Selecionadora SS030BF (A474), FS030BF (A497), OS030BF (E828) - (05-2012) - 550032957

PARTS MANUAL
ss030bf (A474)
FS030BF (A497)
OS030BF (E826)
ORDER PICKER
Yale Materials Handling Corporation 550032957

1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 05/2012
Greenville, NC 27834-2011
MODEL NOMENCLATURE
NOTE: This parts manual contains alternate pages for certain assemblies. The truck model code can be used to
determine many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and
serial number are stamped into the nameplate. See for further information.
SECTIONS
1 GENERAL TRUCK
2 ELECTRICAL SYSTEM
3 DRIVE UNIT AND BRAKE ASSEMBLY
4 STEERING SYSTEM
5 LOAD WHEEL
6 HYDRAULIC SYSTEM
7 MAST-THREE STAGE FULL FREE-LIFT
8 OPTIONS
9 NUMERICAL INDEX
10 USER SUPPORT INFORMATION
This Parts Manual is divided into 10 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.
GENERAL INFORMATION
TABLE OF CONTENTS
DESCRIPTION PAGE
B
BATTERY TRAY AND PULLER
A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................................................. 8-8
BRAKE ASSEMBLY
C
CASTER WHEEL
CHAINS, PINS, AND ANCHORS
THREE STAGE - A497 (FS030BF) ............................................................................................................. 7-14
THREE STAGE - A474 (SS030BF) E826 (OS030BF) ................................................................................ 7-20
CHASSIS ELECTRICAL SYSTEM
FURNITURE - A497 (FS030BF) ................................................................................................................. 2-2
WIRE HARNESSES - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................................. 2-10
WITH TRACTION HOIST - A474 (SS030BF) E826 (OS030BF) ................................................................. 2-6
CHASSIS TO PLATFORM WIRING
CONSOLE ELECTRICAL SYSTEM
COLD STORAGE - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................. 2-14
CONTACTOR PANEL
24 VOLT - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................................................... 2-22
24 VOLT "EE" - A474 (SS030BF) E826 (OS030BF) ................................................................................... 2-26
36 VOLT AC HOIST - A474 (SS030BF) E826 (OS030BF) ......................................................................... 2-25
36 VOLT EE - A474 (SS030BF) E826 (OS030BF) ..................................................................................... 2-28
36 VOLT EE AC HOIST - A474 (SS030BF) E826 (OS030BF) ................................................................... 2-24
COVERS
CONSOLE - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................................................ 1-22
COWL
ADJUSTABLE - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ...................................................... 1-4
FIXED - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................................... 1-6
D
DECAL AND PLATE LOCATION
E
ELECTRICAL COMPONENTS
G
GEAR BOX
STEER MOTOR - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................... 4-12
GUIDE ROLLER
A474 ©2012 Yale Materials Handling Corporation i

GENERAL INFORMATION
TABLE OF CONTENTS (continued)
DESCRIPTION PAGE
H
HOODS AND COVERS
A474 (SS030BF) E826 (OS030BF) ............................................................................................................. 1-10
A497 (FS030BF) ......................................................................................................................................... 1-8
HYDRAULIC CONTACTOR
HYDRAULIC CONTROL VALVE
HYDRAULIC PUMP
AC HOIST - A497 (FS030BF) E826 (OS030BF) ......................................................................................... 6-22
HYDRAULIC PUMP AND MOTOR ASSEMBLY
HYDRAULIC PUMP ASSEMBLY
HYDRAULIC PUMP MOTOR
HYDRAULIC SUPPLY AND RETURN
A497 (FS030BF) ......................................................................................................................................... 6-2
HOIST OPTION - A474 (SS030BF) E826 (OS030BF) ................................................................................ 6-8
STANDARD - A474 (SS030BF) E826 (OS030BF) ...................................................................................... 6-4
HYDRAULIC TANK ASSEMBLY
A474 (SS030BF) E826 (OS030BF) ............................................................................................................. 6-12
A497 (FS030BF) ......................................................................................................................................... 6-10
L
LIFT MOTOR
LIGHT AND FAN ASSEMBLY
WITH LED SPOTLIGHT - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ....................................... 8-6
LIGHTS AND CONVERTERS
LIGHTS AND FAN ASSEMBLY
LOAD WHEEL ASSEMBLY
E826 (OS030BF) ......................................................................................................................................... 5-3
LOAD WHEELS
A474 (SS030BF) A497 (FS030BF) ............................................................................................................. 5-2
M
MAIN CYLINDER
MAIN CYLINDER INSTALLATION
A474 (SS030BF) E826 (OS030BF) ............................................................................................................. 7-24
MAIN LIFT CYLINDER
MAIN/TRACTION CONTACTOR
24/36 VOLT - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) .......................................................... 2-32
ii ©2012 Yale Materials Handling Corporation A474

GENERAL INFORMATION
DESCRIPTION PAGE
MAST 3 STAGE
INNER - A497 (FS030BF) ........................................................................................................................... 7-10
INTERMEDIATE - A497 (FS030BF) ........................................................................................................... 7-8
OUTER - A497 (FS030BF) .......................................................................................................................... 7-4
MAST CONNECTION
MASTER DRIVE AND WHEEL ASSEMBLY
DRIVE WHEEL AND CASTER - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................ 3-4
E826 (OS030BF) ......................................................................................................................................... 3-6
MASTER DRIVE UNIT ASSEMBLY
A474 (SS030BF) A497 (FS030BF) ............................................................................................................. 3-8
E826 (OS030BF) ......................................................................................................................................... 3-10
MULTI-FUNCTION CONTROL HANDLE
MULTI-FUNCTION CONTROL HANDLE ASSEMBLY
MULTI-TURN STEER ASSEMBLY
FREEZER OPTION - A474 (SS030BF) E826 (OS030BF) .......................................................................... 4-4
O
OPERATOR PLATFORM
STRUCTURE - A474 (SS030BF) A497 (FS030BF) .................................................................................... 1-12
STRUCTURE - E826 (OS030BF) ............................................................................................................... 1-16
OUTER, INTERMEDIATE, AND INNER MAST
P
PALLET GRIP
PIVOTING HANDRAIL
S
SMART STEER ASSEMBLY
STEER MOTOR ASSEMBLY
STRADDLE STABILITY CASTERS
A474 (SS030BF) ......................................................................................................................................... 8-16
T
TRACTION HANDLE
LARGE CHASSIS - E826 (OS030BF) ......................................................................................................... 2-33
TRACTION MOTOR
A474 ©2012 Yale Materials Handling Corporation iii

GENERAL INFORMATION
DESCRIPTION PAGE
W
WIRE GUARD ASSEMBLY
WIRE GUIDANCE
A474 (SS030BF) ......................................................................................................................................... 2-20
E826 (OS030BF) ......................................................................................................................................... 2-18
WIRE HARNESS CHASSIS
PAGE 1 OF 2 - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ....................................................... 2-44
WIRE HARNESS LOWER PLATFORM
WIRE HARNESS PLATFORM
PAGE 2 0F 3 - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ........................................................ 2-40
iv ©2012 Yale Materials Handling Corporation A474

GENERAL INFORMATION
ABBREVIATIONS QUICK REFERENCE SHEET
Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM DEFINITION TERM DEFINITION
Amp Amperes FRE Freezer Environment
AR As Required in. inches
BDI Battery Discharge Indicators LPG Liquefied Petroleum Gas
BWI Brush Wear Indicator MAP Manifold Absolute Pressure
CE Communicator End mm millimeters
CRE Corrosive Environment MSTS Microprocessor Spark Timing System
D/B Date Break NPT National Pipe Threads
dbA Decibel "A" Scale O/S Oversize
DE Drive End PTO Power Take Off
ECH Empty Container Handler RPM Revolutions per Minute
ECH-3 Empty Container Handler - 3 High S/N Serial Number
Stacking TMM Truck Management Module
ECH-4 Empty Container Handler - 4 High UL Type D Diesel-Powered Safety Rating
Stacking
UL Type DS Diesel-Powered Safety Rating
ECH-5 Empty Container Handler - 5 High
Stacking UL Type E Battery-Powered Safety Rating
ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

Stacking UL Type ES Battery-Powered Safety Rating
ECH-7 Empty Container Handler - 7 High UL Type G Gasoline-Powered Safety Rating
Stacking UL Type GS Gasoline-Powered Safety Rating
ECM Electronic Control Module UL Type LP Gas-Powered Safety Rating
ECN Engineering Change Notice UL Type LPS LP Gas-Powered Safety Rating
EEPROM Electrically Erasable Programmable U/S Undersize
Read Only Memory
UL Underwriters Laboratory
EPA US Environmental Protection Agency
V Volts
EPROM Electrically Programmable Read Only
Memory
A474 ©2012 Yale Materials Handling Corporation v

GENERAL INFORMATION
HOW TO USE THE ILLUSTRATED PARTS MANUAL
This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.
vi ©2012 Yale Materials Handling Corporation A474

GENERAL INFORMATION
HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT subparts of assemblies. In the example on the
HIGHER ASSEMBLY IS NOT KNOWN: previous page, BEARING CAP (Item 2) is a
1. Determine the function and application of the part subpart of the major assembly CASE.
required. Turn to the Sections Page. Choose the 9. Quantities shown are for one assembly. The
general area of reference most likely to include the quantities of the subpart BEARING CAP are
part. indicated as two and two. This means two per
2. Turn to the section you chose. Use the Section CASE assembly.
Table of Contents to determine the assembly 10. Serial number breaks identify the most current
which would normally contain the part required. parts information and are shown as follows:
Then locate the part on the assembly breakdown → S/N A810N2639
page. Indicates last serial number affected.
S/N A810N2640 →
WHEN THE PART NUMBER IS NOT KNOWN
Indicates the first serial number affected.
AND THE NEXT HIGHER ASSEMBLY IS
S/N A810N1553 ↔ S/N A810N3291
KNOWN:
Indicates a range of serial numbers affected.
3. Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i). ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
4. Locate the assembly the required part is used on
parts information and are identified as follows:
and turn to the page indicated for that assembly.
→ S/N Pending Per ECN 63243
Then locate the part on the assembly breakdown
Indicates a pending serial number for last unit
page.
affected.
WHEN THE PART NUMBER IS KNOWN: S/N Pending Per ECN 63243 →
5. Use the Numerical Index (Page 9-1) to find the Indicates a pending serial number for first unit
part number. Turn to the page listed and locate the affected.
part as indicated by the item number. Date breaks are used to indicate when a change
GENERAL: occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
The assembly breakdowns include part numbers, based on the ECN release and are identified as
descriptions, quantities required, keys and follows:
footnotes to help in selecting correct parts. → D/B 3/00
6. Parts Supersession Information. Part numbers that Indicates that a change occurred sometime
have this history will be displayed in the parts list within that month for the item affected.
in the order that they were superseded (from oldest D/B 3/00 →
to newest). The superseded part numbers will be Indicates that a change occurred sometime
shown with a line through them. within that month for the item affected.
D/B 3/00 ↔ D/B 4/00
Five periods in the PART NO. column (. . . . .)
Indicates a range of production dates of the item
indicate that the part is either Not Serviced
affected.
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand Contact your local dealer for Yale lift trucks for
followed by a parts page number in the serial number information for items with a ECN or
DESCRIPTION column (F7A56) a date break.
7. Keys are used to show two or more similar
ORDERING PARTS:
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" When ordering replacement parts, give the unit serial
and the corresponding quantity column to find the number, part number, name of part and quantity
required parts. Two periods in the QTY column (..) required.
indicate that the part is not used for that assembly.
8. Indented descriptions under the DESCRIPTION For any further information on parts, service, or
column are used to indicate assemblies and ordering, consult your local dealer for Yale lift trucks.
A474 ©2012 Yale Materials Handling Corporation vii

GENERAL INFORMATION
IDENTIFICATION OF TRUCK SERIAL NUMBERS
NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.
Parts referred to in this book as right or left hand parts are in accordance with the illustration above.
viii ©2012 Yale Materials Handling Corporation A474

GENERAL INFORMATION
IDENTIFICATION OF MAST SERIAL NUMBERS
(1) and (2) The first letter and number indicates the mast unit code.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2. The carriage group number is stamped on the right
hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
3. The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
4. Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.
A474 ©2012 Yale Materials Handling Corporation ix

GENERAL INFORMATION
IDENTIFICATION OF ATTACHMENT AND SIDE-

SHIFT CARRIAGE SERIAL NUMBERS
(1) and (2) The first letter and three numbers indicate the attachment unit code.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.
Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.
x ©2012 Yale Materials Handling Corporation A474

GENERAL INFORMATION
PUBLICATIONS
Every new lift truck is provided with an OPERATING MANUALS with complete replacement part
MANUAL. This manual has information that the identification, are available at a nominal fee from your
operator must know for inspection and operation of the Yale dealer to assist users in effectively maintaining
lift truck. Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
SERVICE MAINTENANCE MANUALS, which provide for this model lift truck.
service and overhaul procedures, and PARTS
PUBLICATION YALE PART NUMBER
Operating Manual.................................................................................................................... 550032956
Service Manual (Complete)..................................................................................................... 550032940
Parts Manual........................................................................................................................... 550032957
A474 ©2012 Yale Materials Handling Corporation xi

GENERAL INFORMATION
MASTER PART SHEET CROSS-REFERENCE
NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of the
parts pages.
EXAMPLE:
ITEM PART NO. DESCRIPTION QTY

31 505965530 Steering Cylinder (F6E67 [Figure 4-3]) .............................................................. 1
32 504224261 Pin........................................................................................................................ 4
Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.
PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE
G12172...................................1-2 G12199.................................2-33 G12226.................................7-12

G12173...................................1-4 G12200.................................2-18 G12227.................................7-14
G12174...................................1-6 G12201.................................2-20 G12228.................................7-16
G12175...................................1-8 G12202...................................3-2 G12229...................................8-6
G12176.................................1-10 G12203...................................3-4 G12230...................................8-8
G12178.................................1-12 G12204.................................3-12 G12231.................................8-10
G12179.................................1-16 G12205...................................3-8 G12232...................................8-2
G12179.................................1-20 G12206.................................3-14 G12233.................................8-12
G12180.................................1-22 G12207...................................3-6 G12234.................................8-14
G12181.................................2-22 G12208...................................4-2 G12235...................................8-4
G12182.................................2-23 G12209...................................4-4 G12279.................................2-36
G12183.................................2-24 G12210...................................4-6 G12281.................................6-20
G12184.................................2-25 G12211...................................4-8 G12282.................................6-21
G12185.................................2-26 G12212...................................5-2 G12283.................................2-38
G12186.................................2-28 G12213...................................5-3 G12284.................................2-40
G12187...................................2-2 G12214...................................6-2 G12285.................................2-42
G12188...................................2-6 G12215.................................6-10 G12286.................................2-44
G12189.................................2-10 G12216.................................6-14 G12287.................................2-48
G12190.................................2-12 G12217.................................6-16 G12288.................................2-50
G12191.................................2-14 G12218.................................6-18 G12289.................................6-24
G12192.................................2-34 G12219...................................6-4 G12290.................................8-16
G12193.................................2-30 G12220...................................6-8 G12307.................................6-22
G12194.................................2-31 G12221.................................6-12 G12308.................................3-10
G12195.................................2-32 G12222...................................7-2 G12309.................................7-20
G12196.................................4-10 G12223...................................7-4 G12310.................................7-26
G12197.................................4-12 G12224...................................7-8 G12311.................................7-24
G12198.................................2-16 G12225.................................7-10
xii ©2012 Yale Materials Handling Corporation A474

SECTION 1
1 GENERAL TRUCK
CONTENTS
SECTION 1
GENERAL TRUCK
DESCRIPTION PAGE
COVERS
CONSOLE - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................................................ 1-22
COWL
ADJUSTABLE - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ...................................................... 1-4
FIXED - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................................... 1-6
HOODS AND COVERS
A474 (SS030BF) E826 (OS030BF) ............................................................................................................. 1-10
A497 (FS030BF) ......................................................................................................................................... 1-8
OPERATOR PLATFORM
STRUCTURE - A474 (SS030BF) A497 (FS030BF) .................................................................................... 1-12
STRUCTURE - E826 (OS030BF) ............................................................................................................... 1-16
PALLET GRIP
A474 ©2012 Yale Materials Handling Corporation 1-1

G12172 01-12
DECAL AND PLATE LOCATION (FIGURE 1-1)

A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)
1-2 ©2012 Yale Materials Handling Corporation A474

01-12 G12172


1 502157204 Label (Yale) ........................................................................................................ 3
2 580011656 Cover Plate ......................................................................................................... 1
2 501904907 Rivet .................................................................................................................... 4
3 504231265 Nameplate (Complete Truck) .............................................................................. 1
4 504228283 Label (Mast Warning) ......................................................................................... 2
5 580076338 Label (Greenville Mfg Label) ............................................................................... 1
6 580034976 Label (Battery Notice) ......................................................................................... 1
7 ..... Operation Warning Label .................................................................................... 1
9 505640200 Label (Ignition Switch) ........................................................................................ 1
10 582015439 Label ................................................................................................................... 1
11 580016898 Label (Multi-Function Control) ............................................................................ 1
12 580064078 UL Inspection Plate ............................................................................................. 1
13 752953401 Label Overhead Guard ....................................................................................... 1
15 504282200 Nameplate .......................................................................................................... 1
16 524162256 Label (Patents and Trademarks) ........................................................................ 1
17 519225800 Accent Stripe (Accent Stripe) .............................................................................. 2
18 504231252 Label (Pinch Point) ............................................................................................. 2
19 519996803 Cover (Information Case) ................................................................................... 1
19 504231213 Rivet ............................................................................................................... 4
20 580084704 Label (Cab Manual Lowering) ............................................................................. 1

G12173 01-12
COWL (FIGURE 1-2)

ADJUSTABLE — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12173
COWL
ADJUSTABLE – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 ..... Cowl Weldment ................................................................................................... 1
2 507373500 Button (Actuator with Cable) ............................................................................... 1
3 021168200 Screw .................................................................................................................. 4
4 502137903 Lockwasher ......................................................................................................... 4
5 014936000 Nut ...................................................................................................................... 4
6 580068256 Seat Rail (Backrest) ............................................................................................ 2
7 014936600 Nut ...................................................................................................................... 8
8 015026200 Lockwasher ......................................................................................................... 8
9 016103700 Washer ............................................................................................................... 8
10 504235248 Capscrew ............................................................................................................ 4
11 507374500 Latch ................................................................................................................... 1
12 580009456 Cotter Pin ............................................................................................................ 1
13 507380501 Gas Spring .......................................................................................................... 1
14 502789904 Screw .................................................................................................................. 1

G12174 01-12
COWL (FIGURE 1-3)

FIXED — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12174
COWL
FIXED – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 ..... Cowl Weldment ................................................................................................... 1
2 504246201 Plug ..................................................................................................................... 1
3 059863600 Capscrew ............................................................................................................ 8
4 015026200 Lockwasher ......................................................................................................... 8
5 752608308 Spacer ................................................................................................................ 4
6 023604600 Lockwasher ......................................................................................................... 4

G12175 01-12
HOODS AND COVERS (FIGURE 1-4)

A497 (FS030BF)

01-12 G12175
HOODS AND COVERS

A497 (FS030BF)

1 580022745 Door (LH) ............................................................................................................ 1
2 550015644 Cover (Drive Unit) ............................................................................................... 1
3 506123502 Spring ................................................................................................................. 2
4 506123501 Stud .................................................................................................................... 2
5 506123503 Washer ............................................................................................................... 2
6 506123505 Receptacle .......................................................................................................... 4
7 580022744 Door (RH) ........................................................................................................... 1
8 752876301 Screw .................................................................................................................. 2
9 520426898 Pin (Hinge) .......................................................................................................... 2
10 550029976 Side Plate ........................................................................................................... 2
11 449001248 Capscrew ............................................................................................................ 8
12 520039885 Washer ............................................................................................................... 16
13 580069509 Spacer ................................................................................................................ 12
14 520039885 Washer ............................................................................................................... 8
15 504732200 Bumper ............................................................................................................... 4
16 504229298 Nut ...................................................................................................................... 4
17 504575270 Roller .................................................................................................................. 6
18 580090522 Plate (Battery Spacer) ........................................................................................ 1
19 504231285 Capscrew (M10 x 1.5 x 70) ................................................................................. 2
20 580081348 Spacer ................................................................................................................ 10
21 580090523 Spacer ................................................................................................................ 2
22 909882404 Nut ...................................................................................................................... 2

G12176 01-12
HOODS AND COVERS (FIGURE 1-5)

A474 (SS030BF) E826 (OS030BF)

01-12 G12176
HOODS AND COVERS

A474 (SS030BF) E826 (OS030BF)

1 550015644 Cover (Drive Unit) ............................................................................................... 1
2 506123501 Stud .................................................................................................................... 4
3 506123502 Spring ................................................................................................................. 4
4 506123503 Washer ............................................................................................................... 4
5 506123504 Retainer (Nut) ..................................................................................................... 4
6 506123505 Receptacle .......................................................................................................... 4
7 550029276 Side Plate ........................................................................................................... 1
8 580022745 Door (LH) ............................................................................................................ 1
9 520426898 Pin (Hinge) .......................................................................................................... 2
10 504236222 Nut ...................................................................................................................... 2
11 752876301 Screw .................................................................................................................. 2
12 520426897 Door (RH) ........................................................................................................... 1
13 550029275 Side Plate ........................................................................................................... 1
14 027278300 Padlock ............................................................................................................... 1
15 550029635 Side Plate ........................................................................................................... 2
16 gh 931013904 Capscrew ............................................................................................................ 4
16 ef 931013906 Capscrew ............................................................................................................ 4
16 e 931013908 Capscrew ............................................................................................................ 4
16 bcd 931013910 Capscrew ............................................................................................................ 4
16 449001239 Capscrew ............................................................................................................ 4
16 g 449001241 Capscrew ............................................................................................................ 4
16 b 931013912 Capscrew ............................................................................................................ 4
16 931013907 Capscrew ............................................................................................................ 4
16 449001248 Capscrew ............................................................................................................ 4
17 520039885 Washer ............................................................................................................... 16
18 580069509 Spacer ................................................................................................................ 12
19 a 504732200 Bumper ............................................................................................................... 4
20 504229298 Nut ...................................................................................................................... 4
21 504575270 Roller .................................................................................................................. 6
22 580090522 Plate (Battery Spacer) ........................................................................................ 1
23 504231285 Capscrew (M10 x 1.5 x 70) ................................................................................. 2
24 580081348 Spacer ................................................................................................................ 10
25 580090523 Spacer ................................................................................................................ 2
26 909882404 Nut ...................................................................................................................... 2
FOOTNOTES:
a Bumpers required on all except 977mm (38.5in.) e For 927mm (36.5in.) qty 2 931013908 LH, qty 2
Battery. 931013906 RH, 4 spacers, 4 LH and 2 RH
b For 889mm (35in.) Battery qty 2 931013912 LH, washers.
qty 2 931013910 RH, qty 12 spacers, qty 5 LH and f For 939mm (37in.) Battery qty 4 931013906, 4
1 RH washers. spacers.
c For 901mm (35.5in.) Battery qty 4 931013910, qty g For 952mm (37.5in.) Battery qty 2 449001241 LH,
12 Spacers. qty 2 449001295 RH, qty 4 LH washers.
d For 914mm (36in.) Battery qty 4 931013910, 8 h For 965mm (38in.) Battery qty 4 931013904 only.
spacers and 8 washers.

