TEST REPORT FOR MiCOM P242 MOTOR PROTECTION RELAY

Customer : KHAPERKHEDA Thermal Power Station Date : 26.12.21

 Model No : P242916D6M0600K Aux. Voltage : 220 VDC

 Serial No : 34317431/02/21 Frequency : 50 Hz

Software Version: Ref 1: P242_60K

Panel Ref : CE PUMP B

Settings Recommended by: KPKD

Site: 6.6 KV, KPKD

All setting values are reference to secondary side.

GENERAL CHECK

Item Description Result

1 Physical inspection of the Relay  Yes  N/A PASS
2 AC/DC Voltage Checks  Yes  N/A PASS
3 Panel Earthling Checks  Yes  N/A PASS
4 Inspect for physical damage / defects.  Yes  N/A PASS

CT DETAILS:

CT RATIO 75/1A
CBCT RATIO 70/1A

Site: KHAPERKHEDA TPS

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 1. METERING CHECKS :

INJECTED VALUES
MEASURED VALUES
REF (Secondary Values)
(In terms of Primary Values)
A B C
PH CT
From 1A 1A 1A
P-N IA-1: 75.00 IB-1: 75.04 IC-1: 75.10
MEASUR 0˚ -120˚ 120˚
EMENT-1
PH CT
From 5A 5A 5A
P-N IA-1: 375.0 IB-1: 376.4 IC-1: 376.2
MEASUR 0˚ -120˚ 120˚
EMENT-1
CBCT
From
1A N IN: 70.02
MEASUR
EMENT-1
CBCT
From
2A N IN: 140.5
MEASUR
EMENT-1

Site: KHAPERKHEDA TPS

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 2. SHORT CIRCUIT PROTECTION:

I>2 Function DT
I>2 Current Set 5.80 A
I>2 Time Delay 40.00 mS

PICKUP TEST
FUNCTION PICK UP CURRENT (Amp)
Set Current (Amp)
R Y B RYB
I>2 5.80 5.782 5.778 5.778 5.778

TIMING TEST
Expected Time Actual Operating time (mSec)
Injected
FUNCTION (Sec) RYB
Current (Amp) R Y B
I>2 8 0.04 63.7 67.2 65.6 61.0

3. EARTH FAULT PROTECTION:

ISEF>1 Function DT
ISEF>1 Direction Non Directional
ISEF>1 Current 60.0 mA
ISEF>1 T. Delay 100.0 mS

PICKUP TEST
PICK UP CURRENT
FUNCTION
Set Current (Amp) (Amp)
N
IN>1 0.06 0.061

TIMING TEST
Expected Time Actual Operating time
Injected
FUNCTION (Sec) (m Sec)
Current (Amp)
N
IN>1 0.2 0.1 111.0

4. NEGATIVE PHASE SEQUENCE PROTECTION:

I2>1 Status DT
I2>1 Current Set 100.0 mA
I2>1 Time Delay 10.00 s
I2>2 Status IDMT
I2>2 Current Set 200.0 mA
I2>2 TMS 2.000

PICKUP TEST
Site: KHAPERKHEDA TPS
Page 3 of 8
 PICK UP CURRENT
FUNCTION
Set Current (Amp) (Amp)
I2
I2>1 0.1 0.1

TIMING TEST
Expected Time Actual Operating time
Injected
FUNCTION (Sec) (Sec)
Current (Amp)
I2
I2>1 0.2 10 10.03

TIMING TEST
Expected Time Actual Operating
Injected
FUNCTION Times of I2setting (Sec) time (Sec)
Current (Amp)
I2
I2>2 0.4 2 times 1.2 1.221
I2>2 0.3 1.5 TIMES 1.6 1.558

5. PROLONGED START PROTECTION:

Prolonged Start Enabled

Start Criteria 52a + I
Starting Current 1.500 A
Prol. Start Time 6.000 S

52A INPUT ENERGIZED SIMULATANEOUSLY WITH CURRENT INJECTION

TIMING TEST. SUCCESSFUL START CREATED

Injected Current Actual Operating time

FUNCTION Expected Time (Sec)
(Amp) (Sec)

PROLONGED START 1.5 6 6.032

6. LOCKED ROTOR PROTECTION:

Site: KHAPERKHEDA TPS

Page 4 of 8
 Stall Detection Enabled
Stall Setting 1.500 A
Stall Time 3.000 s
52A INPUT KEPT ENERGIZED

Injected Current Expected Time (Sec) Actual Operating time

FUNCTION
(Amp) (Sec)

LOCKED ROTOR 1.5

3 3.016

7. LOCKED ROTOR PROTECTION WITHOUT 52A CONTACT:

I>1 Function DT
I>1 Current Set 1.500 A
I>1 Time Delay 3.000 s
52A CONTACT REMOVED
Injected Current Expected Time (Sec) Actual Operating time
FUNCTION
(Amp) (Sec)

