable
liquids.
1. Radiation can damage eyes and 2 5 HIGH 4 1. Use specified shielding devices and other PPE of
skin. correct specifications.
2. Explosion may occur. 2. Avoid throated tungsten electrodes for GTAW.
3. May cause fire. 3. Move out any leaking cylinder.
4. Cylinder may burst. 4. Keep trolley for transportation of cylinders and
chain them .
5. Use flashback arrestors.
6. Purge regulators immediately and then turn off.
7. Never use grease or oil on oxygen line connections
and copper fittings on acetylene lines.
8. Inspect regularly gas carrying hoses.
9. Always use red hose for acetylene and other fuel
gases and blue for oxygen.
10. Always stand back from regulator while opening
the cylinder.
11. Turn valve slowly to avoid bursting.
12. Cover the lug terminals to prevent short circuiting .
13. Empty & purge them before welding.
14. Never attach the ground cable to tanks, container
or pipe storing flammable liquids.
15. Never use LPG for gas cutting.

Working at 1. Person can fall down. 1. May sustain sever injuries 2 5 HIGH 4 1. Provide guard rails/ barricade at the work place.
elevated 2. Material can fall down or prove 2. Use PPE like full body harness, life line, helmets,
places. fatal . safety shoes, etc.
2. May hit the scrap/ material 3. Obtain the permit before starting the work at height
stacked above 3m.
at the ground or in between. 4. Fall arrest and safety nets, etc, must be installed.
3. May hit the workers 5. Provide adequate working space (min.0.6m).
working at 6. Tie / weld working platform with fixed support .
lower levels and prove fatal. 7. Use roof top walk ladder while working on a
slopping roofs.
8. Avoid movement on beams.
9. Keep the work place neat and clean.
10. Remove the scrap immediately.
11. Do not throw or drop materials or equipment from
height. i.e. do not bomb materials.
12. All tools to be carried in a tool- kit Bag or on
working uniform.
13. Remove scrap from the planks.
14. Ensure wearing of helmet by the workers working
at lower levels.

ACTIVITY-7 FITTING OF ESP OUTLET PANNAL

1 1.Tieing of piano wires & providing packing under the 1.Cut injury due to tying piano wire 1. Cut injury 2 2 MEDIUM 3 1.All workforce have to wear all type of PPEs
base frame 2. Struck between materials while lifting of 2. Scratch 2. Provide an indication on piano wire
base frame injury 3. Check the hydraulic jack & hydraulic pipes
3. Failure of hydraulic jack. 3. Hit injury 4. Ensure that a valid test certificate is available.
4. Slipping of material 4. series injury 5. Proper maintenance should be done.
6. Proper packing should be provide before releasing the
pressure.
7.

ACTIVITY-8 WORK AT HEIGHT ELIVATIONS

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ACTIVITY-9 WORKING UNDER CRANE / LIFTING EQUIPMENT.

1 Working 1. Working without PPE. 1. Fatality / injury due to fall of loads. 2 5 HIGH 4 1. Use required PPE.
under crane / 2. Failure of slings. 2. Material damage. 2. Use only certified slings as per colour coding.
lifting 3. Improper handling. 3. No person to stand under lifted load.
equipment 4. Overloading. 4. Follow safe lifting procedures.
5. Defective equipment. 5. Only approved equipment to be used.
6. Lack of awareness. 6. Ensure proper servicing.
7. Training to operator and providing banks man /
rigger for assistance.

ACTIVITY – 10 LOADING / UNLOADING ON TRUCK / TRAILER.

1 Loading and 1. Loaded material due to fall. 1. Accident / injury 1 5 HIGH 4 1. Follow lifting procedure.
unloading of 2. Defective equipment. 2. Damage of materials. 2. Use correct equipment & lifting tackles.
materials on 3. Overloading 3.Damage to equipment. 3. Supervision by competent persons.
trucks / trailers. 4. Provide trained banks men/rigger.
5. Do not jump out from vehicle till clearance is
obtained.
6. Proper supervision.
7. Refer to load chart.
8. Use platform ladder for safe access.
9. Never deactivate or deenergise over riding devices
on lifting equipment.

2 Loading near 1. Live facilities / OH lines etc. 1. Fire 2 5 HIGH 4 1. Keep Safe distance from Live facilities.
live facilities 2. Electric shock.
3. Injury.
4. Property Damage

ACTIVITY -11 HANDLING OF GAS CYLINDERS

1 Transporting 1. Cylinders kept horizontal. 1. Fire and explosion by leakage 2 5 HIGH 4 1. Keep charged cylinder only.
gas cylinders: 2. Cylinder kept untied and 2. Keep vertically and tie with chain to a fixed
* Oxygen /unlocked in welding truck property damage. structure.
* Acetylene. /mobile welding unit. 2. Gas leakage due to valve 3. Keep in specially fabricated cage to prevent fall.
* Argon. 3. Valve leakage. damage. 4. Keep valve cap in position during transportation.
* Nitrogen. 3. Human injury by fall of cylinder. 5. Different types of gas cylinders not to be loaded in
* LPG. 4. Damage to cylinder/valve. the same vehicle at a time.
5. Leakage of gas. 6. Only authorized vehicle and specially trained driver
shall be engaged in gas cylinder transportation.
7. Do not use leaking cylinder.
8. Keep cylinder tied up/chained & locked
independently on truck to prevent falling of one
cylinder while loading/unloading the other.

ACTIVITY -12 SLIPS, TRIPS AND FALLS AT WORK PLACE.

1 Moving in the 1. Timbering blocks, wooden
work area. planks, steel rod bits.
2. Pipe pieces.
3. Protruding bolts on
concrete
foundations of pipe supports.
4. Paint tins, polythene
papers,
electric cable/wire insulations,
steel wire insulations, steel
wire
cuttings, tools & tool boxes.
5. Overhead projection of
pipes.
1. Bodily injury due to fall of persons
, immediately after use to the designated place.
fall of heavy objects, tools etc.
2. Hitting on overhead projections.
3 4 MODERATE 3 1. Remove all timber blocks, planks, pipe pieces etc
2. Do not keep objects / tools etc at heights without
safe containment against fall.
3. Provide barricading with warning tags.
4. Provide plastic/soft material cap to projecting pipes
and warning tags to caution the workers.
5. Maintain good house keeping by frequent
appraisals, supervision, inspection, audit and follow
up.

ACTIVITY – 13 FIRE PREVENTION AND PROTECTION

1 Fire 1. Small fires can become big 1. Cause burn injuries and may 3 4 HIGH 4 1. In case a fire breaks out, press fire alarm system
prevention ones and may spread to the prove and shout "Fire, Fire".
and protection surroundings areas. fatal. 2. Keep buckets full of sand and water / fire
2. Improper selection of Fire 2. Complete extinguishment of fire extinguishers in all hazardous locations.
extinguishers. may not be possible. 3. Confine smoking to 'Smoking Zones' only.
3. Short circuiting of 3. Can cause electrocution 4. Train people for using specific type of fire
electrical equipments under different classes of fire.
system. 5. Maintain good housekeeping and first -aid boxes.
7. Don't obstruct access to fire extinguishers.
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ACTIVITY-14 EMERGENCY PREPAREDNESS

1 Emergency 1) Non availability of the 1) Ambulance must be available in close proximity.

preparedness vehicle.
2) One dedicated person always present in this job.
2) Absence of the Rescue
3) First aid box facilities available at work spot.
person.
4) Ensure passage way always free from any
3) First Aid not available.
obstruct.
4) Access blocked by
5. Keep fire fighting equipments near to the work
material.

5. Fire hazard please