G12178 01-12
OPERATOR PLATFORM (FIGURE 1-6)

STRUCTURE — A474 (SS030BF) A497 (FS030BF)

01-12 G12178
OPERATOR PLATFORM
STRUCTURE – A474 (SS030BF) A497 (FS030BF)
KEY:
A: Platform 28 x 40"
B: Platform 28 x 48"
C: Platform 28 x 54"
D: Platfrom 28 x 60"
QTY
ITEM PART NO. DESCRIPTION A B C D
1 550034902 Platform Weldment (40.25" Fixed Handrail) ............................. 1 .. .. ..
1 524334869 Platform (40.25" Side Gates) .................................................... 1 .. .. ..
1 550034361 Platform Weldment (40.25" 6.9" Mast) ..................................... 1 .. .. ..
1 524334824 Platform Weldment (40.25") ...................................................... 1 .. .. ..
1 550034903 Platform Weldment (48" Fixed Handrails) ................................. .. 1 .. ..
1 524334870 Platform (48" Side Gates) ......................................................... .. 1 .. ..
1 550034362 Platform Weldment (48" 6.9" Mast) .......................................... .. 1 .. ..
1 524334825 Platform (48") ............................................................................ .. 1 .. ..
1 550034904 Platform Weldment (54.25" Fixed Handrails) ............................ .. .. 1 ..
1 524334871 Platform (54.25" Side Gates) .................................................... .. .. 1 ..
1 550034363 Platform Weldment (54.25" 6.9" Mast) ..................................... .. .. 1 ..
1 524334826 Platform (54.25") ....................................................................... .. .. 1 ..
1 550034905 Platform Weldment (60.25" Fixed Handrail) ............................. .. .. .. 1
1 524334872 Platform (60.25" Side Gates) .................................................... .. .. .. 1
1 550034364 Platform Weldment (60.25" 6.9" Mast) ..................................... .. .. .. 1
1 524334828 Platform (60.25") ....................................................................... .. .. .. 1
2 580011634 Floormat ............................................................................... 1 .. .. ..
2 580011635 Floormat ............................................................................... .. 1 .. ..
2 580011636 Floormat ............................................................................... .. .. 1 ..
2 580011637 Floormat ............................................................................... .. .. .. 1
3 580001460 Switch (Foot Switch) ............................................................. 1 1 1 1
4 016103300 Washer ................................................................................. 8 8 8 8
4 015025600 Lockwasher .......................................................................... 4 4 4 4
5 580001706 Capscrew .............................................................................. 4 4 4 4
6 519610600 Load Roller ........................................................................... 4 4 4 4
7 015916300 Snap Ring ............................................................................. 4 4 4 4
8 504233232 Shim (0.020 in.) .................................................................... 32 32 32 32
9 580017135 Cable (240mm to 300mm) .................................................... 1 1 1 1
9 580025046 Coiled Cord (300mm plus) .................................................... 1 1 1 1
10 122067302 Nut Plate ............................................................................... 1 1 1 1
11 502632904 Screw .................................................................................... 2 2 2 2
12 1119283BB Nut ........................................................................................ 2 2 2 2
13 520035824 Clamp ....................................................................................... 1 1 1 1
14 580015106 Bracket ...................................................................................... 1 1 1 1
15 505566501 Stud .......................................................................................... 2 2 2 2
16 015026200 Lockwasher ............................................................................... 3 3 3 3
17 016103700 Washer ..................................................................................... 2 2 2 2
18 014936600 Nut ............................................................................................ 3 3 3 3
19 062143700 Capscrew .................................................................................. 1 1 1 1
20 060309700 Spring ....................................................................................... 2 2 2 2
21 751834401 Chain Anchor ............................................................................ 2 2 2 2
22 015914900 Snap Ring ................................................................................. 2 2 2 2
23 122067302 Nut ............................................................................................ 2 2 2 2

G12178 01-12
OPERATOR PLATFORM
STRUCTURE – A474 (SS030BF) A497 (FS030BF)
KEY:
A: Platform 28 x 40"
B: Platform 28 x 48"
C: Platform 28 x 54"
D: Platfrom 28 x 60"
QTY
24 519515301 Switch (Chain Anchor) .............................................................. 2 2 2 2
25 014864000 Screw ........................................................................................ 4 4 4 4
26 519686300 Pin ............................................................................................. 2 2 2 2
27 580014437 Bracket ...................................................................................... 2 2 2 2
28 016103100 Washer ..................................................................................... 4 4 4 4
29 502632902 Screw ........................................................................................ 4 4 4 4
30 014936200 Nut ............................................................................................ 4 4 4 4
31 015631500 Grease Fitting ........................................................................... 2 2 2 2
32 015416200 Cotter Pin .................................................................................. 2 2 2 2
33 504303200 Seal ........................................................................................... 1 1 1 1
34 505632200 Window ..................................................................................... 1 1 1 1
35 504360200 Lanyard ..................................................................................... 1 1 1 1
36 507302501 Body Harness ........................................................................... 1 1 1 1
37 507301501 Tether ....................................................................................... 1 1 1 1
38 504639201 Safety Belt (Small) .................................................................... 1 1 1 1
38 504639202 Safety Belt (Medium) ................................................................ 1 1 1 1

01-12 G12178
NOTES

G12179 01-12
OPERATOR PLATFORM (FIGURE 1-7)

STRUCTURE — E826 (OS030BF)

01-12 G12179
OPERATOR PLATFORM
STRUCTURE – E826 (OS030BF)
KEY:
A: Platform 28 x 40
B: Platform 28 x 48
C: Platform 28 x 54
D: Platform 28 x 60
QTY
1 550034361 Platform Weldment (40.25" 6.9" Mast) ..................................... 1 .. .. ..
1 524334824 Platform Weldment (40.25") ...................................................... 1 .. .. ..
1 550034362 Platform Weldment (48" 6.9" Mast) .......................................... .. 1 .. ..
1 524334825 Platform (48") ............................................................................ .. 1 .. ..
1 550034363 Platform Weldment (54.25" 6.9" Mast) ..................................... .. .. 1 ..
1 524334826 Platform (54.25") ....................................................................... .. .. 1 ..
1 550034364 Platform Weldment (60.25" 6.9" Mast) ..................................... .. .. .. 1
1 524334828 Platform (60.25") ....................................................................... .. .. .. 1
2 580011634 Floormat ............................................................................... 1 .. .. ..
2 580011635 Floormat ............................................................................... .. 1 .. ..
2 580011636 Floormat ............................................................................... .. .. 1 ..
2 580011637 Floormat ............................................................................... .. .. .. 1
3 580001460 Switch (Foot Switch) ............................................................. 1 1 1 1
4 016103300 Washer ................................................................................. 8 8 8 8
4 015025600 Lockwasher .......................................................................... 4 4 4 4
5 580001706 Capscrew .............................................................................. 4 4 4 4
6 519610600 Load Roller ........................................................................... 4 4 4 4
7 015916300 Snap Ring ............................................................................. 4 4 4 4
8 504233232 Shim (0.020 in.) .................................................................... 32 32 32 32
9 580025046 Coiled Cord (300 mm Plus) .................................................. 1 1 1 1
10 122067302 Nut Plate ............................................................................... 1 1 1 1
11 502632904 Screw .................................................................................... 2 2 2 2
12 1119283BB Nut ........................................................................................ 2 2 2 2
13 520035824 Clamp ....................................................................................... 1 1 1 1
14 580015106 Bracket ...................................................................................... 1 1 1 1
15 505566501 Stud .......................................................................................... 2 2 2 2
16 015026200 Lockwasher ............................................................................... 3 3 3 3
17 016103700 Washer ..................................................................................... 2 2 2 2
18 014936600 Nut ............................................................................................ 3 3 3 3
19 062143700 Capscrew .................................................................................. 1 1 1 1
20 060309700 Spring ....................................................................................... 2 2 2 2
21 751834401 Chain Anchor ............................................................................ 2 2 2 2
22 015914900 Snap Ring ................................................................................. 2 2 2 2
23 122067302 Nut ............................................................................................ 2 2 2 2
24 519515301 Switch (Chain Anchors) ............................................................ 2 2 2 2
25 014864000 Screw ........................................................................................ 4 4 4 4
26 519686300 Pin ............................................................................................. 2 2 2 2
27 580014437 Bracket ...................................................................................... 1 1 1 1
28 016103100 Washer ..................................................................................... 4 4 4 4
29 502632902 Screw ........................................................................................ 4 4 4 4
30 014936200 Nut ............................................................................................ 4 4 4 4
31 015631500 Grease Fitting ........................................................................... 2 2 2 2
32 015416200 Cotter Pin .................................................................................. 2 2 2 2

G12179 01-12
OPERATOR PLATFORM
STRUCTURE – E826 (OS030BF)
KEY:
A: Platform 28 x 40
B: Platform 28 x 48
C: Platform 28 x 54
D: Platform 28 x 60
QTY
33 504303200 Seal ........................................................................................... 1 1 1 1
34 505632200 Window ..................................................................................... 1 1 1 1
35 504360200 Lanyard ..................................................................................... 1 1 1 1
36 507302501 Body Harness ........................................................................... 1 1 1 1
37 507301501 Tether ....................................................................................... 1 1 1 1
38 504639201 Safety Belt (Small) .................................................................... 1 1 1 1
38 504639202 Safety Belt (Medium) ................................................................ 1 1 1 1

01-12 G12179
NOTES

G12179 01-12
PALLET GRIP (FIGURE 1-8)


01-12 G12179
PALLET GRIP

1 582013535 Pallet Grip (4") .................................................................................................... 1
1 582013536 Pallet Grip (6") .................................................................................................... 1
2 507221500 Pad ..................................................................................................................... 1
3 582012751 Pedal ................................................................................................................... 1
4 504450728 Pin ....................................................................................................................... 1
5 504450747 Spring ................................................................................................................. 1
6 580011633 Capscrew ............................................................................................................ 4
7 015026000 Lockwasher ......................................................................................................... 4
8 016103500 Washer ............................................................................................................... 4
9 502649200 Bearing ............................................................................................................... 2
10 015914700 Snap Ring ........................................................................................................... 2
11 720000902 Locknut ............................................................................................................... 2
12 023604600 Lockwasher ......................................................................................................... 6
13 504450720 Spring ................................................................................................................. 2
14 014970800 Nut ...................................................................................................................... 4
15 504450745 Rod ..................................................................................................................... 2
16 016110700 Washer ............................................................................................................... 4
17 504450744 Pawl (4") ............................................................................................................. 2
17 582019233 Pawl (6") ............................................................................................................. 2
18 504450746 Pin ....................................................................................................................... 2
19 500227904 Snap Ring ........................................................................................................... 2
20 014936900 Nut ...................................................................................................................... 2
21 015026400 Lockwasher ......................................................................................................... 2
22 016104000 Washer ............................................................................................................... 2
23 059719100 Capscrew ............................................................................................................ 2

G12180 01-12
COVERS (FIGURE 1-9)

CONSOLE — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12180
COVERS
CONSOLE – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 505233701 Cover (Lower) ..................................................................................................... 1
2 a 524144401 Cover (Upper) ..................................................................................................... 1
3 520640600 Console (Tray) .................................................................................................... 1
3 b 524144402 Cover (Upper) ..................................................................................................... 1
3 c 524144403 Cover (Upper) ..................................................................................................... 1
3 d 524144404 Cover (Upper) ..................................................................................................... 1
4 504231213 Rivet .................................................................................................................... 4
5 059716300 Capscrew ............................................................................................................ 2
6 520610600 Storage Box (Trash Bin) ..................................................................................... 1
7 520607601 Cover (Lower Pocket) ......................................................................................... 1
8 501753903 Screw .................................................................................................................. 11
9 505084201 Nut ...................................................................................................................... 6
10 015026200 Lockwasher ......................................................................................................... 2
11 524137571 Bracket ................................................................................................................ 2
12 023604600 Lockwasher ......................................................................................................... 2
13 501831902 Nut ...................................................................................................................... 2
FOOTNOTES:
a With Body Fan and Multi Turn Steering c Without Body Fan and Multi Turn Steering
b With Body Fan and Smart Steering d Without Body Fan and Smart Steering

G12180 01-12
NOTES

SECTION 2
2 ELECTRICAL SYSTEM
CONTENTS
SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION PAGE

FURNITURE - A497 (FS030BF) ................................................................................................................. 2-2
WIRE HARNESSES - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................................. 2-10
WITH TRACTION HOIST - A474 (SS030BF) E826 (OS030BF) ................................................................. 2-6
COLD STORAGE - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................. 2-14
CONTACTOR PANEL
24 VOLT "EE" - A474 (SS030BF) E826 (OS030BF) ................................................................................... 2-26
36 VOLT AC HOIST - A474 (SS030BF) E826 (OS030BF) ......................................................................... 2-25
36 VOLT EE - A474 (SS030BF) E826 (OS030BF) ..................................................................................... 2-28
36 VOLT EE AC HOIST - A474 (SS030BF) E826 (OS030BF) ................................................................... 2-24
HYDRAULIC CONTACTOR
MAIN/TRACTION CONTACTOR
24/36 VOLT - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) .......................................................... 2-32
TRACTION HANDLE
LARGE CHASSIS - E826 (OS030BF) ......................................................................................................... 2-33
WIRE GUIDANCE
A474 (SS030BF) ......................................................................................................................................... 2-20
E826 (OS030BF) ......................................................................................................................................... 2-18
WIRE HARNESS LOWER PLATFORM
PAGE 2 0F 3 - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ........................................................ 2-40

G12187 01-12
CHASSIS ELECTRICAL SYSTEM (FIGURE 2-1)

FURNITURE — A497 (FS030BF)

01-12 G12187

FURNITURE – A497 (FS030BF)

1 582011707 Controller (EPS 24/36 Volt 70 Amp) ................................................................... 1
1 582011705 Controller (ACEO 24 Volt 320 Amp)) .................................................................. 1
1 582012051 Controller (ACEO PW 36 Volt 280 Amp) ............................................................ 1
2 580055650 Nut ...................................................................................................................... 8
3 580079946 Capscrew ............................................................................................................ 4
4 ..... Power Cable, Furniture Steer ............................................................................. 1
4 582015613 Power Cable (W) ............................................................................................ 1
4 582015612 Power Cable (V) ............................................................................................. 1
4 582015611 Power Cable (U) ............................................................................................. 1
4 582020423 Power Cable (Neg 2) ...................................................................................... 1
4 582020420 Power Cable (Pos 2) ...................................................................................... 1
4 312850042 Strap Clamp ................................................................................................... 3
5 582011780 Contactor (36 Volt) .............................................................................................. 1
5 582011779 Contactor (24 Volt) .............................................................................................. 1
6 580030966 Capscrew ............................................................................................................ 7
7 520045427 Clamp ................................................................................................................. 1
8 580044860 Insert ................................................................................................................... 1
9 582020419 Power Cable (Pos) .............................................................................................. 1
10 582020422 Power Cable (Neg) ............................................................................................. 1
11 582012051 Controller (36 Volt) .............................................................................................. 1
11 582011705 Controller (24 Volt) .............................................................................................. 1
12 550039309 Stud .................................................................................................................... 4
13 ..... Standoff .............................................................................................................. 4
14 580058189 Metric Nut ........................................................................................................... 4
15 ..... Power Cable, Furn Pump Assy ........................................................................... 1
15 582020424 Power Cable (PM2) ........................................................................................ 1
15 582020421 Power Cable (PM1) ........................................................................................ 1
15 312850034 Strap Clamp ................................................................................................... 2
16 312850034 Strap Clamp ........................................................................................................ 4
17 582011792 Battery Cable (24 Volt Red) ................................................................................ 1
17 514268317 Battery Connector (Red) ................................................................................ 1
17 0620533AM E-Ring ............................................................................................................ 1
17 0620533AK Terminal ......................................................................................................... 1
17 502164907 Cable .............................................................................................................. 1
17 a 582011793 Battery Cable (36 Volt Gray) ............................................................................... 1
17 514268301 Battery Connector (Gray) ............................................................................... 1
17 0620533AM E-Ring ............................................................................................................ 1
17 502164907 Cable .............................................................................................................. 1
17 0620533AK Terminal ......................................................................................................... 1
18 504240791 Clamp ................................................................................................................. 2
19 580027573 Nut (Flange) ........................................................................................................ 6
20 062151500 Capscrew ............................................................................................................ 2
21 015026000 Lockwasher ......................................................................................................... 2
22 016103500 Washer ............................................................................................................... 2
23 502382901 Nut ...................................................................................................................... 4
24 582015476 Bracket ................................................................................................................ 1
25 504574225 Static Strap ......................................................................................................... 2
26 449015029 Nut ...................................................................................................................... 2
27 449022017 Lockwasher ......................................................................................................... 2
28 449001296 Capscrew ............................................................................................................ 2

G12187 01-12

FURNITURE – A497 (FS030BF)

29 580084188 Plate .................................................................................................................... 1
30 582011799 Switch (Steer Motor Proximity) ........................................................................... 1
31 580049231 Capscrew ............................................................................................................ 1
32 515104806 Brake Link ........................................................................................................... 1
33 520395602 Trim ..................................................................................................................... 1
34 505971587 Clamp ................................................................................................................. 1
35 580020439 Switch Proximity (Mast Sensor) .......................................................................... 1
36 580085375 Relay ................................................................................................................... 1
37 580029727 Capscrew ............................................................................................................ 1
38 582007762 Clip ...................................................................................................................... 1
39 504230211 Insulator .............................................................................................................. 1
40 055486700 Capscrew ............................................................................................................ 1
41 015040200 Lockwasher ......................................................................................................... 1
42 016104000 Washer ............................................................................................................... 1
43 014994200 Nut ...................................................................................................................... 2
44 015026400 Lockwasher ......................................................................................................... 1
45 ..... Grommet ............................................................................................................. 1
46 580090484 Horn .................................................................................................................... 1
47 061278000 Washer ............................................................................................................... 1
FOOTNOTES:
a Not Illustrated

01-12 G12187
NOTES

G12188 01-12

WITH TRACTION HOIST — A474 (SS030BF) E826 (OS030BF)

01-12 G12188

WITH TRACTION HOIST – A474 (SS030BF) E826 (OS030BF)

1 582012051 Controller (36 Volt Option) .................................................................................. 1
1 582011705 Controller (24 Volt Option) .................................................................................. 1
2 550039309 Stud .................................................................................................................... 4
3 ..... Standoff .............................................................................................................. 4
4 580058189 Metric Nut ........................................................................................................... 4
5 582021649 Power Cable (Neg 1) .......................................................................................... 1
6 582021646 Power Cable (Pos 1) ........................................................................................... 1
7 582019376 Power Cable (B Neg Hoist Controller) ................................................................ 1
8 582019371 Power Cable (B Pos Hoist Controller) ................................................................ 1
9 582019757 Plate .................................................................................................................... 1
10 550039309 Stud .................................................................................................................... 4
11 580058189 Metric Nut ........................................................................................................... 4
12 582019565 Controller (AC-450) ............................................................................................. 1
13 932200907 Capscrew ............................................................................................................ 4
14 582019760 Wire Harness ...................................................................................................... 1
15 520045427 Clamp ................................................................................................................. 5
16 582018921 Contactor (36V AC Option-Large Chassis) ......................................................... 1
16 582018922 Contactor (EE 36V AC Option-Large Chassis) ................................................... 1
16 582011780 Contactor (E 36 Volt Large Chassis) .................................................................. 1
16 504235284 Fuse (500 Amp) .............................................................................................. 1
16 582011779 Contactor (E 24 Volt Large Chassis) .................................................................. 1
16 504235284 Fuse (500 Amp) .............................................................................................. 1
16 582011781 Contactor (EE 24V Large Chassis) ..................................................................... 1
16 582011782 Contactor (EE 36V Large Chassis) ..................................................................... 1
17 449015098 Nut ...................................................................................................................... 1
18 520395602 Trim ..................................................................................................................... 1
19 582019407 Power Cable ....................................................................................................... 1
20 505971587 Clamp ................................................................................................................. 1
21 582011783 Power Cable Assembly (Traction) ...................................................................... 1
21 582021654 Power Cable (W) ............................................................................................ 1
21 582021653 Power Cable (V) ............................................................................................. 1
21 582021652 Power Cable (U) ............................................................................................. 1
21 312850034 Strap Clamp ................................................................................................... 3
22 582011784 Power Cable Assembly (Steering) ...................................................................... 1
22 582015610 Power Cable (W) ............................................................................................ 1
22 582015609 Power Cable (V) ............................................................................................. 1
22 582015606 Power Cable (U) ............................................................................................. 1
22 582021650 Power Cable (Neg 2) ...................................................................................... 1
22 582021647 Power Cable (Pos 2) ...................................................................................... 1
22 312850042 Strap Clamp ................................................................................................... 5
23 580030966 Capscrew ............................................................................................................ 9
24 580044860 Insert ................................................................................................................... 6
25 582011785 Power Cable Assembly (Pump) .......................................................................... 1
25 582021651 Power Cable (PM 2) ....................................................................................... 1
25 582021648 Power Cable (PM 1) ....................................................................................... 1
25 312850034 Strap Clamp ................................................................................................... 2
26 582011792 Battery Cable (24 Volt Red) ................................................................................ 1
26 582011793 Battery Cable (36 Volt Grey) ............................................................................... 1
27 582015476 Bracket ................................................................................................................ 1
28 062151500 Capscrew ............................................................................................................ 2

G12188 01-12

WITH TRACTION HOIST – A474 (SS030BF) E826 (OS030BF)

29 015026000 Lockwasher ......................................................................................................... 2
30 016103500 Washer ............................................................................................................... 2
31 502382901 Nut ...................................................................................................................... 2
32 580027573 Nut (Flange) ........................................................................................................ 2
33 504240791 Clamp ................................................................................................................. 1

01-12 G12188
NOTES

G12189 01-12

WIRE HARNESSES — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12189

WIRE HARNESSES – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 582011794 Wire Harness (Platform) (FG12283 [Page 2-38], FG12284 [Page 2-40],
FG12285 [Page 2-42])........................................................................................ 1
2 582011795 Wire Harness (Chassis) (FG12286 [Page 2-44], FG12287 [Page 2-
48])....................................................................................................................... 1
3 582015599 Wire Harness (Lower Platform) (FG12288 [Page 2-50])................................... 1
4 312850034 Strap Clamp ........................................................................................................ 1

G12190 01-12
CONSOLE ELECTRICAL SYSTEM (FIGURE 2-4)


01-12 G12190


1 582013494 Plug ..................................................................................................................... 3
2 582011776 Dash Display (24 Volt) ........................................................................................ 1
3 582013492 Bracket ................................................................................................................ 1
4 580055733 Capscrew ............................................................................................................ 4
5 580056003 Washer ............................................................................................................... 6
6 580058190 Nut ...................................................................................................................... 4
7 582011775 Controller (CAN I/O) ........................................................................................... 1
8 582013496 Capscrew ............................................................................................................ 2
9 014861600 Screw .................................................................................................................. 5
10 502137903 Lockwasher ......................................................................................................... 5
11 520604600 Guard .................................................................................................................. 1
12 520624601 Fan (24 Volt) ....................................................................................................... 1
12 520624602 Fan (48 Volt) ....................................................................................................... 1
13 505639203 Switch (Rocker) .................................................................................................. 1
14 014936000 Nut ...................................................................................................................... 2
15 520621601 Spacer ................................................................................................................ 3
16 015026000 Lockwasher ......................................................................................................... 3
17 062151200 Capscrew ............................................................................................................ 3
18 582011794 Wire Harness (Platform) (FG12288 [Page 2-50]).............................................. 1
19 580071163 Switch (Starter) ................................................................................................... 1
20 580087497 Switch (E-Stop) ................................................................................................... 1
20 580086127 Block ............................................................................................................... 1
20 582016409 Collar .............................................................................................................. 1
20 582016410 Switch (Red Push Button) .............................................................................. 1
21 504450726 Alarm .................................................................................................................. 1
22 504246201 Plug ..................................................................................................................... 1
23 580047644 Back-Up Alarm .................................................................................................... 1
24 580047714 Capscrew ............................................................................................................ 2
25 580087876 Insert ................................................................................................................... 2
26 580055734 Capscrew ............................................................................................................ 2
27 580092921 Bracket ................................................................................................................ 1
28 580067791 Nut ...................................................................................................................... 2
29 580054478 Ignition Switch ..................................................................................................... 1
30 582004391 Jumper ................................................................................................................ 1
31 ..... Multi-Function Control Handle Assembly (FG12192 [Page 2-34]).................... 1
32 ..... Steering Assembly (FG12208 [Page 4-2], FG12209 [Page 4-4],
FG12210 [Page 4-6], FG12211 [Page 4-8])...................................................... 1

G12191 01-12
CONSOLE ELECTRICAL SYSTEM (FIGURE 2-5)

COLD STORAGE — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12191

COLD STORAGE – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 582013494 Plug ..................................................................................................................... 3
3 582013492 Bracket ................................................................................................................ 1
4 580055733 Capscrew ............................................................................................................ 4
5 580056003 Washer ............................................................................................................... 6
6 580058190 Nut ...................................................................................................................... 4
7 582011775 Controller (CAN I/O) ........................................................................................... 1
8 582013496 Capscrew ............................................................................................................ 2
9 014861600 Screw .................................................................................................................. 5
10 502137903 Lockwasher ......................................................................................................... 5
11 520604600 Guard .................................................................................................................. 1
12 520624601 Fan (24 Volt) ....................................................................................................... 1
13 505639203 Switch (Rocker) .................................................................................................. 1
14 014936000 Nut ...................................................................................................................... 2
15 520621601 Spacer ................................................................................................................ 3
16 015026000 Lockwasher ......................................................................................................... 3
17 062151200 Capscrew ............................................................................................................ 3
18 582011794 Wire Harness (Platform) (FG12288 [Page 2-50]).............................................. 1
19 580071163 Switch (Starter) ................................................................................................... 1
20 580087497 Switch (E-Stop) ................................................................................................... 1
20 580086127 Block ............................................................................................................... 1
20 582016409 Collar .............................................................................................................. 1
20 582016410 Switch (Red Push Button) .............................................................................. 1
21 504450726 Alarm .................................................................................................................. 1
22 504246201 Plug ..................................................................................................................... 1
23 580047644 Back-Up Alarm .................................................................................................... 1
24 580047714 Capscrew ............................................................................................................ 2
25 580087876 Insert ................................................................................................................... 2
26 580055734 Capscrew ............................................................................................................ 2
27 580092921 Bracket ................................................................................................................ 1
28 580067791 Nut ...................................................................................................................... 2
29 580054478 Ignition Switch ..................................................................................................... 1
30 582004391 Jumper ................................................................................................................ 1
31 723698101 Thermostat .......................................................................................................... 1
32 500416903 Screw .................................................................................................................. 2
33 064401300 Lockwasher ......................................................................................................... 2
34 032643500 Nut ...................................................................................................................... 2

G12198 01-12
ELECTRICAL COMPONENTS (FIGURE 2-6)