LOCKED ROTOR
1.5
WITHOUT 52A 3 3.023

8. THERMAL OVERLOAD PROTECTION:

Ith Current Set 750.0 mA
K Coefficient 6
Thermal Const T1 10.000 min
Thermal Const T2 10.000 min
Cooling Const Tr 20.00 min
Thermal Trip Enabled
Thermal Alarm Enabled
Alarm Threshold 90.00 %

Injected Current Actual Operating

FUNCTION Expected
(Amp) percentage
percentage

THERMAL ALARM 1.5 90% 90%

Site: KHAPERKHEDA TPS

Page 5 of 8
 Injected Current Expected Time (Sec) Actual Operating time
FUNCTION
(Amp) (Sec)

THERMAL TRIP 1.5 (2 TIMES)

171.6 171.9
THERMAL TRIP 3.75 (5 TIMES) 24.49 24.42

9. Checking LED’s& Output Relays

Actual Operated Expected

FUNCTION Expected Relays Operated LED Status
Relay’s LED’s

Site: KHAPERKHEDA TPS

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 LED1
SHORT CIRCUIT R1, R2, R3, R8 R1, R2, R3, R8 LED1 Verified Ok
Latch
LED-2
EARTH FAULT R1, R2, R3, R8 R1, R2, R3, R8 LED-2 Verified Ok
Latch
LED-3
NPS STAGE 1 R1, R2, R3, R8 R1, R2, R3, R8 LED-3 Verified Ok
Latch
LED-4
NPS STAGE 2 R1, R2, R3, R8 R1, R2, R3, R8 LED-4 Verified Ok
Latch
PROLONGED LED-5
START
R1, R2, R3, R8 R1, R2, R3, R8 LED-5 Verified Ok
Latch
LOCKED LED-6
ROTOR
R1, R2, R3, R8 R1, R2, R3, R8 LED-6 Verified Ok
Latch
THERMAL R8 R8 LED-7
ALARM
LED-7 Verified Ok
Latch
LED-8
THERMAL TRIP R1, R2, R3, R8 R1, R2, R3, R8 LED-8 Verified Ok
Latch

FUNCTION LED’s:
Actual
Expected
FUNCTION Operated Expected LED’s Operated LED Status
Relays
Relay’s
FN
START IN FN
--- --- LED1(ORANGE) Verified Ok
PROGRESS LED1(ORANGE)
Non Latch
START FN FN LED2(GREEN)
--- --- Verified Ok
SUCCESS LED2(GREEN) Non Latch
FN FN LED3(GREEN)-
LED3(GREEN)- BREAKER ON
BREAKER
--- --- BREAKER ON FN LED3(RED)- Verified Ok
STATUS
FN LED3(RED)- BREAKER ON
BREAKER ON Non Latch
LOCKED
R1, R2, R1, R2, R3, FN LED4(RED)
ROTOR FN LED4(RED) Verified Ok
R3, R8 R8 Non Latch
WITHOUT 52A
HOT START R1, R2, R1, R2, R3, FN LED6(RED)
FN LED6(RED) Verified Ok
INHIBIT R3, R8 R8 Latch
COLD START R1, R2, R1, R2, R3, FN LED7(RED)
FN LED7(RED) Verified Ok
INHIBIT R3, R8 R8 Latch
FN
THERMAL FN
--- --- LED8(ORANGE) Verified Ok
RESET LED8(ORANGE)
Non Latch
FN
FN
DR TRIGGER --- --- LED9(ORANGE) Verified Ok
LED9(ORANGE)
Non Latch

Site: KHAPERKHEDA TPS

Page 7 of 8
TEST RESULT:
STATUS OF
FUNCTION RESULT
CHECKING
MEASUREMENT CHECKS  Yes  N/A FOUND OK
PROTECTION FUNCTION CHECKS  Yes  N/A FOUND OK
DC LOGIC  Yes  N/A FOUND OK
OUTPUT RELAY CHECKS  Yes  N/A FOUND OK
BREAKER TRIPPING CHECKS  Yes  N/A FOUND OK
OPTO INPUT CHECKS  Yes  N/A FOUND OK
DISTURBANCE RECORDER TRIGGER  Yes  N/A FOUND OK
FAULT RECORDER  Yes  N/A FOUND OK
LED CHECK  Yes  N/A FOUND OK
ANNUNCIATION CHECK  Yes  N/A FOUND OK
WATCH DOG RELAY CHECK  Yes  N/A FOUND OK
COMMUNICATION FRONT  Yes  N/A FOUND OK

MODEL NO P242916D6M0600K
SL NO 34317431/02/21
PANEL CE PUMP B
RESULT PASS - RELAY FOUND HEALTHY ON ALL ASPECTS.
REMARKS NO

Witnessed By Tested By
For M/s. KPKD For M/s. Super Spares
1)

2)

Name: Name:
1) 1) Sandeep Ghorpade
2)

Site: KHAPERKHEDA TPS

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