SPARE PARTS

ROMO/24-6-VOL
TH-1037
ELECTRICAL DRAWINGS
ROMO/24-6-VOL
TH-1037
 TECHNICAL
DOCUMENTATION
ROMO/24-6-VOL
TH-1037
 INPUT EXPLANATIONS FOR ARMA SOAP & DETERGENT
ROMO/24-6-VOL (TH-06-15-1037)

INPUT CARD 1 X20DI9371

I:1/1 LS1 Conveyor Before Filling is Full
I:1/2 LS2 Filling Bottle Feeding Worm screw is blocked
I:1/3 LS3 Filling Inlet disk blocked
I:1/4 LS4 Filling Outlet disk blocked
I:1/5 LS5 Capping Outlet Disk Blocked
I:1/6 LS6 Encoder for Machine Position
I:1/7 LS7 Machine Zero Position
I:1/8 LS8 Machine on Operation Mode
I:1/9 LS9 Air is Available
I:1/10 LS10 Bottle Available Under Nozzle
I:1/11 LS11 Bottle Available Under Capping Head
I:1/12 LS12 Safety doors are close

INPUT CARD 2 X20DI9371

I:2/1 LS21 Capping Head is Secured
I:2/2
I:2/3 LS23 Conveyor before Labeling is full
I:2/4 LS24 Bottle is Opposite Cap Check System
I:2/5 LS25 Cap Available on Bottle
I:2/6
I:2/7 LS27 Air is Available in Caps Feeder
I:2/8 LS28 Caps are Available in Caps Belt Conveyor
I:2/9 LS29 Caps Belt Conveyor is Full
I:2/10 LS210 Cap Feeder is Empty
I:2/11 LS211 Caps Feeder Encoder
I:2/12 LS212 Caps Feeder Doors Open

1
INPUT CARD 3 X20DI9371
I:3/1 PB1 Machine Cycle Interrupt (Main & Rem. Panel)
I:3/2 PB2 Machine Inching (Rem. Panel)
I:3/3 PB3 Screen Calibration (Inside Main)
I:3/4 PB4 Filling Conveyor Start – Stop (Main)
I:3/5 PB5 Machine Start – Stop (Main)
I:3/6 PB6 Caps Belt Conveyor Start – Stop (Rem. Panel)
I:3/7 PB7 Caps Feeder Start - Stop (Rem.)
I:3/8
I:3/9
I:3/10
I:3/11
I:3/12

INPUT CARD 4 X20DI9371

I:4/1 SW1 Filling OFF – AUTO (Main)
I:4/2 SW2 Machine STEP – AUTO (Main)
I:4/3 SW3 Safety Doors Cancel (Main)
I:4/4 (Main)
I:4/5 (Main)
I:4/6 (Main)
I:4/7 (Main)
I:4/8
I:4/9
I:4/10
I:4/11
I:4/12

2
INPUT CARD 5 X20DI9371
O:5/1 LS51 Filling Main Motor AC Drive Faulted
O:5/2 LS52 Filling Conveyor AC Drive Faulted
O:5/3 LS53 Caps Feeder AC Drive Faulted
O:5/4 LS54 Volumetric Motor AC Drive Faulted
O:5/5
O:5/6 LS56 Filling Cam Secured (Front Piston)
O:5/7 LS57 Filling Cam Secured (Back Piston)
O:5/8
O:5/9
O:5/10 LS510 Tank is Low
O:5/11 LS511 Tank is Empty
O:5/12 LS512 Tank is Full

PANEL VIEW SWITCHES FOR ARMA SOAP & DETERGENT

ROMO/24-6-VOL (TH-06-15-1037)

SPB1 Push button Caps Belt Conveyor START-STOP

SPB2 Push button Caps Feeder START-STOP
SPB3 Push button Volume Up-Down
SPB4 Push button Nozzles Up-Down
SPB5 Push button Capping Up-Down
SPB6 Push button Outlet Conveyor Start-Stop