01-12 G12198

1 582011707 Controller (EPS 24/36 V 70 Amp) ....................................................................... 1
2 580055650 Nut ...................................................................................................................... 4
3 580079946 Capscrew ............................................................................................................ 4
4 582011799 Switch (Steer Motor Proximity) ........................................................................... 1
5 580084188 Plate .................................................................................................................... 1
6 580049231 Capscrew ............................................................................................................ 1
7 580085375 Relay ................................................................................................................... 1
8 580029727 Capscrew ............................................................................................................ 1
9 582007762 Clip ...................................................................................................................... 1
10 580090484 Horn .................................................................................................................... 1
11 580030966 Capscrew ............................................................................................................ 1
12 061278000 Washer ............................................................................................................... 1
13 580027573 Nut (Flange) ........................................................................................................ 1
14 ..... Grommet ............................................................................................................. 1
15 580020439 Switch Proximity (Mast Sensor) .......................................................................... 1
16 055486700 Capscrew ............................................................................................................ 1
17 015040200 Lockwasher ......................................................................................................... 1
18 504230211 Insulator .............................................................................................................. 1
19 016104000 Washer ............................................................................................................... 1
20 014994200 Nut ...................................................................................................................... 2
21 015026400 Lockwasher ......................................................................................................... 1
22 10944210G Stud .................................................................................................................... 1
23 520045427 Clamp ................................................................................................................. 1
24 580030966 Capscrew ............................................................................................................ 1
25 580044860 Insert ................................................................................................................... 1
26 504574225 Static Strap ......................................................................................................... 2
27 449001296 Capscrew ............................................................................................................ 2
28 449022017 Lockwasher ......................................................................................................... 2
29 449015029 Nut ...................................................................................................................... 2
a 058941300 Capscrew ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated

G12200 01-12
WIRE GUIDANCE (FIGURE 2-7)

E826 (OS030BF)

01-12 G12200
WIRE GUIDANCE
E826 (OS030BF)

1 582013545 Bracket ................................................................................................................ 1
2 580084391 Instruction Label ................................................................................................. 1
3 582017090 Capscrew ............................................................................................................ 4
4 900003231 Clamp ................................................................................................................. 2
5 580058191 Nut ...................................................................................................................... 4
6 582011798 Antenna .............................................................................................................. 1
7 580079388 Capscrew ............................................................................................................ 4
8 449021003 Washer ............................................................................................................... 8
9 449021002 Washer ............................................................................................................... 8
10 449015112 Locknut ............................................................................................................... 8
11 582018937 Spacer ................................................................................................................ 1
12 582013863 Bracket ................................................................................................................ 1
13 580049229 Capscrew ............................................................................................................ 2
14 580058190 Nut ...................................................................................................................... 2
15 582011800 Antenna .............................................................................................................. 1
16 580003656 Capscrew ............................................................................................................ 4
17 582018938 Support ............................................................................................................... 1
18 580055861 Nut ...................................................................................................................... 4
19 580056003 Washer ............................................................................................................... 4
20 580045447 Capscrew ............................................................................................................ 4
21 582018939 Bracket ................................................................................................................ 1
22 312850032 Strap Clamp ........................................................................................................ 5
23 580083457 Switch ................................................................................................................. 1

G12201 01-12
WIRE GUIDANCE (FIGURE 2-8)

A474 (SS030BF)

01-12 G12201
WIRE GUIDANCE
A474 (SS030BF)

1 ..... Bar ...................................................................................................................... 1
2 580027421 Bar ...................................................................................................................... 2
3 582019220 Support ............................................................................................................... 1
4 449021001 Washer ............................................................................................................... 1
5 580032377 Capscrew ............................................................................................................ 1
6 582019221 Antenna .............................................................................................................. 1
7 582019219 Support ............................................................................................................... 1
8 580003656 Capscrew ............................................................................................................ 4
9 449021003 Washer ............................................................................................................... 8
10 449021002 Washer ............................................................................................................... 8
11 449015112 Locknut ............................................................................................................... 8
12 582019218 Bracket ................................................................................................................ 1
13 580049231 Capscrew ............................................................................................................ 2
14 580038355 Capscrew ............................................................................................................ 4
15 580086384 Washer ............................................................................................................... 4
16 449015135 Nut ...................................................................................................................... 4
17 580030876 Clip ...................................................................................................................... 6
18 312850032 Strap Clamp ........................................................................................................ 5
19 580083457 Switch ................................................................................................................. 1
20 582011798 Antenna .............................................................................................................. 1
21 582018937 Spacer ................................................................................................................ 1
22 580079388 Capscrew ............................................................................................................ 4
23 582013863 Bracket ................................................................................................................ 1
24 580049229 Capscrew ............................................................................................................ 2
25 580058190 Nut ...................................................................................................................... 2
26 580026812 Clip ...................................................................................................................... 1
27 580056613 Fastener .............................................................................................................. 1
28 582013545 Bracket ................................................................................................................ 1
29 582017090 Capscrew ............................................................................................................ 4
30 580058191 Nut ...................................................................................................................... 4

G12181 01-12
CONTACTOR PANEL (FIGURE 2-9)

24 VOLT — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

582011779 Contactor Panel .................................................................................................. 1
1 550034434 Panel .............................................................................................................. 1
2 580010744 Contactor (Hoist) (SW200-702) (FG12193 [Page 2-30])............................... 1
3 580007127 Contactor (SW180-496) (FG12195 [Page 2-32]).......................................... 1
4 582014517 Screw ............................................................................................................. 4
5 520075814 Washer ........................................................................................................... 4
6 582014518 Washer ........................................................................................................... 4
7 519433613 Fuse Block (2-Way) ........................................................................................ 2
8 520357890 Screw ............................................................................................................. 4
9 519433632 Washer ........................................................................................................... 4
10 580046783 Fuse Connector .............................................................................................. 2
11 582014538 Link ................................................................................................................. 1
12 582014539 Link ................................................................................................................. 1
13 582014540 Screw ............................................................................................................. 2
14 519766808 Lockwasher .................................................................................................... 2
15 520357818 Nut .................................................................................................................. 2
16 582014519 Fuse ............................................................................................................... 4
17 582014521 Cable Assy ..................................................................................................... 2
18 582014522 Washer ........................................................................................................... 4
19 582014527 Washer ........................................................................................................... 2
20 504235284 Fuse (500 Amp) .............................................................................................. 1

01-12 G12182


582011780 Contactor Panel .................................................................................................. 1
1 550034434 Panel .............................................................................................................. 1
4 582014517 Screw ............................................................................................................. 4
5 520075814 Washer ........................................................................................................... 4
6 582014518 Washer ........................................................................................................... 4
7 519433613 Fuse Block (2-Way) ........................................................................................ 2
8 520357890 Screw ............................................................................................................. 4
9 519433632 Washer ........................................................................................................... 4
10 580046783 Fuse Connector .............................................................................................. 2
11 582014538 Link ................................................................................................................. 1
12 582014539 Link ................................................................................................................. 1
13 582014540 Screw ............................................................................................................. 2
14 519766808 Lockwasher .................................................................................................... 2
15 520357818 Nut .................................................................................................................. 2
16 582014519 Fuse ............................................................................................................... 4
17 582014521 Cable Assy ..................................................................................................... 2
18 582014522 Washer ........................................................................................................... 4
19 582014527 Washer ........................................................................................................... 2
20 504235284 Fuse (500 Amp) .............................................................................................. 1

G12183 01-12

36 VOLT EE AC HOIST — A474 (SS030BF) E826 (OS030BF)

582018922 Contactor Panel .................................................................................................. 1
1 550034434 Panel .............................................................................................................. 1
2 550034435 Contactor (SW180EE) .................................................................................... 1
3 582014535 Screw ............................................................................................................. 2
4 520075814 Washer ........................................................................................................... 2
5 582014518 Washer ........................................................................................................... 2
6 519433613 Fuse Block (2-Way) ........................................................................................ 2
7 520357890 Screw ............................................................................................................. 4
8 519433632 Washer ........................................................................................................... 4
9 580046783 Fuse Connector .............................................................................................. 2
10 582014538 Link ................................................................................................................. 1
11 582014540 Screw ............................................................................................................. 1
12 519766808 Lockwasher .................................................................................................... 3
13 520357818 Nut .................................................................................................................. 3
14 582014519 Fuse ............................................................................................................... 4
15 582014521 Cable Assy ..................................................................................................... 2
16 582014522 Washer ........................................................................................................... 2
17 582014526 Cover .............................................................................................................. 1

01-12 G12184

36 VOLT AC HOIST — A474 (SS030BF) E826 (OS030BF)

582018921 Contactor Panel .................................................................................................. 1
1 550034434 Panel .............................................................................................................. 1
3 582014517 Screw ............................................................................................................. 2
4 520075814 Washer ........................................................................................................... 2
5 582014518 Washer ........................................................................................................... 2
6 519433613 Fuse Block (2-Way) ........................................................................................ 2
7 520357890 Screw ............................................................................................................. 4
8 519433632 Washer ........................................................................................................... 4
9 580046783 Fuse Connector .............................................................................................. 2
10 582014538 Link ................................................................................................................. 1
11 582014540 Screw ............................................................................................................. 1
12 519766808 Lockwasher .................................................................................................... 1
13 520357818 Nut .................................................................................................................. 1
14 582014519 Fuse ............................................................................................................... 4
15 582014521 Cable Assy ..................................................................................................... 2
16 582014522 Washer ........................................................................................................... 3

G12185 01-12

24 VOLT "EE" — A474 (SS030BF) E826 (OS030BF)

582011781 Contactor Panel .................................................................................................. 1
1 550034434 Panel .............................................................................................................. 1
2 582014520 Contactor (SW200EE) .................................................................................... 1
3 550034435 Contactor (SW180EE) .................................................................................... 1
4 582014535 Screw ............................................................................................................. 4
5 520075814 Washer ........................................................................................................... 4
6 582014518 Washer ........................................................................................................... 4
7 519433613 Fuse Block (2-Way) ........................................................................................ 2
8 520357890 Screw ............................................................................................................. 4
9 519433632 Washer ........................................................................................................... 4
10 580046783 Fuse Connector .............................................................................................. 2
11 520357831 Insulator (Floor) .............................................................................................. 1
12 580025967 Terminal Post ................................................................................................. 2
13 449007004 Screw ............................................................................................................. 4
14 580044211 Washer ........................................................................................................... 4
15 582014523 Fuse ............................................................................................................... 1
16 520357822 Locknut ........................................................................................................... 2
17 520357820 Spacer ............................................................................................................ 2
18 520357821 Insulator .......................................................................................................... 2
19 520357832 Insulator (Wall) ............................................................................................... 2
20 520357836 Fuse Box ........................................................................................................ 1
21 520357810 Screw ............................................................................................................. 4
22 520357835 Spring Washer ................................................................................................ 4
23 582014524 Link ................................................................................................................. 1
24 582014525 Link ................................................................................................................. 1
25 519766808 Lockwasher .................................................................................................... 2

01-12 G12185

26 520357818 Nut .................................................................................................................. 2
27 582014519 Fuse ............................................................................................................... 4
28 582014526 Cover .............................................................................................................. 1
29 582014521 Cable Assy ..................................................................................................... 2
30 582014522 Washer ........................................................................................................... 4
31 582014527 Washer ........................................................................................................... 2

G12186 01-12

36 VOLT EE — A474 (SS030BF) E826 (OS030BF)

582011782 Contactor Panel .................................................................................................. 1
1 550034434 Panel .............................................................................................................. 1
2 582014532 Contactor (SW200EE) .................................................................................... 1
3 582014533 Contactor (SW180EE) .................................................................................... 1
4 582014535 Screw ............................................................................................................. 4
5 520075814 Washer ........................................................................................................... 4
6 582014518 Washer ........................................................................................................... 4
7 519433613 Fuse Block (2-Way) ........................................................................................ 2
8 520357890 Screw ............................................................................................................. 4
9 519433632 Washer ........................................................................................................... 4
10 580046783 Fuse Connector .............................................................................................. 2
11 520357831 Insulator (Floor) .............................................................................................. 1
12 580025967 Terminal Post ................................................................................................. 2
13 449007004 Screw ............................................................................................................. 4
14 580044211 Washer ........................................................................................................... 4
15 582014523 Fuse ............................................................................................................... 1
16 520357822 Locknut ........................................................................................................... 2
17 520357820 Spacer ............................................................................................................ 2
18 520357821 Insulator .......................................................................................................... 2
19 520357832 Insulator (Wall) ............................................................................................... 2
20 520357836 Fuse Box ........................................................................................................ 1
21 520357810 Screw ............................................................................................................. 4
22 520357835 Spring Washer ................................................................................................ 4
23 582014524 Link ................................................................................................................. 1
24 582014525 Link ................................................................................................................. 1
25 519766808 Lockwasher .................................................................................................... 2

01-12 G12186

26 520357818 Nut .................................................................................................................. 2
27 582014519 Fuse ............................................................................................................... 4
28 582014526 Cover .............................................................................................................. 1
29 582014521 Cable Assy ..................................................................................................... 2
30 582014522 Washer ........................................................................................................... 4
31 582014527 Washer ........................................................................................................... 2

G12193 01-12
HYDRAULIC CONTACTOR (FIGURE 2-15)


580010744 Contactor (Hoist) ................................................................................................. 1
1 519739877 Contact (Fixed) ............................................................................................... 2
2 296321382 Contact (Moving) ............................................................................................ 1
3 296321379 Cover .............................................................................................................. 1
4 519739813 Screw ............................................................................................................. 2
5 580026506 Return Spring ................................................................................................. 1
6 580010745 Coil and Frame ............................................................................................... 1
7 519739878 End Cap ......................................................................................................... 1

01-12 G12194
HYDRAULIC CONTACTOR (FIGURE 2-16)


580026569 Contactor ............................................................................................................ 1
1 519739877 Contact (Fixed) ............................................................................................... 2
2 296321382 Contact (Moving) ............................................................................................ 1
3 296321379 Cover .............................................................................................................. 1
4 519739813 Screw ............................................................................................................. 2
5 580008145 Coil and Frame ............................................................................................... 1
6 580026571 Coil and Frame ............................................................................................... 1
7 519739816 Base ............................................................................................................... 1
8 519739878 End Cap ......................................................................................................... 1
9 519739820 Plunger ........................................................................................................... 1

G12195 01-12
MAIN/TRACTION CONTACTOR (FIGURE 2-17)

24/36 VOLT — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)
KEY:
A: 24 Volt
B: 36 Volt
QTY
ITEM PART NO. DESCRIPTION A B
580007127 Contactor .................................................................................................... 1 ..
580026568 Contactor .................................................................................................... .. 1
1 519739868 Contact (Fixed) ...................................................................................... 2 2
2 519739869 Contact (Moving) ................................................................................... 1 1
3 519739805 Cover ..................................................................................................... 1 1
4 296321162 Screw ..................................................................................................... 2 2
5 580015885 Spring .................................................................................................... 1 1
6 580007131 Coil and Frame ...................................................................................... 1 ..
6 580026570 Frame .................................................................................................... .. 1
7 580001246 End Cap ................................................................................................. 1 1

01-12 G12199
TRACTION HANDLE (FIGURE 2-18)

LARGE CHASSIS — E826 (OS030BF)
KEY:
A: Standard 24 Volt
B: Freezer 24 Volt
C: Freezer 36 Volt
QTY
ITEM PART NO. DESCRIPTION A B C
1 520632600 Cover ................................................................................................. 1 1 1
2 582013495 Capscrew .......................................................................................... 4 4 4
3 580020486 Handle (24 Volt) (FG12192 [Page 2-34])......................................... 1 .. ..
3 580095590 Control Handle (24 Volt) (FG12192 [Page 2-34])............................. .. 1 ..
3 580095591 Control Handle (FG12192 [Page 2-34])........................................... .. .. 1
4 580086384 Washer .............................................................................................. 2 2 2
5 580086330 Capscrew .......................................................................................... 2 2 2
6 582011796 Wire Harness ..................................................................................... .. 1 1
7 504070790 Strap Clamp ...................................................................................... .. 1 1
8 582014171 Clip .................................................................................................... .. 1 1
9 580039900 Capscrew .......................................................................................... .. 1 1
10 580047919 Nut ..................................................................................................... .. 1 1

G12192 01-12
MULTI-FUNCTION CONTROL HANDLE ASSEMBLY (FIGURE 2-19)


01-12 G12192


580020486 Handle (Standard) .............................................................................................. 1
580095590 Control Handle (24V)(Freezer) ........................................................................... 1
580095591 Control Handle (36V)(Freezer) ........................................................................... 1
1 580017141 Switch (Standard) ........................................................................................... 1
1 580032031 Switch (24V)(Freezer) .................................................................................... 1
1 580032032 Switch (36V)(Freezer) .................................................................................... 1
1 580032017 Resistor (24V) ............................................................................................ 1
1 580032018 Resistor (36V) ............................................................................................ 1
2 524139422 Bracket ....................................................................................................... 1
3 580017144 Bracket ....................................................................................................... 1
4 520051894 Capscrew ................................................................................................... 2
5 133012401 Bearing ....................................................................................................... 1
6 580017028 Shaft ........................................................................................................... 1
7 061278300 Washer ....................................................................................................... 1
8 524139638 Spacer ........................................................................................................ 1
9 580014845 Roll Pin ....................................................................................................... 1
10 524139436 Spring ......................................................................................................... 1
11 505247204 Spacer ........................................................................................................ 1
12 580085298 Capscrew ................................................................................................... 2
12 504449783 Screw (24V)(36V) ....................................................................................... 1
13 064569600 Washer ....................................................................................................... 1
14 580036526 Sensor (Hall Effect) .................................................................................... 1
14 580032153 Sensor (Hall Effect) .................................................................................... 1
15 580017029 Cam ............................................................................................................ 1
16 580010589 Capscrew ................................................................................................... 1
17 580013080 Bushing ...................................................................................................... 1
18 580017024 Bracket ....................................................................................................... 1
18 a 580032030 Bracket ....................................................................................................... 1
19 580021217 Setscrew .................................................................................................... 1
20 580011895 Grommet .................................................................................................... 1
21 580004589 Nut .............................................................................................................. 1
22 580026741 Screw ......................................................................................................... 2
23 580020485 Handle (FG12279 [Page 2-36])................................................................. 1
24 524135976 Spring ......................................................................................................... 1
25 580006766 Roll Pin ....................................................................................................... 2
26 504235252 Roll Pin ....................................................................................................... 1
27 062151300 Capscrew ....................................................................................................... 2
28 015026000 Lockwasher .................................................................................................... 2
29 520632600 Cover .............................................................................................................. 1
30 530021801 Screw ............................................................................................................. 4
31 a 014864100 Screw .................................................................................................................. 1
32 a 059482800 Locknut ............................................................................................................... 2
33 a 016103300 Washer ............................................................................................................... 1
b 580044908 Conduit ........................................................................................................... 1
FOOTNOTES:
a 24 Volt Cold Storage Option b Not Illustrated

G12279 01-12
MULTI-FUNCTION CONTROL HANDLE (FIGURE 2-20)


01-12 G12279


580020485 Handle ................................................................................................................ 1
1 580018399 Control Handle ............................................................................................... 1
2 580018400 Control Handle ............................................................................................... 1
3 580025604 Thumb Rocker ................................................................................................ 1
4 ..... Screw ............................................................................................................. 2
5 580025606 Screw ............................................................................................................. 1
5 580025607 Washer (Black) ............................................................................................... 1
6 580025608 O-Ring ............................................................................................................ 1
7 580025609 Screw ............................................................................................................. 1
8 580025610 Spring ............................................................................................................. 1
9 ..... Housing .......................................................................................................... 1
10 ..... Rocker Assembly ........................................................................................... 1
11 580018402 Trigger (Red) .................................................................................................. 1
12 ..... Actuator Assembly ......................................................................................... 1
13 580025614 Switch ............................................................................................................. 1
14 580025615 Screw (Plastite) .............................................................................................. 2
15 580018403 Actuator .......................................................................................................... 1
16 580018404 Spring ............................................................................................................. 1
17 580025617 Screw (Plastite) .............................................................................................. 3
18 580018401 Insert .............................................................................................................. 1
19 580025618 Pin .................................................................................................................. 5
580036852 Kit-Rocker Arm ................................................................................................... 1

G12283 01-12
WIRE HARNESS PLATFORM (FIGURE 2-21)

PAGE 1 OF 3 — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12283

PAGE 1 OF 3 – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

582011794 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (TS40 Left Gate SW) .................................................... 1
1 ..... Terminal Fitting .......................................................................................... 1
2 ..... Connector Assembly (TP41 Left Gate SW) .................................................... 1
2 502719902 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (CPS300 Overhead) ..................................................... 1
3 502701502 Contact ....................................................................................................... 2
3 502701506 Connector ................................................................................................... 1
3 502701538 Wire Seal .................................................................................................... 1
3 502701531 Seal ............................................................................................................ 1
4 ..... Connector Assembly (CPS50 B Cabin Remote I/O) ...................................... 1
4 520202607 Connector ................................................................................................... 1
4 520202601 Connector ................................................................................................... 13
5 580030878 Clip ................................................................................................................. 3
6 580070400 Clip ................................................................................................................. 3
7 ..... Connector Assembly (CPS40 A Cabin Remote I/O) ...................................... 1
7 520202602 Connector ................................................................................................... 1
7 520202601 Connector ................................................................................................... 20
8 ..... Connector Assembly (CPS280 Return to Center) .......................................... 1
8 580019097 Connector ................................................................................................... 1
8 580019098 Secondary Lock (Secondary Lock) ............................................................ 1
8 580019107 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CPS92 Multi Turn) ...................................................... 1
9 502701510 Plug ............................................................................................................ 1
9 502701502 Contact ....................................................................................................... 6
9 502701540 Amp Wire Seal (6 Circuit) ........................................................................... 1
9 502701533 Amp Interface Seal ..................................................................................... 1
10 ..... Connector Assembly (CPS45 Heater) ............................................................ 1
10 580019245 Connector ................................................................................................... 1
10 580019246 Connector (Secondary Lock) ..................................................................... 1
10 580019107 Terminal (Socket) ....................................................................................... 2
11 ..... Connector Assembly (TS16 DC Converter) ................................................... 1
11 500383916 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (CPS22 Upper Connector) ........................................... 1
12 502701512 Connector ................................................................................................... 1
12 502701502 Contact ....................................................................................................... 7
12 502701545 Sealing Plug ............................................................................................... 2
12 502701541 Wire Seal .................................................................................................... 1
12 502701534 Wire Seal .................................................................................................... 1
13 ..... Connector Assembly (CPS260 Height Encoder) ............................................ 1
13 502701518 Plug ............................................................................................................ 1
13 502701502 Contact ....................................................................................................... 4
13 502701537 Connector ................................................................................................... 1
13 502701544 Connector ................................................................................................... 1
14 ..... Connector Assembly (CPS18 To Lower Platform Connect) ........................... 1
14 518445620 Receptacle ................................................................................................. 1
14 518445602 Socket ........................................................................................................ 3
14 524165667 Insulator ..................................................................................................... 1

G12284 01-12

PAGE 2 0F 3 — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12284

PAGE 2 0F 3 – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

582011794 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (TS55 Sonalert Alarm) ................................................. 1
1 580058583 E-Spade ..................................................................................................... 1
2 ..... Connector Assembly (TS54 Sonalert Alarm) ................................................. 1
2 580058583 E-Spade ..................................................................................................... 1
3 580086908 Resistor .......................................................................................................... 1
4 ..... Connector Assembly (CPS290 Dash Display) ............................................... 1
4 518445608 Connector ................................................................................................... 1
4 518445623 Socket ........................................................................................................ 4
4 518445602 Socket ........................................................................................................ 2
4 524152701 Connector Block ......................................................................................... 1
5 ..... Connector Assembly (CPS91 Can Port) ........................................................ 1
5 504064720 Connector ................................................................................................... 1
5 580062388 Terminal ..................................................................................................... 2
5 505968568 Terminal (Socket) ....................................................................................... 1
5 580051704 Dust Cap .................................................................................................... 1
6 ..... Connector Assembly (TS44 Lift Switch) ......................................................... 1
7 ..... Connector Assembly (TS45 Lift Switch) ......................................................... 1
8 ..... Connector Assembly (TS51 Wire Guide SW Tab 1) ...................................... 1
12 ..... Connector Assembly (TS21 Fan SW) ............................................................ 1
13 ..... Connector Assembly (TS22 Fan SW Res) ..................................................... 1
14 ..... Connector Assembly (CPS250 Sped Plug) .................................................... 1
14 580019097 Connector ................................................................................................... 1
14 580019107 Terminal (Socket) ....................................................................................... 4
15 ..... Connector Assembly (TS23 Fan B+) .............................................................. 1
15 500383920 Terminal ..................................................................................................... 1
16 ..... Connector Assembly (TS24 Fan GRN) .......................................................... 1
16 500383920 Terminal ..................................................................................................... 1
17 580070400 Clip ................................................................................................................. 1
18 520038838 Strap Clamp ................................................................................................... AR

G12285 01-12


01-12 G12285


582011794 Wire Harness ...................................................................................................... 1
1 580030878 Clip ................................................................................................................. 3
2 580030876 Clip ................................................................................................................. 1
3 ..... Connector Assembly (TP12 E-Stop) .............................................................. 1
3 582013578 Wire Harness (12 Volt DC) ......................................................................... 1
4 ..... Connector Assembly (TP11 E-Stop) .............................................................. 1
4 582013578 Wire Harness (12 Volt DC) ......................................................................... 1
5 ..... Connector Assembly (TS15 Key SW-Batt) ..................................................... 1
5 580034552 Connector ................................................................................................... 1
6 ..... Connector Assembly (TS14 Key SW-IGN) ..................................................... 1
6 580034552 Connector ................................................................................................... 1
7 ..... Connector Assembly (TP42 Right Gate SW) ................................................. 1
7 502719902 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (TS43 Right Gate SW) ................................................. 1
9 ..... Connector Assembly (CPS93 Handle) ........................................................... 1
9 502701512 Connector ................................................................................................... 1
9 502701502 Contact ....................................................................................................... 7
9 502701545 Sealing Plug ............................................................................................... 2
9 502701541 Wire Seal .................................................................................................... 1
9 502701534 Wire Seal .................................................................................................... 1
9 520202604 Plug ............................................................................................................ 1
10 ..... Connector Assembly (CPS270 Traction Hall) ................................................ 1
10 502701508 Plug ............................................................................................................ 1
10 502701502 Contact ....................................................................................................... 3
10 502701539 Wire Seal .................................................................................................... 1
10 502701532 Seal ............................................................................................................ 1

