Lower Timing Chain

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PUBLISHED: 15-JUL-2021
2019.0 DISCOVERY SPORT (LC), 303-01A
ENGINE - INGENIUM I4 2.0L PETROL
LOWER TIMING CHAIN (G2110238)
REMOVAL AND INSTALLATION
SPECIAL TOOL(S)
https://topix.jaguar.jlrext.com/topix/service/procedure/910452/ODYSSEY/G2110238/... 24/02/2022
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JLR-303-1630
Locking Tool, Crankshaft Pulley
JLR-303-1636
Locking Tool, Variable Camshaft Timing
Actuator / Unit
JLR-303-1656
Crank Rotation Tool
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PART(S)
STEP PART NAME QUANTITY
Installation Step 1 Lower timing chain 1
Installation Step 1 Timing chain idler sprocket 1
Installation Step 4 Lower timing chain guide 1
Installation Step 4 Timing chain guide bolt 2
Installation Step 5 Lower timing chain guide 1
Installation Step 5 Lower timing chain guide pivot bolt 1
Installation Step 6 Lower timing chain tensioner 1
Installation Step 6 Timing chain tensioner bolt 2
Installation Step 9 Upper timing chain guide 1
Installation Step 9 Left side timing chain guide bolt 1
Installation Step 10 Variable camshaft timing actuator bolts 1
Installation Step 12 Variable camshaft timing actuator bolts 1
Installation Step 13 Upper timing chain upper guide bolt 2
Installation Step 15 Upper timing chain tensioner 1
REMOVAL
CAUTION:
Before disconnecting any components, make sure the area is clean and free from foreign
material. When disconnected all openings must be sealed.
NOTES:
◾ This procedure contains some variation in the illustration depending on the vehicle
specification, but essential information is always correct.
◾ This procedure contains illustrations showing certain components removed to provide extra
clarity.
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1. Raise and support the vehicle on a suitable 2 post lift.

Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).
2. Disconnect the 12 V system.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
3. Remove the accessory drive belt.

Refer to: Accessory Drive Belt (303-05B Accessory Drive - INGENIUM I4 2.0L Petrol, Removal
and Installation).
4. Remove the upper timing cover.

Refer to: Upper Timing Cover (303-01A Engine - INGENIUM I4 2.0L Petrol, Removal and
Installation).
5. Remove the lower timing cover.

Refer to: Lower Timing Cover (303-01A Engine - INGENIUM I4 2.0L Petrol, Removal and
Installation).
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6.
◾ Install the special tool.

JLR-303-1656
◾ Use the special tool to rotate the crankshaft clockwise until the timing marks align as
illustrated.
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7.
Make sure that the timing marks align as illustrated.
8.
Make sure that the timing marks align as illustrated.
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9.
Install the special tool as illustrated and tighten the 2 bolts.

JLR-303-1636
: 13Nm
10.

JLR-303-1636
: 13Nm
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11.
◾ Install the remaining components of the special tool.

JLR-303-1630
◾ Using the special tool, lock the crankshaft into position.
12.
Loosen but do not fully remove the Variable Camshaft Timing (VCT) bolts.
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13.
Remove and discard the upper timing chain tensioner.
14.
Remove the special tool.

JLR-303-1636
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15.
CAUTION:
Note the location of the VCT units prior to removal. Each VCT unit is matched to a
specific camshaft.
◾ Remove and discard the 2 VCT unit center bolts.
◾ Remove the 2 VCT units.
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16.
◾ Remove and discard the 2 bolts.
◾ Remove and discard the upper timing chain guide.
17.
◾ Remove and discard the bolt.
◾ Remove and discard the left upper timing chain guide.
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18.
Remove and discard the upper timing chain guide.
19.
Release the timing chain from the idler sprocket and remove.
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20.
Remove and discard the timing chain guide bolt.
21.
◾ Remove and discard the 2 bolts.
◾ Remove and discard the lower timing chain tensioner.
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22.
Remove and discard the timing chain tensioner guide and bolt.
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23.
Remove and discard the timing chain guide and bolt.
24.
◾ Remove and discard the bolt.
◾ Remove and discard the idler sprocket.
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25.
Remove the lower timing chain.
INSTALLATION
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1.
◾ Install the new lower timing chain onto the new idler sprocket.
◾ Make sure that the coloured link is aligned as illustrated.
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2.
◾ Install the timing chain and idler sprocket
◾ Make sure that the timing marks are aligned as illustrated in step 3.
: 35Nm
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3.
Make sure that the timing marks are aligned as illustrated
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4.
◾ Install the new lower timing chain guide.
◾ Install and tighten the 2 new bolts.
◾ Make sure that the timing marks remain aligned as illustrated.