SSW1 On-Off switch Feeding Pump OFF-AUTO

SSW2 On-Off switch Low Level In Tank CANCEL-AUTO
SSW3 On-Off switch Caps Elevator OFF-AUTO
SSW4 On-Off switch Cleaning Process OFF–ON
SSW5 On-Off switch Reject System OFF– AUTO
SSW6 On-Off switch CAPS OFF-ON
SSW7 On-Off switch Volumetric Secured OFF-ON

3
 OUTPUT EXPLANATIONS FOR ARMA SOAP & DETERGENT
ROMO/24-6-VOL (TH-06-15-1037)

OUTPUT CARD 6 X20DO9322

O:6/1 ACDR1 Machine Run
O:6/2 ACDR2 Filling Conveyor Run
O:6/3 ACDR3 Caps Feeder Run
O:6/4 ACDR4 Volumetric Cam Moves Up
O:6/5 ACDR5 Volumetric Cam Moves Down
O:6/6
O:6/7
O:6/8
O:6/9
O:6/10
O:6/11
O:6/12

OUTPUT CARD 7 X20DO9322

O:7/1 CONTACTOR 1 Caps Elevator Run
O:7/2 CONTACTOR 2 Caps Belt Conveyor Run
O:7/3 CONTACTOR 3 Filling Machine Moves Up
O:7/4 CONTACTOR 4 Filling Machine Moves Down
O:7/5 CONTACTOR 5 Capping Machine Moves Up
O:7/6 CONTACTOR 6 Capping Machine Moves Down
O:7/7 CONTACTOR 7 Outlet Conveyor Run
O:7/8
O:7/9
O:7/10
O:7/11 RELAY1 Feeding Pump Run
O:7/12 ALARM Audio & Visual Alarm

CAPS FEEDER HEIGHT ADJUSTMENT DIRECT FROM SWITCH TO CONTACTORS

4
 OUTPUT CARD 8 X20DO9322
O:8/1 LIGHT1 Machine on Auto Mode
O:8/2 LIGHT2 Caps Feeder on Auto Mode
O:8/3 LIGHT3 Caps Belt Conveyor is Running
O:8/4
O:8/5
O:8/6
O:8/7
O:8/8 SV88 Filling Cam Secured
O:8/9 SV89 Cap Release For Capping
O:8/10 SV810 Caps Feeder Air Valve Open
O:8/11 SV811 Rotary Valve Open
O:8/12 SV812 Hopper Valve Open

PLC 9th Input Analog Card X20AI4622

I:9.1 Analog Input for Volumetric Cam Position
I:9.2 Analog Input for Nozzles Position
I:9.3 Analog Input for Capping Position
I:9.4

PLC 10th Output Analog Card X20AO4635

O:10.1 Analog Output for Volumetric Cam Position Motor
O:10.2
O:10.3
O:10.4 +10V Power Supply

5
 PARAMETERS EXPLANATION FOR ARMA SOAP ROMO/24-6-VOL
(TH-06-15-1037)
PARAMETER PARAMETER
PARAMETER PURPOSE
NUMBER VALUE
N:0 FUTURE USE 0

N:1 Set Maximum Volumetric Stroke 30500

N:2 Set Minimum Volumetric Stroke 410
N:3 Volumetric Clear Reading 1003
N:4 Filling Volume 1000
N:5 Set Maximum Nozzles Stroke 200
N:6 Set Minimum Nozzles Stroke 5
N:7 Nozzles Reading 240
N:8 Nozzles Filling Position 240
N:9 Set Maximum Capping Stroke 200
N:10 Set Minimum Capping Stroke 5
N:11 Capping Reading 250
N:12 Capping Heads Closing Position 250
N:13 Add Number To Correct Nozzles Position 210

N:14 Add Number To Correct Capping Position 210

N:15 Ac Drives Fast Speed For Adjustment 100

N:16 Ac Drives Slow Speed For Adjustment 10
N:17 FUTURE USE 0
N:18 FUTURE USE 0
N:19 FUTURE USE 0
N:20 FUTURE USE 0
N:21 FUTURE USE 0
N:22 FUTURE USE 0