G12286 01-12
WIRE HARNESS CHASSIS (FIGURE 2-24)


01-12 G12286


582011795 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (CPS30 Horn) ............................................................... 1
1 580062118 Connector (3 Way) ..................................................................................... 1
1 580035034 Terminal ..................................................................................................... 3
1 580040456 Wire Seal .................................................................................................... 3
2 ..... Connector Assembly (CPS90 Mast Prox SW) ............................................... 1
2 502701508 Plug ............................................................................................................ 1
2 502701502 Contact ....................................................................................................... 3
2 502701539 Wire Seal .................................................................................................... 1
2 502701532 Seal ............................................................................................................ 1
3 ..... Connector Assembly (CPS20 Lower Connector) ........................................... 1
3 502701512 Connector ................................................................................................... 1
3 502701502 Contact ....................................................................................................... 9
3 502701534 Wire Seal .................................................................................................... 1
3 502701541 Wire Seal .................................................................................................... 1
3 502701545 Sealing Plug ............................................................................................... 1
4 ..... Connector Assembly (CPS230 Rev Antenna) ................................................ 1
4 518806610 Connector ................................................................................................... 1
4 580062388 Terminal ..................................................................................................... 4
4 505968568 Terminal (Socket) ....................................................................................... 1
4 505968566 Plug ............................................................................................................ 1
5 ..... Connector Assembly (CPS105 Can Port) ...................................................... 1
5 580019139 Connector (3-Way) ..................................................................................... 1
5 580062388 Terminal ..................................................................................................... 3
5 580051704 Dust Cap .................................................................................................... 1
6 ..... Connector Assembly (CPS240 Relay) ........................................................... 1
6 580085282 Receptacle ................................................................................................. 1
6 580095033 Terminal ..................................................................................................... 4
7 ..... Connector Assembly (CPS201 Steer MTR Temp) ......................................... 1
7 580019245 Connector ................................................................................................... 1
7 580019107 Terminal (Socket) ....................................................................................... 2
8 ..... Connector Assembly (CPS200 Steer MTR Encoder) ..................................... 1
8 580019097 Connector ................................................................................................... 1
8 580019107 Terminal (Socket) ....................................................................................... 4
9 ..... Connector Assembly (CPS110 Steering CTRL B) ......................................... 1
9 518445610 Connector ................................................................................................... 1
9 518445602 Socket ........................................................................................................ 5
9 524152702 Connector Block ......................................................................................... 1
10 ..... Connector Assembly (CPS120 Steering CTRL A) ......................................... 1
10 ..... Receptacle 518445616 .............................................................................. 1
10 518445602 Socket ........................................................................................................ 9
10 550012940 Insulator ..................................................................................................... 1
11 ..... Connector Assembly (CPS80 Traction Temp Sensor) ................................... 1
11 580035031 Connector (2 Way) ..................................................................................... 1
11 580062119 Receptacle Contact 20-22 AWG ................................................................ 2
11 580040456 Wire Seal .................................................................................................... 2

G12286 01-12


12 ..... Connector Assembly (CPS70 Traction Encoder) ........................................... 1
12 580035032 Connector (2 Way) ..................................................................................... 1
12 580035034 Terminal ..................................................................................................... 4
12 580040456 Wire Seal .................................................................................................... 4
13 ..... Connector Assembly (CPS60 Large Brake) ................................................... 1
13 580019245 Connector ................................................................................................... 1
13 580019107 Terminal (Socket) ....................................................................................... 2
14 ..... Connector Assembly (CRP61 Small Brake) ................................................... 1
14 580056006 Connector ................................................................................................... 1
14 580019353 Terminal (Pin) ............................................................................................. 2
15 ..... Connector Assembly (TS35-B Load Hold Valve Small) ................................. 1
15 504059730 Terminal ..................................................................................................... 1
16 ..... Connector Assembly (TS34-B Load Hold Valve Small) ................................. 1
16 504059730 Terminal ..................................................................................................... 1
17 ..... Connector Assembly (CPS10 Steer MTR Prox) ............................................. 1
17 502701508 Plug ............................................................................................................ 1
17 502701502 Contact ....................................................................................................... 3
17 502701539 Wire Seal .................................................................................................... 1
17 502701532 Seal ............................................................................................................ 1
18 ..... Connector Assembly (TS33-B Key Switch Service) ....................................... 1
18 500383916 Terminal ..................................................................................................... 1
19 ..... Connector Assembly (TP33-A Key Switch Service) ....................................... 1
19 504059726 Terminal ..................................................................................................... 1
20 ..... Connector Assembly (CPS220 FW Antenna) ................................................ 1
20 518803678 Connector ................................................................................................... 1
20 580038290 Terminal ..................................................................................................... 4
20 505968514 Terminal (Pin) ............................................................................................. 1
20 505968566 Plug ............................................................................................................ 1
21 580030876 Clip ................................................................................................................. 2
22 580070400 Clip ................................................................................................................. 4

01-12 G12286
NOTES

G12287 01-12
WIRE HARNESS CHASSIS (FIGURE 2-25)


01-12 G12287


582011795 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (TS120 ATCO B-) ......................................................... 1
1 580034556 Terminal ..................................................................................................... 1
2 ..... Connector Assembly (TS125 DC/DC B-) ....................................................... 1
2 580034556 Terminal ..................................................................................................... 1
3 ..... Connector Assembly (TS130 ACEO B-) ........................................................ 1
3 504070720 E-Ring ........................................................................................................ 1
4 ..... Connector Assembly (CPS100 ACEO CTRL) ................................................ 1
4 520202606 Connector ................................................................................................... 1
4 520202601 Connector ................................................................................................... 22
5 ..... Connector Assembly (CPS130 Backup Alarm) .............................................. 1
5 580019245 Connector ................................................................................................... 1
5 580019107 Terminal (Socket) ....................................................................................... 2
6 ..... Connector Assembly (CPS140 Strobe Light) ................................................. 1
6 502701506 Connector ................................................................................................... 1
6 502701502 Contact ....................................................................................................... 2
6 502701531 Seal ............................................................................................................ 1
6 502701538 Wire Seal .................................................................................................... 1
7 ..... Connector Assembly (TS38 Prop Valve PVI) ................................................. 1
7 504059730 Terminal ..................................................................................................... 1
8 ..... Connector Assembly (TS39 Prop Valve PVI) ................................................. 1
8 504059730 Terminal ..................................................................................................... 1
9 ..... Connector Assembly (TS34-A Load Hold Valve Large) ................................. 1
9 504059730 Terminal ..................................................................................................... 1
10 ..... Connector Assembly (TS35-A Load Hold Valve Large) ................................. 1
10 504059730 Terminal ..................................................................................................... 1
11 ..... Connector Assembly (TS31 Main Cont) ......................................................... 1
11 500383916 Terminal ..................................................................................................... 1
12 ..... Connector Assembly (TS32 Main Cont) ......................................................... 1
12 504059730 Terminal ..................................................................................................... 1
13 ..... Connector Assembly (TS37 HYD Pump Coil) ................................................ 1
13 504059730 Terminal ..................................................................................................... 1
14 ..... Connector Assembly (TS36 HYD Pump Coil) ................................................ 1
14 504059730 Terminal ..................................................................................................... 1
15 ..... Connector Assembly (TS150 Pump Lead) ..................................................... 1
15 518807667 E-Ring ........................................................................................................ 1
16 ..... Connector Assembly (TS30 Fuse 3) .............................................................. 1
16 518807642 E-Spade ..................................................................................................... 1
17 518807642 E-Spade ..................................................................................................... 1
18 518807642 E-Spade ..................................................................................................... 1
19 580070400 Clip ................................................................................................................. 2
20 580030878 Clip ................................................................................................................. 1

G12288 01-12
WIRE HARNESS LOWER PLATFORM (FIGURE 2-26)


582015599 Wire Harness ...................................................................................................... 1
1 ..... Connector Assembly (CPS11 Brake Foot SW) .............................................. 1
1 518445604 Connector ................................................................................................... 1
1 518445602 Socket ........................................................................................................ 2
2 ..... Connector Assembly (TS48 Slack Chain 2) ................................................... 1
2 504059730 Terminal ..................................................................................................... 1
3 504059730 Terminal ..................................................................................................... 1
4 ..... Connector Assembly (CRP18 Main Platform Connect) .................................. 1
4 518445619 Plug ............................................................................................................ 1
4 518445601 Pin .............................................................................................................. 3
5 504059730 Terminal ..................................................................................................... 1
6 580014331 Connector ................................................................................................... 2

SECTION 3
3 DRIVE UNIT AND BRAKE ASSEMBLY

CONTENTS
SECTION 3
DRIVE UNIT AND BRAKE ASSEMBLY
DESCRIPTION PAGE
BRAKE ASSEMBLY
CASTER WHEEL
DRIVE WHEEL AND CASTER - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ............................ 3-4
E826 (OS030BF) ......................................................................................................................................... 3-6
A474 (SS030BF) A497 (FS030BF) ............................................................................................................. 3-8
E826 (OS030BF) ......................................................................................................................................... 3-10
TRACTION MOTOR

G12202 01-12
BRAKE ASSEMBLY (FIGURE 3-1)


1 580079185 Brake Assembly .................................................................................................. 1
1 580079966 Brake Assembly ............................................................................................. 1
1 580077769 Kit-Dust Cover ................................................................................................ 1
2 932200905 Capscrew ............................................................................................................ 4
3 940600907 Washer ............................................................................................................... 4
4 449021003 Washer ............................................................................................................... 4
5 015914900 Snap Ring ........................................................................................................... 1

01-12 G12202
NOTES

G12203 01-12
MASTER DRIVE AND WHEEL ASSEMBLY (FIGURE 3-2)

DRIVE WHEEL AND CASTER — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12203

DRIVE WHEEL AND CASTER – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 582005305 Traction Motor (24 Volt) (FG12204 [Page 3-12])............................................... 1
2 932201907 Capscrew ............................................................................................................ 6
3 519766808 Lockwasher ......................................................................................................... 6
4 582011777 Steer Unit Actuator (FG12196 [Page 4-10], FG12197 [Page 4-12])................ 1
5 580049229 Capscrew ............................................................................................................ 3
6 580049073 Master Drive Unit (FG12205 [Page 3-8])........................................................... 1
7 311321035 Capscrew ............................................................................................................ 6
8 580056005 Washer ............................................................................................................... 6
9 550028802 Plate .................................................................................................................... 1
10 580049231 Capscrew ............................................................................................................ 2
11 504575246 Caster (Articulated) (FG12206 [Page 3-14])...................................................... 1
12 055485100 Capscrew ............................................................................................................ 4
13 015026600 Washer ............................................................................................................... 4
14 580075623 Wheel .................................................................................................................. 1
14 580006425 Wheel Assy ......................................................................................................... 1
14 504804770 Wheel ............................................................................................................. 1
14 580006428 Cushion Tire (Solid Contoured) ...................................................................... 1
15 900126308 Wheel Nut ........................................................................................................... 7

G12207 01-12
MASTER DRIVE AND WHEEL ASSEMBLY (FIGURE 3-3)

E826 (OS030BF)

01-12 G12207

E826 (OS030BF)

1 580073691 Master Drive Unit (FG12308 [Page 3-10])......................................................... 1
3 580056005 Washer ............................................................................................................... 6
4 311321035 Capscrew ............................................................................................................ 6
5 519766808 Lockwasher ......................................................................................................... 6
6 932201907 Capscrew ............................................................................................................ 6
7 582011777 Steer Unit Actuator (FG12196 [Page 4-10], FG12197 [Page 4-12])................ 1
8 580049229 Capscrew ............................................................................................................ 3
9 520015800 Washer ............................................................................................................... 1
10 580049231 Capscrew ............................................................................................................ 3
11 550028802 Plate .................................................................................................................... 1
12 524139475 Wheel Assy ......................................................................................................... 1
12 504548501 Wheel ............................................................................................................. 1
12 501789904 Cushion Tire (Poly) ......................................................................................... 1
12 582012480 Wheel And Tire ................................................................................................... 1
12 504548501 Wheel ............................................................................................................. 1
12 580097237 Tire ................................................................................................................. 1
12 580087926 Wheel And Tire ................................................................................................... 1
12 504548501 Wheel ............................................................................................................. 1
12 580087924 Cushion Tire ................................................................................................... 1
13 900126308 Wheel Nut ........................................................................................................... 5

G12205 01-12
MASTER DRIVE UNIT ASSEMBLY (FIGURE 3-4)

A474 (SS030BF) A497 (FS030BF)

01-12 G12205

A474 (SS030BF) A497 (FS030BF)

580049073 Master Drive Unit ................................................................................................ 1
1 580064502 Wheel Shaft .................................................................................................... 1
2 580029691 Bevel Gear ..................................................................................................... 1
3 580029600 Wheel Stud ..................................................................................................... 5
4 580029688 Bearing ........................................................................................................... 1
5 580029683 Bearing ........................................................................................................... 1
6 580054905 Bearing Set ..................................................................................................... 1
7 580029692 Bearing Set ..................................................................................................... 1
8 580029689 Seal ................................................................................................................ 1
9 580064503 Retaining Ring ................................................................................................ 1
10 580076291 Bushing .......................................................................................................... 1
11 580029685 Shim ............................................................................................................... 1
12 580029682 Shim ............................................................................................................... 1
13 580029693 Shim ............................................................................................................... 1
14 580029694 Shim ............................................................................................................... 1
15 580029626 Bearing ........................................................................................................... 1
16 580029627 Screw ............................................................................................................. 12
17 580029620 Sealing Ring ................................................................................................... 2
17 580017695 Sealing Ring (Alternate Part) .......................................................................... 2
18 580076292 Cover .............................................................................................................. 1
19 580052334 Cover .............................................................................................................. 1
20 580029601 Protector ......................................................................................................... 1
21 580029681 O-Ring ............................................................................................................ 1
22 580064389 Cap ................................................................................................................. 1
23 580029614 Seal ................................................................................................................ 1
24 580029609 Retaining Ring ................................................................................................ 1
25 580064390 Valve .............................................................................................................. 1
26 580052331 Capscrew ....................................................................................................... 8
27 580029619 Capscrew ....................................................................................................... 10
28 580029621 Plug ................................................................................................................ 1
29 519244811 Plug ................................................................................................................ 1
30 580052335 Pin .................................................................................................................. 8
31 ..... Housing .......................................................................................................... 1
32 580064493 Gear ............................................................................................................... 1
32 580064497 Pinion ............................................................................................................. 1
33 580064498 Gear ............................................................................................................... 1
34 580064393 Ball Bearing .................................................................................................... 2
35 580054897 Cap ................................................................................................................. 1
36 519767804 Nut .................................................................................................................. 1
37 580029628 Gear ............................................................................................................... 1
38 580029629 Pinion ............................................................................................................. 1
39 580029630 Stop ................................................................................................................ 1
40 580029631 Capscrew ....................................................................................................... 1
41 580029632 Steering Limiter .............................................................................................. 1
580064492 Kit-Housing ......................................................................................................... 1
582000183 Kit-Housing (Alternate Part) ................................................................................ 1
580064509 Kit-Gear and Pinion ............................................................................................ 1
580064397 Kit-Bearing .......................................................................................................... 1
580052343 Kit-Gear .............................................................................................................. 1

G12308 01-12
MASTER DRIVE UNIT ASSEMBLY (FIGURE 3-5)

E826 (OS030BF)

01-12 G12308

E826 (OS030BF)

580073691 Master Drive Unit ................................................................................................ 1
580064395 Kit-Housing ..................................................................................................... 1
1 580052330 Housing ...................................................................................................... 1
2 580052334 Cover .......................................................................................................... 1
3 580029601 Protector ..................................................................................................... 1
4 580029592 O-Ring ........................................................................................................ 1
5 580064389 Cap ............................................................................................................. 1
6 580029614 Seal ............................................................................................................ 1
7 ..... Retaining Ring ............................................................................................ 1
8 519244834 Breather Valve ........................................................................................... 1
9 580052331 Capscrew ................................................................................................... 8
10 580052335 Pin .............................................................................................................. 8
11 580029619 Capscrew ................................................................................................... 10
12 580029621 Plug ............................................................................................................ 1
13 519244811 Plug ............................................................................................................ 1
14 580017695 Sealing Ring ............................................................................................... 2
15 580052332 Cover .......................................................................................................... 1
..... Drive Gear Kit ................................................................................................. 1
19 580054897 Cap ............................................................................................................. 1
20 580052339 Nut .............................................................................................................. 1
21 ..... Pinion Gear ................................................................................................ 1
22 ..... Drive Gear .................................................................................................. 1
23 580016309 Ball Bearing ................................................................................................ 2
580064397 Kit-Bearing ...................................................................................................... 1
24 580029626 Bearing ....................................................................................................... 1
25 580029627 Screw ......................................................................................................... 12
26 580052343 Kit-Gear .......................................................................................................... 1
26 580029628 Gear ........................................................................................................... 1
27 580029629 Pinion ......................................................................................................... 1
28 580029630 Stop ................................................................................................................ 1
29 580029631 Capscrew ....................................................................................................... 1
30 580029632 Steering Limiter .............................................................................................. 1
..... Kit-Gear and Pinion ........................................................................................ 1
31 580052342 Wheel Shaft ................................................................................................ 1
32 ..... Gear and Pinion ......................................................................................... 1
33 580076573 Tube ........................................................................................................... 1
34 580029600 Wheel Stud ................................................................................................. 5
35 580029603 Bearing (Taper Roller) ................................................................................ 2
38 580029598 Seal ............................................................................................................ 1
39 580058226 Snap Ring .................................................................................................. 1
40 580029604 Shim ........................................................................................................... 2
41 580029596 Ring ............................................................................................................ 1
42 580029593 Shim ........................................................................................................... 1

G12204 01-12
TRACTION MOTOR (FIGURE 3-6)


01-12 G12204
TRACTION MOTOR

582005305 Traction Motor (24 Volt) ...................................................................................... 1
582005306 Traction Motor (36 Volt) ...................................................................................... 1
1 580062288 Seal ................................................................................................................ 1
2 580062293 Capscrew ....................................................................................................... 8
3 449022016 Lockwasher .................................................................................................... 8
4 449021001 Washer ........................................................................................................... 8
5 580062284 End Head (Drive Side End) ............................................................................ 1
6 580047496 Nut .................................................................................................................. 8
7 580062387 Rotor ............................................................................................................... 1
8 580062386 Stator .............................................................................................................. 1
9 580062291 Bracket ........................................................................................................... 1
10 580062303 Bolt ................................................................................................................. 3
11 580062305 Washer ........................................................................................................... 3
12 580062294 Capscrew ....................................................................................................... 5
13 580062299 Lockwasher .................................................................................................... 5
14 580062286 Lockplate ........................................................................................................ 1
15 580062287 Ring ................................................................................................................ 1
16 580047522 Bearing with Sensor (Encoder) ...................................................................... 1
17 580062290 Seal (6mm) ..................................................................................................... 3
18 580062298 Lockwasher .................................................................................................... 3
19 580062295 Screw ............................................................................................................. 3
20 580062283 End Head (Non-Drive Side End) .................................................................... 1
21 580062280 Woodruff Key .................................................................................................. 1
22 580062309 Contact ........................................................................................................... 1
23 580062308 Wire Seal ........................................................................................................ 2
24 580062306 Seal ................................................................................................................ 1
25 580047509 Bracket ........................................................................................................... 1
26 932201907 Capscrew ............................................................................................................ 6
27 519766808 Lockwasher ......................................................................................................... 6
a 580047507 Rubber Mount ..................................................................................................... 1
a 580047506 Nut ...................................................................................................................... 3
a 580077888 Kit-Terminal ........................................................................................................ 3
a 580062300 Tube .................................................................................................................... 1
a 580062301 Sleeve ................................................................................................................. 1
a 580062302 Cable .................................................................................................................. 2
FOOTNOTES:
a Not Illustrated

G12206 01-12
CASTER WHEEL (FIGURE 3-7)


01-12 G12206
CASTER WHEEL

504575246 Caster (Articulated) ............................................................................................. 1
1 504575248 Caster (Swivel) ............................................................................................... 1
2 504575256 Plate ........................................................................................................... 1
3 504575249 Bearing (Thrust) ......................................................................................... 1
4 580014934 O-Ring ........................................................................................................ 1
5 909932405 Bearing Set ................................................................................................ 1
6 504575253 Ring (Dust Seal) ......................................................................................... 1
7 015421600 Cotter Pin ................................................................................................... 1
8 504805714 Nut .............................................................................................................. 1
9 504575254 Fitting ......................................................................................................... 2
10 504575262 Locknut ........................................................................................................... 1
11 449022041 Lockwasher .................................................................................................... 1
12 504575261 Bolt ................................................................................................................. 1
13 504575255 Fork ................................................................................................................ 1
14 449025013 Cotter Pin ....................................................................................................... 2
15 504805715 Nut .................................................................................................................. 2
16 504061794 Washer ........................................................................................................... 2
17 504575257 Axle Shaft ....................................................................................................... 1
18 504575263 Wheel Assy .................................................................................................... 2
19 504575254 Fitting ......................................................................................................... 1
20 504575266 Washer ....................................................................................................... 2
21 950517900 Bearing Set ................................................................................................ 2
22 504575264 Wheel ......................................................................................................... 1

G12206 01-12
NOTES

SECTION 4
4 STEERING SYSTEM
CONTENTS
SECTION 4
STEERING SYSTEM
DESCRIPTION PAGE
GEAR BOX
STEER MOTOR - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ................................................... 4-12

G12208 01-12
MULTI-TURN STEER ASSEMBLY (FIGURE 4-1)


01-12 G12208


1 580011534 Knob ................................................................................................................... 1
2 524150969 Capscrew ............................................................................................................ 1
3 520619600 Steering Wheel ................................................................................................... 1
4 060897300 Bushing ............................................................................................................... 1
5 016110000 Washer ............................................................................................................... 1
6 500227903 Snap Ring ........................................................................................................... 1
7 056226600 Bearing Cup ........................................................................................................ 2
8 056226700 Bearing Cone ...................................................................................................... 2
9 582011882 Shaft ................................................................................................................... 1
10 06621810E Lockwasher ......................................................................................................... 1
11 06621710G Locknut ............................................................................................................... 1
12 582012207 Coupling .............................................................................................................. 1
13 580055733 Capscrew ............................................................................................................ 4
14 940600908 Washer ............................................................................................................... 4
15 582011879 Bracket ................................................................................................................ 1
16 582013249 Locknut ............................................................................................................... 4
17 582011712 Motor ................................................................................................................... 1
18 582013567 Capscrew ............................................................................................................ 4

G12209 01-12
MULTI-TURN STEER ASSEMBLY (FIGURE 4-2)

FREEZER OPTION — A474 (SS030BF) E826 (OS030BF)

01-12 G12209

FREEZER OPTION – A474 (SS030BF) E826 (OS030BF)

1 580011534 Knob ................................................................................................................... 1
2 524150969 Capscrew ............................................................................................................ 1
3 520619600 Steering Wheel ................................................................................................... 1
4 060897300 Bushing ............................................................................................................... 1
5 016110000 Washer ............................................................................................................... 1
6 500227903 Snap Ring ........................................................................................................... 1
7 056226600 Bearing Cup ........................................................................................................ 2
8 056226700 Bearing Cone ...................................................................................................... 2
9 582013551 Shaft (Stainless Steel) ........................................................................................ 1
10 06621810E Lockwasher ......................................................................................................... 1
11 06621710G Locknut ............................................................................................................... 1
12 582012207 Coupling .............................................................................................................. 1
13 580055733 Capscrew ............................................................................................................ 4
14 940600908 Washer ............................................................................................................... 4
15 582011879 Bracket ................................................................................................................ 1
16 582013249 Locknut ............................................................................................................... 4
17 582011712 Motor ................................................................................................................... 1
18 582013567 Capscrew ............................................................................................................ 4

G12210 01-12
SMART STEER ASSEMBLY (FIGURE 4-3)


01-12 G12210


1 580032016 Handle ................................................................................................................ 1
2 582011773 Capscrew ............................................................................................................ 1
3 582011626 Mounting Weldment ............................................................................................ 1
4 504450713 Washer ............................................................................................................... 2
5 504449793 Bushing ............................................................................................................... 2
6 580011927 Washer ............................................................................................................... 3
7 504449756 Spring ................................................................................................................. 1
8 940600908 Washer ............................................................................................................... 4
9 582011627 Plate Wldmt ........................................................................................................ 1
10 580055733 Capscrew ............................................................................................................ 4
11 582013249 Locknut ............................................................................................................... 2
12 940004903 Washer ............................................................................................................... 2
13 582011711 Potentiometer ..................................................................................................... 1
14 582013567 Capscrew ............................................................................................................ 2
15 ..... Nut ...................................................................................................................... 1

G12211 01-12
SMART STEER ASSEMBLY (FIGURE 4-4)

FREEZER OPTION — A474 (SS030BF) E826 (OS030BF)

01-12 G12211

FREEZER OPTION – A474 (SS030BF) E826 (OS030BF)