: 25Nm
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5.
◾ Install a new lower timing chain guide.
◾ Install and tighten the new bolt.
: 11Nm
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6.
◾ Install a new lower timing chain tensioner.
◾ Install and tighten the 2 bolts.
: 11Nm
7.
CAUTION:
Make sure that the timing chain tensioner is fully deployed.
Release the lower timing chain tensioner piston.
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8.
NOTE:
Maintain tension on the chain to prevent the coloured link from disengaging with its
sprocket position.
◾ Install the upper timing chain.
◾ Make sure that the coloured link is aligned as illustrated.
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9.
CAUTION:
Make sure that the upper timing chain does not come off the idler sprocket and
stays in the correct position.
◾ Install a new left upper timing chain guide.
◾ Install and tighten the bolt.
: 25Nm
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10.
CAUTION:
◾ Install the intake camshaft VCT unit. Make sure that the correct VCT unit is installed as
noted in the removal steps.
◾ Make sure that the camshaft pin is correctly seated in the VCT unit as illustrated.
◾ Install and tighten a new VCT unit center bolt.
Stage 1: 10Nm
Stage 2: Loosen 90°
◾ Check if the highlighted link on the timing chain is aligned with the timing mark on the
VCT unit as illustrated.
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11.
NOTE:
Maintain tension on the chain to prevent the coloured link from disengaging with its
sprocket position.
Install a new timing chain tensioner guide.
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12.
CAUTION:
◾ Install the exhaust camshaft VCT unit. Make sure that the correct VCT unit is installed as
noted in the removal steps.
◾ Make sure that the camshaft pin is correctly seated in the VCT unit as illustrated.
◾ Install and tighten a new VCT unit center bolt.
Stage 1: 10Nm
Stage 2: Loosen 90°
◾ Check if the highlighted link on the timing chain is aligned with the timing mark on the
VCT unit as illustrated.
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13.
CAUTION:
◾ Install a new upper timing chain guide.
◾ Install and tighten the 2 bolts.
: 11Nm
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14.

JLR-303-1636
: 13Nm
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15.
CAUTION:
Make sure that a new upper timing chain tensioner is installed.
Install and tighten the new timing chain tensioner.
: 55Nm
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16.
CAUTION:
Make sure that the timing chain tensioner piston is fully deployed.
Release the secondary timing chain tensioner piston.
17.
Fully tighten the VCT bolts.
Stage 1: 25Nm
Stage 2: 60°
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18.

JLR-303-1636
19.
20. Install the upper timing cover.

Refer to: Upper Timing Cover (303-01A Engine - INGENIUM I4 2.0L Petrol, Removal and
Installation).
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21. Install the lower timing cover.

Refer to: Lower Timing Cover (303-01A Engine - INGENIUM I4 2.0L Petrol, Removal and
Installation).
22.

JLR-303-1630
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23.
NOTE:
This step is to make sure that the timing components are properly installed.
Use the special tool JLR-303-1656 to rotate the crankshaft 2 times clockwise.
JLR-303-1656
24. Install the accessory drive belt.

Refer to: Accessory Drive Belt (303-05B Accessory Drive - INGENIUM I4 2.0L Petrol, Removal
and Installation).
25. Connect the startup battery ground cable.

Refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).
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Page 1 of 34

ENGINE - INGENIUM I4 2.0L PETROL

LOWER TIMING CHAIN (G2110238)

REMOVAL AND INSTALLATION

STEP PART NAME QUANTITY

Installation Step 1 Lower timing chain 1

Installation Step 1 Timing chain idler sprocket 1

Installation Step 4 Lower timing chain guide 1

Installation Step 4 Timing chain guide bolt 2

Installation Step 5 Lower timing chain guide 1

Installation Step 5 Lower timing chain guide pivot bolt 1

Installation Step 6 Lower timing chain tensioner 1

Installation Step 6 Timing chain tensioner bolt 2

Installation Step 9 Upper timing chain guide 1

Installation Step 9 Left side timing chain guide bolt 1

Installation Step 10 Variable camshaft timing actuator bolts 1

Installation Step 11 Upper timing chain guide 1

Installation Step 12 Variable camshaft timing actuator bolts 1

Installation Step 13 Upper timing chain guide 1

Installation Step 13 Upper timing chain upper guide bolt 2

Installation Step 15 Upper timing chain tensioner 1

1. Raise and support the vehicle on a suitable 2 post lift.

2. Disconnect the 12 V system.

3. Remove the accessory drive belt.

4. Remove the upper timing cover.

5. Remove the lower timing cover.

◾ Install the special tool.

Make sure that the timing marks align as illustrated.

Make sure that the timing marks align as illustrated.

Install the special tool as illustrated and tighten the 2 bolts.

Install the special tool as illustrated and tighten the 2 bolts.

◾ Install the remaining components of the special tool.

◾ Using the special tool, lock the crankshaft into position.

Remove and discard the upper timing chain tensioner.

Remove the special tool.

◾ Remove and discard the 2 VCT unit center bolts.

◾ Remove the 2 VCT units.

◾ Remove and discard the 2 bolts.

◾ Remove and discard the upper timing chain guide.

◾ Remove and discard the bolt.

◾ Remove and discard the left upper timing chain guide.

Remove and discard the upper timing chain guide.

Remove and discard the timing chain guide bolt.

◾ Remove and discard the 2 bolts.

◾ Remove and discard the lower timing chain tensioner.

Remove and discard the timing chain guide and bolt.

◾ Remove and discard the bolt.

◾ Remove and discard the idler sprocket.

Remove the lower timing chain.

◾ Make sure that the coloured link is aligned as illustrated.

◾ Install the timing chain and idler sprocket

Make sure that the timing marks are aligned as illustrated

◾ Install the new lower timing chain guide.

◾ Install and tighten the 2 new bolts.

◾ Make sure that the timing marks remain aligned as illustrated.

◾ Install a new lower timing chain guide.

◾ Install and tighten the new bolt.

◾ Install a new lower timing chain tensioner.

◾ Install and tighten the 2 bolts.