N:23 FUTURE USE 0

N:24 FUTURE USE 0

N:25 FUTURE USE 0

 COUNTER EXPLANATION FOR ARMA SOAP
ROMO/24-6-VOL (TH-06-15-1037)

COUNTER COUNTER
COUNTER PURPOSE
NUMBER VALUE
C:0 0 FUTURE USE

C:1 36 MACHINE ENCODER COUNTER

C:2 9000 FUTURE USE

C:3 36 MACHINE SPEED COUNTER

C:4 0 FUTURE USE

C:5 0 COUNTER FOR REJECTED BOTTLES

C:6 0 FUTURE USE

C:7 0 FUTURE USE

C:8 0 FUTURE USE

C:9 0 FUTURE USE

C:10 60000 PRODUCTION COUNTER

C:11 0 FUTURE USE

C:12 0 FUTURE USE

C:13 0 FUTURE USE

C:14 0 FUTURE USE

C:15 0 FUTURE USE

C:16 0 FUTURE USE

C:17 0 FUTURE USE

C:18 0 FUTURE USE

C:19 0 FUTURE USE

C:20 0 FUTURE USE

C:21 0 FUTURE USE

C:22 0 FUTURE USE

C:23 0 FUTURE USE

C:24 0 FUTURE USE

C:25 0 FUTURE USE

C:26 0 FUTURE USE

C:27 0 FUTURE USE

C:28 0 FUTURE USE

1
 TIMERS EXPLANATION FOR ARMA SOAP
ROMO/24-6-VOL (TH-06-15-1037)

TIMER TIMER
TIMER PURPOSE
NUMBER VALUE (ms)

T: 0 0 FUTURE USE

T:1 2000 TIMER FOR CONVEYOR BEFORE FILLING IS FULL

T:2 5000 TIMER FOR LOW LEVEL TANK

T:3 0 FUTURE USE

T:4 3000 TIMER FOR ALARM AUTO RESET

T:5 5000 REJECT CONVEYOR IS FULL

T:6 5000 TIMER FOR CONVEYOR BEFORE LABELING IS FULL

T:7 1000 TIMER FOR CAPS BELT CONVEYOR IS FULL

T:8 2000 TIMER FOR NO CAPS IN CAPS BELT CONVEYOR

TIMER FOR CAPS BELT CONVEYOR IS FULL TO STOP CAP
T:9 200
FEEDER
T:10 2000 TIMER TO START CAPS FEEDER

T:11 2000 TIMER FOR CAP FEEDER IS EMPTY

T:12 300 TIMER FOR CAP FEEDER IS FULL

T:13 2000 TIMER FOR AIR IN CAPS FEEDER

T:14 2000 TIMER TO CLOSE AIR IN CAPS FEEDER

T:15 2000 TIMER TO CLOSE NITROGEN PURGE VALVE

T:16 10000 TIMER FOR MACHINE SPEED

T:17 10010 TIMER FOR RESET MACHINE SPEED

T:18 1000 TIMER TO DELAY FEEDING PUMP START

T:19 100 TIMER TO DELAY CLOSE FEEDING FEEDING TANK VALVE

T:20 500 TIMER TO START REJECT SEQUENCE

T:21 0 TIMER TO RESET REJECT COUNTER

T:22 6000 1ST TIMER FOR CAP FEEDER BLOCKED

T:23 0 FUTURE USE

T:24 6000 2ND TIMER FOR CAPS FEEDER BLOCKED

T:25 6000 1ST TIMER FOR MACHINE BLOCKED

T:26 6000 2ND TIMER FOR MACHINE BLOCKED

T:27 0 FUTURE USE

T:28 0 TIMER TO DELAY CAPS ELEVATOR START

1
 TIMERS EXPLANATION FOR ARMA SOAP
ROMO/24-6-VOL (TH-06-15-1037)

TIMER TIMER
TIMER PURPOSE
NUMBER VALUE (ms)