1 580032016 Handle ................................................................................................................ 1
2 582011773 Capscrew ............................................................................................................ 1
3 582013552 Mounting Weldment ............................................................................................ 1
4 504450713 Washer ............................................................................................................... 2
5 504449793 Bushing ............................................................................................................... 2
6 580011927 Washer ............................................................................................................... 3
7 504449756 Spring ................................................................................................................. 1
8 940600908 Washer ............................................................................................................... 4
9 582011627 Plate Wldmt ........................................................................................................ 1
10 580055733 Capscrew ............................................................................................................ 4
11 582013249 Locknut ............................................................................................................... 2
12 940004903 Washer ............................................................................................................... 2
13 582011711 Potentiometer ..................................................................................................... 1
14 582013567 Capscrew ............................................................................................................ 2
15 ..... Nut ...................................................................................................................... 1

G12196 01-12
STEER MOTOR ASSEMBLY (FIGURE 4-5)


01-12 G12196


582015577 Motor ................................................................................................................... 1
1 582015578 Stator .............................................................................................................. 1
2 582015812 Rotor ............................................................................................................... 1
3 582015581 Shield (Drive End) .......................................................................................... 1
4 582015583 Shield (Non Drive End) ................................................................................... 1
5 580041771 Terminal ......................................................................................................... 1
6 580053274 Screw ............................................................................................................. 3
7 582015579 Screw ............................................................................................................. 2
8 582015580 Washer ........................................................................................................... 2
9 582015587 Screw ............................................................................................................. 4
10 640046901 Snap Ring ....................................................................................................... 1
11 582015582 Ball Bearing .................................................................................................... 1
12 580010757 Snap Ring ....................................................................................................... 1
13 580053278 Bearing ........................................................................................................... 1
14 580041939 Washer ........................................................................................................... 1
15 582015595 Sensor (Spur Wheel) ...................................................................................... 1
16 582015594 Ring ................................................................................................................ 1
17 582015584 Cover .............................................................................................................. 1
18 582015585 Screw ............................................................................................................. 3
19 582015601 Clip ................................................................................................................. 2
20 582011503 Screw ............................................................................................................. 1
21 582015634 Sensor ............................................................................................................ 1
21 580086209 Connector ................................................................................................... 1
21 580063957 Secondary Lock ......................................................................................... 1
21 580019353 Terminal (Pin) ............................................................................................. 2
22 580059760 Sensor (Temp) ............................................................................................... 1
22 278131200 Connector (2 Way) ..................................................................................... 1
22 278131700 Pin Terminal ............................................................................................... 2
22 580040456 Wire Seal .................................................................................................... 2
23 580086209 Connector ....................................................................................................... 1
23 580063957 Secondary Lock .............................................................................................. 1
24 580056006 Connector ....................................................................................................... 1
24 580056004 Connector (Secondary Lock) .......................................................................... 1
24 580019353 Terminal (Pin) ................................................................................................. 4
25 582015602 Screw ............................................................................................................. 1

G12197 01-12
GEAR BOX (FIGURE 4-6)

STEER MOTOR — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

582015577 Motor ................................................................................................................... 1
1 582015617 Gearbox .......................................................................................................... 1
2 582015618 Flange ............................................................................................................ 1
3 580029629 Pinion ............................................................................................................. 1
4 520015800 Washer ........................................................................................................... 1
5 580049231 Capscrew ....................................................................................................... 1
6 582015619 Screw ............................................................................................................. 4
7 580049229 Capscrew ....................................................................................................... 3

SECTION 5
5 LOAD WHEEL
CONTENTS
SECTION 5
LOAD WHEEL
DESCRIPTION PAGE
LOAD WHEEL ASSEMBLY

E826 (OS030BF) ......................................................................................................................................... 5-3
LOAD WHEELS
A474 (SS030BF) A497 (FS030BF) ............................................................................................................. 5-2

G12212 01-12
LOAD WHEELS (FIGURE 5-1)

A474 (SS030BF) A497 (FS030BF)

1 ..... Outrigger Weldment ............................................................................................ 1
2 ..... Fork Weldment ................................................................................................... 2
3 504449740 Pin ....................................................................................................................... 2
4 066965800 Snap Ring ........................................................................................................... 4
5 582020802 Load Wheel ......................................................................................................... 2
5 580022367 Wheel ............................................................................................................. 1
6 520426873 Ball Bearing .................................................................................................... 2
7 504449792 Washer ............................................................................................................... 8
8 582013498 Axle Shaft ........................................................................................................... 2
9 520426872 Pin ....................................................................................................................... 2

01-12 G12213
LOAD WHEEL ASSEMBLY (FIGURE 5-2)

E826 (OS030BF)

580067768 Load Wheel and Bearing Assembly .................................................................... 4
1 580046742 Load Wheel .................................................................................................... 1
2 015120200 Ball Bearing .................................................................................................... 2
3 504952202 Sleeve ................................................................................................................. 4
4 504449776 Capscrew ............................................................................................................ 4
5 016110300 Washer ............................................................................................................... 8
6 504450702 Bracket ................................................................................................................ 4
7 504449732 Nut ...................................................................................................................... 4

G12213 01-12
NOTES

SECTION 6
6 HYDRAULIC SYSTEM
CONTENTS
SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION PAGE

HYDRAULIC PUMP
HYDRAULIC PUMP AND MOTOR ASSEMBLY
HYDRAULIC PUMP MOTOR
A497 (FS030BF) ......................................................................................................................................... 6-2
HOIST OPTION - A474 (SS030BF) E826 (OS030BF) ................................................................................ 6-8
STANDARD - A474 (SS030BF) E826 (OS030BF) ...................................................................................... 6-4
A474 (SS030BF) E826 (OS030BF) ............................................................................................................. 6-12
A497 (FS030BF) ......................................................................................................................................... 6-10
LIFT MOTOR
MAST CONNECTION

G12214 01-12
HYDRAULIC SUPPLY AND RETURN (FIGURE 6-1)

A497 (FS030BF)

1 580024851 Tank Assembly (FG12215 [Page 6-10])............................................................ 1
2 580018848 Pump and Motor (36 Volt) (FG12217 [Page 6-16], FG12218 [Page 6-
18])....................................................................................................................... 1
2 059079600 Capscrew ....................................................................................................... 2
2 015026400 Lockwasher .................................................................................................... 2
2 062358800 Fitting .............................................................................................................. 1
2 505973510 Fitting .............................................................................................................. 1
2 580018847 Pump and Motor Assembly (24 Volt) (FG12217 [Page 6-16], FG12218 [Page
6-18])................................................................................................................... 1
2 059079600 Capscrew ....................................................................................................... 2
2 015026400 Lockwasher .................................................................................................... 2
2 062358800 Fitting .............................................................................................................. 1
2 505973510 Fitting .............................................................................................................. 1
3 580021770 Hydraulic Control Valve (36 Volt) (FG12216 [Page 6-14])................................ 1
3 580011882 Hydraulic Control Valve (24 Volt) (FG12216 [Page 6-14])................................ 1
4 501918902 Fitting .................................................................................................................. 1
5 524143019 Tube .................................................................................................................... 1
6 058355900 Fitting .................................................................................................................. 2
7 501704904 Fitting .................................................................................................................. 1
8 203149100 Capscrew ............................................................................................................ 2
9 015026400 Lockwasher ......................................................................................................... 7
10 014936900 Nut ...................................................................................................................... 4
11 580022380 Hose ................................................................................................................... 1

01-12 G12214

12 062159500 Clamp ................................................................................................................. 2
13 580024622 Hose Assy ........................................................................................................... 1
14 900015238 Clamp ................................................................................................................. 1
15 055486800 Capscrew ............................................................................................................ 2
16 016104000 Washer ............................................................................................................... 1
17 520426848 Bracket ................................................................................................................ 1
18 520426849 Bumper ............................................................................................................... 2
19 580022749 Hose ................................................................................................................... 1
20 502056904 Clamp (Hose) ...................................................................................................... 2
21 505062200 Isolator ................................................................................................................ 3
22 502398907 Washer ............................................................................................................... 3
23 203079700 Capscrew ............................................................................................................ 3

G12219 01-12

STANDARD — A474 (SS030BF) E826 (OS030BF)

01-12 G12219

STANDARD – A474 (SS030BF) E826 (OS030BF)
KEY:
A: 24 Volt
B: EE 24 Volt
C: 36 Volt
D: EE 36 Volt
QTY
1 580022379 Hydraulic Tank (FG12221 [Page 6-12])................................... 1 1 1 1
2 580018847 Pump and Motor Assembly (24 Volt) (FG12217 [Page 6-
16], FG12218 [Page 6-18])....................................................... 1 .. .. ..
2 059079600 Capscrew .............................................................................. 2 .. .. ..
2 015026400 Lockwasher .......................................................................... 2 .. .. ..
2 062358800 Fitting .................................................................................... 1 .. .. ..
2 505973510 Fitting .................................................................................... 1 .. .. ..
2 580032562 Pump and Motor (24 Volt EE) (FG12217 [Page 6-16],
FG12218 [Page 6-18]).............................................................. .. 1 .. ..
2 059079600 Capscrew .............................................................................. .. 2 .. ..
2 015026400 Lockwasher .......................................................................... .. 2 .. ..
2 062358800 Fitting .................................................................................... .. 1 .. ..
2 505973510 Fitting .................................................................................... .. 1 .. ..
2 580018848 Pump and Motor (36 Volt) (FG12217 [Page 6-16], FG12218
[Page 6-18])............................................................................... .. .. 1 1
2 059079600 Capscrew .............................................................................. .. .. 2 2
2 015026400 Lockwasher .......................................................................... .. .. 2 2
2 062358800 Fitting .................................................................................... .. .. 1 1
2 505973510 Fitting .................................................................................... .. .. 1 1
3 580011882 Hydraulic Control Valve (24 Volt) (FG12216 [Page 6-
14])............................................................................................. 1 1 .. ..
3 580021770 Hydraulic Control Valve (36 Volt) (FG12216 [Page 6-
14])............................................................................................. .. .. 1 1
4 058355900 Fitting ........................................................................................ 2 2 2 2
5 524143019 Tube .......................................................................................... 1 1 1 1
6 501918902 Fitting ........................................................................................ 1 1 1 1
7 501704904 Fitting ........................................................................................ 1 1 1 1
8 580022380 Hose ......................................................................................... 1 1 1 1
9 062159500 Clamp ....................................................................................... 2 2 2 2
10 203149100 Capscrew .................................................................................. 2 2 2 2
11 015026400 Lockwasher ............................................................................... 7 7 7 7
12 014936900 Nut ............................................................................................ 4 4 4 4
13 520426848 Bracket ...................................................................................... 1 1 1 1
14 520426849 Bumper ..................................................................................... 2 2 2 2
15 016104000 Washer ..................................................................................... 1 1 1 1
16 055486800 Capscrew .................................................................................. 2 2 2 2
17 520426855 Hose ......................................................................................... 1 1 1 1
18 502056904 Clamp (Hose) ............................................................................ 2 2 2 2
19 203079700 Capscrew .................................................................................. 3 3 3 3
20 502398907 Washer ..................................................................................... 3 3 3 3
21 505062200 Isolator ...................................................................................... 3 3 3 3
22 580024622 Hose Assy ................................................................................. 1 1 1 1
23 900015238 Clamp ....................................................................................... 1 1 1 1

G12219 01-12

STANDARD – A474 (SS030BF) E826 (OS030BF)
KEY:
A: 24 Volt
B: EE 24 Volt
C: 36 Volt
D: EE 36 Volt
QTY
24 580027416 Kit-Motor Band ("EE") ............................................................... .. 1 .. 1
25 203078700 Capscrew .................................................................................. .. 1 .. 1

01-12 G12219
NOTES

G12220 01-12

HOIST OPTION — A474 (SS030BF) E826 (OS030BF)

01-12 G12220

HOIST OPTION – A474 (SS030BF) E826 (OS030BF)

1 580022379 Hydraulic Tank .................................................................................................... 1
2 ..... Pump and Motor (FG12281 [Page 6-20]).......................................................... 1
2 580078524 Motor (FG12282 [Page 6-21])....................................................................... 1
2 582018900 Hydraulic Pump (FG12307 [Page 6-22])....................................................... 1
3 582019411 Hydraulic Control Valve (FG12216 [Page 6-14])............................................... 1
4 058355900 Fitting .................................................................................................................. 2
5 524143019 Tube .................................................................................................................... 1
6 501918902 Fitting .................................................................................................................. 1
7 501704904 Fitting .................................................................................................................. 1
8 580022380 Hose ................................................................................................................... 1
9 062159500 Clamp ................................................................................................................. 2
10 203149100 Capscrew ............................................................................................................ 2
11 015026400 Lockwasher ......................................................................................................... 3
12 014936900 Nut ...................................................................................................................... 3
13 582019190 Bracket ................................................................................................................ 1
14 580049231 Capscrew ............................................................................................................ 2
15 580030968 Capscrew ............................................................................................................ 1
16 580038860 Isolator ................................................................................................................ 3
17 520039885 Washer ............................................................................................................... 3
18 449015098 Nut ...................................................................................................................... 3
19 520426849 Bumper ............................................................................................................... 2
20 520426848 Bracket ................................................................................................................ 1
21 016104000 Washer ............................................................................................................... 1
22 582019869 Hose ................................................................................................................... 1
23 502056904 Clamp (Hose) ...................................................................................................... 2
24 580030969 Capscrew ............................................................................................................ 2
25 580024622 Hose Assy ........................................................................................................... 1
26 900015238 Clamp ................................................................................................................. 1
27 580049229 Capscrew ............................................................................................................ 1
28 580027573 Nut (Flange) ........................................................................................................ 1
29 582002912 Kit-Motor Band .................................................................................................... 1
30 055486800 Capscrew ............................................................................................................ 1
31 580081348 Spacer ................................................................................................................ 2

G12215 01-12
HYDRAULIC TANK ASSEMBLY (FIGURE 6-4)

A497 (FS030BF)

01-12 G12215

A497 (FS030BF)

580024851 Tank Assembly ................................................................................................... 1
1 ..... Hydraulic Tank Weldment .............................................................................. 1
2 504449745 Sight Plug ....................................................................................................... 1
3 062151300 Capscrew ....................................................................................................... 3
4 506399500 Fitting .............................................................................................................. 1
5 504449755 Hydraulic Filter ............................................................................................... 1
6 520426838 Gasket ............................................................................................................ 1
7 052644500 Locknut ........................................................................................................... 1
8 015026000 Lockwasher .................................................................................................... 3
9 014936500 Nut .................................................................................................................. 3
10 504449744 Breather .......................................................................................................... 1
11 015025600 Lockwasher .................................................................................................... 6
12 502634901 Screw ............................................................................................................. 6
13 504449754 Cover .............................................................................................................. 1

G12221 01-12
HYDRAULIC TANK ASSEMBLY (FIGURE 6-5)

A474 (SS030BF) E826 (OS030BF)

01-12 G12221

A474 (SS030BF) E826 (OS030BF)

580022379 Hydraulic Tank .................................................................................................... 1
1 014936500 Nut .................................................................................................................. 6
2 015026000 Lockwasher .................................................................................................... 3
3 504449744 Breather .......................................................................................................... 1
4 502634901 Screw ............................................................................................................. 6
5 015025600 Lockwasher .................................................................................................... 6
6 580022751 Fitting .............................................................................................................. 1
7 504449754 Cover .............................................................................................................. 1
8 052644500 Locknut ........................................................................................................... 1
9 520426838 Gasket ............................................................................................................ 1
10 504449755 Hydraulic Filter ............................................................................................... 1
11 520426847 Hydraulic Tank ............................................................................................... 1
12 504449745 Sight Plug ....................................................................................................... 1
13 500085903 Bolt ................................................................................................................. 3
14 580001409 Seal ................................................................................................................ 3
15 580032510 Wire ................................................................................................................ 1

G12216 01-12
HYDRAULIC CONTROL VALVE (FIGURE 6-6)


01-12 G12216


580011882 Hydraulic Control Valve (24 Volt) ........................................................................ 1
580021770 Hydraulic Control Valve (36 Volt) ........................................................................ 1
582019411 Hydraulic Control Valve (36 Volt AC Hoist) ........................................................ 1
1 580024685 Relief Valve .................................................................................................... 1
1 580033396 Kit-Seal ....................................................................................................... 1
1 580033399 O-Ring ........................................................................................................ 1
1 580068387 Kit-Seal (High Temp) .................................................................................. 1
2 580024693 Valve (Manual Lower) .................................................................................... 1
2 580033397 Kit-Seal ....................................................................................................... 1
2 052645300 O-Ring ........................................................................................................ 1
2 582020289 Valve (36 Volt AC Hoist) ................................................................................. 1
3 315976062 Fitting .............................................................................................................. 1
3 580004501 Plug ............................................................................................................ 1
3 056363300 O-Ring ........................................................................................................ 1
4 580096724 Label (Instruction) ........................................................................................... 1
5 ..... Block ............................................................................................................... 1
6 315976070 Fitting .............................................................................................................. 6
6 052645200 O-Ring ........................................................................................................ 1
7 580024682 Check Valve ................................................................................................... 1
7 580033396 Kit-Seal ....................................................................................................... 1
7 580033399 O-Ring ........................................................................................................ 1
8 580024690 Solenoid Valve (Load Holding) ....................................................................... 1
8 580033396 Kit-Seal ....................................................................................................... 1
8 580033399 O-Ring ........................................................................................................ 1
8 052645400 O-Ring ........................................................................................................ 1
8 519753801 Coil (24 Volt) ................................................................................................... 1
8 519753802 Coil (36 Volt) ................................................................................................... 1
9 580024683 Hydraulic Control Valve (Proportional Flow Control) ...................................... 1
9 580033398 Kit-Seal ....................................................................................................... 1
9 580033401 O-Ring ........................................................................................................ 1
9 580024684 Coil (24/36 Volt) .............................................................................................. 1
9 582020288 Valve (36 Volt AC Hoist) ................................................................................. 1
580095439 Knob (Red) ..................................................................................................... 1

G12217 01-12
LIFT MOTOR (FIGURE 6-7)


01-12 G12217
LIFT MOTOR

580024699 Motor (Group No. 8509402)(24 Volt) .................................................................. 1
580024694 Motor (Group No. 8509397)(36 Volt) .................................................................. 1
1 580027034 Armature (24 Volt) .......................................................................................... 1
1 580027005 Armature (36 Volt) .......................................................................................... 1
2 580027035 Frame (24 Volt) .............................................................................................. 1
2 580027006 Frame (36 Volt) .............................................................................................. 1
3 580027014 Capscrew ....................................................................................................... 8
4 580014929 Bearing ........................................................................................................... 1
5 504057786 Disk ................................................................................................................ 1
6 580027012 Bearing ........................................................................................................... 1
7 580027031 Cover Band .................................................................................................... 1
8 580027007 Shield ............................................................................................................. 1
9 580027008 Bearing ........................................................................................................... 1
10 580027028 Screw ............................................................................................................. 4
11 580027036 Connector ....................................................................................................... 1
12 580027021 Washer (Tooth Spring) ................................................................................... 1
13 580023365 Nut .................................................................................................................. 1
14 580023366 Spring Washer ................................................................................................ 1
15 519609804 Nut .................................................................................................................. 1
16 580027025 Spring ............................................................................................................. 1
17 580027020 Bushing .......................................................................................................... 2
18 580027013 Brush Holder .................................................................................................. 1
19 580027017 Lockwasher .................................................................................................... 4
20 580027016 Washer ........................................................................................................... 4
21 580027015 Screw ............................................................................................................. 4
22 580027037 Brush (24 Volt) ............................................................................................... 8
22 580027030 Brush (36 Volt) ............................................................................................... 8
23 640046913 Snap Ring ....................................................................................................... 1
24 580027010 Capscrew ....................................................................................................... 6
25 580027011 Washer ........................................................................................................... 6
26 ..... Spring Washer ................................................................................................ 4
27 580010775 Spring ............................................................................................................. 2

G12218 01-12
HYDRAULIC PUMP ASSEMBLY (FIGURE 6-8)


01-12 G12218


519969609 Pump (24 Volt) (24 Volt) ..................................................................................... 1
519969607 Pump (36 Volt) (36 Volt) ..................................................................................... 1
519969610 Pump (24 Volt) (24 Volt EE) ............................................................................... 1
1 520329801 Retaining Ring ................................................................................................ 1
2 580033465 Seal ................................................................................................................ 1
3 524159536 Flange (36 Volt) .............................................................................................. 1
3 520329802 Flange (24 Volt) .............................................................................................. 1
4 520329805 Dowel ............................................................................................................. 4
5 580033466 Seal ................................................................................................................ 2
6 580033467 Back-Up Ring ................................................................................................. 2
7 520329822 O-Ring ............................................................................................................ 2
8 518800693 End Cover ...................................................................................................... 1
9 580033468 Bolt (24 Volt) ................................................................................................... 4
9 524159539 Bolt (24 Volt EE) ............................................................................................. 4
9 520329812 Bolt (36 Volt) ................................................................................................... 4
10 ..... Bushing .......................................................................................................... 2
11 ..... Housing .......................................................................................................... 1
12 ..... Idler Gear ....................................................................................................... 1
12 ..... Drive Gear ...................................................................................................... 1
a 580008989 O-Ring ............................................................................................................ 2
a 524159531 Retaining Ring (Star) (36 Volt) ....................................................................... 1
524159537 Kit-Seal (36 Volt) ................................................................................................. 1
524159538 Kit-Seal (24 Volt EE) ........................................................................................... 1
518793602 Kit-Seal (24 Volt) ................................................................................................. 1
FOOTNOTES:
a Not Illustrated

G12281 01-12
HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-9)

AC HOIST — A497 (FS030BF) E826 (OS030BF)

..... Hydraulic Pump and Motor Assembly ................................................................. 1
1 580078524 Motor (FG12282 [Page 6-21])....................................................................... 1
2 582018900 Hydraulic Pump (FG12307 [Page 6-22])....................................................... 1
3 580030970 Capscrew ....................................................................................................... 2
4 055869200 Fitting .............................................................................................................. 1
4 052645400 O-Ring ........................................................................................................ 1
5 505973510 Fitting .............................................................................................................. 1
6 582019189 Plate ............................................................................................................... 1
7 580049231 Capscrew ....................................................................................................... 3

01-12 G12282
HYDRAULIC PUMP MOTOR (FIGURE 6-10)


580078524 Motor (Assembly) ................................................................................................ 1
1 449015044 Nut .................................................................................................................. 3
2 449022013 Lockwasher .................................................................................................... 3
3 580009061 Screw ............................................................................................................. 2
4 580091422 Terminal Post ................................................................................................. 1
5 580091423 Bracket ........................................................................................................... 1
6 580059753 Ring ................................................................................................................ 1
7 582012597 Shield ............................................................................................................. 1
8 580091430 Lockring .......................................................................................................... 1
9 580027008 Bearing ........................................................................................................... 2
10 640046913 Snap Ring ....................................................................................................... 1
11 580091420 Armature ......................................................................................................... 1
12 580091421 Housing .......................................................................................................... 1
13 580091425 Spring Washer ................................................................................................ 1
14 580091427 Shield ............................................................................................................. 1
15 580091428 Plug ................................................................................................................ 1
16 582000959 Screw ............................................................................................................. 4
17 580022962 Capscrew ....................................................................................................... 1
18 580091429 Sensor ............................................................................................................ 1
19 582002912 Kit-Motor Band .................................................................................................... 1

G12307 01-12
HYDRAULIC PUMP (FIGURE 6-11)


01-12 G12307
HYDRAULIC PUMP
AC HOIST – A497 (FS030BF) E826 (OS030BF)

582018900 Hydraulic Pump .................................................................................................. 1
1 582022060 Plate (Gear) .................................................................................................... 1
2 582022059 Drive Gear ...................................................................................................... 1
3 582022058 Gear ............................................................................................................... 1
4 580086892 Flange ............................................................................................................ 1
5 580086893 Cover Plate ..................................................................................................... 1
6 580069355 Side Plate ....................................................................................................... 2
7 ..... Seal (Plate) ..................................................................................................... 2
8 ..... Back-Up .......................................................................................................... 2
9 582022366 Screw ............................................................................................................. 4
10 580054028 Dowel ............................................................................................................. 4
11 ..... Seal ................................................................................................................ 1
12 580086894 Coupling ......................................................................................................... 1
582022056 Gear Set ......................................................................................................... 1
580086895 Kit-Seal ........................................................................................................... 1

G12289 01-12
MAST CONNECTION (FIGURE 6-12)


01-12 G12289
MAST CONNECTION

1 580040917 Plate .................................................................................................................... 2
2 502670907 Hose Assy (Large, Straddle, Furn. Chassis) ...................................................... 1
3 312850032 Strap Clamp ........................................................................................................ 1
4 503068200 Shim .................................................................................................................... 2
5 580049879 Washer ............................................................................................................... 4
6 502565906 Capscrew ............................................................................................................ 4

G12289 01-12
NOTES

SECTION 7
7 MAST-THREE STAGE FULL FREE-LIFT

CONTENTS
SECTION 7
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION PAGE

MAIN CYLINDER
A474 (SS030BF) E826 (OS030BF) ............................................................................................................. 7-24
MAIN LIFT CYLINDER
MAST 3 STAGE
INNER - A497 (FS030BF) ........................................................................................................................... 7-10
INTERMEDIATE - A497 (FS030BF) ........................................................................................................... 7-8
OUTER - A497 (FS030BF) .......................................................................................................................... 7-4

G12222 01-12
CHASSIS TO PLATFORM WIRING (FIGURE 7-1)


01-12 G12222


1 507282504 Cable Assy .......................................................................................................... 1
2 580032143 Cable Assy .......................................................................................................... 1
3 585052100 Support ............................................................................................................... 1
4 449001014 Screw .................................................................................................................. 7
5 060023500 Clamp ................................................................................................................. 7
6 449022016 Lockwasher ......................................................................................................... 11
7 014632700 Capscrew ............................................................................................................ 3
8 580020907 Cover .................................................................................................................. 1
9 580087015 Encoder .............................................................................................................. 1
10 580012770 Bracket ................................................................................................................ 1
11 580020906 Bracket ................................................................................................................ 1
12 449001415 Capscrew ............................................................................................................ 2
13 580020905 Screw .................................................................................................................. 2
14 504449749 Setscrew ............................................................................................................. 2
15 524138865 Hose Sheave ...................................................................................................... 1
16 505800500 Bracket ................................................................................................................ 1
17 449001072 Capscrew ............................................................................................................ 2
18 504089200 Pin ....................................................................................................................... 1
19 015423300 Cotter Pin ............................................................................................................ 1
20 015026000 Lockwasher ......................................................................................................... 1
21 062151200 Capscrew ............................................................................................................ 1

G12223 01-12
MAST 3 STAGE (FIGURE 7-2)

OUTER — A497 (FS030BF)

01-12 G12223
MAST 3 STAGE
OUTER – A497 (FS030BF)
6 7/8 INCH MAST
LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION 5931 mm 6693 mm 7455 mm 8217 mm 8979 mm
ITEM 1 2 3 4 (233.5 in.) (263.5 in.) (293.5 in.) (323.5 in.) (353.5 in.)
Mast D739 D739 D739 D739 D739
Group Number 5931 6693 7455 8217 8979
Mast Assy 580018802 580018803 580018804 580018805 580018806
1 Outer Mast 507438518 507438530 507438542 507438554 507284511

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Outer Mast ...................................................................................................... 1
2 907595300 Load Roller ..................................................................................................... 2
3 932120906 Setscrew ......................................................................................................... 2
4 503185100 Wear Plug ....................................................................................................... 2
5 449029027 Snap Ring ....................................................................................................... 2
6 937501910 Nut .................................................................................................................. 2
7 505590500 Chain Anchor .................................................................................................. 2
8 519686300 Pin .................................................................................................................. 2
9 015416200 Cotter Pin ....................................................................................................... 4
10 449015011 Nut .................................................................................................................. 4
11 ..... Cylinder Assy (FG12226 [Page 7-12]).......................................................... 2
12 503151200 Retainer .......................................................................................................... 2
13 504353200 Cushion .......................................................................................................... 8
14 449001023 Capscrew ....................................................................................................... 4
15 449022005 Washer ........................................................................................................... 4
16 031129200 Pin .................................................................................................................. 1
17 ..... Retainer (RH) ................................................................................................. 1
18 502313100 Wear Plate ...................................................................................................... 2
19 502314100 Shim ............................................................................................................... AR
20 502566904 Washer ........................................................................................................... 2
21 449001418 Capscrew ....................................................................................................... 2
22 505610502 Plate (LH) ....................................................................................................... 1
22 505610501 Plate (RH) ....................................................................................................... 1
23 449022016 Lockwasher .................................................................................................... 4
24 449001415 Capscrew ....................................................................................................... 4
25 585061701 Hose ............................................................................................................... 2
26 312850032 Strap Clamp ................................................................................................... 1
27 580058817 Accumulator ................................................................................................... 1
28 052643300 Fitting .............................................................................................................. 2
28 052645300 O-Ring ........................................................................................................ 1
29 502631903 Adapter ........................................................................................................... 1
30 506603500 Manifold .......................................................................................................... 1
31 449001072 Capscrew ....................................................................................................... 2
32 500252123 Flow Valve ...................................................................................................... 1
33 052229600 Fitting .............................................................................................................. 1
33 052645400 O-Ring ........................................................................................................ 1
34 ..... Retainer (LH) .................................................................................................. 1

G12223 01-12
FOOTNOTES:
a Refer to Table

01-12 G12223
NOTES

G12224 01-12

INTERMEDIATE — A497 (FS030BF)

01-12 G12224
MAST 3 STAGE
INTERMEDIATE – A497 (FS030BF)
6 7/8 INCH MAST

ITEM 1 2 3 4 (233.5 in.) (263.5 in.) (293.5 in.) (323.5 in.) (353.5 in.)
Mast D739 D739 D739 D739 D739
Group Number 5931 6693 7455 8217 8979
Mast Assy 580018802 580018803 580018804 580018805 580018806
1 Intermediate Mast 507285518 507285530 507285542 507285554 507287511

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Intermediate Mast ........................................................................................... 1
2 524169341 Chain Sheave ................................................................................................. 2
2 502925500 Sheave ....................................................................................................... 1
2 449030008 Retaining Ring ............................................................................................ 1
2 015126000 Ball Bearing ................................................................................................ 1
3 449029011 Snap Ring ....................................................................................................... 2
4 500227905 Snap Ring ....................................................................................................... 2
5 520005802 Back-Up Ring ................................................................................................. 2
6 504049202 Washer ........................................................................................................... 2
7 503837200 Shim ............................................................................................................... 2
8 907595300 Load Roller ..................................................................................................... 4
9 937501910 Nut .................................................................................................................. 4
10 932120906 Setscrew ......................................................................................................... 4
11 503185100 Wear Plug ....................................................................................................... 4
12 449029027 Snap Ring ....................................................................................................... 4
13 502761500 Anchor ............................................................................................................ 2
14 015416200 Cotter Pin ....................................................................................................... 4
15 508976100 Pin .................................................................................................................. 2
16 449015011 Nut .................................................................................................................. 4
FOOTNOTES:
a Refer to Table

G12225 01-12

INNER — A497 (FS030BF)

01-12 G12225
MAST 3 STAGE
INNER – A497 (FS030BF)
6 7/8 INCH MAST

ITEM 1 2 3 4 (233.5 in.) (263.5 in.) (293.5 in.) (323.5 in.) (353.5 in.)
Mast D739 D739 D739 D739 D739
Group Number 5931 6693 7455 8217 8979
Mast Assy 580018802 580018803 580018804 580018805 580018806
1 Inner Mast 507286518 507286530 507286542 507286554 507288511

a. . . . . Mast Assy ........................................................................................................... 1
1 a. . . . . Inner Mast ...................................................................................................... 1
2 524169344 Chain Sheave ................................................................................................. 2
2 580018867 Sheave ....................................................................................................... 1
2 449030001 Retaining Ring ............................................................................................ 1
2 052701700 Ball Bearing ................................................................................................ 1
3 580091616 Snap Ring ....................................................................................................... 2
4 502313100 Wear Plate ...................................................................................................... 2
5 449001418 Capscrew ....................................................................................................... 2
6 502566904 Washer ........................................................................................................... 2
7 015416200 Cotter Pin ....................................................................................................... 2
8 519686300 Pin .................................................................................................................. 2
FOOTNOTES:
a Refer to Table

G12226 01-12
MAIN LIFT CYLINDER (FIGURE 7-5)

THREE STAGE — A497 (FS030BF)

01-12 G12226
MAIN LIFT CYLINDER

THREE STAGE – A497 (FS030BF)
6 7/8 INCH MAST

1 2 3 4 (233.5 in.) (263.5 in.) (293.5 in.) (323.5 in.) (353.5 in.)
ITEM Mast D739 D739 D739 D739 D739
Group Number 5931 6693 7455 8217 8979
Cylinder
8605659 8605669 8605679 8605689 8605699
Group Number
Cylinder Assy 580063703 580063704 580063705 580063706 580018887
1 Tube Wldmt- 519107623 519107635 519107647 519107659 519107661
Cylinder
2 Cylinder Rod 519106623 519106635 519106647 519106659 519106661
3 Spacer 505707505 505707506 505707508 505707510 505707502

b. . . . . Cylinder Assy ...................................................................................................... 2
1 b. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
2 b. . . . . Cylinder Rod ................................................................................................... 1
3 b. . . . . Spacer ............................................................................................................ 1
4 502978504 Hyd Velocity Fuse .......................................................................................... 1
5 012824600 O-Ring ............................................................................................................ 1
6 504147200 Check Valve ................................................................................................... 1
7 504148200 Washer ........................................................................................................... 1
8 501850904 Snap Ring ....................................................................................................... 1
9 504149200 Shim (0.020 in.) .............................................................................................. AR
9 504150200 Shim (0.007 in.) .............................................................................................. AR
9 504151200 Shim (0.005 in.) .............................................................................................. AR
10 504024202 Wear Ring ...................................................................................................... 1
11 502895201 Piston Ring ..................................................................................................... 1
12 519104600 Guide .............................................................................................................. 1
12 519105600 Piston ............................................................................................................. 1
13 504155200 O-Ring ............................................................................................................ 1
14 501852902 Pin .................................................................................................................. 2
15 504160200 Rod Seal ......................................................................................................... 2
16 504161200 Back-Up Ring ................................................................................................. 1
17 015492900 O-Ring ............................................................................................................ 1
18 505586500 Gland .............................................................................................................. 1
19 500381504 Rod Wiper ...................................................................................................... 1
20 504024209 Wear Ring ...................................................................................................... 1
21 504234269 Lubricant ......................................................................................................... AR
a 505697501 Sleeve ................................................................................................................. 1
505136034 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Not Illustrated b Refer to Table

G12227 01-12
CHAINS, PINS, AND ANCHORS (FIGURE 7-6)

THREE STAGE — A497 (FS030BF)

01-12 G12227

THREE STAGE – A497 (FS030BF)
6 7/8 INCH MAST

ITEM 1 2 3 4 (233.5 in.) (263.5 in.) (293.5 in.) (323.5 in.) (353.5 in.)
Mast D739 D739 D739 D739 D739
Group Number 5931 6693 7455 8217 8979
3 Chain 902977433 902977439 902977492 902977472 902977481
10 Chain 519653475 519653496 ---- 507418523 507418541

1 b 524169341 Chain Sheave ..................................................................................................... 2
2 449029011 Snap Ring ........................................................................................................... 2
3 a. . . . . Chain .................................................................................................................. 2
4 015416200 Cotter Pin ............................................................................................................ 10
5 519686300 Pin ....................................................................................................................... 4
6 505590500 Chain Anchor ...................................................................................................... 2
7 449015011 Nut ...................................................................................................................... 8
8 524169344 Chain Sheave ..................................................................................................... 2
9 580091616 Snap Ring ........................................................................................................... 2
10 a. . . . . Chain .................................................................................................................. 2
11 502761500 Anchor ................................................................................................................ 2
12 508976100 Pin ....................................................................................................................... 2
FOOTNOTES:
a Refer to Table b Used on the 6-7/8 in. Masts

G12228 01-12
OUTER, INTERMEDIATE, AND INNER MAST (FIGURE 7-7)

THREE STAGE — A474 (SS030BF) E826 (OS030BF)

01-12 G12228

THREE STAGE – A474 (SS030BF) E826 (OS030BF)
5-1/2 IN. MAST

DESCRIPTION 4877 mm 5334 mm 5715 mm 6096 mm
ITEM 1 2 3 4 (192.0 in.) (210.0 in.) (225.0 in.) (240.0 in.)
Mast D739 D739 D739 D739
Group Number 4877 5334 5715 6096
Mast Assy 505656201 505656207 505656213 505656217
1 Inner Mast 518590605 518590611 518590617 518590621
2 Intermediate Mast 505650205 505650211 505650217 505650221
3 Outer Mast 505655201 505655207 505655213 505655217
6 7/8 INCH MAST

ITEM 1 2 3 4 (267.0 in.) (273.0 in.) (297.0 in.) (327.0 in.)
Mast D739 D739 D739 D739
Group Number 6782 6934 7544 8306
Mast Assy 580018799 580018801 580018800 580060850
1 Inner Mast 507286530 507286530 507286542 507286554
2 Intermediate Mast 507285530 507285530 507285542 507285554
3 Outer Mast 507436530 507436530 507436542 507436554
6 7/8 INCH MAST

DESCRIPTION 8763 mm 9068 mm
ITEM 1 2 3 4 (345.0 in.) (357.0 in.)
Mast D739 D739
Group Number 8763 9068
Mast Assy 582019162 580019382
1 Inner Mast 507288507 507288511
2 Intermediate Mast 507287507 507287511
3 Outer Mast 507437507 507437511

b. . . . . Mast Assy ........................................................................................................... 1
1 b. . . . . Inner Mast ...................................................................................................... 1
2 b. . . . . Intermediate Mast ........................................................................................... 1
3 b. . . . . Outer Mast ...................................................................................................... 1
4 938288300 Wear Strip ...................................................................................................... 4
5 917421300 Spring ............................................................................................................. 4
6 910562101 Shim (0.020 in.) .............................................................................................. AR
7 910562102 Shim (0.040 in.) .............................................................................................. AR

G12228 01-12


8 932119907 Setscrew ......................................................................................................... 8
8 c 932120906 Setscrew ......................................................................................................... 8
9 580047256 Nut .................................................................................................................. 8
9 c 937501910 Nut .................................................................................................................. 8
10 c 907595300 Load Roller ..................................................................................................... 8
10 507033500 Load Roller ..................................................................................................... 8
11 c 449029027 Snap Ring ....................................................................................................... 8
11 449029009 Snap Ring ....................................................................................................... 8
12 504562100 Wear Plug ....................................................................................................... 8
12 c 503185100 Wear Plug ....................................................................................................... 8
13 031129200 Pin .................................................................................................................. 2
14 a 502565906 Capscrew ....................................................................................................... 4
15 a 502566903 Washer ........................................................................................................... 4
16 a 503068200 Shim ............................................................................................................... 2
17 a 580040917 Plate ............................................................................................................... 2
18 c 502566904 Washer ........................................................................................................... 4
19 c 449001418 Capscrew ....................................................................................................... 4
20 c 502314100 Shim ............................................................................................................... AR
21 c 502313100 Wear Plate ...................................................................................................... 4
22 505970528 Lubricant ......................................................................................................... AR
23 580025350 Degreaser ....................................................................................................... AR
24 ..... Bracket (Sensor) ............................................................................................ 1
FOOTNOTES:
a Part of Mast Installation Assembly c Used on 6.9 in. Mast
b Refer to Table

01-12 G12228
NOTES

G12309 01-12
CHAINS, PINS, AND ANCHORS (FIGURE 7-8)


01-12 G12309

5-1/2 IN. MAST

ITEM 1 2 3 4 (192.0 in.) (210.0 in.) (225.0 in.) (240.0 in.)
Mast D739 D739 D739 D739
Group Number 4877 5334 5715 6096
5 Chain 519653456 519653464 519653472 519653482
14 Chain 902977427 902977428 902977430 902977432
6 7/8 INCH MAST

ITEM 1 2 3 4 (267.0 in.) (273.0 in.) (297.0 in.) (327.0 in.)
Mast D739 D739 D739 D739
Group Number 6782 6934 7544 8306
5 Chain 519653499 519653499 507418514 507418526
14 Chain 902977440 902977428 902977493 902977472
6 7/8 INCH MAST

DESCRIPTION 8763 mm 9068 mm
ITEM 1 2 3 4 (345.0 in.) (357.0 in.)
Mast D739 D739
Group Number 8763 9068
5 Chain 507418539 507418545
14 Chain 902977478 902977482

1 524169341 Chain Sheave ..................................................................................................... 2
2 015126000 Ball Bearing .................................................................................................... 1
3 449030008 Retaining Ring ................................................................................................ 1
4 449029011 Snap Ring ........................................................................................................... 2
5 a. . . . . Chain .................................................................................................................. 2
6 015416200 Cotter Pin ............................................................................................................ 10
7 519686300 Pin ....................................................................................................................... 4
8 505590500 Chain Anchor ...................................................................................................... 2
9 449015011 Nut ...................................................................................................................... 2
10 524169344 Chain Sheave ..................................................................................................... 2
11 052701700 Ball Bearing .................................................................................................... 1
12 449030001 Retaining Ring ................................................................................................ 1
13 449029002 Snap Ring ........................................................................................................... 2
14 a. . . . . Chain .................................................................................................................. 2
15 502761500 Anchor ................................................................................................................ 2
16 508976100 Pin ....................................................................................................................... 2

G12309 01-12
FOOTNOTES:
a Refer to Table

01-12 G12309
NOTES

G12311 01-12
MAIN CYLINDER INSTALLATION (FIGURE 7-9)

A474 (SS030BF) E826 (OS030BF)

01-12 G12311

A474 (SS030BF) E826 (OS030BF)

1 500227905 Snap Ring ........................................................................................................... 2
2 520005802 Back-Up Ring ...................................................................................................... 2
3 504049202 Washer ............................................................................................................... 2
4 503837200 Shim .................................................................................................................... 2
5 449001023 Capscrew ............................................................................................................ 8
6 449022005 Washer ............................................................................................................... 8
7 503151200 Retainer .............................................................................................................. 2
7 504307200 Retainer .............................................................................................................. 2
8 504353200 Cushion ............................................................................................................... 8
9 ..... Lift Cylinder (FG12310 [Page 7-26]).................................................................. 2
10 505610501 Plate (RH) ........................................................................................................... 1
11 505610502 Plate (LH) ............................................................................................................ 1
12 449001415 Capscrew ............................................................................................................ 4
13 449022016 Lockwasher ......................................................................................................... 4

G12310 01-12
MAIN CYLINDER (FIGURE 7-10)

MAIN CYLINDER
5-1/2 IN. MAST

1 2 3 4 (192.0 in.) (210.0 in.) (225.0 in.) (240.0 in.)
ITEM Mast D739 D739 D739 D739
Group Number 4877 5334 5715 6096
Cylinder
8603955 8603961 8603967 8603971
Group Number
Cylinder Assy 519108605 519108611 519108617 519108621
5 Tube Wldmt- 519107605 519107611 519107617 519107621
Cylinder
6 Spacer ---- ---- 505707524 505707524
17 Cylinder Rod 519106605 519106611 519106617 519106621

01-12 G12310
MAIN CYLINDER
6 7/8 INCH MAST

1 2 3 4 (267.0 in.) (273.0 in.) (297.0 in.) (345.0 in.) (357.0 in.)
ITEM Mast D739 D739 D739 D739 D739
Group Number 6782 6934 7544 8763 9068
Cylinder
8603997 8605647 8605607 8605617 8605623
Group Number
Cylinder Assy 580006449 580006467 580006451 ---- 582019161
5 Tube Wldmt- 519107635 519107635 519107647 519107659 519107657
Cylinder
6 Spacer 505707535 505707504 505707507 505707509 505707524
17 Cylinder Rod 519106635 519106635 519106647 519106659 519106657

a. . . . . Cylinder Assy ...................................................................................................... 2
1 500381504 Rod Wiper ...................................................................................................... 1
2 504160200 Rod Seal ......................................................................................................... 2
3 505586500 Gland .............................................................................................................. 1
4 015492900 O-Ring ............................................................................................................ 1
5 a. . . . . Tube Wldmt-Cylinder ...................................................................................... 1
6 a. . . . . Spacer ............................................................................................................ 1
7 502929500 O-Ring ............................................................................................................ 1
7 502978504 Hyd Velocity Fuse .......................................................................................... 1
8 064570200 Snap Ring ....................................................................................................... 1
9 504024202 Wear Ring ...................................................................................................... 1
10 519105600 Piston ............................................................................................................. 1
11 504161200 Back-Up Ring ................................................................................................. 1
12 501850904 Snap Ring ....................................................................................................... 1
13 504151200 Shim (0.005 in.) .............................................................................................. AR
13 504150200 Shim (0.007 in.) .............................................................................................. AR
13 504149200 Shim (0.020 in.) .............................................................................................. AR
14 504148200 Washer ........................................................................................................... 1
15 504147200 Check Valve ................................................................................................... 1
16 504155200 O-Ring ............................................................................................................ 1
17 a. . . . . Cylinder Rod ................................................................................................... 1
505136034 Kit-Seal ............................................................................................................... 1
FOOTNOTES:
a Refer to Table

G12310 01-12
NOTES

SECTION 8
8 OPTIONS
CONTENTS
SECTION 8
OPTIONS
DESCRIPTION PAGE

GUIDE ROLLER
WITH LED SPOTLIGHT - A474 (SS030BF) A497 (FS030BF) E826 (OS030BF) ....................................... 8-6
PIVOTING HANDRAIL
A474 (SS030BF) ......................................................................................................................................... 8-16
WIRE GUARD ASSEMBLY

G12232 01-12
LIGHTS AND CONVERTERS (FIGURE 8-1)


01-12 G12232


1 582012487 Light And Fan Assy (with LED Spot Light) (FG12229 [Page 8-6]).................... 2
1 580096282 Light And Fan Assy (with Spot Light) (FG12235 [Page 8-4])............................ 2
1 580096281 Light And Fan Assy (without Spot Light) (FG12235 [Page 8-4])....................... 2
2 580011013 Wire Harness (Lights) ......................................................................................... 1
3 582019164 Lamp (LED Spot Light) ....................................................................................... 2
4 582019167 Bracket Wldmt .................................................................................................... 2
5 582019163 Clip ...................................................................................................................... 2
6 580055631 Washer ............................................................................................................... 2
7 449015098 Nut ...................................................................................................................... 2
8 580030876 Clip ...................................................................................................................... 2
9 580049229 Capscrew ............................................................................................................ 2
10 580011013 Wire Harness ...................................................................................................... 1
11 504232297 Guard .................................................................................................................. 1
12 580058188 Nut ...................................................................................................................... 2
13 582012501 Strobe Light (Amber) .......................................................................................... 1
14 580058314 Capscrew ............................................................................................................ 2
15 582006611 Bracket (Strobe Light) ......................................................................................... 1
16 449021001 Washer ............................................................................................................... 2
17 449001134 Capscrew ............................................................................................................ 2
18 580047714 Capscrew ............................................................................................................ 2
19 580047644 Back-Up Alarm .................................................................................................... 1
20 580087876 Insert ................................................................................................................... 2
21 580047198 Dc-Dc Converter (36 Volt) .................................................................................. 1
21 582019803 DC-DC Converter 24V to 12V ............................................................................. 1
22 580049011 Capscrew ............................................................................................................ 4
23 582013578 Wire Harness ...................................................................................................... 1
24 580039900 Capscrew ............................................................................................................ 4
25 504871202 Stand Off ............................................................................................................. 2
26 580044946 Nut ...................................................................................................................... 2
27 580023246 Bracket ................................................................................................................ 1
28 501644104 Terminal Block .................................................................................................... 1
29 580039900 Capscrew ............................................................................................................ 4
30 449007005 Screw .................................................................................................................. 2
31 312850034 Strap Clamp ........................................................................................................ 5

G12235 01-12
LIGHTS AND FAN ASSEMBLY (FIGURE 8-2)


01-12 G12235


580096281 Light And Fan Assy (Without Spotlight) .............................................................. 1
580096282 Light And Fan Assy (With Spotlight) ................................................................... 1
1 524148300 Lens ................................................................................................................ 1
2 580033142 Housing .......................................................................................................... 1
3 518798659 Lens ................................................................................................................ 2
4 506133502 Bezel .............................................................................................................. 2
5 506133501 Reflector ......................................................................................................... 2
6 060050500 Bulb ................................................................................................................ 2
7 524148318 Socket ............................................................................................................ 2
8 580033141 Nut .................................................................................................................. 4
9 580011697 Dc-Dc Converter ............................................................................................. 1
10 524148301 Louver Fan Louver ......................................................................................... 1
10 580014846 Fan (12 Volt) ................................................................................................... 1
11 580011720 Switch ............................................................................................................. 1
12 580011721 Switch ............................................................................................................. 1
13 580011709 Lamp .............................................................................................................. 1
13 518798659 Lens ........................................................................................................... 1
13 580060221 Bulb ............................................................................................................ 1
13 580060222 Bezel .......................................................................................................... 1
14 580014915 Kit-Hardware (Without Spotlight) .................................................................... 1
14 580013376 Kit-Hardware (With Spotlight) ......................................................................... 1
14 580019721 Bracket (Short) ........................................................................................... 1
14 b 580019722 Bracket (Long) ............................................................................................ 2
14 580032494 Washer ....................................................................................................... 4
14 580035221 Screw ......................................................................................................... 4
15 580011013 Wire Harness .................................................................................................. 1
16 582004230 Cover Plate ..................................................................................................... 1
a 500136906 Grommet ........................................................................................................ 2
a 580033143 Fuse (8 Amp) .................................................................................................. 1
a 582004365 Kit-Shield (Speakers) ..................................................................................... 1
FOOTNOTES:
a Not Illustrated b Qty. 1 With Spotlight

G12229 01-12
LIGHT AND FAN ASSEMBLY (FIGURE 8-3)

WITH LED SPOTLIGHT — A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

01-12 G12229

WITH LED SPOTLIGHT – A474 (SS030BF) A497 (FS030BF) E826 (OS030BF)

1 582014476 Light .................................................................................................................... 1
2 580011721 Switch ................................................................................................................. 1
3 580011720 Switch ................................................................................................................. 1
4 580033142 Housing ............................................................................................................... 1
5 524148300 Lens .................................................................................................................... 1
6 580011697 Dc-Dc Converter ................................................................................................. 1
7 524148301 Louver Fan (Louver) ........................................................................................... 1
8 580014846 Fan (12 Volt) ....................................................................................................... 1
9 ..... Fan Guard ........................................................................................................... 1
10 506133502 Bezel ................................................................................................................... 2
11 518798659 Lens .................................................................................................................... 2
12 ..... Lamp Holder ....................................................................................................... 1
13 506133501 Reflector ............................................................................................................. 2
14 060050500 Bulb ..................................................................................................................... 2
15 524148318 Socket ................................................................................................................. 2
16 582004230 Cover Plate ......................................................................................................... 1
a 580013376 Kit-Hardware ....................................................................................................... 1
FOOTNOTES:
a Not Illustrated

G12230 01-12
BATTERY TRAY AND PULLER (FIGURE 8-4)