T: 29 0 FUTURE USE

T:30 0 FUTURE USE

T:31 0 TIMER TO ACTIVATE 1ST REJECT FINGER

T:32 0 TIMER TO ACTIVATE 2ND REJECT FINGER

T:33 0 TIMER TO ACTIVATE 3RD REJECT FINGER

T:34 0 TIMER TO ACTIVATE 4TH REJECT FINGER

T:35 0 TIMER TO ACTIVATE 5TH REJECT FINGER

T:36 0 TIMER TO ACTIVATE 6TH REJECT FINGER

T:37 0 TIMER TO ACTIVATE 7TH REJECT FINGER

T:38 0 TIMER TO ACTIVATE 8TH REJECT FINGER

T:39 0 FUTURE USE

T:40 0 FUTURE USE

T:41 0 TIMER TO RETURN BACK 1ST REJECT FINGER

T:42 0 TIMER TO RETURN BACK 2ND REJECT FINGER

T:43 0 TIMER TO RETURN BACK 3RD REJECT FINGER

T:44 0 TIMER TO RETURN BACK 4TH REJECT FINGER

T:45 0 TIMER TO RETURN BACK 5TH REJECT FINGER

T:46 0 TIMER TO RETURN BACK 6TH REJECT FINGER

T:47 0 TIMER TO RETURN BACK 7TH REJECT FINGER

T:48 0 TIMER TO RETURN BACK 8TH REJECT FINGER

T:49 0 FUTURE USE

T:50 0 FUTURE USE

2
AC DRIVES PARAMETER / ARMA SOAP ROMO 24-6 VOL (TH-06-15-1037)
(B&R 8174T )
MAIN FILLING CAPS
PARAMETER DESCRIPTION
MOTOR CONVEYOR FEEDER
COnF ->FULL-> SIM- ([CONFIGURATION]-> [FULL]-> [SIMPLY START])
nPr [Rated motor power] (kW) 5.5 0.37 0.37
UnS [Rated motor voltage] (v) 400 400 400
nCr [Rated motor current] (A) 11.1 1.1 1.1
COnF ->FULL-> SEt- ([CONFIGURATION]-> [FULL]-> [SETTINGS])
Inr [Ramp Increment] 0.1 0.1 0.1
ACC [Acceleration] (s) 3 0.5 0.5
dEC [Deceleration] (s) 0.7 0.5 0.5
LSP [Low Speed] (Hz) 10 20 10
HSP [High Speed] (Hz) 52 65 40
ItH [Mot. Therm. Current] (A) 11.1 1.2 1.2
*SdC1 [Auto DC injection level 1](A) 5.5 1.6 1.6
tdC1 [Auto DC injection time 1] (s) 0.5 0.5 0.5
CLI [Current Limitation] (A) 11.1 1.9 1.9
*JGF [Jog Frequency] (Hz) NO NO NO
JGt [Jog Delay] (s) NO NO NO
*SP2 [Preset Speed 2] (Hz) NO NO NO
COnF ->FULL-> drC- ([CONFIGURATION]-> [FULL]-> [MOTOR CONTROL])
[Standard motor frequency]
50Hz 50Hz 50Hz
BFr(50) IEC
tFr [Max Frequency] (Hz) 60 70 60
COnF-> FULL-> I_O- ([CONFIGURATION]-> [FULL]-> [INPUTS / OUTPUTS CFG])
tCC [2/3 wire type] (2C/3C) (2C) Selected (2C) Selected (2C) Selected
Frd-> L11
[Forward]->[LI1] Logical input of forward Selected Selected Selected
bSP-> bSd
[Reference Template]-> [Standard] Selected Selected Selected
A11- [AI1 CONFIGURATION]
A11t [AI1 Type] Voltage Voltage Voltage
U1L1 [AI1 min value] (v) 0 0 0
U1H1 [AI1 max value] (v) 10 10 10
A01- [AO1 CONFIGURATION]
(UOp)Motor (OFr) Motor
A01 [A01 ASSIGNMENT] NO
Voltage Frequency
A01t [A01 TYPE] (I0U)Voltage (I0U) Voltage
Current
UOL1 [A01 min OUTPUT] (v) 0 0 0
UOH1 [A01 max OUTPUT] (v) 10 20 10
ASL1 [Scaling A01 min] (%) 15 0100
ASH1 [Scaling A01 max] (%) 60 100100
*SP2 - TO ENABLE/DISABLE PRESET SPEED GO CONFIGURATION->FULL->APPLICATION
FUNCTION-> PRESET SPEEDS (COnF ->FULL ->Fun ->PSS)