01-12 G12230


1 580000483 Battery Tray ........................................................................................................ 1
2 504575270 Roller .................................................................................................................. 6
3 203161000 Capscrew ............................................................................................................ 4
4 520086606 Bracket Wldmt .................................................................................................... 1
5 059711500 Capscrew ............................................................................................................ 2
6 015026400 Lockwasher ......................................................................................................... 2
7 014936900 Nut ...................................................................................................................... 2
8 520086607 Winch .................................................................................................................. 1
9 520086608 Rope ................................................................................................................... 1
10 520086609 Label (Battery Puller) .......................................................................................... 1

G12231 01-12
GUIDE ROLLER (FIGURE 8-5)


01-12 G12231
GUIDE ROLLER

1 ..... Cross-Tie ............................................................................................................ 1
2 014964800 Nut ...................................................................................................................... 12
3 203152700 Capscrew ............................................................................................................ 8
4 015026600 Washer ............................................................................................................... 16
5 520083909 Spacer ................................................................................................................ AR
6 520083903 Roller .................................................................................................................. 4
6 520083910 Bracket ........................................................................................................... 1
7 520083907 Roll Pin ........................................................................................................... 1
8 520083908 Pin .................................................................................................................. 1
9 520083906 Thrust Washer ................................................................................................ 4
10 015120400 Ball Bearing .................................................................................................... 2
11 504574280 Wheel ............................................................................................................. 1
12 060733200 Capscrew ............................................................................................................ 8

G12233 01-12
PIVOTING HANDRAIL (FIGURE 8-6)


01-12 G12233
PIVOTING HANDRAIL

1 580079148 Arm ..................................................................................................................... 2
2 277036800 Clevis .................................................................................................................. 2
3 277036000 Rod ..................................................................................................................... 2
4 277036700 Tube .................................................................................................................... 2
5 277257700 Gas Spring .......................................................................................................... 2
6 580013403 Spacer ................................................................................................................ 4
7 277036500 Plug ..................................................................................................................... 2
8 277036100 Pin ....................................................................................................................... 2
9 273087700 Snap Ring ........................................................................................................... 4
10 277035900 Pin ....................................................................................................................... 4
11 277035800 Snap Ring ........................................................................................................... 8
12 273010900 Bushing ............................................................................................................... 8
13 580014155 Sleeve ................................................................................................................. 4
14 311207098 Screw .................................................................................................................. 8
15 015026400 Lockwasher ......................................................................................................... 8
16 580033556 Capscrew ............................................................................................................ 2
17 504229298 Nut ...................................................................................................................... 2
18 580013093 Switch ................................................................................................................. 2
19 751191100 Mounting Plate .................................................................................................... 2
20 518791680 Screw .................................................................................................................. 4
21 064401300 Lockwasher ......................................................................................................... 4
22 014711300 Capscrew ............................................................................................................ 4
23 580013404 Spacer ................................................................................................................ 4
a 524142588 Wire Harness ...................................................................................................... 2
FOOTNOTES:
a Not Illustrated

G12234 01-12
WIRE GUARD ASSEMBLY (FIGURE 8-7)


1 524138721 Screen ................................................................................................................ 1
2 502634903 Screw .................................................................................................................. 8
3 016103300 Washer ............................................................................................................... 16
4 015025600 Lockwasher ......................................................................................................... 8
5 014936200 Nut ...................................................................................................................... 8

01-12 G12234
NOTES

G12290 01-12
STRADDLE STABILITY CASTERS (FIGURE 8-8)

A474 (SS030BF)

01-12 G12290

A474 (SS030BF)

1 ..... Guard LH ............................................................................................................ 1
2 ..... Caster ................................................................................................................. 2
3 580060894 Shim .................................................................................................................... 8
4 580060893 Shim .................................................................................................................... 4
5 060305400 Capscrew ............................................................................................................ 8
6 502398906 Washer ............................................................................................................... 8
7 015026400 Lockwasher ......................................................................................................... 8
8 014936900 Nut ...................................................................................................................... 8
a. . . . . Guard RH ............................................................................................................ 1
FOOTNOTES:
a Not Illustrated

G12290 01-12
NOTES

SECTION 9
9 NUMERICAL INDEX
NUMERICAL INDEX
SECTION 9
NUMERICAL INDEX
PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM PART NO. PAGE ITEM
012824600 7-13 5 2-4 44 016103700 1-5 9 059079600 6-2 2

014632700 7-3 7 2-17 21 1-13 17 6-2 2
014711300 8-13 22 6-2 2 1-17 17 6-5 2
014861600 2-13 9 6-2 2 016104000 1-21 22 6-5 2
2-15 9 6-2 9 2-4 42 6-5 2
014864000 1-14 25 6-5 2 2-17 19 059482800 2-35 32
1-17 25 6-5 2 6-3 16 059711500 8-9 5
014864100 2-35 31 6-5 2 6-5 15 059716300 1-23 5
014936000 1-5 5 6-5 11 6-9 21 059719100 1-21 23
2-13 14 6-9 11 016110000 4-3 5 059863600 1-7 3
2-15 14 8-9 6 4-5 5 060023500 7-3 5
014936200 1-14 30 8-13 15 016110300 5-3 5 060050500 8-5 6
1-17 30 8-17 7 016110700 1-21 16 8-7 14
8-14 5 015026600 3-5 13 021168200 1-5 3 060305400 8-17 5
014936500 6-11 9 8-11 4 023604600 1-7 6 060309700 1-13 20
6-13 1 015040200 2-4 41 1-21 12 1-17 20
014936600 1-5 7 2-17 17 1-23 12 060733200 8-11 12
1-13 18 015120200 5-3 2 027278300 1-11 14 060897300 4-3 4
1-17 18 015120400 8-11 10 031129200 7-5 16 4-5 4
014936900 1-21 20 015126000 7-9 2 7-18 13 061278000 2-4 47
6-2 10 7-21 2 032643500 2-15 34 2-17 12
6-5 12 015416200 1-14 32 052229600 7-5 33 061278300 2-35 7
6-9 12 1-17 32 052643300 7-5 28 0620533AK 2-3 17
8-9 7 7-5 9 052644500 6-11 7 2-3 17
8-17 8 7-9 14 6-13 8 0620533AM2-3 17
014964800 8-11 2 7-11 7 052645200 6-15 6 2-3 17
014970800 1-21 14 7-15 4 052645300 6-15 2 062143700 1-13 19
014994200 2-4 43 7-21 6 7-5 28 1-17 19
2-17 20 015421600 3-15 7 052645400 6-15 8 062151200 2-13 17
015025600 1-13 4 015423300 7-3 19 6-20 4 2-15 17
1-17 4 015492900 7-13 17 7-5 33 7-3 21
6-11 11 7-27 4 052701700 7-11 2 062151300 2-35 27
6-13 5 015631500 1-14 31 7-21 11 6-11 3
8-14 4 1-17 31 055485100 3-5 12 062151500 2-3 20
015026000 1-21 7 015914700 1-21 10 055486700 2-4 40 2-7 28
2-3 21 015914900 1-13 22 2-17 16 062159500 6-3 12
2-8 29 1-17 22 055486800 6-3 15 6-5 9
2-13 16 3-2 5 6-5 16 6-9 9
2-15 16 015916300 1-13 7 6-9 30 062358800 6-2 2
2-35 28 1-17 7 055869200 6-20 4 6-2 2
6-11 8 016103100 1-14 28 056226600 4-3 7 6-5 2
6-13 2 1-17 28 4-5 7 6-5 2
7-3 20 016103300 1-13 4 056226700 4-3 8 6-5 2
015026200 1-5 8 1-17 4 4-5 8 064401300 2-15 33
1-7 4 2-35 33 056363300 6-15 3 8-13 21
1-13 16 8-14 3 058355900 6-2 6 064569600 2-35 13
1-17 16 016103500 1-21 8 6-5 4 064570200 7-27 8
1-23 10 2-3 22 6-9 4 06621710G 4-3 11
015026400 1-21 21 2-8 30 058941300 2-17 4-5 11

NUMERICAL INDEX
NUMERICAL INDEX (continued)
06621810E 4-3 10 315976062 6-15 3 449022017 2-3 27 2-15 10

4-5 10 315976070 6-15 6 2-17 28 502157204 1-3 1
066965800 5-2 4 449001014 7-3 4 449022041 3-15 11 502164907 2-3 17
10944210G 2-17 22 449001023 7-5 14 449025013 3-15 14 2-3 17
1119283BB 1-13 12 7-25 5 449029002 7-21 13 502313100 7-5 18
1-17 12 449001072 7-3 17 449029009 7-18 11 7-11 4
122067302 1-13 10 7-5 31 449029011 7-9 3 7-18 21
1-13 23 449001134 8-3 17 7-15 2 502314100 7-5 19
1-17 10 449001239 1-11 16 7-21 4 7-18 20
1-17 23 449001241 1-11 16 449029027 7-5 5 502382901 2-3 23
133012401 2-35 5 449001248 1-9 11 7-9 12 2-8 31
203078700 6-6 25 1-11 16 7-18 11 502398906 8-17 6
203079700 6-3 23 449001296 2-3 28 449030001 7-11 2 502398907 6-3 22
6-5 19 2-17 27 7-21 12 6-5 20
203149100 6-2 8 449001415 7-3 12 449030008 7-9 2 502565906 6-25 6
6-5 10 7-5 24 7-21 3 7-18 14
6-9 10 7-25 12 500085903 6-13 13 502566903 7-18 15
203152700 8-11 3 449001418 7-5 21 500136906 8-5 502566904 7-5 20
203161000 8-9 3 7-11 5 500227903 4-3 6 7-11 6
273010900 8-13 12 7-18 19 4-5 6 7-18 18
273087700 8-13 9 449007004 2-26 13 500227904 1-21 19 502631903 7-5 29
277035800 8-13 11 2-28 13 500227905 7-9 4 502632902 1-14 29
277035900 8-13 10 449007005 8-3 30 7-25 1 1-17 29
277036000 8-13 3 449015011 7-5 10 500252123 7-5 32 502632904 1-13 11
277036100 8-13 8 7-9 16 500381504 7-13 19 1-17 11
277036500 8-13 7 7-15 7 7-27 1 502634901 6-11 12
277036700 8-13 4 7-21 9 500383916 2-39 11 6-13 4
277036800 8-13 2 449015029 2-3 26 2-46 18 502634903 8-14 2
277257700 8-13 5 2-17 29 2-49 11 502649200 1-21 9
278131200 4-11 22 449015044 6-21 1 500383920 2-41 15 502670907 6-25 2
278131700 4-11 22 449015098 2-7 17 2-41 16 502701502 2-39 3
296321162 2-32 4 6-9 18 500416903 2-15 32 2-39 9
296321379 2-30 3 8-3 7 501644104 8-3 28 2-39 12
2-31 3 449015112 2-19 10 501704904 6-2 7 2-39 13
296321382 2-30 2 2-21 11 6-5 7 2-43 9
2-31 2 449015135 2-21 16 6-9 7 2-43 10
311207098 8-13 14 449021001 2-21 4 501753903 1-23 8 2-45 2
311321035 3-5 7 3-13 4 501789904 3-7 12 2-45 3
3-7 4 8-3 16 501831902 1-23 13 2-46 17
312850032 2-19 22 449021002 2-19 9 501850904 7-13 8 2-49 6
2-21 18 2-21 10 7-27 12 502701506 2-39 3
6-25 3 449021003 2-19 8 501852902 7-13 14 2-49 6
7-5 26 2-21 9 501904907 1-3 2 502701508 2-43 10
312850034 2-3 15 3-2 4 501918902 6-2 4 2-45 2
2-3 16 449022005 7-5 15 6-5 6 2-46 17
2-7 21 7-25 6 6-9 6 502701510 2-39 9
2-7 25 449022013 6-21 2 502056904 6-3 20 502701512 2-39 12
2-11 4 449022016 3-13 3 6-5 18 2-43 9
8-3 31 7-3 6 6-9 23 2-45 3
312850042 2-3 4 7-5 23 502137903 1-5 4 502701518 2-39 13
2-7 22 7-25 13 2-13 10 502701531 2-39 3

NUMERICAL INDEX
2-49 6 2-49 7 2-7 16 2-17 26

502701532 2-43 10 2-49 8 2-22 20 504574280 8-11 11
2-45 2 2-49 9 2-23 20 504575246 3-5 11
2-46 17 2-49 10 504236222 1-11 10 3-15
502701533 2-39 9 2-49 12 504240791 2-3 18 504575248 3-15 1
502701534 2-39 12 2-49 13 2-8 33 504575249 3-15 3
2-43 9 2-49 14 504246201 1-7 2 504575253 3-15 6
2-45 3 2-50 2 2-13 22 504575254 3-15 9
502701537 2-39 13 2-50 3 2-15 22 3-15 19
502701538 2-39 3 2-50 5 504282200 1-3 15 504575255 3-15 13
2-49 6 504061794 3-15 16 504303200 1-14 33 504575256 3-15 2
502701539 2-43 10 504064720 2-41 5 1-18 33 504575257 3-15 17
2-45 2 504070720 2-49 3 504307200 7-25 7 504575261 3-15 12
2-46 17 504070790 2-33 7 504353200 7-5 13 504575262 3-15 10
502701540 2-39 9 504089200 7-3 18 7-25 8 504575263 3-15 18
502701541 2-39 12 504147200 7-13 6 504360200 1-14 35 504575264 3-15 22
2-43 9 7-27 15 1-18 35 504575266 3-15 20
2-45 3 504148200 7-13 7 504449732 5-3 7 504575270 1-9 17
502701544 2-39 13 7-27 14 504449740 5-2 3 1-11 21
502701545 2-39 12 504149200 7-13 9 504449744 6-11 10 8-9 2
2-43 9 7-27 13 6-13 3 504639201 1-14 38
2-45 3 504150200 7-13 9 504449745 6-11 2 1-18 38
502719902 2-39 2 7-27 13 6-13 12 504639202 1-14 38
2-43 7 504151200 7-13 9 504449749 7-3 14 1-18 38
502761500 7-9 13 7-27 13 504449754 6-11 13 504732200 1-9 15
7-15 11 504155200 7-13 13 6-13 7 1-11 19
7-21 15 7-27 16 504449755 6-11 5 504804770 3-5 14
502789904 1-5 14 504160200 7-13 15 6-13 10 504805714 3-15 8
502895201 7-13 11 7-27 2 504449756 4-7 7 504805715 3-15 15
502925500 7-9 2 504161200 7-13 16 4-9 7 504871202 8-3 25
502929500 7-27 7 7-27 11 504449776 5-3 4 504952202 5-3 3
502978504 7-13 4 504228283 1-3 4 504449783 2-35 12 505062200 6-3 21
7-27 7 504229298 1-9 16 504449792 5-2 7 6-5 21
503068200 6-25 4 1-11 20 504449793 4-7 5 505084201 1-23 9
7-18 16 8-13 17 4-9 5 505136034 7-13
503151200 7-5 12 504230211 2-4 39 504450702 5-3 6 7-27
7-25 7 2-17 18 504450713 4-7 4 505233701 1-23 1
503185100 7-5 4 504231213 1-3 19 4-9 4 505247204 2-35 11
7-9 11 1-23 4 504450720 1-21 13 505566501 1-13 15
7-18 12 504231215 1-3 8 504450726 2-13 21 1-17 15
503837200 7-9 7 504231252 1-3 18 2-15 21 505586500 7-13 18
7-25 4 504231265 1-3 3 504450728 1-21 4 7-27 3
504024202 7-13 10 504231285 1-9 19 504450744 1-21 17 505590500 7-5 7
7-27 9 1-11 23 504450745 1-21 15 7-15 6
504024209 7-13 20 504232297 8-3 11 504450746 1-21 18 7-21 8
504049202 7-9 6 504233232 1-13 8 504450747 1-21 5 505610501 7-5 22
7-25 3 1-17 8 504548501 3-7 12 7-25 10
504057786 6-17 5 504234269 7-13 21 3-7 12 505610502 7-5 22
504059726 2-46 19 504235248 1-5 10 3-7 12 7-25 11
504059730 2-46 15 504235252 2-35 26 504562100 7-18 12 505632200 1-14 34
2-46 16 504235284 2-7 16 504574225 2-3 25 1-18 34

NUMERICAL INDEX
505639203 2-13 13 506123504 1-11 5 507436554 7-17 3 519106635 7-13 2

2-15 13 506123505 1-9 6 507437507 7-17 3 7-27 17
505640200 1-3 9 1-11 6 507437511 7-17 3 7-27 17
505650205 7-17 2 506133501 8-5 5 507438518 7-5 1 519106647 7-13 2
505650211 7-17 2 8-7 13 507438530 7-5 1 7-27 17
505650217 7-17 2 506133502 8-5 4 507438542 7-5 1 519106657 7-27 17
505650221 7-17 2 8-7 10 507438554 7-5 1 519106659 7-13 2
505655201 7-17 3 506399500 6-11 4 508976100 7-9 15 7-27 17
505655207 7-17 3 506603500 7-5 30 7-15 12 519106661 7-13 2
505655213 7-17 3 507033500 7-18 10 7-21 16 7-27 17
505655217 7-17 3 507221500 1-21 2 514268301 2-3 17 519107605 7-27 5
505656201 7-17 507282504 7-3 1 514268317 2-3 17 519107611 7-27 5
505656207 7-17 507284511 7-5 1 515104806 2-4 32 519107617 7-27 5
505656213 7-17 507285518 7-9 1 518445601 2-50 4 519107621 7-27 5
505656217 7-17 507285530 7-9 1 518445602 2-39 14 519107623 7-13 1
505697501 7-13 7-17 2 2-41 4 519107635 7-13 1
505707502 7-13 3 7-17 2 2-45 9 7-27 5
505707504 7-27 6 507285542 7-9 1 2-45 10 7-27 5
505707505 7-13 3 7-17 2 2-50 1 519107647 7-13 1
505707506 7-13 3 507285554 7-9 1 518445604 2-50 1 7-27 5
505707507 7-27 6 7-17 2 518445608 2-41 4 519107657 7-27 5
505707508 7-13 3 507286518 7-11 1 518445610 2-45 9 519107659 7-13 1
505707509 7-27 6 507286530 7-11 1 518445619 2-50 4 7-27 5
505707510 7-13 3 7-17 1 518445620 2-39 14 519107661 7-13 1
505707524 7-27 6 7-17 1 518445623 2-41 4 7-27 5
7-27 6 507286542 7-11 1 518590605 7-17 1 519108605 7-27
7-27 6 7-17 1 518590611 7-17 1 519108611 7-27
7-27 6 507286554 7-11 1 518590617 7-17 1 519108617 7-27
505707535 7-27 6 7-17 1 518590621 7-17 1 519108621 7-27
505800500 7-3 16 507287507 7-17 2 518791680 8-13 20 519225800 1-3 17
505968514 2-46 20 507287511 7-9 1 518793602 6-19 519244811 3-9 29
505968566 2-45 4 7-17 2 518798659 8-5 3 3-11 13
2-46 20 507288507 7-17 1 8-5 13 519244834 3-11 8
505968568 2-41 5 507288511 7-11 1 8-7 11 519433613 2-22 7
2-45 4 7-17 1 518800693 6-19 8 2-23 7
505970528 7-18 22 507301501 1-14 37 518803678 2-46 20 2-24 6
505971587 2-4 34 1-18 37 518806610 2-45 4 2-25 6
2-7 20 507302501 1-14 36 518806641 2-46 20 2-26 7
505973510 6-2 2 1-18 36 518806687 2-45 4 2-28 7
6-2 2 507373500 1-5 2 518807642 2-49 16 519433632 2-22 9
6-5 2 507374500 1-5 11 2-49 17 2-23 9
6-5 2 507380501 1-5 13 2-49 18 2-24 8
6-5 2 507418514 7-21 5 518807667 2-49 15 2-25 8
6-20 5 507418523 7-15 10 519104600 7-13 12 2-26 9
505976595 1-3 14 507418526 7-21 5 519105600 7-13 12 2-28 9
506123501 1-9 4 507418539 7-21 5 7-27 10 519515301 1-14 24
1-11 2 507418541 7-15 10 519106605 7-27 17 1-17 24
506123502 1-9 3 507418545 7-21 5 519106611 7-27 17 519609804 6-17 15
1-11 3 507436530 7-17 3 519106617 7-27 17 519610600 1-13 6
506123503 1-9 5 7-17 3 519106621 7-27 17 1-17 6
1-11 4 507436542 7-17 3 519106623 7-13 2 519653456 7-21 5

NUMERICAL INDEX
519653464 7-21 5 520045427 2-3 7 2-28 22 6-9 5

519653472 7-21 5 2-7 15 520357836 2-26 20 524144401 1-23 2
519653475 7-15 10 2-17 23 2-28 20 524144402 1-23 3
519653482 7-21 5 520051894 2-35 4 520357890 2-22 8 524144403 1-23 3
519653496 7-15 10 520075814 2-22 5 2-23 8 524144404 1-23 3
519653499 7-21 5 2-23 5 2-24 7 524148300 8-5 1
7-21 5 2-24 4 2-25 7 8-7 5
519686300 1-14 26 2-25 4 2-26 8 524148301 8-5 10
1-17 26 2-26 5 2-28 8 8-7 7
7-5 8 2-28 5 520395602 2-4 33 524148318 8-5 7
7-11 8 520083903 8-11 6 2-7 18 8-7 15
7-15 5 520083906 8-11 9 520426838 6-11 6 524150969 4-3 2
7-21 7 520083907 8-11 7 6-13 9 4-5 2
519739805 2-32 3 520083908 8-11 8 520426847 6-13 11 524152701 2-41 4
519739813 2-30 4 520083909 8-11 5 520426848 6-3 17 524152702 2-45 9
2-31 4 520083910 8-11 6 6-5 13 524159531 6-19
519739816 2-31 7 520086606 8-9 4 6-9 20 524159536 6-19 3
519739820 2-31 9 520086607 8-9 8 520426849 6-3 18 524159537 6-19
519739868 2-32 1 520086608 8-9 9 6-5 14 524159538 6-19
519739869 2-32 2 520086609 8-9 10 6-9 19 524159539 6-19 9
519739877 2-30 1 520202601 2-39 4 520426855 6-5 17 524162256 1-3 16
2-31 1 2-39 7 520426872 5-2 9 524165667 2-39 14
519739878 2-30 7 2-49 4 520426873 5-2 6 524169341 7-9 2
2-31 8 520202602 2-39 7 520426897 1-11 12 7-15 1
519753801 6-15 8 520202604 2-43 9 520426898 1-9 9 7-21 1
519753802 6-15 8 520202606 2-49 4 1-11 9 524169344 7-11 2
519766808 2-22 14 520202607 2-39 4 520604600 2-13 11 7-15 8
2-23 14 520329801 6-19 1 2-15 11 7-21 10
2-24 12 520329802 6-19 3 520607601 1-23 7 524334824 1-13 1
2-25 12 520329805 6-19 4 520610600 1-23 6 1-17 1
2-26 25 520329812 6-19 9 520619600 4-3 3 524334825 1-13 1
2-28 25 520329822 6-19 7 4-5 3 1-17 1
3-5 3 520357810 2-26 21 520621601 2-13 15 524334826 1-13 1
3-7 5 2-28 21 2-15 15 1-17 1
3-13 27 520357818 2-22 15 520624601 2-13 12 524334828 1-13 1
519767804 3-9 36 2-23 15 2-15 12 1-17 1
519969607 6-19 2-24 13 520624602 2-13 12 524334869 1-13 1
519969609 6-19 2-25 13 520632600 2-33 1 524334870 1-13 1
519969610 6-19 2-27 26 2-35 29 524334871 1-13 1
519996803 1-3 19 2-29 26 520640600 1-23 3 524334872 1-13 1
520005802 7-9 5 520357820 2-26 17 524135976 2-35 24 530021801 2-35 30
7-25 2 2-28 17 524137571 1-23 11 550012940 2-45 10
520015800 3-7 9 520357821 2-26 18 524138721 8-14 1 550015644 1-9 2
4-12 4 2-28 18 524138865 7-3 15 1-11 1
520035824 1-13 13 520357822 2-26 16 524139422 2-35 2 550028802 3-5 9
1-17 13 2-28 16 524139436 2-35 10 3-7 11
520038838 2-41 18 520357831 2-26 11 524139475 3-7 12 550029275 1-11 13
520039885 1-9 12 2-28 11 524139638 2-35 8 550029276 1-11 7
1-9 14 520357832 2-26 19 524142588 8-13 550029635 1-11 15
1-11 17 2-28 19 524143019 6-2 5 550029976 1-9 10
6-9 17 520357835 2-26 22 6-5 5 550034361 1-13 1

NUMERICAL INDEX
1-17 1 580010757 4-11 12 580016898 1-3 11 2-49 5

550034362 1-13 1 580010775 6-17 27 580017024 2-35 18 580019139 2-45 5
1-17 1 580011013 8-3 2 580017028 2-35 6 580019245 2-39 10
550034363 1-13 1 8-3 10 580017029 2-35 15 2-45 7
1-17 1 8-5 15 580017135 1-13 9 2-46 13
550034364 1-13 1 580011534 4-3 1 580017141 2-35 1 2-49 5
1-17 1 4-5 1 580017144 2-35 3 580019246 2-39 10
550034434 2-22 1 580011633 1-21 6 580017695 3-9 17 2-45 7
2-23 1 580011634 1-13 2 3-11 14 2-46 13
2-24 1 1-17 2 580018399 2-37 1 2-49 5
2-25 1 580011635 1-13 2 580018400 2-37 2 580019353 2-46 14
2-26 1 1-17 2 580018401 2-37 18 4-11 21
2-28 1 580011636 1-13 2 580018402 2-37 11 4-11 24
550034435 2-24 2 1-17 2 580018403 2-37 15 580019382 7-17
2-26 3 580011637 1-13 2 580018404 2-37 16 580019721 8-5 14
550034902 1-13 1 1-17 2 580018799 7-17 580019722 8-5 14
550034903 1-13 1 580011656 1-3 2 580018800 7-17 580020439 2-4 35
550034904 1-13 1 580011697 8-5 9 580018801 7-17 2-17 15
550034905 1-13 1 8-7 6 580018802 7-5 580020485 2-35 23
550039309 2-3 12 580011709 8-5 13 7-9 2-37
2-7 2 580011720 8-5 11 7-11 580020486 2-33 3
2-7 10 8-7 3 580018803 7-5 2-35
580000483 8-9 1 580011721 8-5 12 7-9 580020905 7-3 13
580001246 2-32 7 8-7 2 7-11 580020906 7-3 11
580001409 6-13 14 580011882 6-2 3 580018804 7-5 580020907 7-3 8
580001460 1-13 3 6-5 3 7-9 580021217 2-35 19
1-17 3 6-15 7-11 580021770 6-2 3
580001706 1-13 5 580011895 2-35 20 580018805 7-5 6-5 3
1-17 5 580011927 4-7 6 7-9 6-15
580003656 2-19 16 4-9 6 7-11 580022367 5-2 5
2-21 8 580012770 7-3 10 580018806 7-5 580022379 6-5 1
580004501 6-15 3 580013080 2-35 17 7-9 6-9 1
580004589 2-35 21 580013093 8-13 18 7-11 6-13
580006425 3-5 14 580013376 8-5 14 580018847 6-2 2 580022380 6-2 11
580006428 3-5 14 8-7 6-5 2 6-5 8
580006449 7-27 580013403 8-13 6 580018848 6-2 2 6-9 8
580006451 7-27 580013404 8-13 23 6-5 2 580022744 1-9 7
580006455 7-27 580014155 8-13 13 580018867 7-11 2 580022745 1-9 1
580006467 7-27 580014331 2-50 6 580018887 7-13 1-11 8
580006766 2-35 25 580014437 1-14 27 580019097 2-39 8 580022749 6-3 19
580007127 2-22 3 1-17 27 2-41 14 580022751 6-13 6
2-32 580014845 2-35 9 2-45 8 580022962 6-21 17
580007131 2-32 6 580014846 8-5 10 580019098 2-39 8 580023246 8-3 27
580008145 2-31 5 8-7 8 2-41 14 580023365 6-17 13
580008989 6-19 580014915 8-5 14 2-45 8 580023366 6-17 14
580009061 6-21 3 580014929 6-17 4 580019107 2-39 8 580024622 6-3 13
580009456 1-5 12 580014934 3-15 4 2-39 10 6-5 22
580010589 2-35 16 580015106 1-13 14 2-41 14 6-9 25
580010744 2-22 2 1-17 14 2-45 7 580024682 6-15 7
2-30 580015885 2-32 5 2-45 8 580024683 6-15 9
580010745 2-30 6 580016309 3-11 23 2-46 13 580024684 6-15 9

NUMERICAL INDEX
580024685 6-15 1 580027034 6-17 1 580029693 3-9 13 580034556 2-49 1

580024690 6-15 8 580027035 6-17 2 580029694 3-9 14 2-49 2
580024693 6-15 2 580027036 6-17 11 580029727 2-4 37 580034976 1-3 6
580024694 6-17 580027037 6-17 22 2-17 8 580035031 2-45 11
580024699 6-17 580027416 6-6 24 580030876 2-21 17 580035032 2-46 12
580024851 6-2 1 580027421 2-21 2 2-43 2 580035034 2-45 1
6-11 580027573 2-3 19 2-46 21 2-46 12
580025046 1-13 9 2-8 32 8-3 8 580035221 8-5 14
1-17 9 2-17 13 580030878 2-39 5 580036526 2-35 14
580025350 7-18 23 6-9 28 2-43 1 580036852 2-37
580025604 2-37 3 580029592 3-11 4 2-49 20 580038290 2-46 20
580025606 2-37 5 580029593 3-11 42 580030966 2-3 6 580038355 2-21 14
580025607 2-37 5 580029596 3-11 41 2-7 23 580038860 6-9 16
580025608 2-37 6 580029598 3-11 38 2-17 11 580039194 2-41 5
580025609 2-37 7 580029600 3-9 3 2-17 24 2-45 5
580025610 2-37 8 3-11 34 580030968 6-9 15 580039900 2-33 9
580025614 2-37 13 580029601 3-9 20 580030969 6-9 24 8-3 24
580025615 2-37 14 3-11 3 580030970 6-20 3 8-3 29
580025617 2-37 17 580029603 3-11 35 580032016 4-7 1 580040456 2-45 1
580025618 2-37 19 580029604 3-11 40 4-9 1 2-45 11
580025967 2-26 12 580029609 3-9 24 580032017 2-35 1 2-46 12
2-28 12 580029614 3-9 23 580032018 2-35 1 4-11 22
580026506 2-30 5 3-11 6 580032030 2-35 18 580040917 6-25 1
580026568 2-23 3 580029619 3-9 27 580032031 2-35 1 7-18 17
2-25 2 3-11 11 580032032 2-35 1 580041771 4-11 5
2-32 580029620 3-9 17 580032143 7-3 2 580041939 4-11 14
580026569 2-23 2 580029621 3-9 28 580032153 2-35 14 580044211 2-26 14
2-31 3-11 12 580032377 2-21 5 2-28 14
580026570 2-32 6 580029626 3-9 15 580032494 8-5 14 580044860 2-3 8
580026571 2-31 6 3-11 24 580032510 6-13 15 2-7 24
580026741 2-35 22 580029627 3-9 16 580032562 6-5 2 2-17 25
580026812 2-21 26 3-11 25 580033141 8-5 8 580044908 2-35
580027005 6-17 1 580029628 3-9 37 580033142 8-5 2 580044946 8-3 26
580027006 6-17 2 3-11 26 8-7 4 580045447 2-19 20
580027007 6-17 8 580029629 3-9 38 580033143 8-5 580046742 5-3 1
580027008 6-17 9 3-11 27 580033396 6-15 1 580046783 2-22 10
6-21 9 4-12 3 6-15 7 2-23 10
580027010 6-17 24 580029630 3-9 39 6-15 8 2-24 9
580027011 6-17 25 3-11 28 580033397 6-15 2 2-25 9
580027012 6-17 6 580029631 3-9 40 580033398 6-15 9 2-26 10
580027013 6-17 18 3-11 29 580033399 6-15 1 2-28 10
580027014 6-17 3 580029632 3-9 41 6-15 7 580047198 8-3 21
580027015 6-17 21 3-11 30 6-15 8 580047256 7-18 9
580027016 6-17 20 580029681 3-9 21 580033401 6-15 9 580047496 3-13 6
580027017 6-17 19 580029682 3-9 12 580033465 6-19 2 580047506 3-13
580027020 6-17 17 580029683 3-9 5 580033466 6-19 5 580047507 3-13
580027021 6-17 12 580029685 3-9 11 580033467 6-19 6 580047509 3-13 25
580027025 6-17 16 580029688 3-9 4 580033468 6-19 9 580047522 3-13 16
580027028 6-17 10 580029689 3-9 8 580033556 8-13 16 580047644 2-13 23
580027030 6-17 22 580029691 3-9 2 580034552 2-43 5 2-15 23
580027031 6-17 7 580029692 3-9 7 2-43 6 8-3 19

NUMERICAL INDEX
580047714 2-13 24 4-5 13 580062298 3-13 18 2-49 19

2-15 24 4-7 10 580062299 3-13 13 580071163 2-13 19
8-3 18 4-9 10 580062300 3-13 2-15 19
580047919 2-33 10 580055734 2-13 26 580062301 3-13 580073691 3-7 1
580049011 8-3 22 2-15 26 580062302 3-13 3-11
580049073 3-5 6 580055861 2-19 18 580062303 3-13 10 580075623 3-5 14
3-9 580056003 2-13 5 580062305 3-13 11 580076291 3-9 10
580049229 2-19 13 2-15 5 580062306 3-13 24 580076292 3-9 18
2-21 24 2-19 19 580062308 3-13 23 580076338 1-3 5
3-5 5 580056004 2-46 14 580062309 3-13 22 580076573 3-11 33
3-7 8 4-11 24 580062386 3-13 8 580077769 3-2 1
4-12 7 580056005 3-5 8 580062387 3-13 7 580077888 3-13
6-9 27 3-7 3 580062388 2-41 5 580078524 6-9 2
8-3 9 580056006 2-46 14 2-45 4 6-20 1
580049231 2-4 31 4-11 24 2-45 5 6-21
2-17 6 580056613 2-21 27 580063703 7-13 580079148 8-13 1
2-21 13 580058188 8-3 12 580063704 7-13 580079185 3-2 1
3-5 10 580058189 2-3 14 580063705 7-13 580079388 2-19 7
3-7 10 2-7 4 580063706 7-13 2-21 22
4-12 5 2-7 11 580063957 4-11 21 580079946 2-3 3
6-9 14 580058190 2-13 6 4-11 23 2-17 3
6-20 7 2-15 6 580064078 1-3 12 580079966 3-2 1
580049879 6-25 5 2-19 14 580064389 3-9 22 580081348 1-9 20
580051704 2-41 5 2-21 25 3-11 5 1-11 24
2-45 5 580058191 2-19 5 580064390 3-9 25 6-9 31
580052330 3-11 1 2-21 30 580064393 3-9 34 580083457 2-19 23
580052331 3-9 26 580058226 3-11 39 580064395 3-11 2-21 19
3-11 9 580058314 8-3 14 580064397 3-9 580084188 2-4 29
580052332 3-11 15 580058583 2-41 1 3-11 2-17 5
580052334 3-9 19 2-41 2 580064492 3-9 580084391 2-19 2
3-11 2 580058817 7-5 27 580064493 3-9 32 580084704 1-3 20
580052335 3-9 30 580059753 6-21 6 580064497 3-9 32 580085282 2-45 6
3-11 10 580059760 4-11 22 580064498 3-9 33 580085298 2-35 12
580052339 3-11 20 580060221 8-5 13 580064502 3-9 1 580085375 2-4 36
580052342 3-11 31 580060222 8-5 13 580064503 3-9 9 2-17 7
580052343 3-9 580060850 7-17 580064506 3-11 36 580086127 2-13 20
3-11 26 580060893 8-17 4 580064507 3-11 37 2-15 20
580053274 4-11 6 580060894 8-17 3 580064509 3-9 580086209 4-11 21
580053278 4-11 13 580062118 2-45 1 580067768 5-3 4-11 23
580054028 6-23 10 580062119 2-45 11 580067791 2-13 28 580086330 2-33 5
580054478 2-13 29 580062280 3-13 21 2-15 28 580086384 2-21 15
2-15 29 580062283 3-13 20 580068256 1-5 6 2-33 4
580054897 3-9 35 580062284 3-13 5 580068387 6-15 1 580086892 6-23 4
3-11 19 580062286 3-13 14 6-15 7 580086893 6-23 5
580054905 3-9 6 580062287 3-13 15 6-15 8 580086894 6-23 12
580055631 8-3 6 580062288 3-13 1 580069355 6-23 6 580086895 6-23
580055650 2-3 2 580062290 3-13 17 580069509 1-9 13 580086908 2-41 3
2-17 2 580062291 3-13 9 1-11 18 580087015 7-3 9
580055733 2-13 4 580062293 3-13 2 580070400 2-39 6 580087497 2-13 20
2-15 4 580062294 3-13 12 2-41 17 2-15 20
4-3 13 580062295 3-13 19 2-46 22 580087876 2-13 25

NUMERICAL INDEX
2-15 25 582007762 2-4 38 2-21 20 2-23 6

8-3 20 2-17 9 582011799 2-4 30 2-24 5
580087924 3-7 12 582011503 4-11 20 2-17 4 2-25 5
580087926 3-7 12 582011626 4-7 3 582011800 2-19 15 2-26 6
580090484 2-4 46 582011627 4-7 9 582011801 2-13 2 2-28 6
2-17 10 4-9 9 582011879 4-3 15 582014519 2-22 16
580090522 1-9 18 582011705 2-3 1 4-5 15 2-23 16
1-11 22 2-3 11 582011882 4-3 9 2-24 14
580090523 1-9 21 2-7 1 582012051 2-3 1 2-25 14
1-11 25 582011707 2-3 1 2-3 11 2-27 27
580091420 6-21 11 2-17 1 2-7 1 2-29 27
580091421 6-21 12 582011711 4-7 13 582012207 4-3 12 582014520 2-26 2
580091422 6-21 4 4-9 13 4-5 12 582014521 2-22 17
580091423 6-21 5 582011712 4-3 17 582012480 3-7 12 2-23 17
580091425 6-21 13 4-5 17 582012487 8-3 1 2-24 15
580091427 6-21 14 582011773 4-7 2 582012501 8-3 13 2-25 15
580091428 6-21 15 4-9 2 582012597 6-21 7 2-27 29
580091429 6-21 18 582011775 2-13 7 582012751 1-21 3 2-29 29
580091430 6-21 8 2-15 7 582013249 4-3 16 582014522 2-22 18
580091616 7-11 3 582011776 2-13 2 4-5 16 2-23 18
7-15 9 2-15 2 4-7 11 2-24 16
580092921 2-13 27 582011777 3-5 4 4-9 11 2-25 16
2-15 27 3-7 7 582013492 2-13 3 2-27 30
580095033 2-45 6 582011779 2-3 5 2-15 3 2-29 30
580095439 6-15 2-7 16 582013494 2-13 1 582014523 2-26 15
580095590 2-33 3 2-22 2-15 1 2-28 15
2-35 582011780 2-3 5 582013495 2-33 2 582014524 2-26 23
580095591 2-33 3 2-7 16 582013496 2-13 8 2-28 23
2-35 2-23 2-15 8 582014525 2-26 24
580096281 8-3 1 582011781 2-7 16 582013498 5-2 8 2-28 24
8-5 2-26 582013535 1-21 1 582014526 2-24 17
580096282 8-3 1 582011782 2-7 16 582013536 1-21 1 2-27 28
8-5 2-28 582013545 2-19 1 2-29 28
580096724 6-15 4 582011783 2-7 21 2-21 28 582014527 2-22 19
580097237 3-7 12 582011784 2-7 22 582013551 4-5 9 2-23 19
582000183 3-9 582011785 2-7 25 582013552 4-9 3 2-27 31
582000959 6-21 16 582011792 2-3 17 582013567 4-3 18 2-29 31
582002912 6-9 29 2-7 26 4-5 18 582014532 2-28 2
6-21 19 582011793 2-3 17 4-7 14 582014533 2-28 3
582004230 8-5 16 2-7 26 4-9 14 582014535 2-24 3
8-7 16 582011794 2-11 1 582013578 2-43 3 2-26 4
582004365 8-5 2-13 18 2-43 4 2-28 4
582004391 2-13 30 2-15 18 8-3 23 582014538 2-22 11
2-15 30 2-39 582013863 2-19 12 2-23 11
582005305 3-5 1 2-41 2-21 23 2-24 10
3-7 2 2-43 582014171 2-33 8 2-25 10
3-13 582011795 2-11 2 582014476 8-7 1 582014539 2-22 12
582005306 3-5 1 2-45 582014517 2-22 4 2-23 12
3-7 2 2-49 2-23 4 582014540 2-22 13
3-13 582011796 2-33 6 2-25 3 2-23 13
582006611 8-3 15 582011798 2-19 6 582014518 2-22 6 2-24 11

NUMERICAL INDEX
2-25 11 2-25 582021649 2-7 5 902977478 7-21 14

582015439 1-3 10 582018922 2-7 16 582021650 2-7 22 902977481 7-15 3
582015476 2-3 24 2-24 582021651 2-7 25 902977482 7-21 14
2-7 27 582018937 2-19 11 582021652 2-7 21 902977492 7-15 3
582015577 4-11 2-21 21 582021653 2-7 21 902977493 7-21 14
4-12 582018938 2-19 17 582021654 2-7 21 907595300 7-5 2
582015578 4-11 1 582018939 2-19 21 582022056 6-23 7-9 8
582015579 4-11 7 582019161 7-27 582022058 6-23 3 7-18 10
582015580 4-11 8 582019162 7-17 582022059 6-23 2 909882404 1-9 22
582015581 4-11 3 582019163 8-3 5 582022060 6-23 1 1-11 26
582015582 4-11 11 582019164 8-3 3 582022366 6-23 9 909932405 3-15 5
582015583 4-11 4 582019167 8-3 4 585052100 7-3 3 910562101 7-17 6
582015584 4-11 17 582019189 6-20 6 585061701 7-5 25 910562102 7-17 7
582015585 4-11 18 582019190 6-9 13 640046901 4-11 10 917421300 7-17 5
582015587 4-11 9 582019218 2-21 12 640046913 6-17 23 931013904 1-11 16
582015594 4-11 16 582019219 2-21 7 6-21 10 931013906 1-11 16
582015595 4-11 15 582019220 2-21 3 720000902 1-21 11 931013907 1-11 16
582015599 2-11 3 582019221 2-21 6 723698101 2-15 31 931013908 1-11 16
2-50 582019233 1-21 17 751191100 8-13 19 931013910 1-11 16
582015601 4-11 19 582019371 2-7 8 751834401 1-13 21 931013912 1-11 16
582015602 4-11 25 582019376 2-7 7 1-17 21 932119907 7-18 8
582015606 2-7 22 582019407 2-7 19 752608308 1-7 5 932120906 7-5 3
582015609 2-7 22 582019411 6-9 3 752876301 1-9 8 7-9 10
582015610 2-7 22 6-15 1-11 11 7-18 8
582015611 2-3 4 582019565 2-7 12 752953401 1-3 13 932200905 3-2 2
582015612 2-3 4 582019757 2-7 9 900003231 2-19 4 932200907 2-7 13
582015613 2-3 4 582019760 2-7 14 900015238 6-3 14 932201907 3-5 2
582015617 4-12 1 582019803 8-3 21 6-5 23 3-7 6
582015618 4-12 2 582019869 6-9 22 6-9 26 3-13 26
582015619 4-12 6 582020288 6-15 9 900126308 3-5 15 937501910 7-5 6
582015634 4-11 21 582020289 6-15 2 3-7 13 7-9 9
582015812 4-11 2 582020419 2-3 9 902977427 7-21 14 7-18 9
582016409 2-13 20 582020420 2-3 4 902977428 7-21 14 938288300 7-17 4
2-15 20 582020421 2-3 15 7-21 14 940004903 4-7 12
582016410 2-13 20 582020422 2-3 10 902977430 7-21 14 4-9 12
2-15 20 582020423 2-3 4 902977432 7-21 14 940600907 3-2 3
582017090 2-19 3 582020424 2-3 15 902977433 7-15 3 940600908 4-3 14
2-21 29 582020802 5-2 5 902977439 7-15 3 4-5 14
582018900 6-9 2 582021646 2-7 6 902977440 7-21 14 4-7 8
6-20 2 582021647 2-7 22 902977472 7-15 3 4-9 8
6-23 582021648 2-7 25 7-21 14 950517900 3-15 21
582018921 2-7 16

SECTION 10
10 USER SUPPORT INFORMATION

CONTENTS
SECTION 10
USER SUPPORT INFORMATION
DESCRIPTION PAGE
SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 10-2

TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 10-2
OPERATOR TRAINING .................................................................................................................................. 10-2
SERVICE TRAINING COURSE ...................................................................................................................... 10-2
SERVICE TRAINING MATERIALS ................................................................................................................. 10-2

USER SUPPORT INFORMATION
Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
HOW TO ORDER SERVICE PARTS available for a nominal fee from your Yale Dealer.
In order to prevent delay, too much communication and OPERATOR TRAINING
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure The Yale "Basic Operator Training" program helps
to use to order replacement parts. industrial truck users increase their materials handling
production and safety through correct lift truck operation,
WHEN ORDERING PARTS training, and motivation. The Yale program is based
upon real life experience – not theoretical concepts. We
Contact your authorized Yale Industrial Truck Dealer
developed a "complete" program that is totally self-
giving them the following information:
contained – incorporating the most modern instructional
1. Your Purchase order number. techniques including elements of self-study, audio-visual
support (both video and slides), and classroom study.
2. Complete addresses for sending the invoice and
parts. SERVICE TRAINING COURSE
3. Tell us how you want your parts sent. If we do not Operators and Yale dealer service technicians can
get this information, we will send the parts using the improve their technical ability for maintaining and
lowest priced method. repairing Yale Industrial Trucks, which decreases repair
time and cost, by taking Yale Service Training courses.
4. Correct part number(s) and description(s). Use your Different types of mechanical, electric, and electronic
parts manual as a reference. subjects are available. Courses can be held at customer
or Dealer locations in addition to regularly scheduled
5. Model and serial number of the truck. courses which are held at Yale Corporate Headquarters
in Greenville, NC.
TECHNICAL SERVICE PUBLICATIONS
SERVICE TRAINING MATERIALS
Technical literature, with detailed information, is
available at a nominal fee to assist users to effectively Your own service training can be supported through a
maintain Yale Industrial Trucks in a safe, useful complete line of Yale Service Training materials. An
condition. Part Manuals with complete replacement parts Index is available from your Yale Dealer which lists
identification, Service Maintenance Manuals which textbooks, audio-visual programs and films. These
provide service and overhaul procedures and additional materials will provide your training staff with everything
copies of the Operating Manual can be obtained from necessary for training your group.
your Yale Industrial Truck Dealer.
For additional information or assistance in obtaining
To provide instructions for safely operating and servicing these user support publications and programs, contact:
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating Yale Materials Handling Corporation
techniques and safety warnings to the operator. It 1400 Sullivan Drive
contains a guide to safe maintenance practices and Caller No. 12011
recommended schedules for maintenance. if the Greenville, NC 27834-2011

Yale Materials Handling Corporation 550032957
1400 Sullivan Drive ©Yale Corp.
Caller No. 12011 05/2012
Greenville, NC 27834-2011

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PARTS MANUAL

Yale Materials Handling Corporation 550032957

3 DRIVE UNIT AND BRAKE ASSEMBLY

7 MAST-THREE STAGE FULL FREE-LIFT

10 USER SUPPORT INFORMATION

A474 ©2012 Yale Materials Handling Corporation i

TABLE OF CONTENTS (continued)

ii ©2012 Yale Materials Handling Corporation A474

TABLE OF CONTENTS (continued)

A474 ©2012 Yale Materials Handling Corporation iii

TABLE OF CONTENTS (continued)

iv ©2012 Yale Materials Handling Corporation A474

ABBREVIATIONS QUICK REFERENCE SHEET

ECH-6 Empty Container Handler - 6 High UL Type EE Battery-Powered Safety Rating

A474 ©2012 Yale Materials Handling Corporation v

HOW TO USE THE ILLUSTRATED PARTS MANUAL

vi ©2012 Yale Materials Handling Corporation A474

HOW TO FIND THE DESIRED PART NUMBER

A474 ©2012 Yale Materials Handling Corporation vii

IDENTIFICATION OF TRUCK SERIAL NUMBERS

viii ©2012 Yale Materials Handling Corporation A474

IDENTIFICATION OF MAST SERIAL NUMBERS

LIFT EQUIPMENT IDENTIFICATION

A474 ©2012 Yale Materials Handling Corporation ix

IDENTIFICATION OF ATTACHMENT AND SIDE-

x ©2012 Yale Materials Handling Corporation A474

PUBLICATION YALE PART NUMBER

Operating Manual.................................................................................................................... 550032956

Service Manual (Complete)..................................................................................................... 550032940

Parts Manual........................................................................................................................... 550032957

A474 ©2012 Yale Materials Handling Corporation xi

MASTER PART SHEET CROSS-REFERENCE

ITEM PART NO. DESCRIPTION QTY

PART SHEET PAGE PART SHEET PAGE PART SHEET PAGE

G12172...................................1-2 G12199.................................2-33 G12226.................................7-12

xii ©2012 Yale Materials Handling Corporation A474

A474 ©2012 Yale Materials Handling Corporation 1-1

DECAL AND PLATE LOCATION (FIGURE 1-1)

1-2 ©2012 Yale Materials Handling Corporation A474

DECAL AND PLATE LOCATION

ITEM PART NO. DESCRIPTION QTY

A474 ©2012 Yale Materials Handling Corporation 1-3

COWL (FIGURE 1-2)

1-4 ©2012 Yale Materials Handling Corporation A474

ITEM PART NO. DESCRIPTION QTY

A474 ©2012 Yale Materials Handling Corporation 1-5

COWL (FIGURE 1-3)

1-6 ©2012 Yale Materials Handling Corporation A474

ITEM PART NO. DESCRIPTION QTY

A474 ©2012 Yale Materials Handling Corporation 1-7

HOODS AND COVERS (FIGURE 1-4)

1-8 ©2012 Yale Materials Handling Corporation A474

HOODS AND COVERS

ITEM PART NO. DESCRIPTION QTY

A474 ©2012 Yale Materials Handling Corporation 1-9

HOODS AND COVERS (FIGURE 1-5)

1-10 ©2012 Yale Materials Handling Corporation A474

HOODS AND COVERS

ITEM PART NO. DESCRIPTION QTY

A474 ©2012 Yale Materials Handling Corporation 1-11

OPERATOR PLATFORM (FIGURE 1-6)

1-12 ©2012 Yale Materials Handling Corporation A474

A474 ©2012 Yale Materials Handling Corporation 1-13