* SdC1 - TO ENABLE/DISABLE AUTO DC INJECTION GO CONFIGURATION->FULL->APPLICATION

FUNCTION-> STOP CONFIGURATION (COnF ->FULL ->Fun ->AdC- ->AdC)

* JGF - TO ENABLE/DISABLE JOG GO CONFIGURATION->FULL->APPLICATION FUNCTION-> PRESET

SPEEDS (COnF ->FULL ->Fun ->JOG- -

1
 VOLUME
PARAMETER DESCRIPTION ADJUSTING
MOTOR
COnF ->FULL-> SIM- ([CONFIGURATION]-> [FULL]-> [SIMPLY START])
nPr [Rated motor power] (kW) 0.75
UnS [Rated motor voltage] (v) 400
nCr [Rated motor current] (A) 2
COnF ->FULL-> SEt- ([CONFIGURATION]-> [FULL]-> [SETTINGS])
Inr [Ramp Increment] 0.1
ACC [Acceleration] (s) 0.5
dEC [Deceleration] (s) 0.5
LSP [Low Speed] (Hz) 20
HSP [High Speed] (Hz) 100
ItH [Mot. Therm. Current] (A) 2
*SdC1 [Auto DC injection level 1](A) 1.6
tdC1 [Auto DC injection time 1] (s) 0.5
CLI [Current Limitation] (A) 3.4
*JGF [Jog Frequency] (Hz) NO
JGt [Jog Delay] (s) NO
*SP2 [Preset Speed 2] (Hz) NO
COnF ->FULL-> drC- ([CONFIGURATION]-> [FULL]-> [MOTOR CONTROL])
[Standard motor frequency]
50Hz
BFr(50) IEC
tFr [Max Frequency] (Hz) 100
COnF-> FULL-> I_O- ([CONFIGURATION]-> [FULL]-> [INPUTS / OUTPUTS CFG])
tCC [2/3 wire type] (2C/3C) (2C) Selected
Frd-> L11
[Forward]->[LI1] Logical input of forward Selected
bSP-> bSd
[Reference Template]-> [Standard] Selected
A11- [AI1 CONFIGURATION]
A11t [AI1 Type] Voltage
U1L1 [AI1 min value] (v) 0
U1H1 [AI1 max value] (v) 10
A01- [AO1 CONFIGURATION]
A01 [A01 ASSIGNMENT] (UOp) NO
A01t [A01 TYPE] (I0U)Current
UOL1 [A01 min OUTPUT] (v) 0
UOH1 [A01 max OUTPUT] (v) 20
ASL1 [Scaling A01 min] (%) 0
ASH1 [Scaling A01 max] (%) 100

*SP2 - TO ENABLE/DISABLE PRESET SPEED GO CONFIGURATION->FULL->APPLICATION

FUNCTION-> PRESET SPEEDS (COnF ->FULL ->Fun ->PSS)

* SdC1 - TO ENABLE/DISABLE AUTO DC INJECTION GO CONFIGURATION->FULL->APPLICATION

FUNCTION-> STOP CONFIGURATION (COnF ->FULL ->Fun ->AdC- ->AdC)

* JGF - TO ENABLE/DISABLE JOG GO CONFIGURATION->FULL->APPLICATION FUNCTION-> PRESET

SPEEDS (COnF ->FULL ->Fun ->JOG- -